CN107470077B - Air quantity and water quantity control system and control method for paint spray booth - Google Patents
Air quantity and water quantity control system and control method for paint spray booth Download PDFInfo
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- CN107470077B CN107470077B CN201710833977.5A CN201710833977A CN107470077B CN 107470077 B CN107470077 B CN 107470077B CN 201710833977 A CN201710833977 A CN 201710833977A CN 107470077 B CN107470077 B CN 107470077B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/46—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material
- B05B14/465—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material using substantially vertical liquid curtains or wetted walls behind the object to be sprayed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/60—Ventilation arrangements specially adapted therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses a system and a method for controlling air quantity and water quantity of a paint spray booth. The control system comprises a paint spraying room body, an air exhaust system and an air supply system, wherein a paint spraying mechanism, a liquid storage mechanism and a water curtain water purification mechanism are arranged in the paint spraying room body; an air guide mechanism is arranged at the joint of the air supply system and the spray booth body, the liquid storage mechanism is arranged below the spray painting mechanism and the water curtain water purification mechanism, an overflow mechanism and a liquid level control mechanism are arranged in the liquid storage mechanism, and an air flow channel through which air input into the spray booth body by the air supply system can pass is formed between the liquid level in the liquid storage mechanism and the lower end of the water curtain water purification mechanism; the air guide mechanism, the overflow mechanism and the liquid level control mechanism are arranged in a linkage manner. The control system disclosed by the invention is simple in structure, reasonable in design, capable of realizing control of the air quantity and the water quantity in the paint spray booth, accurate in control, environment-friendly, water-saving, high in working efficiency, strong in practicability and wide in application prospect.
Description
Technical Field
The invention relates to an air quantity and water quantity control system of a paint spray booth, in particular to an air quantity and water quantity control system of a paint spray booth and a control method based on the control system, and belongs to the technical field of paint spraying.
Background
At present, a painting technique is widely used for surface treatment of automobiles, refrigerators, air conditioners, etc., and painting is a method in which paint is dispersed into uniform and fine droplets by a spray gun with the aid of air pressure and applied to the surface of an object to be coated. Since the paint used in the painting technique often contains toxic or highly toxic solvents, painting without protection will not only cause great damage to the health of the painters, such as chronic poisoning, platelet lowering and bone marrow hematopoietic dysfunction, but also cause serious pollution to the surrounding environment if the paint mist formed by painting is directly discharged into the air, and therefore, in order to reduce the damage to human body and environment caused by painting, the painting work in the industry is currently performed in the painting room. The paint spray booth, also called baking finish booth, is a place for spraying paint to the coated object, and it not only has professional paint spraying equipment, can satisfy the industrial requirements for temperature, humidity, illuminance, air cleanliness etc. of the paint spraying operation, but also can treat the paint mist and waste gas produced during the paint spraying operation, so that the gas emitted by the paint spray booth is more environment-friendly and pollution-free, thereby protecting the human health and the environment.
However, the current paint spray booth on the market still has the following defects: firstly, the scum is troublesome to clean, the scum-liquid separation is difficult to realize accurately, the drain pipe in the liquid storage tank is easy to block, the water quantity control difficulty is high, and the water flow is not uniform; secondly, the distance between the liquid level of the liquid storage tank and the bottom of the water curtain cannot be accurately controlled, so that the liquid level is easily overhigh to be contacted with the bottom of the water curtain, and the pressure in a paint spraying room is too low; thirdly, wind direction and wind volume in the wind supply system are not adjustable, and the fed wind cannot be effectively utilized, so that energy waste is caused. Moreover, each control part in the existing paint spray booth operates independently without linkage, so that intelligent control of the whole paint spray booth and efficient utilization and control of water quantity and air quantity cannot be realized.
Disclosure of Invention
The invention mainly aims to provide a system and a method for controlling the air flow and the water flow of a paint spraying room, so as to overcome the defects in the prior art.
