CN107473199A - A kind of high intensity large scale bulk charcoal-aero gel and its preparation method and application - Google Patents

A kind of high intensity large scale bulk charcoal-aero gel and its preparation method and application Download PDF

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Publication number
CN107473199A
CN107473199A CN201610402653.1A CN201610402653A CN107473199A CN 107473199 A CN107473199 A CN 107473199A CN 201610402653 A CN201610402653 A CN 201610402653A CN 107473199 A CN107473199 A CN 107473199A
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charcoal
aero gel
gel
large scale
high intensity
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汤素芳
杨鸷
庞生洋
胡成龙
成会明
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Institute of Metal Research of CAS
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Priority to PCT/CN2017/086920 priority patent/WO2017211227A1/en
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/10Solid density
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/21Attrition-index or crushing strength of granulates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/32Thermal properties

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Abstract

The invention discloses a kind of high intensity large scale bulk charcoal-aero gel and its preparation method and application, belong to charcoal-aero gel preparing technical field.Using resorcinol and formaldehyde as raw material, natrium carbonicum calcinatum is catalyst, and deionized water is solvent, and the high intensity large scale bulk charcoal-aero gel is prepared after solgel reaction, then through constant pressure and dry and high temperature carbonization.Size >=100mm × 100mm × 30mm of gained bulk charcoal-aero gel, with the change of charcoal-aero gel density, its charcoal particle size is adjustable between 30 800nm, and three-dimensional network skeleton structure is interconnected to form between charcoal particle.The 0.6g/cm of charcoal-aero gel density 0.3 prepared by the present invention3, compressive strength is up to 10 65MPa, and thermal conductivity is 0.06 0.09W/ (mK), may be directly applied to heat-barrier material.

