CN107459549A - A kind of deflazacort fast reaction technique and production system - Google Patents

A kind of deflazacort fast reaction technique and production system Download PDF

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Publication number
CN107459549A
CN107459549A CN201710737537.XA CN201710737537A CN107459549A CN 107459549 A CN107459549 A CN 107459549A CN 201710737537 A CN201710737537 A CN 201710737537A CN 107459549 A CN107459549 A CN 107459549A
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parts
kettle
time
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reactor
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CN107459549B (en
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徐润星
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Hunan Yueyang Pharmaceutical Co ltd
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YUEYANG HUANYU PHARMACEUTICAL CO Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07JSTEROIDS
    • C07J71/00Steroids in which the cyclopenta(a)hydrophenanthrene skeleton is condensed with a heterocyclic ring
    • C07J71/0036Nitrogen-containing hetero ring
    • C07J71/0057Nitrogen and oxygen
    • C07J71/0068Nitrogen and oxygen at position 16(17)

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Abstract

The invention discloses a kind of deflazacort fast reaction technique and production system, production system includes reactor, elutriation kettle, spin-on filter device, concentration kettle, drying plant, the decolouring kettle being connected with each other according to process, reactor includes tank body, and tank wall is provided with interlayer cavity;Temperature adjustment pipe is provided with tank body;Center is provided with agitating shaft in tank body;Agitating shaft upper end connects magnetic couple rotating device, and lower end is provided with agitator arm;Agitating shaft is provided with rotating cylinder;Rotating cylinder is provided with buoyancy impeller;Buoyancy impeller upper end is provided with lifting disk;Lifting disk is provided with circular hole;Treatment hole is uniformly provided with lifting disk;Rotating cylinder outer wall is provided with vertical chute;The hub interior wall of buoyancy impeller is provided with roller bearing;The swivelling cover upper end of agitator arm is provided with upper keypad;Rotating cylinder lower end is provided with lower keypad.The production system and technique can realize the multi-party bit flow of reaction solution, reduce the reaction time of each step of deflazacort, realize the quick production of deflazacort.

Description

A kind of deflazacort fast reaction technique and production system
Technical field
The invention belongs to chemical technology field, specially a kind of deflazacort fast reaction technique and production system.
Background technology
Deflazacort is mainly used in corticosteroid medical material and intermediate, is a kind of white or off-white color crystalline powder, With anti-inflammatory, anti-allergic effects, equivalent to 10~20 times of prednisolone, for hypocorticoidism, LADA Disease, anaphylactia and disease in the blood system etc..When traditional deflazacort produces, due to needing to react using multi-step chemical Produced, and raw material poor fluidity in reaction solution, cause each chemical time longer, cause the life of deflazacort Produce the time to grow very much, production efficiency is low.
The content of the invention
It is an object of the invention to for problem above, there is provided a kind of quick production system of deflazacort, in reactor Agitating device can realize the multi-party bit flow of reaction solution, reduce the reaction time of each step of deflazacort, realize deflazacort Quick production.
To realize the purpose, the technical solution adopted by the present invention is:A kind of quick production system of deflazacort, it include according to Reactor, elutriation kettle, spin-on filter device, concentration kettle, drying plant, the decolouring kettle of process interconnection, the reactor bag Tank body 1 is included, interlayer cavity is provided with the outer wall of tank body 1;Vertical temperature adjustment pipe 9 is evenly arranged with the tank body 1;The tank body 1 Inside it is provided centrally with agitating shaft 2;The upper end of agitating shaft 2 connects magnetic couple rotating device 3 by static seal mode, and lower end is set It is equipped with agitator arm 7;Rotatable rotating cylinder 4 is provided with the agitating shaft 2;Be provided with the rotating cylinder 4 can oscilaltion simultaneously The buoyancy impeller 6 of rotation;The upper end of buoyancy impeller 6 is provided with the lifting disk 5 that can be moved up and down with buoyancy impeller 6;The liter The circular hole 51 for being socketed temperature adjustment pipe is provided with drop disk 5;Treatment hole is evenly arranged with the lifting disk 5;Outside the rotating cylinder 4 Vertical chute 41 is evenly arranged with wall;It is evenly arranged with and is used for and vertical chute on the inwall of block set 64 of the buoyancy impeller 6 41 roller bearings 61 coordinated;The upper end of swivelling cover 71 of the agitator arm 7 is uniformly provided with vertical upper keypad 72 in a ring;It is described The lower end of rotating cylinder 4 is provided with the lower keypad 42 coordinated with upper keypad 72.
Further, the agitator arm 7 includes the blade 73 being uniformly arranged on swivelling cover 71;71 sets of the swivelling cover It is connected on agitating shaft 2;The inwall of swivelling cover 71 is evenly arranged with vertical interior keypad 74;The lower end of agitating shaft 2 is uniformly set It is equipped with the swinging plate 21 coordinated with interior keypad 74.
Further, the height of the swinging plate 21 is less than the height of the inwall of swivelling cover 71.
Further, the upper surface of block set 64 is uniformly inlaid with rotatable ball 62.
Further, it is additionally provided with the arc scraper plate 63 moved in vertical chute 41 on the inwall of block set 64.
Further, fixed impeller 52 is also evenly arranged with the lifting disk 5.
Further, U-shaped conduit 93 is provided with the temperature adjustment pipe 9;Set between the U-shaped conduit 93 and temperature adjustment pipe 9 There is heat filling 94;The U-shaped conduit 93;The temperature adjustment pipe 9 includes hot-water line 91 and condenser pipe 92;The hot-water line 91 and cold Solidifying pipe 92 alternates setting.
Further, the interlayer cavity includes the heating chamber 81 and cooling chamber 82 at interlaced interval.
It is a further object to provide a kind of deflazacort using above-mentioned Quick response sewing system to produce work Skill, the technique is by using the production time that deflazacort is substantially shorter after above-mentioned production system.
