CN107469575A - A kind of deammoniation tower suitable for MVR evaporator indirect steams - Google Patents
A kind of deammoniation tower suitable for MVR evaporator indirect steams Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/18—Absorbing units; Liquid distributors therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1406—Multiple stage absorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1412—Controlling the absorption process
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/02—Treatment of water, waste water, or sewage by heating
- C02F1/04—Treatment of water, waste water, or sewage by heating by distillation or evaporation
- C02F1/041—Treatment of water, waste water, or sewage by heating by distillation or evaporation by means of vapour compression
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/20—Treatment of water, waste water, or sewage by degassing, i.e. liberation of dissolved gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/40—Nitrogen compounds
- B01D2257/406—Ammonia
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/10—Inorganic compounds
- C02F2101/16—Nitrogen compounds, e.g. ammonia
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Abstract
Description
技术领域technical field
本发明涉及一种适用于MVR蒸发器二次蒸汽的脱氨塔,属于环保设备的技术领域。The invention relates to a deammonization tower suitable for secondary steam of an MVR evaporator, belonging to the technical field of environmental protection equipment.
背景技术Background technique
城市垃圾填埋场厂和焚烧厂渗滤液的处理一直是填埋厂和焚烧厂设计、运行和管理中非常棘手的问题。渗滤液主要来源于降水和垃圾本身的内含水。由于液体在流动过程中有许多因素可能影响到渗滤液的性质,包括物理因素、化学因素以及生物因素等,所以渗滤液的性质在一个相当大的范围内变动。一般来说,其pH值在4~9之间,COD在2000~62000mg/L的范围内,BOD5从600~45000mg/L,氨氮含量通常为100~1000mg /L,重金属浓度和市政污水中重金属的浓度基本一致。城市垃圾填埋场渗滤液是一种成分复杂的高浓度有机废水,若不加处理而直接排入环境,会造成严重的环境污染。以保护环境为目的,对渗滤液进行处理是必不可少的。The treatment of leachate from urban waste landfills and incineration plants has always been a very difficult problem in the design, operation and management of landfills and incineration plants. The leachate mainly comes from precipitation and the embedded water of the garbage itself. Since many factors may affect the properties of the leachate during the flow of the liquid, including physical factors, chemical factors and biological factors, the properties of the leachate vary within a considerable range. Generally speaking, its pH value is between 4 and 9, COD is in the range of 2000 to 62000mg/L, BOD5 is from 600 to 45000mg/L, ammonia nitrogen content is usually 100 to 1000mg/L, heavy metal concentration and heavy metal in municipal sewage The concentration is basically the same. The leachate of urban waste landfill is a kind of high-concentration organic wastewater with complex components. If it is directly discharged into the environment without treatment, it will cause serious environmental pollution. For the purpose of protecting the environment, it is essential to treat the leachate.
传统渗滤液处理工艺是“生化+膜滤”的处理工艺,此工艺会产生高浓度的浓缩液难以处理。而新型渗滤液“MVR蒸发+冷凝液生化”的处理方式因没有浓缩液产生而更加环保,但是在蒸发过程中会产生含高浓度氨气的二次蒸汽,为保证后续生化产水水质达标需要通过脱氨装置去除二次蒸汽中的部分氨气。传统的吸收塔采用填料吸收塔,该设备内部结构比较复杂且塔本体高度较高,实际运行中容易发生堵塞而频繁检修,因此需要一种结构简单且能防堵的脱氨塔。The traditional leachate treatment process is a "biochemical + membrane filtration" treatment process, which will produce high-concentration concentrates that are difficult to handle. The new leachate "MVR evaporation + condensate biochemical" treatment method is more environmentally friendly because no concentrated liquid is produced, but secondary steam containing high concentrations of ammonia will be generated during the evaporation process, which is required to ensure that the subsequent biochemical water quality meets the standards. Part of the ammonia in the secondary steam is removed through the deammonization unit. The traditional absorption tower adopts packing absorption tower. The internal structure of the equipment is relatively complicated and the height of the tower body is high. In actual operation, it is prone to blockage and frequent maintenance. Therefore, a deamination tower with simple structure and anti-blocking is needed.