In order to achieve the purpose of the invention, the technical scheme adopted by the invention comprises the following steps:
the embodiment of the invention provides a system for controlling air quantity and water quantity of a paint spray booth, which comprises a paint spray booth body, an air draft system and an air supply system, wherein the air draft system and the air supply system form an air circulation system of the paint spray booth body;
the air guide mechanism is arranged at the joint of the air supply system and the paint spray booth body and is at least used for adjusting the air quantity and the air direction of air input into the paint spray booth body by the air supply system;
the liquid storage mechanism is arranged below the paint spraying mechanism and the water curtain water purifying mechanism and at least used for receiving and storing liquid output by the paint spraying mechanism and the water curtain water purifying mechanism;
an overflow mechanism and a liquid level control mechanism are arranged in the liquid storage mechanism, the overflow mechanism is at least used for discharging at least part of paint slag layers accumulated in the liquid storage mechanism from the liquid storage mechanism, the liquid level control mechanism is at least used for adjusting the liquid level height in the liquid storage mechanism, and an airflow channel through which wind input into the paint spraying room body by the air supply system can pass is formed between the liquid level in the liquid storage mechanism and the lower end of the water curtain water purification mechanism;
wherein, at least the air guide mechanism, the overflow mechanism and the liquid level control mechanism are arranged in a linkage manner.
In a preferred embodiment, the wind guiding mechanism includes a plurality of movable wind guiding plates, and a wind direction adjustable diffusing port is formed between two adjacent wind guiding plates.
Furthermore, the distance between the air deflectors is 20-50 cm.
In a preferred embodiment, the overflow mechanism includes a first pipe, a second pipe and a floating assembly fixedly connected to an inlet of the first pipe, an outlet of the first pipe is not higher than a liquid level of the liquid storage mechanism, so that at least a part of the paint residue layer distributed at the liquid level enters the inlet of the first pipe and is discharged from an outlet of the second pipe, and an outlet of the second pipe is communicated with the sewage tank through an internal pipe.
Furthermore, the bottom of the liquid storage mechanism is communicated with a sewage tank through a water suction pump and is communicated with a clean water tank through a water supply pump.
As one preferable embodiment, the liquid level control mechanism comprises a liquid level transducer and a control mechanism, the control mechanism controls the switch of the water suction pump and the water supply pump to keep the liquid level in the liquid storage mechanism at a set height, so as to control the distance between the liquid level and the bottom of the water curtain water purification mechanism to be kept at a set distance, and the liquid level transducer is arranged on the inner wall of the liquid storage mechanism.
Further, an anemoscope is further arranged above the liquid storage mechanism, a differential pressure transmitter is further arranged in the paint spray booth body, the wind quantity of the wind guide mechanism is adjusted to cause the change of the anemoscope and the differential pressure transmitter, so that the liquid level control mechanism is adjusted, and the adjustment of the water quantity in the liquid storage mechanism is realized.
Furthermore, the liquid storage mechanism is communicated with a liquid inlet of the water curtain water purification mechanism through a circulating pipeline, and a water flow transmitter is arranged on the circulating pipeline.
As a preferred embodiment, the water curtain water purification mechanism is communicated with the air draft system, and the water curtain water purification mechanism comprises a water purifier at least used for adsorbing the airflow containing paint mist.
As one of the preferable embodiments, the liquid level height increases as the air volume input by the air deflector becomes larger, so that the discharge amount of the paint residue layer becomes larger. That is, the basic principle of the present application is that the air volume becomes large, the liquid level becomes high to control the inflow amount, the paint slag removal amount becomes fast, and the reverse is true when the air volume becomes small.
The embodiment of the invention also provides a paint spray booth air volume and water volume control method, which is implemented mainly based on the paint spray booth air volume and water volume control system and comprises the following steps:
monitoring the changes of the anemoscope and the differential pressure transmitter in the paint spray booth body,
adjusting the air guide mechanism, adjusting the air quantity and the air direction of the air input into the paint spray booth body by the air supply system, adjusting the liquid level in the liquid storage mechanism by controlling the switches of the water suction pump and the water supply pump, so that an air flow channel for the air input into the paint spray booth body by the air supply system to pass through is formed between the liquid level in the liquid storage mechanism and the lower end of the water curtain water purification mechanism, when the liquid level descends, at least part of the paint slag layer accumulated in the liquid storage mechanism flows through the first pipeline and the second pipeline which are discharged from the liquid storage mechanism to enter a sewage tank, and finally, the control of the air quantity and the water quantity in the paint spray booth is realized through the linkage control of the air guide mechanism, the overflow mechanism and the liquid level control mechanism.
Compared with the prior art, the invention has the beneficial effects that:
the air quantity and water quantity control system for the paint spraying room provided by the invention is simple in structure and reasonable in design, the air quantity is increased through the linkage control of the air guide mechanism, the overflow mechanism and the liquid level control mechanism, the liquid level can be raised to control the inflow quantity, the removal quantity of paint residues can be accelerated, and the air quantity is reduced to the opposite direction, so that the control of the air quantity and the water quantity in the paint spraying room can be realized, the control is accurate, the environment is protected, the water quantity is saved, the working efficiency is high, the practicability is high, and the application prospect is wide.