This technique includes following preparation process:
It is prepared by oxide:80-120 part moulds dehydrogen substance, 150-250 parts glacial acetic acid, 20-50 part chromium are added in a kettle Acid anhydride, 8-20 part manganese acetates, temperature is 35~38 DEG C in maintenance reaction kettle, and control reactor agitator shaft speed is by 30-180r/min Alternate transition, wherein lowest speed continue 5 minutes every time, and most high speed continues 2 minutes every time, after stirring reaction 2-3 hours, add After the sodium hydroxide solution that 1500-2000 parts mass percentage concentration is 5.4% carries out elutriation, centrifugal filtration obtains oxide;
Reaction equation is:
It is prepared by protection:80-100 parts oxide, 30-70 parts glacial acetic acid, 1200-2000 parts are added in a kettle Water, 20-60 part methyl hydrazinocarboxylates, it is 20~25 DEG C to control temperature of reaction kettle, and control reactor agitator shaft speed is by 30- 240r/min alternate transitions, wherein lowest speed continue 5 minutes every time, and most high speed continues 3 minutes every time, after reacting 4-6 hours, from The heart filters to obtain protection;
Reaction equation is:
It is prepared by closed loop hydrolysate:100-140 parts protection, 600-1000 part chloroforms are added in a kettle, It is 25~28 DEG C to control reactor temperature, persistently stirs and is passed through ammonia, and control reactor agitator shaft speed is by 30-300r/ Min alternate transitions, wherein lowest speed continue 5 minutes every time, and most high speed continues 5 minutes every time, are obtained after reaction 8-12 hours middle Thing;
800-1000 parts intermediate is pumped into washing kettle, after being washed with water once, is transferred in reactor, is added 60-100 part aceticanhydrides, 80-120 part glacial acetic acid, control reactor agitator shaft speed is by 30-180r/min alternate transitions, wherein most Low speed continues 5 minutes every time, and most high speed continues 1 minute every time, reacts 0.8-1 hours, after negative pressure is concentrated and dried, then in reactor Middle addition 900-1200 part methanol, controlling reactor temperature, control is anti-in order in ± 1 DEG C, 6-9 part boron hydrogen sodium to be added in four times Kettle agitator shaft speed is answered to continue 4 minutes every time by 20-80r/min alternate transitions, wherein lowest speed, most high speed continues 1 point every time Clock, 2-3 hours are reacted, add 8-12 parts glacial acetic acid and neutralize, negative pressure concentration falls methanol, adds 1500-1800 parts quality hundred The ammonium hydrogen sulfate aqueous solution and 80-120 part formaldehyde for dividing concentration to be 10%, 40~45 DEG C of reaction 5-7 hours are warming up to, then are down to 5 ~10 DEG C, centrifugal filtration, neutrality is washed to, dries to obtain crude product;
Above-mentioned crude product is put into decolouring kettle, 60-90 part dichloromethane is added, 400-600 part methanol dissolved clarifications, adds 4- 6 parts of activated carbons, decolouring 0.5-1.5 hours, it is put into after filtering in concentration kettle, negative pressure concentration, freezes crystallization, centrifuging to close Cyclizing hydrolysis thing fine work;
Reaction equation is:
Upper Iod R:75 parts of hydrolysate fine work are put into reactor, add 120-160 part methanol, 120- 160 parts of dichloromethane, dissolved clarification is stirred, add 20-45 part calcium oxide, dissolved clarification is stirred at 25~30 DEG C, 50-80 parts iodine is added dropwise Enter in reactor, control iodine, which is added dropwise, continues 0.8-1.2 hours, and control reactor agitator shaft speed is alternately turned by 30-120r/min Become, wherein lowest speed continues 3 minutes every time, and most high speed continues 3 minutes every time;It is that 20% glacial acetic acid is molten to add mass percentage concentration Liquid carries out elutriation, and centrifugal filtration must go up iodine thing;
Reaction equation is:
Displacement reaction:Described 125 parts upper iodine things are put into reactor, 600-800 part acetone is added, adds 70- 90 parts of potassium acetates, lasting stirring, lead to nitrogen, are warming up to 56~58 DEG C, control reactor agitator shaft speed is handed over by 30-180r/min For transformation, wherein lowest speed continues 5 minutes every time, and most high speed continues 1 minute every time, reacts 1.5-3 hours, controls less than 50 DEG C Concentration and recovery acetone adds 900-1200 parts water and carries out elutriation to being distillated without acetone, is cooled to 20-25 DEG C, centrifuge dripping obtains half Finished product;
The semi-finished product are put into decolouring kettle, 300-500 part methanol is added, 100-200 part dichloromethane dissolved clarifications, adds Enter 5-10 part activated carbon decolorizings, suction filtration is concentrated into small size, centrifuges, dries to obtain deflazacort finished product;
Reaction equation is:
Preferably, a kind of deflazacort fast reaction technique includes following preparation process:
It is prepared by oxide:100 parts of mould dehydrogen substances, 200 parts of glacial acetic acid, 40 parts of chromic anhydrides, 14 portions of vinegar are added in a kettle Sour manganese, temperature is 35~38 DEG C in maintenance reaction kettle, control reactor agitator shaft speed by 30-180r/min alternate transitions, its Middle lowest speed continues 5 minutes every time, and most high speed continues 2 minutes every time, after stirring reaction 2-3 hours, adds 1650 parts of quality After the sodium hydroxide solution that percentage concentration is 5.4% carries out elutriation, centrifugal filtration obtains oxide;
It is prepared by protection:98 parts of oxides, 50 parts of glacial acetic acid, 1500 parts of water, 40 parts of diazanyls are added in a kettle Methyl formate, it is 20~25 DEG C to control temperature of reaction kettle, control reactor agitator shaft speed by 30-240r/min alternate transitions, Wherein lowest speed continues 5 minutes every time, and most high speed continues 3 minutes every time, and after reacting 4-6 hours, centrifugal filtration obtains protection.
It is prepared by closed loop hydrolysate:120 parts of protection, 800 parts of chloroforms are added in a kettle, control reactor Interior temperature is 25~28 DEG C, persistently stirs and is passed through ammonia, and control reactor agitator shaft speed is alternately turned by 30-300r/min Become, wherein lowest speed continues 5 minutes every time, and most high speed continues 5 minutes every time, and reaction obtains intermediate after 10 hours;
940 parts of intermediates are pumped into washing kettle, after being washed with water once, are transferred in reactor, add 80 parts Aceticanhydride, 100 parts of glacial acetic acid, control reactor agitator shaft speed are continued every time by 30-180r/min alternate transitions, wherein lowest speed 5 minutes, most high speed continued 1 minute every time, reacted 1 hour, after negative pressure is concentrated and dried, then added 1000 parts of first in a kettle Alcohol, it is 0 DEG C to control reactor temperature, and 7.5 parts of boron hydrogen sodium are added in four times, and control reactor agitator shaft speed is by 20- 80r/min alternate transitions, wherein lowest speed continue 4 minutes every time, and most high speed continues 1 minute every time, after reacting 2-3 hours, add Enter 10 parts of glacial acetic acid to neutralize, negative pressure concentration falls methanol, adds the ammonium hydrogen sulfate water that 1600 parts of mass percentage concentrations are 10% Solution and 100 parts of formaldehyde, it is warming up to 40~45 DEG C and reacts 6 hours, then be down to 6 DEG C, centrifugal filtration, is washed to neutrality, dries Crude product;
Above-mentioned crude product is put into decolouring kettle, 80 parts of dichloromethane is added, 500 parts of methanol dissolved clarifications, adds 5 parts of activity Charcoal, decolourize 1 hour, be put into after filtering in concentration kettle, negative pressure concentration, freeze crystallization, centrifuge to obtain closed loop hydrolysate fine work;
Upper Iod R:The hydrolysate fine work is put into reactor, adds 140 parts of methanol, 140 parts of dichloromethanes Alkane, dissolved clarification is stirred, add 35 parts of calcium oxide, stir dissolved clarification at 25~30 DEG C, 70 parts of iodine are added dropwise in reactor, control is anti- Kettle agitator shaft speed is answered to continue 3 minutes every time by 30-120r/min alternate transitions, wherein lowest speed, most high speed continues 3 points every time Clock, control iodine, which is added dropwise, continues 1 hour, and it is that 20% glacial acetic acid solution carries out elutriation, centrifugal filtration to add 420 parts of mass percentage concentrations Iodine thing must be gone up;
Displacement reaction:The upper iodine thing is put into reactor, 700 parts of acetone is added, 84 parts of potassium acetates, persistently stirs Mix, lead to nitrogen, be warming up to 56~58 DEG C, control reactor agitator shaft speed is by 30-180r/min alternate transitions, wherein lowest speed Continue 5 minutes every time, most high speed continues 1 minute every time, reacts 2 hours, controls less than 50 DEG C concentration and recovery acetone to without acetone Distillate, add 1000 parts of water and carry out elutriation, be cooled to 20-25 DEG C, centrifuge dripping obtains semi-finished product;
The semi-finished product are put into decolouring kettle, 420 parts of methanol is added, 140 parts of dichloromethane dissolved clarifications, adds 7 parts of work Property carbon decoloring, filter concentration, centrifugation, dry to obtain deflazacort finished product.