发明内容Contents of the invention
针对现有的技术问题,本发明提供一种新型的脱氨塔,其结构简单、造价低且可根据生化系统对氨氮的去除率而去除蒸汽中多余的氨氮。Aiming at the existing technical problems, the present invention provides a new type of ammonia removal tower, which has a simple structure and low cost and can remove excess ammonia nitrogen in steam according to the removal rate of ammonia nitrogen in the biochemical system.
本发明的技术方案是:Technical scheme of the present invention is:
一种适用于MVR蒸发器二次蒸汽的脱氨塔,包括脱氨塔本体,脱氨塔本体分为上、中、下部及椭圆封头的圆筒形结构,脱氨塔本体中下部水平方向设有进气口、耙式分布器、液位计液相接口和补酸口,其中液位计液相接口位于塔内最低液位以下,耙式分布器位于脱氨塔内部与进气口相连,耙式分布器主干及分支底部均匀分布通气孔,脱氨塔本体底部向下设有酸出口,脱氨塔本体中部水平方向设有循环吸收液进口、手孔和吸收液出口,A deamination tower suitable for the secondary steam of the MVR evaporator, including a deamination tower body, the deamination tower body is divided into upper, middle, lower parts and a cylindrical structure with an elliptical head, and the middle and lower parts of the deamination tower body are horizontally oriented It is equipped with an air inlet, a rake distributor, a liquid level gauge liquid phase interface and an acid supply port, wherein the liquid level gauge liquid phase interface is located below the minimum liquid level in the tower, and the rake type distributor is located inside the deamination tower and the air inlet Connected, the vent holes are evenly distributed at the bottom of the main trunk and branches of the rake distributor. The bottom of the deamination tower body is provided with an acid outlet downward.
其中循环吸收液进口与酸出口经酸循环泵相连通;所述吸收液出口安装在循环吸收液进口与酸出口连通的管道上;循环吸收液进口与喷淋头一相连通,喷淋头一置于所述耙式分布器上端;中上部塔体内设有吸收液喷淋装置,塔体外设有人孔;脱氨塔本体上部向上设有出气口,水平方向设有液位计气相接口。Wherein the inlet of the circulating absorption liquid is connected with the acid outlet through the acid circulation pump; the outlet of the absorption liquid is installed on the pipeline connected with the inlet of the circulating absorption liquid and the acid outlet; the inlet of the circulating absorption liquid is connected with the spray head, and the spray head is connected Placed at the upper end of the rake distributor; the middle and upper tower body is equipped with an absorption liquid spray device, and the tower body is equipped with a manhole; the upper part of the deamination tower body is equipped with a gas outlet upward, and a liquid level gauge gas phase interface is installed horizontally.
进一步地,上述吸收液喷淋装置为塔体内丝网除沫器和喷淋头二;喷淋头二设置于丝网除沫器的上端且和塔体外的丝网清洗水进口相连通。Further, the above-mentioned absorbing liquid spraying device is a wire mesh demister inside the tower and spray head 2; the spray head 2 is arranged at the upper end of the wire mesh demister and communicates with the wire mesh cleaning water inlet outside the tower.
进一步地,在线pH计安装在循环酸进口与酸出口连通的管道上。Further, the online pH meter is installed on the pipeline connecting the circulating acid inlet and the acid outlet.
进一步地,上述循环吸收液进口及丝网清洗水进口分别设置在所述手孔和人孔上。Further, the above-mentioned circulating absorption liquid inlet and screen cleaning water inlet are respectively arranged on the hand hole and the manhole.
进一步地,上述脱氨塔本体内表面采用防腐涂层;脱氨塔本体脱氨塔外表面设有保温设备。Further, the inner surface of the above-mentioned deamination tower body adopts an anti-corrosion coating; the outer surface of the deamination tower body deamination tower is provided with insulation equipment.
