CN107458066B - A kind of preparation method of toughening carbon fiber reinforced polymer matrix composites - Google Patents

A kind of preparation method of toughening carbon fiber reinforced polymer matrix composites Download PDF

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Publication number
CN107458066B
CN107458066B CN201710600809.1A CN201710600809A CN107458066B CN 107458066 B CN107458066 B CN 107458066B CN 201710600809 A CN201710600809 A CN 201710600809A CN 107458066 B CN107458066 B CN 107458066B
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carbon fiber
fiber reinforced
polymer matrix
preparation
reinforced polymer
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CN201710600809.1A
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CN107458066A (en
Inventor
余木火
程超
张辉
周金利
蒋民强
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Donghua University
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Donghua University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1018Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using only vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0036Heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B2038/0052Other operations not otherwise provided for
    • B32B2038/0076Curing, vulcanising, cross-linking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2270/00Resin or rubber layer containing a blend of at least two different polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54Yield strength; Tensile strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/546Flexural strength; Flexion stiffness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/18Aircraft

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Reinforced Plastic Materials (AREA)
  • Epoxy Resins (AREA)

Abstract

The present invention relates to a kind of preparation methods of toughening carbon fiber reinforced polymer matrix composites, comprising: (1) epoxy resin is added in polyethers sulfolane solution, obtains mixed solution, it is stand-by finally to carry out deaeration processing;(2) mixed solution is scraped in surface pore aperture on identical and equally distributed plate with knifing stick, is formed a film in deionized water coagulating bath, obtained primary membrane obtains composite membrane after washing and drying;(3) composite membrane and carbon cloth are subjected to laying, resin is perfused under negative pressure of vacuum, it is cured to obtain toughening carbon fiber reinforced polymer matrix composites.Preparation process of the present invention is simple, it is strong to operate row, is suitble to industrialized production;The composite materials property of preparation is promoted by a small margin, and interlaminar fracture toughness promotion is more significant, is had a good application prospect.