Beneficial effects of the present invention:
1st, reactor passes through magnetic couple rotating dress using static seal mode in the Quick response sewing system in the present invention Control agitator rotation is put, the sealing property of reactor is substantially increased, effectively prevents outside air from entering reactor, influence The reaction efficiency of chemical reaction, the production purity of deflazacort is improved, improves production security.
2nd, as needed rotating cylinder can be driven to be rotated in the agitator arm rotary course in the present invention, so as to drive buoyancy Impeller is rotated and lifted, and then controls the oscilaltion of lifting disk, and the Quick uniform for realizing each reactant in solution connects Touch, improve chemical reaction velocity, reduce chemical time, through our company's actual production statistics, using this processing technology During with production system, relative to traditional deflazacort processing technology, the present invention can shorten 40-50% process time.
3rd, the present invention in lifting disk can automatic oscilaltion, drive tank in reaction solution it is quick up and down stir, improve reaction Speed, while the circular hole on lifting disk can realize the automatic cleaning to heterotherm tube, and the reaction joining thing adhered to thereon is removed Fall;Buoyancy impeller can not only realize rotary motion simultaneously but also realize oscilaltion campaign, substantially increase stirring for solution Property, improve the chemical reaction uniformity and reaction speed of solution.
4th, the heterotherm tube that uses is evenly distributed in tank body in the present invention, coordinates the interlayer cavity of outer wall, external heat in realization And cooling, ramp rates are substantially increased, while flowing, hot water are individually further isolated using circulating hot water and circulating water Pipe and condenser pipe are arranged at intervals, and interlayer cavity also using the setting that colds and heat succeed each other, greatly shortens ramp rates, shortens wholeization The time reacted and required needed for alternating temperature is learned, improves the speed of production of deflazacort.
5th, the present invention being slowly stirred only with agitator arm as needed, agitator arm, buoyancy leaf can also be realized The quick rotation of wheel and the fast lifting of lifting disk, using flexible is changeable, is applicable to a variety of chemical reactions for needing quick changeable temperature, Improve the scope of application and reaction speed of reactor.
Brief description of the drawings
Fig. 1 is the processing process figure of deflazacort in the present invention.
Fig. 2 is reactor internal structure schematic diagram in the present invention.
Fig. 3 is local A mplifying structure schematic diagrams in Fig. 2.
Fig. 4 is reactor overlooking the structure diagram in the present invention.
Fig. 5 is the lower surface structural representation of rotating cylinder.
Fig. 6 is the end view that buoyancy impeller is arranged on rotating cylinder.
Fig. 7 is the cross section structure diagram that buoyancy impeller is arranged on rotating cylinder.
Fig. 8 is blade structure schematic diagram.
Fig. 9 is agitator arm overlooking the structure diagram.
Figure 10 is agitator arm upward view.
Figure 11 is lifting disk structural representation.
Figure 12 is a specific embodiment schematic diagram of lifting disk.
Figure 13 is temperature adjustment tubular construction schematic diagram.
Figure 14 is deflazacort production technology material balance figure one.
Figure 15 is deflazacort production technology material balance figure two.
In figure:1st, tank body;2nd, agitating shaft;3rd, magnetic couple rotating device;4th, rotating cylinder;5th, lifting disk;6th, buoyancy impeller;7、 Agitator arm;8th, interlayer cavity;9th, temperature adjustment pipe;21st, swinging plate;41st, vertical chute;42nd, lower keypad;51st, circular hole;52nd, fixed leaf Wheel;61st, roller bearing;62nd, ball;63rd, scraper plate;64th, block set;71st, swivelling cover;72nd, upper keypad;73rd, blade;74th, interior keypad;81、 Heating chamber;82nd, cooling chamber;91st, hot-water line;92nd, condenser pipe;93rd, U-shaped conduit;94th, heat filling.
Embodiment
In order that those skilled in the art more fully understand technical scheme, the present invention is entered below in conjunction with the accompanying drawings Row is described in detail, and the description of this part is only exemplary and explanatory, should not there is any limitation to protection scope of the present invention Effect.
As shown in Fig. 1-Figure 13, concrete structure of the invention is:A kind of quick production system of deflazacort, it is included according to work Reactor, elutriation kettle, spin-on filter device, concentration kettle, drying plant, the decolouring kettle of sequence interconnection, the reactor include Tank body 1, interlayer cavity 8 is provided with the outer wall of tank body 1;Vertical temperature adjustment pipe 9 is evenly arranged with the tank body 1;In the tank body 1 It is provided centrally with agitating shaft 2;The upper end of agitating shaft 2 connects magnetic couple rotating device 3 by static seal mode, and lower end is set There is agitator arm 7;Rotatable rotating cylinder 4 is provided with the agitating shaft 2;Being provided with the rotating cylinder 4 oscilaltion and to revolve The buoyancy impeller 6 turned;The upper end of buoyancy impeller 6 is provided with the lifting disk 5 that can be moved up and down with buoyancy impeller 6;The lifting The circular hole 51 for being socketed temperature adjustment pipe 9 is provided with disk 5;Treatment hole is evenly arranged with the lifting disk 5;Outside the rotating cylinder 4 Vertical chute 41 is evenly arranged with wall;It is evenly arranged with and is used for and vertical chute on the inwall of block set 64 of the buoyancy impeller 6 41 roller bearings 61 coordinated;The upper end of swivelling cover 71 of the agitator arm 7 is uniformly provided with vertical upper keypad 72 in a ring;It is described The lower end of rotating cylinder 4 is provided with the lower keypad 42 coordinated with upper keypad 72.
Preferably, the agitator arm 7 includes the blade 73 being uniformly arranged on swivelling cover 71;The swivelling cover 71 is socketed On agitating shaft 2;The inwall of swivelling cover 71 is evenly arranged with vertical interior keypad 74;The lower end of agitating shaft 2 is uniformly arranged There is the swinging plate 21 coordinated with interior keypad 74.
Preferably, the height of the swinging plate 21 is less than the height of the inwall of swivelling cover 71.
Preferably, the upper surface of block set 64 is uniformly inlaid with rotatable ball 62.
Preferably, it is additionally provided with the arc scraper plate 63 moved in vertical chute 41 on the inwall of block set 64.
Preferably, fixed impeller 52 is also evenly arranged with the lifting disk 5.
Preferably, U-shaped conduit 93 is provided with the temperature adjustment pipe 9;It is provided between the U-shaped conduit 93 and temperature adjustment pipe 9 Heat filling 94;The U-shaped conduit 93;The temperature adjustment pipe 9 includes hot-water line 91 and condenser pipe 92;The hot-water line 91 and condensation Pipe 92 alternates setting.