Drawings
Fig. 1 is a schematic diagram of the overall structure of an air volume and water volume control system of a paint spray booth according to an exemplary embodiment of the present invention.
Fig. 2 is a schematic structural diagram of an air guiding mechanism according to an exemplary embodiment of the present invention.
Fig. 3 is a schematic structural view of an overflow mechanism in an exemplary embodiment of the present invention.
FIG. 4 is a schematic diagram of a fluid level control mechanism in an exemplary embodiment of the invention.
Description of the reference numerals: 1-a paint spraying room body, 2-an air draft system, 3-an air supply system, 4-a paint spraying mechanism, 41-a spraying assembly, 42-a clamping assembly, 5-a liquid storage mechanism, 51-a sewage tank, 51 a-a water suction pump, 52-a clean water tank, 52 a-a water supply pump, 6-a water curtain water purification mechanism, 60-a circulating pipeline, 61-a water flow transmitter, 7-an air guide mechanism, 71-an air guide plate, 72-an adjustable wind direction dispersing port, 73-an anemoscope, 74-a differential pressure transmitter, 8-an overflow mechanism, 81-a first pipeline, 82-a second pipeline, 83-a floating assembly and 9-a liquid level transmitter.
Detailed Description
In view of the shortcomings of the prior art, the present inventors have long studied and have made extensive practice to propose the technical solution of the present invention, as explained in detail below.
Referring to fig. 1, an embodiment of the invention provides a system for controlling air volume and water volume of a paint spray booth, which includes a paint spray booth body 1, an air draft system 2 and an air supply system 3, wherein the air draft system 2 and the air supply system 3 form an air circulation system of the paint spray booth body 1. The spraying booth body 1 is provided with a spraying mechanism 4, a liquid storage mechanism 5 and a water curtain water purification mechanism 6.
Referring to fig. 2, an air guiding mechanism 7 is disposed at a connection portion of the air supply system 5 and the paint spray booth body 1, and the air guiding mechanism 7 is used for adjusting an air volume and an air direction of the air input into the paint spray booth body 1 by the air supply system 5. Specifically, the air guiding mechanism 7 includes a plurality of movable air guiding plates 71, and an adjustable air direction diffusing port 72 is formed between two adjacent air guiding plates 71. Furthermore, the distance between the air deflectors 71 is 20-50 cm.
The liquid storage mechanism 5 is arranged below the paint spraying mechanism 4 and the water curtain water purifying mechanism 6 and is at least used for receiving and storing liquid output by the paint spraying mechanism and the water curtain water purifying mechanism. An overflow mechanism 8 and a liquid level control mechanism are arranged in the liquid storage mechanism 5. The bottom of the liquid storage mechanism 5 is communicated with a sewage tank 51 through a suction pump 51a and communicated with a clean water tank 52 through a water supply pump 52 a. An anemoscope 73 is further arranged above the liquid storage mechanism 5, a differential pressure transmitter is further arranged in the spray booth body 1, and the wind quantity of the wind guide mechanism 7 is adjusted to cause the change of the anemoscope and the differential pressure transmitter, so that the liquid level control mechanism is adjusted, and the adjustment of the water quantity in the liquid storage mechanism is realized. Further, the liquid storage mechanism 5 is also communicated with a liquid inlet of the water curtain water purification mechanism 6 through a circulating pipeline 60, and a water flow transmitter 61 is arranged on the circulating pipeline 60.
The water curtain water purification mechanism 6 is communicated with the air draft system 2, and the water curtain water purification mechanism 6 comprises a water purifier and is at least used for adsorbing air flow containing paint mist.
The painting mechanism 4 includes a clamping assembly 42 at least for fixing a workpiece, and a spraying assembly 41 at least for performing a painting process on the workpiece.
Referring to fig. 3, the overflow mechanism 8 includes a first pipe 81, a second pipe 82, and a floating assembly 83 fixedly connected to an inlet of the first pipe 81, and the embodiment preferably employs a floating ball as a float which floats up and down freely with the change of water level. Due to the existence of the floating ball, the outlet of the first pipeline 81 is not higher than the liquid level of the liquid storage mechanism 5, so that at least part of the paint slag layer accumulated in the liquid storage mechanism enters the inlet of the first pipeline 81 and is discharged from the outlet of the second pipeline, and the outlet of the second pipeline 82 is communicated with the sewage tank 51 through an internal pipeline, so that the paint slag layer is discharged out of the liquid storage mechanism 5.