Description

A kind of high intensity large scale bulk charcoal-aero gel and its preparation method and application
Technical field
The present invention relates to charcoal-aero gel preparing technical field, and in particular to a kind of high intensity large scale bulk charcoal-aero gel and Its preparation method and application.
Background technology
Aeroge is made up of the network of nanoparticles loose structure of uniqueness, as a kind of " ultra heat insulating material " always by To extensive concern, SiO common are2、Al2O3、ZrO2, charcoal-aero gel etc..Although the thermal conductivity of aerogel material is very low, its Solid skeleton particle easily sinters at high temperature, is restricted its resistance to elevated temperatures.SiO2The maximum operation (service) temperature of aeroge 800 DEG C are usually no more than, Al2O3The maximum operation (service) temperature of aeroge is usually no more than 1100 DEG C, and ZrO2The highest of aeroge makes It it is only~600 DEG C with temperature.Charcoal-aero gel has very high heat endurance, remains to keep mesoporous under 2800 DEG C of inert atmosphere Structure, more than 2200 DEG C are can reach as heat-barrier material temperature in use, be that temperature resistant capability is best under current vacuum or inert atmosphere Ultra heat insulating material.
However, the problems such as poor mechanical property of charcoal-aero gel, block difficult forming, still governs its application.Charcoal-aero gel Preparation method mainly have:Supercritical drying and atmosphere pressure desiccation.Supercritical drying has that gel shrinks rate is small, compares surface The features such as product is big, good moldability, higher intensity.But the method equipment is complicated, cost of manufacture is expensive, has potential safety hazard, so as to limit Its application is made.Atmosphere pressure desiccation is low for equipment requirements, low manufacture cost, size adjusting is flexible, security is good, and its shortcoming is Organic aerogel easily produces serious volume contraction or even ftractureed under the strong surface tension effects of solvent, causes large scale charcoal Aeroge difficult forming, and low strength (Porous Mater, 2008,15:29-34;Process engineering journal, 2004,4 (5): 429-433;Adv Mater,2011,18(16):2073-2094).Mutually come often through addition enhancing in actual use Improve the mechanical property of charcoal-aero gel, the enhancing that uses at present mutually based on carbon fiber, in addition with carbosphere, graphene and Carbon foams etc. are as enhancing phase.Addition enhancing can mutually improve the mechanical property of material to a certain extent really, but also band simultaneously Carry out the decline of other performances of material.For example, once someone uses atmosphere pressure desiccation to be prepared for density as 0.52g/cm3, bending strength It is respectively 7.1MPa and 0.328W/ (mK) fibre reinforced carbon aerogel composite material with 300 DEG C of thermal conductivities, its intensity carries It is high by 57.8%, and thermal conductivity also improve 18.8% (ACS Appl Mater Interfaces, 2011,3:4796- 4803).However, the research for the purpose of improving charcoal-aero gel intrinsic strength both at home and abroad and few, Main way is organogel Surface be modified, such as by adding surfactant in gel process, the hydrophily of gel surface is reduced, so as to reduce gel Shrinkage stress in the drying process, and maintenance frame strength (Carbon, 2004,42:2033-2039).This method reduces The solvent surface tension being subject to during constant pressure and dry, but due to no improvement original network structure of organogel, strength enhancing effect Fruit is limited.
The content of the invention
It is an object of the invention to provide a kind of high intensity large scale bulk charcoal-aero gel and its preparation method and application, leads to Cross refinement organic nano cluster and improve the organic product degree of cross linking, and then realize prepared by the bulk of high-strength charcoal-aero gel.
To achieve the above object, the technical solution adopted in the present invention is as follows:
A kind of preparation method of high intensity large scale bulk charcoal-aero gel, this method are using resorcinol and formaldehyde as original Material, natrium carbonicum calcinatum is catalyst, and deionized water is solvent, after sol gel reaction, then is replaced through solvent, constant pressure and dry The high intensity large scale bulk charcoal-aero gel is prepared with high temperature carbonization.
The inventive method specifically comprises the following steps:
(1) solution is prepared:By resorcinol, 37wt.% formalins, deionized water and natrium carbonicum calcinatum according to (380 ~2700):(450~3060):(860~5800):1 part by weight is well mixed, and obtains mixed liquor;
(2) collosol and gel:Mixed liquor obtained by step (1) is placed in 15-95 DEG C of water-bath, obtained after being incubated 60-200 hours The organic wet gel of kermesinus;In the step, when bath temperature is adjusted into 15~45 DEG C, soaking time 30-80 hours;By water-bath temperature When degree is adjusted to 45~65 DEG C, soaking time 20-70 hours;When bath temperature is adjusted into 65~95 DEG C, soaking time 10-50 is small When;
(3) solvent is replaced:Organic wet gel obtained by step (2) is soaked in alcohol solvent, the volume of alcohol solvent is 5~10 times of organic wet gel volume, soaking temperature are controlled between 40~60 DEG C, and immersion poured out ethanol after 12 hours, and Repeat the process three times more than;
(4) constant pressure and dry:Gel after solvent is replaced is put into constant pressure and dry case, and temperature is set to 30~60 DEG C, dries 2 ~10 days, obtain xerogel (according to product size adjustment drying time of different sizes);
(5) charing process:Xerogel obtained by step (4) is put into vacuum carbonized stove and carbonized under inert atmosphere conditions, 2~10 DEG C/min of programming rate, charing final temperature is 900 DEG C, and is incubated two hours.The high intensity large scale is obtained after charing Block charcoal-aero gel.
Size >=100mm × 100mm × 30mm of prepared charcoal-aero gel, with the change of charcoal-aero gel density, its Charcoal particle size is adjustable between 30-800nm, and three-dimensional network skeleton structure is interconnected to form between charcoal particle.
The density of the charcoal-aero gel is 0.3-0.6g/cm3, compressive strength 10-65MPa, thermal conductivity 0.06- 0.09W/(m·K)。
Material of the present invention may be directly applied to heat-barrier material, can also pass through CO2The methods of activation, heat treatment, carries high-ratio surface Product and electrical conductivity, applied to directions such as catalysis, absorption, capacitors.
Design principle of the present invention and have the beneficial effect that:
The present invention starts with from the intrinsic mechanical property of charcoal-aero gel is improved, using atmosphere pressure desiccation, by refining organic nano Cluster simultaneously improves the organic product degree of cross linking, and then realizes prepared by the bulk of high-strength charcoal-aero gel.The present invention passes through collosol and gel mistake The control of journey, hence it is evident that refined organic nano cluster size, and effectively increased the degree of cross linking of organogel.Carbon particle size Refinement and the optimization of network skeleton structure so that charcoal-aero gel has evenly load-carrying construction, effectively suppresses due to stress concentration Caused crack growth, so as to improve the intensity of the forming ability of large scale aeroge and aeroge.