Preferably, the interlayer cavity 8 includes the heating chamber 81 and cooling chamber 82 at interlaced interval.
Magnetic couple rotating device 3 uses magnetically-actuated, and magnetically-actuated is a kind of Novel transmission of the eighties exploitation Sealing Technology.The critical component magnetic driver device of magnetic agitation reactor is that one kind utilizes permanent-magnet material to carry out coupled drive Transmission device, that for changing tradition machinery sealing and packing seal can cross the dynamic sealing of axle sleeve or packing seal agitating shaft Structure is static seal structure, and medium is completely in the annular seal space being made up of kettle with sealing cover body in kettle, is thoroughly solved and is filled out Material sealing and mechanical seal because dynamic sealing and caused by the leakage problem that can not overcome, make absolutely not any leakage of reaction medium and dirt Dye.It is the ideal device of the domestic chemical reaction carried out at present under high temperature, high pressure, particularly carries out inflammable, explosive, poisonous The chemical reaction of medium, more show its superiority.
Magnetic couple rotating device 3 is started by control system, magnetic couple rotating device 3 drives agitating shaft by magnetic force 2 rotations, the swinging plate 21 of the lower end of agitating shaft 2 is stirred interior keypad 74 and rotated, so as to drive agitator arm 7 to rotate;When agitating shaft 2 revolves When rotary speed is slow, agitator arm 7 rotates caused buoyancy and risen insufficient for agitator arm 7, therefore now only stirs Impeller 7 rotates, and rotating cylinder 4, buoyancy impeller 6 can not rotate, and lifting disk 5 can not lift.
When the rotary speed of agitating shaft 2, which increases, make it that agitator arm 7 rotates caused buoyancy more than agitator arm deadweight, stir To mix impeller 7 and rise certain distance, upper keypad 72 engages with the lower keypad 42 on rotating cylinder 4, and agitator arm 7 drives rotating cylinder 4 to rotate, by It is fastened in the roller bearing 61 on buoyancy impeller 6 in vertical chute 41, therefore the rotation of rotating cylinder 4 drives buoyancy impeller 6 to rotate, when floating Power impeller 6 rotate caused by buoyancy when being more than the deadweight of buoyancy impeller 6 and lifting disk 5, buoyancy impeller 6 start to rotate while Rise, and promote lifting disk 5 and then to rise, when the rotary speed of agitating shaft 2 reduces, it is small that buoyancy impeller 6 rotates caused buoyancy In the deadweight of buoyancy impeller 6 and lifting disk 5, buoyancy impeller is rotated while declining, and lifting disk 5 follows buoyancy impeller 6 to decline.
Treatment hole is evenly arranged with lifting disk 5, that is, reduces resistance of the liquid to lifting disk 5, while make it that lifting disk 5 is right Reaction solution scrape up and down, improves the convective motion up and down of reaction solution;Lifting disk 5 can also be scraped to temperature adjustment pipe 9 simultaneously Cleaning is wiped, material reaction on temperature adjustment pipe 9 is formed into sticky object scraped clean, ensures the heat transfer efficiency of temperature adjustment pipe 9.
Fixed impeller 52 can also be set on lifting disk 5, and fixed impeller 52 can cause local current to form small whirlpool, enter One step improves the flow effect of reaction solution, improves reaction speed.
When the speed of agitating shaft 2 alternately changes from fast to slow, buoyancy impeller 6 and the reciprocal raising and lowering of lifting disk 5, together When buoyancy impeller 6 rotate;So that the reaction solution in reactor produces the flowing in multiple orientation, reaction speed is greatly promoted With reaction uniformity, while can cause chemical reaction process in caused heat be released rapidly, also improve interlayer cavity 8 and tune Warming and cooling rate of the warm pipe 9 to reaction solution.
It has been uniformly arranged multiple temperature adjustment pipes 9 vertically in the inner chamber of reactor, has there is U-shaped conduit 93 in temperature adjustment pipe 9, it is U-shaped to lead Pipe 93 connects thermal water source or cold water source, can greatly improve the warming and cooling rate of reaction solution in reactor, and it is accurate to improve chemical reaction True property and reaction speed.
Interlayer cavity 8 in reactor is staggered using heating chamber 81 and cooling chamber 82, and user can add as needed Hot chamber 81 is either passed through hot water or cooling water in cooling chamber 82, can also be passed through simultaneously in heating chamber 81 or cooling chamber 82 Hot water or cooling water.
Interlayer cavity 8 in reactor is staggered using heating chamber 81 and cooling chamber 82, when in use, during pyroreaction only Hot water is passed through in heating chamber 81;Not water flowing in cooling chamber 82, during alternating temperature, when the hot water in heating chamber 81 is not returned also, It can shift to an earlier date and cooling water is passed through in cooling chamber 82, improve ramp rates;During low-temp reaction, principle is same as above.
Temperature adjustment pipe 9 in reactor is staggered using hot-water line 91 and condenser pipe 92, and user can be as needed in heat Hot water or cooling water are passed through in water pipe 91 or condenser pipe 92, hot water can also be passed through in hot-water line 91 and condenser pipe 92 simultaneously Or cooling water.
Temperature adjustment pipe 9 in reactor is staggered using hot-water line 91 and condenser pipe 92, when reaction solution needs to be become by high temperature For low temperature when, when the hot water in hot-water line 91 is not returned also, cooling water has been recycled into U-shaped conduit 93, right in advance Reaction solution is cooled down, and substantially increases ramp rates;When reaction solution needs to be changed into high temperature from low temperature, principle is same as above.
