CN107460332A - A kind of method of copper ashes comprehensive utilization - Google Patents
A kind of method of copper ashes comprehensive utilization Download PDFInfo
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- CN107460332A CN107460332A CN201710630382.XA CN201710630382A CN107460332A CN 107460332 A CN107460332 A CN 107460332A CN 201710630382 A CN201710630382 A CN 201710630382A CN 107460332 A CN107460332 A CN 107460332A
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- sio
- copper ashes
- naco
- calcining materials
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Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/04—Working-up slag
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B13/00—Making spongy iron or liquid steel, by direct processes
- C21B13/14—Multi-stage processes processes carried out in different vessels or furnaces
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/16—Sintering; Agglomerating
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/006—Wet processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical & Material Sciences (AREA)
- Metallurgy (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Geology (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The present invention discloses a kind of method of copper ashes comprehensive utilization, including step:By copper ashes and NaCO3After well mixed, calcined at 1350~1400 DEG C, obtain calcining materials and CO2Gas, copper ashes and NaCO3Mass ratio be 1:(0.9~1.2);Calcining materials cooling is broken, obtain broken calcining materials;Filtered after broken calcining materials are carried out into water logging, obtain Na2SiO3Solution and ferrous material;After ferrous material is dried, reduction reaction occurs in the environment of being 800~900 DEG C in temperature with also Primordial Qi, obtains reduced iron;Magnetic separation is carried out to reduced iron, obtains iron powder and tailings.Method of the invention it is achieved that the zero release of pollutant of copper ashes processing procedure, environment protecting is obvious, and waste utilization generates very high economic value.
Description
Technical field
The invention belongs to metallurgical material technical field, more particularly to a kind of method of copper ashes comprehensive utilization.
Background technology
Copper ashes contain Cu-S ore caused by referring to during pyrometallurgical smelting, and copper production in China's is based on pyrogenic process, copper smelting by pyrometallurgy
1t copper is produced by output 2~3t clinkers.The annual output of copper ashes is very big, plus the accumulation of decades, enormous amount.Copper ashes contains
Iron, better than the grade of domestic industry ore dressing iron ore, because copper mine source is different, also contains between 30~40% in copper ashes
The valuable metals such as cobalt, nickel, zinc or heavy metal element, comprehensive extraction and application value are higher so that the utilization of copper smelting slag receives extensively
General concern.
Iron in copper ashes is mainly distributed in olivine and magnetic iron oxide two-phase, and optional magnetic oxygenated iron mineral is few,
And the two mutual embedding cloth, granularity is smaller, and it is difficult to carry out to make magnetic separation process, the low yield of traditional ore-dressing technique gained iron ore concentrate, contains
Silicon amount is seriously higher, cost is high, of poor quality, can not use, and causes the copper utilization rate of current copper smelting slag less than 12%, and iron utilizes
Rate is less than 1%.Because the particularity of copper ashes valuable mineral structure increases the difficulty of pyrogenic process and hydrometallurgy, iron can not all be entered
Row high efficiente callback.
The processing method of existing waste copper slag can not make copper ashes obtain sufficiently effectively utilizing, and some even produces pollution
Solid waste.
The content of the invention
For above-mentioned deficiency, the present invention provides a kind of method of copper ashes comprehensive utilization, comprises the following steps:
A, by copper ashes and NaCO3After well mixed, calcined at 1350~1400 DEG C, obtain calcining materials and CO2Gas
Body, the copper ashes and NaCO3Mass ratio be 1:(0.9~1.2);
The calcining materials are cooled down to broken, acquisition broken calcining materials B,;
C, filtered after the broken calcining materials being carried out into water logging, obtain Na2SiO3Solution and ferrous material;
D, after the ferrous material is dried, reduced in the environment of being 800~900 DEG C in temperature with also Primordial Qi
Reaction, obtains reduced iron;
E, magnetic separation is carried out to the reduced iron, obtains iron powder and tailings.
As preferred embodiments of the present invention, in the step A, heated up by 35~50 DEG C/min during calcining, temperature is risen to
1350~1400 DEG C.
Further, after temperature being risen into 1350~1400 DEG C during the calcining, it is incubated 20~30min.
As preferred embodiments of the present invention, reduction gas bag in the step D includes hydrogen, carbon monoxide, coke-stove gas
It is one or more of.
As preferred embodiments of the present invention, in the step D, the time of reduction reaction is 40~60min.
As preferred embodiments of the present invention, the tailings obtained in step E can be as the adjusting material of production rock wool.