Referring to fig. 4, the liquid level control mechanism includes a liquid level transmitter 9 and a control mechanism, and the liquid level transmitter 9 is disposed on an inner wall of the liquid storage mechanism 5. The control mechanism adjusts the height of the liquid level in the liquid storage mechanism 5 by controlling the switches of the water suction pump 51 and the water supply pump 52, so that the distance between the liquid level and the bottom of the water curtain water purification mechanism 6 is kept at a set distance, and an air flow channel for the air input into the paint spray booth body by the air supply system to pass through is formed between the liquid level in the liquid storage mechanism and the lower end of the water curtain water purification mechanism.
The liquid level height is increased along with the increase of the air volume input by the air deflector, so that the discharge amount of the paint slag layer is increased. That is, the basic principle of the present application is that the air volume becomes large, the liquid level becomes high to control the inflow amount, the paint slag removal amount becomes fast, and the reverse is true when the air volume becomes small. In conclusion, the control of the air quantity and the water quantity in the paint spraying room is realized through the linkage control of the air guide mechanism 7, the overflow mechanism 8 and the liquid level control mechanism.
Based on the system for controlling the air volume and the water volume of the paint spray booth of the embodiment, the method for controlling the air volume and the water volume of the paint spray booth of the invention comprises the following steps:
monitoring the changes of the anemoscope and the differential pressure transmitter in the paint spray booth body,
adjust wind-guiding mechanism, to by the amount of wind and the wind direction of the wind of air feed system input spray booth body are adjusted, through the liquid level in the switch control suction pump, the feed pump stock solution mechanism, thereby make liquid level in the stock solution mechanism with be formed with between the cascade water purification mechanism lower extreme and supply by the airflow channel that the wind of air feed system input spray booth body passes through, when the liquid level descends, gather at least partial paint slag layer flow through in stock solution mechanism first pipeline, second pipeline discharge and get into the effluent water sump from stock solution mechanism, finally through wind-guiding mechanism, overflow mechanism and liquid level control mechanism three's coordinated control, realize the control to the amount of wind and the water yield in the spray booth.
By means of the technical scheme, the control of the air quantity and the water quantity in the paint spray booth can be achieved through linkage control of the air guide mechanism, the overflow mechanism and the liquid level control mechanism, control is accurate, the environment is protected, the water quantity is saved, the working efficiency is high, the practicability is high, and the application prospect is wide.
It should be understood that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and that various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a spray booth amount of wind water yield control system, includes spray booth body, exhaust system and air feed system constitute the gas circulation system of spray booth body, this internal mechanism, stock solution mechanism and the cascade water purification mechanism of spraying paint that is provided with of spray booth, its characterized in that:
the air guide mechanism is arranged at the joint of the air supply system and the paint spray booth body and at least used for adjusting the air quantity and the air direction of air input into the paint spray booth body by the air supply system;
the liquid storage mechanism is arranged below the paint spraying mechanism and the water curtain water purifying mechanism and at least used for receiving and storing liquid output by the paint spraying mechanism and the water curtain water purifying mechanism;
the paint spraying system is characterized in that an overflow mechanism and a liquid level control mechanism are arranged in the liquid storage mechanism, the overflow mechanism is at least used for discharging at least part of paint slag layers accumulated in the liquid storage mechanism from the liquid storage mechanism, the overflow mechanism comprises a first pipeline, a second pipeline and a floating assembly fixedly connected with an inlet of the first pipeline, an outlet of the first pipeline is not higher than the liquid level of the liquid storage mechanism, so that at least part of the paint slag layers distributed on the liquid level enter the inlet of the first pipeline and are discharged from an outlet of the second pipeline, an outlet of the second pipeline is communicated with a sewage pool through an internal pipeline, the liquid level control mechanism is at least used for adjusting the liquid level height in the liquid storage mechanism, and an air flow channel through which air input into the paint spraying room body by the air supply system can pass is formed between the liquid level in the liquid storage mechanism and the lower end of the water curtain water purification mechanism;
the air guide mechanism, the overflow mechanism and the liquid level control mechanism are arranged in a linkage mode, the anemoscope is further arranged above the liquid storage mechanism, the pressure difference transmitter is further arranged in the paint spraying room body, the change of the anemoscope and the pressure difference transmitter is caused by adjusting the air quantity passing through the air guide mechanism, so that the liquid level control mechanism is adjusted, the adjustment of the water quantity in the liquid storage mechanism is achieved, the liquid level height is increased along with the increase of the air quantity input by the air guide plate, and the discharge quantity of the paint slag layer is increased.