Description

A kind of preparation method of toughening carbon fiber reinforced polymer matrix composites
Technical field
The invention belongs to carbon fibre composite field, in particular to a kind of system of toughening carbon fiber reinforced polymer matrix composites Preparation Method.
Background technique
With the demand for development of aircraft industry material lightweight, carbon fiber resin matrix composite (Carbon Fiber Reinforced Polymer CFRP) it is increasingly being applied to master/secondary structure material of aircraft, therefore develop high-ductility The carbon fiber/epoxy resin composite material of property is the great research direction of current field of compound material.
There are mainly two types of modes for the toughening of carbon fiber/epoxy resin composite material: first is that epoxy resin toughened matrix, second is that Interlayer toughened is carried out to composite material.Interlayer toughened is that thin toughening material layer is added between composite plys, multiple to improve The fracture toughness and damage tolerance of condensation material;It can be described as the second discrete phase material layer with particle, fiber or film Form is inserted between composite plys.The common implementation method of interlayer film toughening is by certain thickness thin polymer film It is placed between laying, solidifies laminate according to the curing cycle of resin.
But often there is a phenomenon where resins to permeate completely for the method for interlayer toughened at present, leads to carbon fibre resin The intensity of based composites is still not high enough, limits its application development.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of preparation method of toughening carbon fiber reinforced polymer matrix composites, This method preparation process is simple, it is strong to operate row, is suitble to industrialized production;The composite materials property of preparation obtains by a small margin It is promoted, interlaminar fracture toughness promotion is more significant, has a good application prospect.
The present invention provides a kind of preparation methods of toughening carbon fiber reinforced polymer matrix composites, comprising:
(1) polyether sulfone is uniformly mixed at 60 DEG C -80 DEG C with solvent, obtains polyethers sulfolane solution;Then by epoxy resin It is added in polyethers sulfolane solution, is uniformly mixed at 30~50 DEG C, obtain mixed solution, it is stand-by finally to carry out deaeration processing;Its In, the mass ratio of polyether sulfone and epoxy resin is 7.5:2.5~9.5:0.5;
(2) mixed solution in step (1) is scraped into the identical and equally distributed plate in surface pore aperture with knifing stick On, it forms a film in deionized water coagulating bath after prevapourising, obtained primary membrane obtains composite membrane after washing and drying;
(3) composite membrane in step (2) is subjected to laying than 9~19:10~20 and carbon cloth by the number of plies, it is negative in vacuum Pressure perfusion resin, it is cured to obtain toughening carbon fiber reinforced polymer matrix composites (VARI moulding process).
Solvent in the step (1) is dimethyl sulfoxide, dimethylformamide or dimethyl acetamide;Polyether sulfone with it is molten The mass ratio of agent is 1:3~6.Polyether sulfone used is hydroxy-end capped.
Epoxy resin in the step (1) is glycidyl ether type epoxy resin.
The glycidyl ether type epoxy resin is E51 epoxy resin.
Width is 100~200 μm between knifing stick in the step (2).The material of plate is tetrafluoroethene.
The aperture of compound membrane pores in the step (2) is 1~2mm, and surface hole density is 0.3~0.5 hole/cm2
Perfusion resin in the step (3) specifically: perfusion E51 epoxy resin, filling temperature are 60~80 DEG C, viscosity For 0.1~0.2Pas.
Curing process parameter in the step (3) are as follows: solidification temperature is 120~140 DEG C, and curing time is 2~4h;Institute The curing agent used is amine curing agent.
The present invention prepares polyether sulfone/epoxy resin composite membrane using phase inversion, by composite membrane be laid in carbon cloth it Between, laminate is made using VARI moulding process.By the addition of epoxy resin additive in casting solution, composite membrane is compared to pure PES film get a promotion in the solution rate of epoxy resin, and pass through to support plate punching handle, resulting composite membrane The surface hole that is evenly distributed with same apertures also have the uniform hole of certain density, when resin is perfused, hole pair The infiltration of resin plays positive effect, its problem of hindering infiltration between carbon cloth of effective solution.
The present invention can control composite membrane to be not dissolved under filling temperature by the ratio of control polyether sulfone and epoxy resin Epoxy resin, at curing temperatures dissolution rapidly.After solidification, PES microballoon is mutually mutually separated from matrix, these PES microballoon phases The developing direction of crackle when can change resin matrix brittle fracture, and the extension of crackle is hindered, establish a kind of interlayer toughened New method.
Beneficial effect
(1) preparation process of the present invention is simple, it is strong to operate row, is suitble to industrialized production;The Compound Material Engineering of preparation It can be promoted by a small margin, interlaminar fracture toughness promotion is more significant, has a good application prospect;
(2) carbon fibre composite after toughening is compared to non-toughening, tensile strength, stretch modulus, bending strength And stretch modulus improves, compressive strength promotes 13%, and compression modulus promotes 18%, and interlaminar fracture toughness promotes 25%.
Detailed description of the invention
Fig. 1 is the mode of appearance of primary membrane of the present invention;
Fig. 2 is the laminate SEM cross-section diagram that the present invention is prepared.
Specific embodiment
Present invention will be further explained below with reference to specific examples.It should be understood that these embodiments are merely to illustrate the present invention Rather than it limits the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, those skilled in the art Member can make various changes or modifications the present invention, and such equivalent forms equally fall within the application the appended claims and limited Range.
Embodiment 1
(1) it takes 19g PES powder to be placed in a beaker, the dimethyl sulfoxide of 4 times of PES mass is added, 60 DEG C are stirred to equal After even, 1g E51 epoxy resin is added, 30 DEG C stir evenly, and obtain mixed solution, and deaeration processing is stand-by in 30 DEG C of baking ovens.
(2) surface is had to hole, 0.36 hole of hole density/cm of diameter 2mm2Tetrafluoroethene plate carry out cleaning drying, and protect It holds that its temperature is identical as mixed solution temperature, mixed solution is poured on to one end of plate, make its shape with wide knifing stick between 120 μm At one layer of uniform liquid film, after prevapourising 30s, it is immersed in pure deionized water, primary membrane is obtained after 2min, it is nascent by what is obtained It is stand-by that film obtains composite membrane after washing and drying.
(3) composite membrane is put into continuous carbon cloth interlayer, according to VARI technique, laying carbon cloth, release cloth is led Drift net, vacuum bag seal whole system.Then the gas of mold cavity, 60 DEG C of perfusion E51 asphalt mixtures modified by epoxy resin are extracted out under negative pressure of vacuum Rouge, resin viscosity 0.2Pas, wherein the number of plies of composite membrane and carbon cloth ratio is 9:11.After selecting 120 DEG C/2h+180 DEG C The curing process of processing obtains the compound phase inversion membrane interlayer toughened resin-based carbon fiber composite wood of polyether sulfone/E51 epoxy resin Material.
Sample correlation mechanical property is detected using microcomputer controlled electronic universal tester
Non- toughening material The present embodiment
Tensile strength (MPa) 602 636
Stretch modulus (GPa) 100 111
Bending strength (MPa) 1203 1165
Bending modulus (GPa) 1165 176
Compressive strength (MPa) 621 694
Compression modulus (GPa) 91 108
GIIC(KJ/m2) 1.227 1.534
The compound phase inversion membrane interlayer toughened of polyether sulfone/E51 epoxy resin of the present embodiment can be concluded that by upper table Resin-based carbon fiber composite can make non-toughening material tensile strength, and stretch modulus, bending strength, bending modulus is by a small margin It improves, compressive strength, modulus, interlaminar fracture toughness improves more obvious, promotion 25%.