Gained charcoal-aero gel of the invention has greatly compared to the high-strength carbon aeroge reported in existing literature, compressive strength Width improves.Density is respectively 0.31,0.45,0.57g/cm3Charcoal-aero gel, intensity is up to 10 respectively, 28,64MPa, and document Middle reported density be 0.26,0.35,0.48,0.59g/cm3Charcoal-aero gel, intensity is respectively 2,9,7,20MPa (Langmuir,2007,23:10095-10101;Phys Chem Chem Phys,2010,12:10365-10372);Meanwhile The aeroge also has a very low thermal conductivity, respectively 0.065,0.070,0.085W/ (mK).
Gained charcoal-aero gel of the invention is to improve the intrinsic strong of charcoal-aero gel by changing charcoal-aero gel self structure Degree, other elements or addition enhancing phase are not adulterated.It can be doped or add on the basis of the present invention according to being actually needed Add enhancing phase, to obtain other species high-strength carbon aeroges.
High-strength carbon aeroge of the present invention not only has huge application value in anti-heat-insulated field, because its had into Type ability and structural strength, by means such as technique adjustment, heat treatment, activation process, ultracapacitor, catalyst carrier, The fields such as hydrogen storage, nuclear physics equally have good application prospect.
Brief description of the drawings
Fig. 1 is carbon aerogel particle size and schematic network structure;Wherein:(a) before modified technique, (b) modified technique Afterwards.
Fig. 2 is 100mm × 100mm × 30mm large scale charcoal-aero gel macro morphologies.
Fig. 3 is bulk density 0.31g/cm3, compressive strength 10MPa charcoal-aero gel SEM microstructure morphologies.
Fig. 4 is bulk density 0.45g/cm3, compressive strength 28MPa charcoal-aero gel SEM microstructure morphologies.
Fig. 5 is bulk density 0.57g/cm3, compressive strength 64MPa charcoal-aero gel SEM microstructure morphologies.
Embodiment
For a further understanding of the present invention, present invention is described with reference to embodiments, but embodiment is only to this The characteristics of invention and advantage are further elaborated, rather than limiting to the claimed invention.
The present invention is using resorcinol, formaldehyde, deionized water and sodium carbonate as raw material, with certain heating rate in water-bath Collosol and gel polycondensation is carried out with the time, is replaced using alcohol solvent, constant pressure and dry obtains organic aerogel, and organic aerogel is existed Charing obtains high-strength carbon aerogel block body under inert atmosphere.In following embodiment, according to different raw material proportioning and technique Parameter, obtain the high-strength carbon aeroge of different structure, density and performance.
Embodiment 1:
By resorcinol, 37wt.% formalins, deionized water, natrium carbonicum calcinatum using mass ratio as 2637:2637: 5776:1 ratio uniform mixing and heating water bath, when bath temperature is adjusted into 15 DEG C, soaking time 30 hours;By bath temperature When being adjusted to 45 DEG C, soaking time 20 hours;When bath temperature is adjusted into 65 DEG C, soaking time 20 hours;Bath temperature is adjusted to At 95 DEG C, soaking time 10 hours, wet gel is obtained.By obtained wet gel at 50 DEG C, 10 times of gel volumes it is anhydrous Soaked 24 hours in ethanol, and repeat the step 4 time.Afterwards, by wet gel in constant pressure and dry stove 50 DEG C of dryings 7 days.Will be dry Gel after dry is placed in retort under argon gas protection in room temperature to 900 DEG C, and heating rate is 5 DEG C/min, and insulation two is small When after furnace cooling, obtain high-strength carbon aeroge.
Fig. 1 compared for the microstructure before the present embodiment and process modification.It is apparent that improve work through the present embodiment After skill, carbon particle size is reduced to 300nm or so from 550nm or so;The connected mode of carbon particle cluster is not only even closer, and And the form interconnected from single point-to-point Innovation of Connection to multiple spot, three-dimensional network skeleton knot is interconnected to form between carbon particle Structure.The refinement of carbon particle size and the optimization of network skeleton structure so that charcoal-aero gel has evenly load-carrying construction, effectively suppression System is due to crack growth caused by stress concentration, so as to improve the intensity of the forming ability of large scale aeroge and aeroge. The present invention is started with by improving charcoal-aero gel intrinsic strength, greatly reduces non-homogeneous stress when large scale aeroge is dried, So as to alleviate the problems of crack caused by internal stress after drying.The charcoal-aero gel size that the present embodiment obtains is up to 100 × 100 × 30mm (length × width × height), and without cracked (Fig. 2).
The charcoal-aero gel bulk density that the present embodiment obtains is 0.31g/cm3, compressive strength 10MPa, thermal conductivity is 0.065W/ (mK), microstructure morphology is as shown in Figure 3 under ESEM.
Embodiment 2:
By resorcinol, 37wt.% formalins, deionized water, natrium carbonicum calcinatum using mass ratio as 1030:1530: 2880:1 ratio uniform mixing, obtains mixed liquor and heating water bath, when bath temperature is adjusted into 30 DEG C, soaking time 50 is small When;When bath temperature is adjusted into 50 DEG C, soaking time 50 hours;When bath temperature is adjusted into 75 DEG C, soaking time 30 hours;Will When bath temperature is adjusted to 95 DEG C, soaking time 10 hours, wet gel is obtained.By obtained wet gel at 50 DEG C, 10 times solidifying Soaked 24 hours in the absolute ethyl alcohol of colloid product, and repeat the step 4 time.Afterwards, by obtained wet gel in constant pressure and dry stove Interior 50 DEG C of dryings 7 days.Dried gel is placed in retort under argon gas protection in room temperature to 900 DEG C, heating rate For 5 DEG C/min, furnace cooling after being incubated two hours, high-strength carbon aeroge is obtained.
The charcoal-aero gel bulk density that the present embodiment obtains is 0.45g/cm3, compressive strength 28MPa, thermal conductivity is 0.070W/ (mK), microstructure morphology is as shown in Figure 4 under ESEM.
Embodiment 3:
By resorcinol, 37wt.% formalins, deionized water, natrium carbonicum calcinatum using mass ratio as 520:760:1440: 1 ratio uniform mixing and heating water bath:By bath temperature be adjusted to for 45 DEG C when, soaking time 80 hours;Bath temperature is adjusted During to 65 DEG C, soaking time 70 hours;When bath temperature is adjusted into 95 DEG C, soaking time 50 hours, wet gel is obtained.It will obtain Wet gel soaked 24 hours in the absolute ethyl alcohol of 10 times of gel volumes under the conditions of 50 DEG C, and repeat the step 4 time.It Afterwards, by obtained wet gel in constant pressure and dry stove 50 DEG C of dryings 7 days.Dried gel is placed in into argon gas in retort to protect Under in room temperature to 900 DEG C, heating rate is 5 DEG C/min, insulation two hours after furnace cooling, obtain high-strength carbon airsetting Glue.
The charcoal-aero gel bulk density that the present embodiment obtains is 0.57g/cm3, compressive strength 64MPa, thermal conductivity is 0.085W/ (mK), microstructure morphology is as shown in Figure 5 under ESEM.