Shown in reference picture 1, a kind of deflazacort production. art embodiment one:
It is prepared by oxide:80 parts of mould dehydrogen substances, 150 parts of glacial acetic acid, 20 parts of chromic anhydrides, 8 parts of acetic acid are added in a kettle Manganese, temperature is 35~38 DEG C in maintenance reaction kettle, control reactor agitator shaft speed by 30-180r/min alternate transitions, wherein Lowest speed continues 5 minutes every time, and most high speed continues 2 minutes every time, and stirring reaction adds 1500 parts of quality percentages after 2 hours After the sodium hydroxide solution that concentration is 5.4% carries out elutriation, centrifugal filtration obtains oxide;
Reaction equation is:
It is prepared by protection:80 parts of oxides, 30 parts of glacial acetic acid, 1200 parts of water, 20 parts of diazanyls are added in a kettle Methyl formate, it is 20~25 DEG C to control temperature of reaction kettle, control reactor agitator shaft speed by 30-240r/min alternate transitions, Wherein lowest speed continues 5 minutes every time, and most high speed continues 3 minutes every time, and after reacting 4 hours, centrifugal filtration obtains protection;
Reaction equation is:
It is prepared by closed loop hydrolysate:100 parts of protection, 600 parts of chloroforms are added in a kettle, control reactor Interior temperature is 25~28 DEG C, persistently stirs and is passed through ammonia, and control reactor agitator shaft speed is alternately turned by 30-300r/min Become, wherein lowest speed continues 5 minutes every time, and most high speed continues 5 minutes every time, and reaction obtains intermediate after 8 hours;
800 parts of intermediates are pumped into washing kettle, after being washed with water once, are transferred in reactor, add 60 parts Aceticanhydride, 80 parts of glacial acetic acid, control reactor agitator shaft speed continue 5 every time by 30-180r/min alternate transitions, wherein lowest speed Minute, most high speed continues 1 minute every time, reacts 0.8 hour, after negative pressure is concentrated and dried, then adds 900 parts of first in a kettle Alcohol, reactor temperature is controlled as in ± 1 DEG C, 6 parts of boron hydrogen sodium are added in four times, control reactor agitator shaft speed is by 20- 80r/min alternate transitions, wherein lowest speed continue 4 minutes every time, and most high speed continues 1 minute every time, react 2 hours, add 8 parts Glacial acetic acid neutralizes, and negative pressure concentration falls methanol, add the ammonium hydrogen sulfate aqueous solution that 1500 parts of mass percentage concentrations are 10% and 80 parts of formaldehyde, it is warming up to 40~45 DEG C and reacts 5 hours, then be down to 5~10 DEG C, centrifugal filtration, is washed to neutrality, dries slightly Product;
Above-mentioned crude product is put into decolouring kettle, 60 parts of dichloromethane is added, 400 parts of methanol dissolved clarifications, adds 4 parts of activity Charcoal, decolourize 0.5 hour, be put into after filtering in concentration kettle, negative pressure concentration, freeze crystallization, centrifuge to obtain closed loop hydrolysate essence Product;
Reaction equation is:
Upper Iod R:The hydrolysate fine work is put into reactor, adds 120 parts of methanol, 120 parts of dichloromethanes Alkane, dissolved clarification is stirred, add 20 parts of calcium oxide, stir dissolved clarification at 25~30 DEG C, 50 parts of iodine are added dropwise in reactor, control iodine Dropwise addition continues 0.8 hour, and control reactor agitator shaft speed continues 3 every time by 30-120r/min alternate transitions, wherein lowest speed Minute, most high speed continues 3 minutes every time;It is that 20% glacial acetic acid solution carries out elutriation to add mass percentage concentration, and centrifugal filtration obtains Upper iodine thing;
Reaction equation is:
Displacement reaction:The upper iodine thing is put into reactor, adds 600 parts of acetone, 70 parts of potassium acetates is added, holds Continuous stirring, leads to nitrogen, is warming up to 56~58 DEG C, control reactor agitator shaft speed is by 30-180r/min alternate transitions, wherein most Low speed continues 5 minutes every time, and most high speed continues 1 minute every time, reacts 1.5 hours, and less than 50 DEG C concentration and recovery acetone of control are extremely Distillated without acetone, add 900 parts of water and carry out elutriation, be cooled to 20-25 DEG C, centrifuge dripping obtains semi-finished product;
The semi-finished product are put into decolouring kettle, 300 parts of methanol is added, 100 parts of dichloromethane dissolved clarifications, adds 5 parts of work Property carbon decoloring, suction filtration be concentrated into small size, centrifuge, dry to obtain deflazacort finished product;
Reaction equation is:
Shown in reference picture 1, a kind of deflazacort fast reaction process example two:
It is prepared by oxide:120 parts of mould dehydrogen substances, 250 parts of glacial acetic acid, 50 parts of chromic anhydrides, 20 portions of vinegar are added in a kettle Sour manganese, temperature is 35~38 DEG C in maintenance reaction kettle, control reactor agitator shaft speed by 30-180r/min alternate transitions, its Middle lowest speed continues 5 minutes every time, and most high speed continues 2 minutes every time, and stirring reaction adds 2000 parts of quality hundred after 3 hours After dividing the sodium hydroxide solution that concentration is 5.4% to carry out elutriation, centrifugal filtration obtains oxide;
It is prepared by protection:100 parts of oxides, 70 parts of glacial acetic acid, 2000 parts of water, 60 parts of diazanyls are added in a kettle Methyl formate, it is 20~25 DEG C to control temperature of reaction kettle, control reactor agitator shaft speed by 30-240r/min alternate transitions, Wherein lowest speed continues 5 minutes every time, and most high speed continues 3 minutes every time, and after reacting 6 hours, centrifugal filtration obtains protection;
It is prepared by closed loop hydrolysate:140 parts of protection, 1000 parts of chloroforms, control reaction are added in a kettle Temperature in the kettle is 25~28 DEG C, persistently stirs and is passed through ammonia, and control reactor agitator shaft speed is alternately turned by 30-300r/min Become, wherein lowest speed continues 5 minutes every time, and most high speed continues 5 minutes every time, and reaction obtains intermediate after 12 hours;
1000 parts of intermediates are pumped into washing kettle, after being washed with water once, are transferred in reactor, add 100 Part aceticanhydride, 120 parts of glacial acetic acid, control reactor agitator shaft speed are held every time by 30-180r/min alternate transitions, wherein lowest speed Continuous 5 minutes, most high speed continues 1 minute every time, reacts 1 hour, after negative pressure is concentrated and dried, then adds 1200 parts of first in a kettle Alcohol, reactor temperature is controlled as in ± 1 DEG C, 9 parts of boron hydrogen sodium are added in four times, control reactor agitator shaft speed is by 20- 80r/min alternate transitions, wherein lowest speed continue 4 minutes every time, and most high speed continues 1 minute every time, react 3 hours, add 12 Part glacial acetic acid neutralizes, and negative pressure concentration falls methanol, adds the ammonium hydrogen sulfate aqueous solution that 1800 parts of mass percentage concentrations are 10% With 120 parts of formaldehyde, it is warming up to 40~45 DEG C and reacts 7 hours, then be down to 5~10 DEG C, centrifugal filtration, is washed to neutrality, dries Crude product;
Above-mentioned crude product is put into decolouring kettle, 90 parts of dichloromethane is added, 600 parts of methanol dissolved clarifications, adds 6 parts of activity Charcoal, decolourize 1.5 hours, be put into after filtering in concentration kettle, negative pressure concentration, freeze crystallization, centrifuge to obtain closed loop hydrolysate essence Product;
Upper Iod R:The hydrolysate fine work is put into reactor, adds 160 parts of methanol, 160 parts of dichloromethanes Alkane, dissolved clarification is stirred, add 45 parts of calcium oxide, stir dissolved clarification at 25~30 DEG C, 80 parts of iodine are added dropwise in reactor, control iodine Dropwise addition continues 1.2 hours, and control reactor agitator shaft speed continues 3 every time by 30-120r/min alternate transitions, wherein lowest speed Minute, most high speed continues 3 minutes every time;It is that 20% glacial acetic acid solution carries out elutriation to add mass percentage concentration, and centrifugal filtration obtains Upper iodine thing;
Displacement reaction:The upper iodine thing is put into reactor, adds 800 parts of acetone, 90 parts of potassium acetates is added, holds Continuous stirring, leads to nitrogen, is warming up to 56~58 DEG C, control reactor agitator shaft speed is by 30-180r/min alternate transitions, wherein most Low speed continues 5 minutes every time, and most high speed continues 1 minute every time, reacts 3 hours, less than 50 DEG C concentration and recovery acetone of control to nothing Acetone distillates, and adds 1200 parts of water and carries out elutriation, is cooled to 25 DEG C, centrifuge dripping obtains semi-finished product;
The semi-finished product are put into decolouring kettle, 500 parts of methanol is added, 200 parts of dichloromethane dissolved clarifications, adds 10 parts of work Property carbon decoloring, suction filtration be concentrated into small size, centrifuge, dry to obtain deflazacort finished product;
As shown in figs. 14-15, a kind of deflazacort fast reaction process example three:
It is prepared by oxide:100 parts of mould dehydrogen substances, 200 parts of glacial acetic acid, 40 parts of chromic anhydrides, 14 portions of vinegar are added in a kettle Sour manganese, temperature is 35~38 DEG C in maintenance reaction kettle, control reactor agitator shaft speed by 30-180r/min alternate transitions, its Middle lowest speed continues 5 minutes every time, and most high speed continues 2 minutes every time, after stirring reaction 2-3 hours, adds 1650 parts of quality After the sodium hydroxide solution that percentage concentration is 5.4% carries out elutriation, centrifugal filtration obtains oxide;
It is prepared by protection:98 parts of oxides, 50 parts of glacial acetic acid, 1500 parts of water, 40 parts of diazanyls are added in a kettle Methyl formate, it is 20~25 DEG C to control temperature of reaction kettle, control reactor agitator shaft speed by 30-240r/min alternate transitions, Wherein lowest speed continues 5 minutes every time, and most high speed continues 3 minutes every time, and after reacting 4-6 hours, centrifugal filtration obtains protection.