与现有技术相比本发明的优点:Advantage of the present invention compared with prior art:
1,本发明在进气口处设置了耙式分布器保证了气体的均匀分布;1. In the present invention, a rake distributor is set at the air inlet to ensure the uniform distribution of gas;
2,本发明在脱氨塔上部设置丝网除沫器和丝网清洗喷头,有效的阻止了气体中的雾沫夹带,大大减少了后续管道和设备的腐蚀;2. The invention installs a wire mesh demister and a wire mesh cleaning nozzle on the upper part of the deamination tower, which effectively prevents the entrainment of mist in the gas and greatly reduces the corrosion of subsequent pipelines and equipment;
3,本发明设置了在线pH计,能精确控制吸收液的酸浓度从而可以调节蒸汽中氨气的去除率;3. The present invention is equipped with an online pH meter, which can accurately control the acid concentration of the absorption liquid so as to adjust the removal rate of ammonia in the steam;
4,本发明将循环吸收液进口及丝网清洗水进口分别设置在手孔和人孔上,既方便了检修又减少了塔体的开孔;4. In the present invention, the inlet of the circulating absorption liquid and the inlet of the screen cleaning water are respectively arranged on the hand hole and the manhole, which not only facilitates the maintenance but also reduces the opening of the tower body;
5,本发明的脱氨塔在脱氨塔本体内设置了吸收液喷淋装置,既保证了气体洗涤效果同时降低了脱氨塔本体高度,相比于填料吸收塔大大降低了设备投资。5. The deamination tower of the present invention is equipped with an absorption liquid spraying device in the deamination tower body, which not only ensures the gas washing effect but also reduces the height of the deamination tower body, which greatly reduces equipment investment compared with the packed absorption tower.
6,本发明的脱氨塔可使二次蒸汽中氨氮含量降低至50~200mg /L。6. The ammonia removal tower of the present invention can reduce the content of ammonia nitrogen in the secondary steam to 50-200 mg/L.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是图1的A-A图;Fig. 2 is the A-A figure of Fig. 1;
其中,1-脱氨塔本体;2-酸出口;3-进气口;4-耙式分布器;5-循环吸收液进口;6-丝网除沫器;7-丝网清洗水进口;8-液位计液相接口;9-液位计气相接口;10-出气口;11-吸收液出口;12;在线pH计;13-补酸口;14-酸循环泵;15-喷淋头一;16-喷淋头二。Among them, 1-deamination tower body; 2-acid outlet; 3-air inlet; 4-rake distributor; 5-circulation absorption liquid inlet; 6-screen demister; 7-screen cleaning water inlet; 8-liquid level gauge interface; 9-liquid level gauge gas phase interface; 10-gas outlet; 11-absorption liquid outlet; 12; online pH meter; 13-acid supply port; 14-acid circulation pump; 15-spray Head one; 16-spray head two.
具体实施方式detailed description
下面结合附图作进一步的说明:Further explanation is made below in conjunction with accompanying drawing:
下面结合具体实施例对本发明作进一步说明,但本发明的保护范围并不限于此。The present invention will be further described below in conjunction with specific examples, but the protection scope of the present invention is not limited thereto.
如图1 所示,本发明的脱氨塔包括脱氨塔本体1,脱氨塔本体1底部设有酸出口2,中下部设有进气口3、耙式分布器4、液位计液相接口8和补酸口13,中部设有循环吸收液进口5、吸收液出口11和在线pH计12,中上部设有丝网除沫器6和丝网清洗水进口7,顶部设有液位计气相接口9和出气口10,酸循环泵14位于脱氨塔旁边的地面上。As shown in Figure 1, the deamination tower of the present invention comprises a deamination tower body 1, the bottom of the deamination tower body 1 is provided with an acid outlet 2, and the middle and lower part is provided with an air inlet 3, a rake distributor 4, a liquid level gauge liquid Phase port 8 and acid supply port 13, the middle part is provided with circulating absorption liquid inlet 5, absorption liquid outlet 11 and online pH meter 12, the middle and upper part is provided with wire mesh demister 6 and wire mesh cleaning water inlet 7, and the top is provided with liquid The gas phase interface 9 and gas outlet 10 of the potentiometer, and the acid circulation pump 14 are located on the ground next to the deamination tower.