As preferred embodiments of the present invention, the CO that step A is obtained2Gas is passed through Na2SiO3Solution, CO2With Na2SiO3Hair
Raw reaction, generates NaCO3Solution and SiO2Sediment.
Further, by the NaCO3After solution is dried, the NaCO of acquisition3For in the step A, being mixed with copper ashes.
Further, by SiO2Reclaimed after drying precipitate.
As preferred embodiments of the present invention, in the step B, particle diameter≤150 μm of calcining materials are crushed.
The method of copper ashes comprehensive utilization provided by the invention, technological process is compact, carries out classification processing to copper ashes, can obtain
The SiO of high-purity2;Additive NaCO3Sodium carbonate reusable edible, save raw materials for production;The iron powder of production can be used for making steel, tail
Adjusting material of the slag as rock wool;So that copper ashes is fully used, technological process realizes zero-emission, can obtain good warp
Ji benefit.
Brief description of the drawings
Fig. 1 is the process chart of the embodiment of the present invention;
Fig. 2 is the flow chart that the embodiment of the present invention selects particular device to be produced.
Embodiment
Below in conjunction with drawings and examples, the embodiment of the present invention is described in more details, so as to energy
The advantages of enough more fully understanding the solution of the present invention and its various aspects.However, specific embodiments described below and implementation
Example is for illustrative purposes only, rather than limitation of the present invention.
The present invention is carried out except silicon carries iron first using copper ashes as raw material, and sodium carbonate (Na is added into copper ashes2CO3), high temperature is forged
Na is generated after burning2SiO3Deng material, water is dissolved in after product cooling after calcining is crushed, Na2SiO3It is dissolved in the aqueous solution, will calcines
Shi Shengcheng CO2It is passed through Na2SiO3In the aqueous solution, the SiO2 dried recovereds of generation, Na2CO3Reusable edible after drying, with copper ashes
Continue calcining generation Na2SiO3.Part not soluble in water is dried after wherein calcining, and afterwards into fluid bed reduction, obtains gold
Belong to the reduced iron of rate more than 90%, by slag sluicing system after reduced iron magnetic separation, content is mainly MgO and CaO in tailings, Ke Yizuo
For rock wool adjusting material.
Specifically, as shown in figure 1, the method for comprehensive utilization copper ashes provided in an embodiment of the present invention, comprises the following steps:
1st, by copper ashes and NaCO3After well mixed, calcined at 1350~1400 DEG C, obtain calcining materials and CO2Gas
Body, copper ashes and NaCO3Mass ratio be 1:(0.9~1.2).
The 2nd, calcining materials are cooled down to broken, the broken calcining materials of acquisition, crush particle diameter≤150 μm of calcining materials.
3rd, filtered after broken calcining materials being carried out into water logging, obtain Na2SiO3Solution and insoluble matter, insoluble matter are iron content
Material.
4th, it is anti-that reduction occurs after ferrous material is dried, in the environment of being 800~900 DEG C in temperature with also Primordial Qi
Should, the time is 40~60min, obtains reduced iron.
5th, magnetic separation is carried out to reduced iron, obtains iron powder and tailings;Iron powder is directly used in steel-making, and tailings is as production rock wool
Adjusting material.
6th, the CO for obtaining step 12Gas is passed through Na2SiO3Solution, CO2With Na2SiO3React, generate NaCO3It is molten
Liquid and SiO2Sediment.
7th, by NaCO3After solution is dried, the NaCO of acquisition3For in step 1, being mixed with copper ashes.
8th, by SiO2Reclaimed after drying precipitate, SiO2Available for other industrial uses.
Preferably, in step 1, when being calcined to material, calcining heat is heated up by 35~50 DEG C/min, and temperature is risen to
After 1350~1400 DEG C, 20~30min is incubated.
In step 4, reduction gas bag includes the one or more of hydrogen, carbon monoxide, coke-stove gas.
The method of copper ashes comprehensive utilization provided by the invention, realizes the cleaning treatment of copper ashes, environment protecting is good, zero-emission
Put, both realized the effective recycling of resource, reduced environmental pollution, also achieve good economic benefit.
Embodiment 1
As shown in Fig. 2 the present embodiment has selected specific equipment to handle copper ashes, the chemical composition of copper ashes is shown in Table 1.
The copper ashes chemical composition of table 1, wt%
This implementation handles the flow of copper ashes:
1st, by 100 parts of copper ashes and 120 parts of NaCO3It is well mixed, it is sent into heating furnace and is calcined, by 35~40 DEG C/min
Heating, 25min is incubated after being warming up to 1350 DEG C, obtains calcining materials and CO2Gas.