It is prepared by closed loop hydrolysate:120 parts of protection, 800 parts of chloroforms are added in a kettle, control reactor Interior temperature is 25~28 DEG C, persistently stirs and is passed through ammonia, and control reactor agitator shaft speed is alternately turned by 30-300r/min Become, wherein lowest speed continues 5 minutes every time, and most high speed continues 5 minutes every time, and reaction obtains intermediate after 10 hours;
940 parts of intermediates are pumped into washing kettle, after being washed with water once, are transferred in reactor, add 80 parts Aceticanhydride, 100 parts of glacial acetic acid, control reactor agitator shaft speed are continued every time by 30-180r/min alternate transitions, wherein lowest speed 5 minutes, most high speed continued 1 minute every time, reacted 1 hour, after negative pressure is concentrated and dried, then added 1000 parts of first in a kettle Alcohol, it is 0 DEG C to control reactor temperature, and 7.5 parts of boron hydrogen sodium are added in four times, and control reactor agitator shaft speed is by 20- 80r/min alternate transitions, wherein lowest speed continue 4 minutes every time, and most high speed continues 1 minute every time, after reacting 2-3 hours, add Enter 10 parts of glacial acetic acid to neutralize, negative pressure concentration falls methanol, adds the ammonium hydrogen sulfate water that 1600 parts of mass percentage concentrations are 10% Solution and 100 parts of formaldehyde, it is warming up to 40~45 DEG C and reacts 6 hours, then be down to 6 DEG C, centrifugal filtration, is washed to neutrality, dries Crude product;
Above-mentioned crude product is put into decolouring kettle, 80 parts of dichloromethane is added, 500 parts of methanol dissolved clarifications, adds 5 parts of activity Charcoal, decolourize 1 hour, be put into after filtering in concentration kettle, negative pressure concentration, freeze crystallization, centrifuge to obtain closed loop hydrolysate fine work;
Upper Iod R:75 parts of hydrolysate fine work are put into reactor, add 140 parts of methanol, 140 parts of dichloros Methane, dissolved clarification is stirred, add 35 parts of calcium oxide, stir dissolved clarification at 25~30 DEG C, 70 parts of iodine are added dropwise in reactor, controlled Reactor agitator shaft speed continues 3 minutes every time by 30-120r/min alternate transitions, wherein lowest speed, and most high speed continues 3 every time Minute, control iodine, which is added dropwise, continues 1 hour, and it is that 20% glacial acetic acid solution carries out elutriation to add 420 parts of mass percentage concentrations, is centrifuged Filter iodine thing;
Displacement reaction:125 parts of upper iodine things are put into reactor, add 700 parts of acetone, 84 parts of potassium acetates, Lasting stirring, leads to nitrogen, is warming up to 56~58 DEG C, controls reactor agitator shaft speed by 30-180r/min alternate transitions, wherein Lowest speed continues 5 minutes every time, and most high speed continues 1 minute every time, reacts 2 hours, and less than 50 DEG C concentration and recovery acetone of control are extremely Distillated without acetone, add 1000 parts of water and carry out elutriation, be cooled to 20-25 DEG C, centrifuge dripping obtains semi-finished product;
The semi-finished product are put into decolouring kettle, 420 parts of methanol is added, 140 parts of dichloromethane dissolved clarifications, adds 7 parts of work Property carbon decoloring, filter concentration, centrifugation, dry to obtain deflazacort finished product.
A kind of deflazacort fast reaction process example four:
Synthetic mesophase thing:3000g epoxies prednisolone and 120-150L organic solvents are added in a kettle, are passed through ammonia Air is excluded, it is 25-45 DEG C to maintain temperature, after sustained response 20-30 hours, confirms that solution reaction is complete by thin-layered chromatography Entirely, ammonia is removed, saturated aqueous common salt is added and washing 2-3 times is carried out to reactant, wash 1-2 times, reclaim organic solvent, then adopt Recrystallized with decolourizing, obtain intermediate;
Reaction equation is:
It is prepared by crude product:3000g intermediates and 120-150L organic solvents are added in a kettle, add 3-6L aceticanhydrides, 100-200g acid catalysts, it is incubated in 25-45 DEG C, after continuing stirring reaction 12-18 hours, adds during ammoniacal liquor key section pH is Property, cooling centrifugation elutriation obtains deflazacort crude product;
Reaction equation is:
Finished product crystallizes:Using crystallization kettle to above-mentioned crude product is carried out into decolouring crystallization, deflazacort finished product is obtained.
Wherein epoxy prednisolone can utilize androstenedione synthesis to be made.
Wherein organic solvent can be:Toluene, chloroform, dioxane, nitromethane.
Wherein acid catalyst can be:Hydrochloric acid, the sulfuric acid of inorganic acid, or the p-methyl benzenesulfonic acid of organic acid, trifluoroacetic acid.
Recrystallization decolourize using ethyl acetate, activated carbon.
The deflazacort prepared using this method can significantly reduce production cost, and production craft step is few, behaviour Make simple and convenient.
It should be noted that herein, term " comprising ", "comprising" or its any other variant are intended to non-row His property includes, so that process, method, article or equipment including a series of elements not only include those key elements, and And also include the other element being not expressly set out, or also include for this process, method, article or equipment institute inherently Key element.
Specific case used herein is set forth to the principle and embodiment of the present invention, the explanation of above example It is only intended to help the method and its core concept for understanding the present invention.Described above is only the preferred embodiment of the present invention, should When pointing out due to the finiteness of literal expression, and unlimited concrete structure objectively be present, for the common skill of the art For art personnel, under the premise without departing from the principles of the invention, some improvement, retouching or change can also be made, can also incited somebody to action Above-mentioned technical characteristic is combined by rights;These improve retouching, change or combination, or the not improved structure by invention Think and technical scheme directly applies to other occasions, be regarded as protection scope of the present invention.