Claims (7)

  1. A kind of 1. preparation method of high intensity large scale bulk charcoal-aero gel, it is characterised in that:This method be with resorcinol and Formaldehyde is raw material, and natrium carbonicum calcinatum is catalyst, and deionized water is solvent, after sol gel reaction, then replace through solvent, Constant pressure and dry and high temperature carbonization prepare the high intensity large scale bulk charcoal-aero gel.
  2. 2. the preparation method of high intensity large scale bulk charcoal-aero gel according to claim 1, it is characterised in that:This method Specifically comprise the following steps:
    (1) solution is prepared:By resorcinol, formalin, deionized water and natrium carbonicum calcinatum according to (380~2700): (450~3060):(860~5800):1 part by weight is well mixed, and obtains mixed liquor;
    (2) collosol and gel:Mixed liquor obtained by step (1) is placed in 15-95 DEG C of water-bath, obtained after being incubated 60-200 hours organic Wet gel;
    (3) solvent is replaced:Organic wet gel obtained by step (2) is soaked in alcohol solvent, soaking temperature is controlled 40~60 Between DEG C, immersion 12 hours after ethanol is poured out, and repeat the step three times more than;
    (4) constant pressure and dry:Gel after solvent is replaced is put into constant pressure and dry case, and temperature is set to 30~60 DEG C, according to product It is of different sizes, dry 2~10 days, obtain xerogel;
    (5) charing process:Xerogel obtained by step (4) is put into vacuum carbonized stove and carbonized under inert atmosphere conditions, is heated up 2~10 DEG C/min of speed, charing final temperature is 900 DEG C, and is incubated two hours.It is block that the high intensity large scale is obtained after charing Charcoal-aero gel.
  3. 3. the preparation method of high intensity large scale bulk charcoal-aero gel according to claim 2, it is characterised in that:Step (2) in, when bath temperature is adjusted into 15~45 DEG C, soaking time 30-80 hours;When bath temperature is adjusted into 45~65 DEG C, protect Warm time 20-70 hours;When bath temperature is adjusted into 65~95 DEG C, soaking time 10-50 hours.
  4. 4. the high intensity large scale bulk charcoal-aero gel that according to claim 1 prepared by method, it is characterised in that:The bulk Size >=100mm × 100mm × 30mm of charcoal-aero gel, three-dimensional network skeleton structure is interconnected to form between charcoal particle, with The change of charcoal-aero gel density, its charcoal particle size is adjustable between 30-800nm.
  5. 5. high intensity large scale bulk charcoal-aero gel according to claim 4, it is characterised in that:The charcoal-aero gel it is close Spend for 0.3-0.6g/cm3, compressive strength 10-65MPa.
  6. 6. high intensity large scale bulk charcoal-aero gel according to claim 5, it is characterised in that:The heat of the charcoal-aero gel Conductance is 0.06-0.09W/ (mK).
  7. 7. the application of high intensity large scale bulk charcoal-aero gel according to claim 4, it is characterised in that:The charcoal-aero gel It can be applied to heat-barrier material, catalysis material, sorbing material or electrode material.
CN201610402653.1A 2016-06-08 2016-06-08 A kind of high intensity large scale bulk charcoal-aero gel and its preparation method and application Pending CN107473199A (en)