The 2nd, calcining materials are cooled down to broken, the broken calcining materials of acquisition, crush particle diameter≤150 μm of calcining materials.
3rd, broken calcining materials are carried out into water logging in water immersion fully to dissolve, Na2SiO3Water is dissolved in, is filled afterwards in filtering
Put and filtered, obtain Na2SiO3Solution and insoluble matter, insoluble matter are ferrous material, the rate of recovery of silica 95~
97%.
4th, fluidized furnace is sent into after ferrous material is dried, be passed through into fluidized furnace also Primordial Qi, also Primordial Qi be hydrogen and
The volume ratio of CO mixed gas, wherein hydrogen accounts for also Primordial Qi cumulative volume amount 75%, and fluidisation furnace temperature rises to 850 DEG C, chalybeate
Reduction reaction occurs for material, recovery time 60min, obtains the reduced iron that degree of metalization is 90%.
5th, magnetic separation is carried out to reduced iron using concentration equipment, obtains iron powder and tailings;Iron recovery is 93~94%, tailings
Middle main component is CaO and MgO, can be used as rock wool adjusting material.
6th, by Na2SiO3Solution imports reactor, the CO that step 1 is obtained2Gas is passed through the Na of reactor2SiO3Solution
In, CO2With Na2SiO3React, generate NaCO3Solution and SiO2Sediment, NaCO is separated by filter3Solution and
SiO2Sediment.
7th, by NaCO3Solution is dried in concentration and crystallization device, obtains NaCO3, NaCO3For in step 1, being mixed with copper ashes
Close, calcination cycle utilizes again.
8th, by SiO2Reclaimed after drying precipitate, SiO2Purity 95.3%, SiO2Available for other industrial uses.
Embodiment 2
This implementation equipment used is same as Example 1, and the chemical composition of copper ashes is shown in Table 2.
The copper ashes chemical composition of table 2, wt%
This implementation handles the flow of copper ashes:
1st, by 100 parts of copper ashes and 90 parts of NaCO3It is well mixed, it is sent into heating furnace and is calcined, by 40~45 DEG C/min
Heating, 20min is incubated after being warming up to 1400 DEG C, obtains calcining materials and CO2Gas.
The 2nd, calcining materials are cooled down to broken, the broken calcining materials of acquisition, crush particle diameter≤150 μm of calcining materials.
3rd, broken calcining materials are carried out into water logging in water immersion fully to dissolve, Na2SiO3Water is dissolved in, is filled afterwards in filtering
Put and filtered, obtain Na2SiO3Solution and insoluble matter, insoluble matter are ferrous material, the rate of recovery of silica 94~
96%.
4th, fluidized furnace is sent into after ferrous material is dried, be passed through into fluidized furnace also Primordial Qi, also Primordial Qi be hydrogen and
The volume ratio of CO mixed gas, wherein hydrogen accounts for also Primordial Qi cumulative volume amount 85%, and fluidisation furnace temperature rises to 900 DEG C, chalybeate
Reduction reaction occurs for material, recovery time 40min, obtains the reduced iron that degree of metalization is 92%.
5th, magnetic separation is carried out to reduced iron using concentration equipment, obtains iron powder and tailings;Iron recovery is 94~95%, tailings
Middle main component is CaO and MgO, can be used as rock wool adjusting material.
6th, by Na2SiO3Solution imports reactor, the CO that step 1 is obtained2Gas is passed through the Na of reactor2SiO3Solution
In, CO2With Na2SiO3React, generate NaCO3Solution and SiO2Sediment, NaCO is separated by filter3Solution and
SiO2Sediment.
7th, by NaCO3Solution is dried in concentration and crystallization device, obtains NaCO3, NaCO3For in step 1, being mixed with copper ashes
Close, calcination cycle utilizes again.
8th, by SiO2Reclaimed after drying precipitate, SiO2Purity 95.8%, SiO2Available for other industrial uses.
Embodiment 3
This implementation equipment used is same as Example 1, and the chemical composition of copper ashes is shown in Table 3.
The copper ashes chemical composition of table 3, wt%
This implementation handles the flow of copper ashes:
1st, by 100 parts of copper ashes and 104 parts of NaCO3It is well mixed, it is sent into heating furnace and is calcined, by 40~50 DEG C/min
Heating, 30min is incubated after being warming up to 1380 DEG C, obtains calcining materials and CO2Gas.
The 2nd, calcining materials are cooled down to broken, the broken calcining materials of acquisition, crush particle diameter≤150 μm of calcining materials.
3rd, broken calcining materials are carried out into water logging in water immersion fully to dissolve, Na2SiO3Water is dissolved in, is filled afterwards in filtering
Put and filtered, obtain Na2SiO3Solution and insoluble matter, insoluble matter are ferrous material, the rate of recovery of silica 95~
96%.