Claims (10)

1. a kind of quick production system of deflazacort, the reactor, elutriation kettle, centrifugal filtration that it includes being connected with each other according to process are set Standby, concentration kettle, drying plant, decolouring kettle, the reactor include tank body (1), interlayer cavity (8) are provided with tank body (1) outer wall; Characterized in that, it is evenly arranged with vertical temperature adjustment pipe (9) in the tank body (1);It is provided centrally with stirring in the tank body (1) Axle (2);Agitating shaft (2) upper end connects magnetic couple rotating device (3) by static seal mode, and lower end is provided with paddle Take turns (7);Rotatable rotating cylinder (4) is provided with the agitating shaft (2);Being provided with the rotating cylinder (4) oscilaltion and to revolve The buoyancy impeller (6) turned;Buoyancy impeller (6) upper end is provided with can be with the lifting disk (5) that buoyancy impeller (6) move up and down; The circular hole (51) for being socketed temperature adjustment pipe (9) is provided with the lifting disk (5);Filter is evenly arranged with the lifting disk (5) Water hole;Vertical chute (41) is evenly arranged with rotating cylinder (4) outer wall;On block set (64) inwall of the buoyancy impeller (6) It is evenly arranged with the roller bearing (61) for coordinating with vertical chute (41);Swivelling cover (71) upper end of the agitator arm (7) is equal It is even to be provided with vertical upper keypad (72) in a ring;Rotating cylinder (4) lower end is provided with the lower keypad coordinated with upper keypad (72) (42)。
A kind of 2. quick production system of deflazacort according to claim 1, it is characterised in that the agitator arm (7) Including the blade (73) being uniformly arranged on swivelling cover (71);The swivelling cover (71) is socketed on agitating shaft (2);The rotation Lid (71) inwall is evenly arranged with vertical interior keypad (74);Agitating shaft (2) lower end is evenly arranged with and interior keypad (74) The swinging plate (21) of cooperation.
3. the quick production system of a kind of deflazacort according to claim 2, it is characterised in that the swinging plate (21) Highly it is less than the height of swivelling cover (71) inwall.
A kind of 4. quick production system of deflazacort according to claim 1, it is characterised in that block set (64) upper end Face is uniformly inlaid with rotatable ball (62).
A kind of 5. quick production system of deflazacort according to claim 1, it is characterised in that block set (64) inwall On be additionally provided with the arc scraper plate (63) moved in vertical chute (41).
6. the quick production system of a kind of deflazacort according to claim 1, it is characterised in that on the lifting disk (5) Also it is evenly arranged with fixed impeller (52).
7. the quick production system of a kind of deflazacort according to claim 1, it is characterised in that in the temperature adjustment pipe (9) It is provided with U-shaped conduit (93);Heat filling (94) is provided between the U-shaped conduit (93) and temperature adjustment pipe (9);It is described U-shaped to lead Manage (93);The temperature adjustment pipe (9) includes hot-water line (91) and condenser pipe (92);The hot-water line (91) and condenser pipe (92) are mutual It is arranged alternately.
A kind of 8. quick production system of deflazacort according to claim 1, it is characterised in that interlayer cavity (8) bag Include the heating chamber (81) and cooling chamber (82) at interlaced interval.
9. a kind of deflazacort fast reaction technique according to claim any one of 1-8, it is characterised in that it is included such as Lower preparation process:
It is prepared by oxide:Add in a kettle 80-120 part moulds dehydrogen substances, 150-250 parts glacial acetic acid, 20-50 parts chromic anhydride, 8-20 part manganese acetates, temperature is 35~38 DEG C in maintenance reaction kettle, and control reactor agitator shaft speed is replaced by 30-180r/min Transformation, wherein lowest speed continues 5 minutes every time, and most high speed continues 2 minutes every time, after stirring reaction 2-3 hours, adds After the sodium hydroxide solution that 1500-2000 parts mass percentage concentration is 5.4% carries out elutriation, centrifugal filtration obtains oxide;
Reaction equation is:
It is prepared by protection:In a kettle add 80-100 parts oxide, 30-70 parts glacial acetic acid, 1200-2000 parts water, 20-60 part methyl hydrazinocarboxylates, it is 20~25 DEG C to control temperature of reaction kettle, and control reactor agitator shaft speed is by 30-240r/ Min alternate transitions, wherein lowest speed continue 5 minutes every time, and most high speed continues 3 minutes every time, after reacting 4-6 hours, centrifuge Filter to obtain protection;
Reaction equation is:
It is prepared by closed loop hydrolysate:100-140 parts protection, 600-1000 part chloroforms, control are added in a kettle Reactor temperature is 25~28 DEG C, persistently stirs and is passed through ammonia, and control reactor agitator shaft speed is handed over by 30-300r/min For transformation, wherein lowest speed continues 5 minutes every time, and most high speed continues 5 minutes every time, and intermediate is obtained after reacting 8-12 hours;
800-1000 parts intermediate is pumped into washing kettle, after being washed with water once, is transferred in reactor, adds 60- 100 parts of aceticanhydrides, 80-120 part glacial acetic acid, control reactor agitator shaft speed is by 30-180r/min alternate transitions, wherein lowest speed Continue 5 minutes every time, most high speed continues 1 minute every time, reacts 0.8-1 hours, after negative pressure is concentrated and dried, then adds in a kettle Enter 900-1200 part methanol, control reactor temperature as in ± 1 DEG C, 6-9 part boron hydrogen sodium is added in four times, control reactor Agitator shaft speed continues 4 minutes every time by 20-80r/min alternate transitions, wherein lowest speed, and most high speed continues 1 minute every time, instead Answer 2-3 hours, add 8-12 parts glacial acetic acid and neutralize, negative pressure concentration falls methanol, adds 1500-1800 part mass percentage concentrations The ammonium hydrogen sulfate aqueous solution and 80-120 part formaldehyde for 10%, 40~45 DEG C of reaction 5-7 hours are warming up to, then are down to 5~10 DEG C, Centrifugal filtration, neutrality is washed to, dries to obtain crude product;
Above-mentioned crude product is put into decolouring kettle, 60-90 part dichloromethane is added, 400-600 part methanol dissolved clarifications, adds 4-6 parts Activated carbon, decolouring 0.5-1.5 hours, it is put into after filtering in concentration kettle, negative pressure concentration, freezes crystallization, centrifuge to obtain closed loop Hydrolysate fine work;
Reaction equation is:
Upper Iod R:75 parts of hydrolysate fine work are put into reactor, add 120-160 part methanol, 120-160 parts Dichloromethane, dissolved clarification is stirred, add 20-45 part calcium oxide, stir dissolved clarification at 25~30 DEG C, 50-80 part iodine is added dropwise to instead Answer in kettle, control iodine, which is added dropwise, continues 0.8-1.2 hours, control reactor agitator shaft speed by 30-120r/min alternate transitions, its Middle lowest speed continues 3 minutes every time, and most high speed continues 3 minutes every time;It is that 20% glacial acetic acid solution enters to add mass percentage concentration Water-filling is analysed, and centrifugal filtration must go up iodine thing;
Reaction equation is:
Displacement reaction:Described 125 parts upper iodine things are put into reactor, 600-800 part acetone is added, adds 70-90 parts Potassium acetate, lasting stirring, leads to nitrogen, is warming up to 56~58 DEG C, control reactor agitator shaft speed is alternately turned by 30-180r/min Become, wherein lowest speed continues 5 minutes every time, and most high speed continues 1 minute every time, reacts 1.5-3 hours, controls less than 50 DEG C concentrations Recovery acetone adds 900-1200 parts water and carries out elutriation, be cooled to 20-25 DEG C, centrifuge dripping obtains semi-finished product to being distillated without acetone;
The semi-finished product are put into decolouring kettle, 300-500 part methanol is added, 100-200 part dichloromethane dissolved clarifications, adds 5- 10 parts of activated carbon decolorizings, suction filtration are concentrated into small size, centrifuge, dry to obtain deflazacort finished product;
Reaction equation is:
10. a kind of deflazacort fast reaction technique according to claim 9, it is characterised in that it includes following prepare Step:
It is prepared by oxide:100 parts of mould dehydrogen substances, 200 parts of glacial acetic acid, 40 parts of chromic anhydrides, 14 parts of manganese acetates are added in a kettle, Temperature is 35~38 DEG C in maintenance reaction kettle, and control reactor agitator shaft speed is by 30-180r/min alternate transitions, wherein minimum Speed continues 5 minutes every time, and most high speed continues 2 minutes every time, and after stirring reaction 2-3 hours, it is dense to add 1650 parts of quality percentages After the sodium hydroxide solution spent for 5.4% carries out elutriation, centrifugal filtration obtains oxide;
It is prepared by protection:98 parts of oxides, 50 parts of glacial acetic acid, 1500 parts of water, 40 parts of carbazic acids are added in a kettle Methyl esters, it is 20~25 DEG C to control temperature of reaction kettle, controls reactor agitator shaft speed by 30-240r/min alternate transitions, wherein Lowest speed continues 5 minutes every time, and most high speed continues 3 minutes every time, and after reacting 4-6 hours, centrifugal filtration obtains protection.