2. The air volume and water volume control system for the paint spray booth according to claim 1, wherein: the distance between the air deflectors is 20-50 cm.
3. The air volume and water volume control system for the paint spray booth according to claim 1, wherein: the bottom of the liquid storage mechanism is communicated with the sewage tank through a water suction pump and communicated with the clean water tank through a water supply pump.
4. The air volume and water volume control system for the paint spray booth according to claim 3, wherein: the liquid level control mechanism comprises a liquid level transmitter and a control mechanism, the control mechanism enables the liquid level in the liquid storage mechanism to be kept at a set height through controlling the switches of the water suction pump and the water supply pump, so that the liquid level is controlled to be kept at a set distance from the bottom of the water curtain water purification mechanism, and the liquid level transmitter is arranged on the inner wall of the liquid storage mechanism.
5. The air volume and water volume control system for the paint spray booth according to claim 3, wherein: the liquid storage mechanism is communicated with a liquid inlet of the water curtain water purification mechanism through a circulating pipeline, and a water flow transmitter is arranged on the circulating pipeline.
6. The air volume and water volume control system for the paint spray booth according to claim 1 or 5, wherein: the water curtain water purification mechanism is communicated with the air draft system and comprises a water purifier at least used for adsorbing air flow containing paint mist.
7. A method for controlling air quantity and water quantity of a paint spray booth, characterized in that the control method is implemented mainly based on the system for controlling air quantity and water quantity of a paint spray booth according to any one of claims 1-6, and the control method comprises:
monitoring the changes of the anemoscope and the differential pressure transmitter in the paint spray booth body,
adjust wind-guiding mechanism, to by the amount of wind and the wind direction of the wind of air feed system input spray booth body are adjusted, through the liquid level in the switch control suction pump, the feed pump stock solution mechanism, thereby make liquid level in the stock solution mechanism with be formed with between the cascade water purification mechanism lower extreme and supply by the airflow channel that the wind of air feed system input spray booth body passes through, when the liquid level descends, gather at least partial paint slag layer flow through in stock solution mechanism first pipeline, second pipeline discharge and get into the effluent water sump from stock solution mechanism, finally through wind-guiding mechanism, overflow mechanism and liquid level control mechanism three's coordinated control, realize the control to the amount of wind and the water yield in the spray booth.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710833977.5A CN107470077B (en) | 2017-09-15 | 2017-09-15 | Air quantity and water quantity control system and control method for paint spray booth |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710833977.5A CN107470077B (en) | 2017-09-15 | 2017-09-15 | Air quantity and water quantity control system and control method for paint spray booth |
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| Publication Number | Publication Date |
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| CN107470077A CN107470077A (en) | 2017-12-15 |
| CN107470077B true CN107470077B (en) | 2023-04-14 |
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| CN201710833977.5A Active CN107470077B (en) | 2017-09-15 | 2017-09-15 | Air quantity and water quantity control system and control method for paint spray booth |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107913818B (en) * | 2017-12-29 | 2019-06-21 | 扬州琼花涂装工程技术有限公司 | The water curtain type paint spray booth air-liquid circulatory system and its control method |
| CN108745734B (en) * | 2018-06-04 | 2019-08-06 | 安徽江淮汽车集团股份有限公司 | A kind of wind balance-conditioning system of paint spray booth |
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| CN207254637U (en) * | 2017-09-15 | 2018-04-20 | 飞迅科技(苏州)有限公司 | A kind of paint spray booth air quantity water yield control system |
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| US20050087073A1 (en) * | 2003-10-24 | 2005-04-28 | D'altena Adrien D.B. | Paint spray booth having scrubbing solution flow control |
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| CN1994585A (en) * | 2006-01-04 | 2007-07-11 | 福斯邦德韩国株式会社 | Spray paint device |
| CN101733228A (en) * | 2008-12-19 | 2010-06-16 | 孙新艾 | Energy-saving and noise reduction type paint spraying and baking booth |
| CN201832755U (en) * | 2010-10-15 | 2011-05-18 | 苏州丰裕机械工程有限公司 | Water curtain type workpiece spraying chamber |
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| CN107470077A (en) | 2017-12-15 |
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