蒸发所产二次蒸汽从进气口3进入脱氨塔本体1,经耙式分布器4均匀分布后与自上而下喷淋的循环吸收液充分接触,然后经丝网除沫器6去除夹带雾沫后经出气口10排出,循环吸收液自酸出口2流出后,经酸循环泵14加压后送至循环吸收液进口5,循环吸收液进口5经喷淋头一15淋喷到耙式分布器4进行循环吸收,循环吸收液管路上安装在线pH计12,待循环吸收液pH值升高至设定值后经吸收液出口11将循环吸收液部分排出,同时配置一定浓度的稀硫酸从补酸口13对循环吸收液进行补充,排液和补酸时通过液位计液相接口8和液位计气相接口9来控制塔内液位,喷淋头二1通过丝网除沫器清洗水进口7采用蒸发冷凝水间歇的对丝网除沫器6进行在线清洗,减小脱氨塔内部的蒸汽压降。The secondary steam produced by evaporation enters the deamination tower body 1 from the air inlet 3, is evenly distributed by the rake distributor 4, fully contacts with the circulating absorption liquid sprayed from top to bottom, and then is removed by the wire mesh demister 6 After entraining the mist, it is discharged through the air outlet 10. After the circulating absorption liquid flows out from the acid outlet 2, it is pressurized by the acid circulation pump 14 and then sent to the circulating absorption liquid inlet 5. The circulating absorption liquid inlet 5 is sprayed to the The rake distributor 4 performs cyclic absorption, and an online pH meter 12 is installed on the circulating absorption liquid pipeline. After the pH value of the circulating absorption liquid rises to the set value, part of the circulating absorption liquid is discharged through the absorption liquid outlet 11, and a certain concentration of The dilute sulfuric acid supplements the circulating absorption liquid from the acid replenishment port 13, and controls the liquid level in the tower through the liquid level interface 8 and the gas phase interface 9 of the liquid level gauge when draining and replenishing acid, and the spray head 2 passes through the wire mesh The demister cleaning water inlet 7 uses evaporative condensed water to intermittently clean the wire mesh demister 6 online to reduce the vapor pressure drop inside the deamination tower.
蒸发所产含有高浓度氨气的二次蒸汽从进气口水平方向进入脱氨塔本体,经耙式分布器均匀分布后与自上而下喷淋的循环吸收液充分接触,去除部分氨气后经丝网除沫器去除夹带雾沫后由出气口排出,循环吸收液自酸出口流出,通过酸循环泵加压后送至循环吸收液进口进行循环吸收,循环吸收液管路上安装在线pH计,根据二次蒸汽中氨气的去除率可以灵活控制吸收循环液的pH值,待循环吸收液pH值升高至设定值后,打开吸收液出口旁路将循环吸收液部分排出,同时将配置好的一定浓度的稀硫酸从补酸口对循环吸收液进行补充,为防止在排出循环吸收液时塔内液位过低造成酸循环泵气蚀和补充稀硫酸时塔内液位过高淹没杷式分布器,需要设置双法兰液位计,通过液位计液相压力与气相压力的差值来确定液位值,保证液位在合理的区间内变化,二次蒸汽经过酸洗后会夹带大量酸液,酸液中的硫酸会对后面的压缩机产生腐蚀而减少压缩机寿命,为此需要设置丝网除沫器对二次蒸汽中夹带的酸液进行去除,丝网除沫器在运行过程中会逐渐堵塞而增加阻力使二次蒸汽的压力下降,为保证脱氨塔排出的二次蒸汽压力不会下降太多,需要通过丝网除沫器清洗水进口采用合适的清洗介质间歇的对丝网除沫器进行在线清洗,保证丝网除沫器的通透性,减小脱氨塔内部的蒸汽压降。The secondary steam containing high-concentration ammonia gas produced by evaporation enters the main body of the deamination tower from the horizontal direction of the air inlet, and after being evenly distributed by the rake distributor, it fully contacts with the circulating absorption liquid sprayed from top to bottom to remove part of the ammonia gas After the entrained mist is removed by the wire mesh demister, it is discharged from the air outlet, and the circulating absorption liquid flows out from the acid outlet, pressurized by the acid circulation pump, and then sent to the circulating absorption liquid inlet for circulating absorption, and the circulating absorption liquid pipeline is installed with online pH According to the removal rate of ammonia in the secondary steam, the pH value of the absorption circulation liquid can be flexibly controlled. After the pH value of the circulation absorption liquid rises to the set value, the bypass of the absorption liquid outlet is opened to discharge part of the circulation absorption liquid. The configured dilute sulfuric acid of a certain concentration is used to supplement the circulating absorption liquid from the acid replenishing port. In order to prevent the liquid level in the