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PCT/CN2017/086920 WO2017211227A1 (en) 2016-06-08 2017-06-02 High-strength large dimension block-form aerographite, and manufacturing method and application thereof

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108285135A (en) * 2018-04-03 2018-07-17 上海电力学院 A kind of preparation method of desulfurizing agent for high-temp gas carrier charcoal-aero gel
CN108609606A (en) * 2018-06-25 2018-10-02 中国人民解放军国防科技大学 Preparation method of carbon aerogel heat insulation material
CN108726501A (en) * 2018-05-23 2018-11-02 东莞理工学院 A method of preparing charcoal-aero gel with infiltration evaporation membrane separation device
CN108975300A (en) * 2017-06-02 2018-12-11 中国科学院金属研究所 High-intensitive large scale bulk charcoal-aero gel and its preparation method and application
CN110746833A (en) * 2019-11-18 2020-02-04 湖南道尔顿新材料科技有限公司 Waterproof heat-insulating coating and preparation method thereof
CN110951103A (en) * 2019-12-10 2020-04-03 中国科学院金属研究所 Carbon fiber reinforced phenolic aerogel composite material, preparation method thereof and carbon fiber reinforced carbon aerogel composite material
CN111019321A (en) * 2019-11-27 2020-04-17 内蒙古民族大学 High-molecular heat-insulating material and preparation method thereof

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CN1462723A (en) * 2003-06-07 2003-12-24 大连理工大学 Method for preparing nano material of gel of charcoal gas
CN1830769A (en) * 2006-03-15 2006-09-13 大连理工大学 Preparation method of high superficial area porous carbon material
CN102515143A (en) * 2011-12-23 2012-06-27 天津鑫日新能源科技有限公司 Nano-grade porous aerogel and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1462723A (en) * 2003-06-07 2003-12-24 大连理工大学 Method for preparing nano material of gel of charcoal gas
CN1830769A (en) * 2006-03-15 2006-09-13 大连理工大学 Preparation method of high superficial area porous carbon material
CN102515143A (en) * 2011-12-23 2012-06-27 天津鑫日新能源科技有限公司 Nano-grade porous aerogel and preparation method thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108975300A (en) * 2017-06-02 2018-12-11 中国科学院金属研究所 High-intensitive large scale bulk charcoal-aero gel and its preparation method and application
CN108285135A (en) * 2018-04-03 2018-07-17 上海电力学院 A kind of preparation method of desulfurizing agent for high-temp gas carrier charcoal-aero gel
CN108726501A (en) * 2018-05-23 2018-11-02 东莞理工学院 A method of preparing charcoal-aero gel with infiltration evaporation membrane separation device
CN108726501B (en) * 2018-05-23 2019-04-05 东莞理工学院 A method of charcoal-aero gel is prepared with infiltration evaporation membrane separation device
CN108609606A (en) * 2018-06-25 2018-10-02 中国人民解放军国防科技大学 Preparation method of carbon aerogel heat insulation material
CN108609606B (en) * 2018-06-25 2020-03-06 中国人民解放军国防科技大学 Preparation method of carbon aerogel heat insulation material
CN110746833A (en) * 2019-11-18 2020-02-04 湖南道尔顿新材料科技有限公司 Waterproof heat-insulating coating and preparation method thereof
CN111019321A (en) * 2019-11-27 2020-04-17 内蒙古民族大学 High-molecular heat-insulating material and preparation method thereof
CN110951103A (en) * 2019-12-10 2020-04-03 中国科学院金属研究所 Carbon fiber reinforced phenolic aerogel composite material, preparation method thereof and carbon fiber reinforced carbon aerogel composite material

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