4th, fluidized furnace is sent into after ferrous material is dried, be passed through into fluidized furnace also Primordial Qi, also Primordial Qi be hydrogen and
The volume ratio of CO mixed gas, wherein hydrogen accounts for also Primordial Qi cumulative volume amount 70%, and fluidisation furnace temperature rises to 800 DEG C, chalybeate
Reduction reaction occurs for material, recovery time 60min, obtains the reduced iron that degree of metalization is up to 91%.
5th, magnetic separation is carried out to reduced iron using concentration equipment, obtains iron powder and tailings;Iron recovery is 94~95%, tailings
Middle main component is CaO and MgO, can be used as rock wool adjusting material.
6th, by Na2SiO3Solution imports reactor, the CO that step 1 is obtained2Gas is passed through the Na of reactor2SiO3Solution
In, CO2With Na2SiO3React, generate NaCO3Solution and SiO2Sediment, NaCO is separated by filter3Solution and
SiO2Sediment.
7th, by NaCO3Solution is dried in concentration and crystallization device, obtains NaCO3, NaCO3For in step 1, being mixed with copper ashes
Close, calcination cycle utilizes again.
8th, by SiO2Reclaimed after drying precipitate, SiO2Purity 96.7%, SiO2Available for other industrial uses.
It should be noted that each embodiment above by reference to described by accompanying drawing only limits this to illustrate rather than
The scope of invention, it will be understood by those within the art that, it is right under the premise without departing from the spirit and scope of the present invention
The modification or equivalent substitution that the present invention is carried out, all should cover within the scope of the present invention.It is in addition, signified unless the context
Outside, the word occurred in the singular includes plural form, and vice versa.In addition, unless stated otherwise, then any embodiment
All or part of can combine any other embodiment all or part of use.
Claims (10)
- A kind of 1. method of copper ashes comprehensive utilization, it is characterised in that including step:A, by copper ashes and NaCO3After well mixed, calcined at 1350~1400 DEG C, obtain calcining materials and CO2Gas, institute State copper ashes and NaCO3Mass ratio be 1:(0.9~1.2);The calcining materials are cooled down to broken, acquisition broken calcining materials B,;C, filtered after the broken calcining materials being carried out into water logging, obtain Na2SiO3Solution and ferrous material;D, it is anti-that reduction occurs after the ferrous material is dried, in the environment of being 800~900 DEG C in temperature with also Primordial Qi Should, obtain reduced iron;E, magnetic separation is carried out to the reduced iron, obtains iron powder and tailings.
- 2. according to the method for claim 1, it is characterised in that press 35~50 DEG C/min liters in the step A, during calcining Temperature, temperature is risen to 1350~1400 DEG C.
- 3. according to the method for claim 2, it is characterised in that after temperature is risen into 1350~1400 DEG C, insulation 20~ 30min。
- 4. according to the method for claim 1, it is characterised in that the reduction gas bag in the step D includes hydrogen, an oxidation The one or more of carbon, coke-stove gas.
- 5. according to the method for claim 1, it is characterised in that in the step D, time of reduction reaction for 40~ 60min。
- 6. according to the method for claim 1, it is characterised in that using the tailings as rock wool adjusting material.
- 7. according to the method for claim 1, it is characterised in that the CO for obtaining step A2Gas is passed through Na2SiO3Solution, CO2With Na2SiO3React, generate NaCO3Solution and SiO2Sediment.
- 8. according to the method for claim 7, it is characterised in that by the NaCO3After solution is dried, the NaCO of acquisition3For In the step A, mixed with copper ashes.
- 9. according to the method for claim 7, it is characterised in that by SiO2Reclaimed after drying precipitate.
- 10. according to the method for claim 1, it is characterised in that in the step B, crush particle diameter≤150 of calcining materials μm。
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2020077851A1 (en) * | 2018-10-17 | 2020-04-23 | 江西理工大学 | Method for recovering iron by means of copper slag calcination and modification |
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CN104404260A (en) * | 2014-11-24 | 2015-03-11 | 北京神雾环境能源科技集团股份有限公司 | Method for separating valuable metals from copper slag |
CN106916958A (en) * | 2017-03-15 | 2017-07-04 | 中南大学 | A kind of method that iron is reclaimed in copper smelting slag direct-reduction |
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WO2020077851A1 (en) * | 2018-10-17 | 2020-04-23 | 江西理工大学 | Method for recovering iron by means of copper slag calcination and modification |
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Application publication date: 20171212 |