tower from being too low when the circulating absorption liquid is discharged, the cavitation of the acid circulation pump and the liquid level in the tower being too high when the dilute sulfuric acid is replenished For high-submerged spargers, it is necessary to set up a double-flange liquid level gauge. The liquid level value is determined by the difference between the liquid phase pressure and the gas phase pressure of the liquid level gauge to ensure that the liquid level changes within a reasonable range. The secondary steam passes through the acid After washing, a large amount of acid will be entrained, and the sulfuric acid in the acid will corrode the subsequent compressor and reduce the life of the compressor. Therefore, it is necessary to install a wire mesh demister to remove the acid entrained in the secondary steam. The demister will gradually block during operation and increase the resistance so that the pressure of the secondary steam will drop. In order to ensure that the pressure of the secondary steam discharged from the deamination tower will not drop too much, it is necessary to use a suitable cleaning water inlet through the wire mesh demister. The cleaning medium intermittently cleans the wire mesh demister online to ensure the permeability of the wire mesh demister and reduce the vapor pressure drop inside the deamination tower.
本发明的脱氨塔在脱氨塔本体内设置了吸收液喷淋装置和丝网除沫装置,既保证了气体洗涤效果,同时降低了脱氨塔本体高度,相比于填料吸收塔大大降低了设备投资。The deamination tower of the present invention is equipped with an absorption liquid spray device and a wire mesh defoaming device in the deamination tower body, which not only ensures the gas washing effect, but also reduces the height of the deamination tower body, which is greatly reduced compared with the packed absorption tower. investment in equipment.
上述实施例仅用于解释说明本发明的发明构思,而非对本发明权利保护的限定,凡利用此构思对本发明进行实质性的改动,均应落入本发明的保护范围。The above-mentioned embodiments are only used to explain the inventive concept of the present invention, but not to limit the protection of the rights of the present invention. Any substantive changes made to the present invention by using this concept should fall within the scope of protection of the present invention.
Claims (5)
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| CN201710780775.9A CN107469575A (en) | 2017-09-01 | 2017-09-01 | A kind of deammoniation tower suitable for MVR evaporator indirect steams |
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| CN (1) | CN107469575A (en) |
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| CN111392947A (en) * | 2020-04-13 | 2020-07-10 | 湖北泰盛化工有限公司 | A kind of ammonia water resource utilization process and device |
| CN112546813A (en) * | 2020-12-21 | 2021-03-26 | 大连广泰源环保科技有限公司 | Multi-flow type acid washing gas device and application thereof |
| CN113120870A (en) * | 2019-12-31 | 2021-07-16 | 中国石油化工股份有限公司 | High-performance insoluble sulfur production system and method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113120870A (en) * | 2019-12-31 | 2021-07-16 | 中国石油化工股份有限公司 | High-performance insoluble sulfur production system and method |
| CN113120870B (en) * | 2019-12-31 | 2024-02-02 | 中国石油化工股份有限公司 | High-performance insoluble sulfur production system and method |
| CN111392947A (en) * | 2020-04-13 | 2020-07-10 | 湖北泰盛化工有限公司 | A kind of ammonia water resource utilization process and device |
| CN112546813A (en) * | 2020-12-21 | 2021-03-26 | 大连广泰源环保科技有限公司 | Multi-flow type acid washing gas device and application thereof |
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