Claims (7)

1. a kind of preparation method of toughening carbon fiber reinforced polymer matrix composites, comprising:
(1) polyether sulfone is uniformly mixed at 60 DEG C -80 DEG C with solvent, obtains polyethers sulfolane solution;Then epoxy resin is added It into polyethers sulfolane solution, is uniformly mixed at 30~50 DEG C, obtains mixed solution, it is stand-by finally to carry out deaeration processing;Wherein, gather The mass ratio of ether sulfone and epoxy resin is 7.5:2.5~9.5:0.5;
(2) mixed solution in step (1) is scraped in surface pore aperture on identical and equally distributed plate, in advance with knifing stick It forms a film in deionized water coagulating bath after evaporation, obtained primary membrane obtains composite membrane after washing and drying;
(3) composite membrane in step (2) is subjected to laying than 9~19:10~20 and carbon cloth by the number of plies, under negative pressure of vacuum Resin is perfused, it is cured to obtain toughening carbon fiber reinforced polymer matrix composites, wherein resin is perfused specifically: perfusion E51 asphalt mixtures modified by epoxy resin Rouge, filling temperature are 60 DEG C, viscosity 0.2Pas.
2. a kind of preparation method of toughening carbon fiber reinforced polymer matrix composites according to claim 1, it is characterised in that: institute Stating the solvent in step (1) is dimethyl sulfoxide, dimethylformamide or dimethyl acetamide;The mass ratio of polyether sulfone and solvent For 1:3~6.
3. a kind of preparation method of toughening carbon fiber reinforced polymer matrix composites according to claim 1, it is characterised in that: institute Stating the epoxy resin in step (1) is glycidyl ether type epoxy resin.
4. a kind of preparation method of toughening carbon fiber reinforced polymer matrix composites according to claim 3, it is characterised in that: institute Stating glycidyl ether type epoxy resin is E51 epoxy resin.
5. a kind of preparation method of toughening carbon fiber reinforced polymer matrix composites according to claim 1, it is characterised in that: institute Width is 100~200 μm between stating the knifing stick in step (2).
6. a kind of preparation method of toughening carbon fiber reinforced polymer matrix composites according to claim 1, it is characterised in that: institute The aperture for stating the compound membrane pores in step (2) is 1~2mm, and surface hole density is 0.3~0.5 hole/cm2
7. a kind of preparation method of toughening carbon fiber reinforced polymer matrix composites according to claim 1, it is characterised in that: institute State the curing process parameter in step (3) are as follows: solidification temperature is 120~140 DEG C, and curing time is 2~4h;Used solidification Agent is amine curing agent.
CN201710600809.1A 2017-07-21 2017-07-21 A kind of preparation method of toughening carbon fiber reinforced polymer matrix composites Expired - Fee Related CN107458066B (en)

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CN110370680A (en) * 2019-06-28 2019-10-25 东华大学 A kind of preparation method of toughening carbon fiber reinforced polymer matrix composites
CN113287583A (en) * 2021-06-18 2021-08-24 威海亿美运动器械有限公司 Enhanced fishing rod and manufacturing method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104553177A (en) * 2014-12-15 2015-04-29 中航复合材料有限责任公司 Flame-retardant modified carbon fiber prepreg and composite material product
CN104624061A (en) * 2015-02-02 2015-05-20 曾生 Production method of flat sheet membrane

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104553177A (en) * 2014-12-15 2015-04-29 中航复合材料有限责任公司 Flame-retardant modified carbon fiber prepreg and composite material product
CN104624061A (en) * 2015-02-02 2015-05-20 曾生 Production method of flat sheet membrane

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