It is prepared by closed loop hydrolysate:120 parts of protection, 800 parts of chloroforms are added in a kettle, control temperature in reactor Spend for 25~28 DEG C, persistently stir and be passed through ammonia, control reactor agitator shaft speed by 30-300r/min alternate transitions, its Middle lowest speed continues 5 minutes every time, and most high speed continues 5 minutes every time, and reaction obtains intermediate after 10 hours;
940 parts of intermediates are pumped into washing kettle, after being washed with water once, are transferred in reactor, add 80 parts of aceticanhydrides, 100 parts of glacial acetic acid, control reactor agitator shaft speed continue 5 points every time by 30-180r/min alternate transitions, wherein lowest speed Clock, most high speed continue 1 minute every time, react 1 hour, after negative pressure is concentrated and dried, then add 1000 parts of methanol in a kettle, control Reactor temperature processed is 0 DEG C, and 7.5 parts of boron hydrogen sodium are added in four times, and control reactor agitator shaft speed is by 20-80r/min Alternate transition, wherein lowest speed continue 4 minutes every time, and most high speed continues 1 minute every time, after reacting 2-3 hours, add 10 parts of ice Acetic acid neutralizes, and negative pressure concentration falls methanol, adds the ammonium hydrogen sulfate aqueous solution and 100 that 1600 parts of mass percentage concentrations are 10% Part formaldehyde, it is warming up to 40~45 DEG C and reacts 6 hours, then be down to 6 DEG C, centrifugal filtration, is washed to neutrality, dries to obtain crude product;
Above-mentioned crude product is put into decolouring kettle, 80 parts of dichloromethane is added, 500 parts of methanol dissolved clarifications, adds 5 parts of activated carbons, take off Color 1 hour, is put into concentration kettle after filtering, negative pressure concentration, freezes crystallization, centrifuges to obtain closed loop hydrolysate fine work;
Upper Iod R:75 parts of hydrolysate fine work are put into reactor, add 140 parts of methanol, 140 parts of dichloromethanes Alkane, dissolved clarification is stirred, add 35 parts of calcium oxide, stir dissolved clarification at 25~30 DEG C, 70 parts of iodine are added dropwise in reactor, control is anti- Kettle agitator shaft speed is answered to continue 3 minutes every time by 30-120r/min alternate transitions, wherein lowest speed, most high speed continues 3 points every time Clock, control iodine, which is added dropwise, continues 1 hour, and it is that 20% glacial acetic acid solution carries out elutriation, centrifugal filtration to add 420 parts of mass percentage concentrations Iodine thing must be gone up;
Displacement reaction:125 parts of upper iodine things are put into reactor, 700 parts of acetone is added, 84 parts of potassium acetates, continues Stirring, lead to nitrogen, be warming up to 56~58 DEG C, control reactor agitator shaft speed is by 30-180r/min alternate transitions, wherein minimum Speed continues 5 minutes every time, and most high speed continues 1 minute every time, reacts 2 hours, controls less than 50 DEG C concentration and recovery acetone to without third Ketone distillates, and adds 1000 parts of water and carries out elutriation, is cooled to 20-25 DEG C, centrifuge dripping obtains semi-finished product;
The semi-finished product are put into decolouring kettle, 420 parts of methanol is added, 140 parts of dichloromethane dissolved clarifications, adds 7 parts of activated carbons Decolourize, filter concentration, centrifugation, dry to obtain deflazacort finished product.
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CN108484714A (en) * 2018-03-13 2018-09-04 岳阳环宇药业有限公司 The preparation process of deflazacort
CN117586335A (en) * 2023-11-27 2024-02-23 湖南玉新药业有限公司 Method for removing characteristic genotoxic impurities in deflazacort bulk drug

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CN102936274A (en) * 2012-11-12 2013-02-20 浙江仙居君业药业有限公司 Preparation method for [17alpha, 16alpha-d] methyl oxazoline
CN103059096A (en) * 2013-01-14 2013-04-24 仙居县圃瑞药业有限公司 Synthesis method of deflazacort intermediate with [17a,16a-d] oxazoline structure
CN105777852A (en) * 2014-12-22 2016-07-20 康普药业股份有限公司 Deflazacort synthetic method
CN205413016U (en) * 2016-03-17 2016-08-03 浙江圃瑞药业有限公司 17 reation kettle is used in alpha - hydroxyl progesterone production

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US2932639A (en) * 1955-02-02 1960-04-12 Schering Corp Delta1, 4-16, 17-oxido-pregnadienes
CN102936274A (en) * 2012-11-12 2013-02-20 浙江仙居君业药业有限公司 Preparation method for [17alpha, 16alpha-d] methyl oxazoline
CN103059096A (en) * 2013-01-14 2013-04-24 仙居县圃瑞药业有限公司 Synthesis method of deflazacort intermediate with [17a,16a-d] oxazoline structure
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CN108484714A (en) * 2018-03-13 2018-09-04 岳阳环宇药业有限公司 The preparation process of deflazacort
CN117586335A (en) * 2023-11-27 2024-02-23 湖南玉新药业有限公司 Method for removing characteristic genotoxic impurities in deflazacort bulk drug

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