A kind of stepless height-regulating spherical bearing
Technical field
The present invention relates to bridge or construction engineering technical field, more particularly to a kind of stepless height-regulating spherical bearing.
Background technology
Large-span arch bridge can cause the elongation and shortening of arch due to the change of temperature, so as to cause the height of arch bridge bridge floor
Change, reduce the ride comfort of bridge floor.In order to ensure the comfortableness of bullet train, generally use drops when train passes through arch bridge
The mode of speed.Arch bridge bridge elevation can vary with temperature daily, in order to control the change of bridge elevation just to need one kind being capable of root
The bearing of height is adjusted accordingly according to bridge elevation change.
The height-adjustable supports scheme used both at home and abroad at present has backing plate to heighten, spiral is heightened, voussoir is heightened and adjusted with pressure injection rubber
It is high 4 kinds.
(1)Backing plate heightens mode
It is by adding steel at bearing top, bottom plate that bearing most widely used at present, that construction most convenient is feasible, which heightens one of mode,
Backing plate, specific configuration map Fig. 1.When needing to be heightened, the steel of beam body of first jack-uping, then thickness needed for addition
Plate, so as to realize the purpose heightened.
(2)Spiral heightens mode
The bearing of such a form adds larger trapezoidal thread, and after being heightened with screw thread, between mud jacking filling up and down spiral
Space.Within the specific limits, the stepless changing of arbitrary height can be achieved, and Bidirectional stepless can adjust up and down as needed, and
Adjustment can be repeated several times.Jack back timber is also required to during heightening.Spiral height-adjustable supports specific configuration is shown in Fig. 2.
(3)Voussoir heightens mode
Voussoir, which heightens mode, to be heightened by adding one group of gad block above the top plate of bearing.Voussoir height-adjustable supports have
Body structural map is shown in Fig. 3.
(4)Pressure injection rubber heightens mode
Pressure injection rubber height-adjustable supports are provided with mud jacking pipeline on base-plate, can improve pressure-bearing rubber in bearing by pressure injection rubber
The thickness of glue, reach the effect of adjustment height of support.Pressure injection rubber heightens pot bearing specific configuration and sees Fig. 4.
Pressure injection rubber is heightened to be not required to separately set jack back timber when mode is heightened, and by setting multiple tracks pressure injection hole mud jacking, is utilized
Bearing realizes the stepless height-regulating of bearing in itself.Can be allowed by bearing vertical bearing capacity limit value, the amount of heightening and rubber bearing plate should
The grouting pipe slip casting of different maximum crushing stress values is chosen in power control.
Heighten mode for above-mentioned four kinds to belong to passively heighten category, be to meet or exceed a certain limit in railroad bridge deformation
Value, and then when influence Track regularity, just bearing is heightened by railway maintenance Departmental organization relevant unit, existed bright
Aobvious hysteresis quality and uncertainty.Moreover, heightening length duty cycle, efficiency is low, it is necessary to suspend traffic or select to run in circuit
Operation in window phase, construction cost are high.
The content of the invention
In order to solve the above technical problems, the present invention provides a kind of stepless height-regulating spherical bearing, according to bridge elevation change into
Row height adjusts, and lofty tone or low-key can be achieved, unrestricted, so as to ensure bridge floor ride comfort.
To realize above-mentioned technical purpose, used technical scheme is:A kind of stepless height-regulating spherical bearing, provided with bearing sheet
System system, bridge floor height monitoring system, height-adjusting system composition, bridge floor height monitoring system monitoring bridge floor height, it is characterised in that:
Described height-adjusting system is arranged on below support body system, and height-adjusting system is by vertical thrustor, double helix Contact Pair, level
Worm and worm-wheel gearing and bedplate composition, at least one vertical thrustor is provided with bedplate, a double helix connects
A secondary and horizontal Worm and worm-wheel gearing is touched, the lower surface that at least one vertical thrustor corresponds to support body system is set
Put, and jack up support body systematic vertical when heightening, double helix Contact Pair is by inside and outside double helix end face structure A and inside and outside couple
Spiral end face structure B is formed, and inside and outside double helix end face structure A is to be fixedly installed on support body system lower surface center
Circular helix end face structure, and be made up of the oppositely oriented spiral end face of inside and outside two individual layers, inside and outside double helix end face structure B
Top and inside and outside double helix end face structure A it is oppositely oriented, and with inside and outside double helix end face structure A threaded engagements, inside and outside double spiral shells
Revolve end face structure B bottom for circular planes and set with bedplate activity, horizontal Worm and worm-wheel gearing by servomotor,
Worm and worm wheel form, and worm screw is connected with servomotor, and the setting that is meshed with worm gear, and worm gear is set in inside and outside double helix end face
Structure B outside, and be coaxially disposed with inside and outside double helix end face structure B.
Multiple guide pillar hole A are opened up on the lower surface of support body system of the present invention, at the bottom of guide pillar hole A lower section
Guide pillar hole B is correspondingly provided with seat board, guide pillar is provided with guide pillar hole A and guide pillar hole B, the length of guide pillar is more than guide pillar hole A and led
Maximum spacing between post holes B.
Multiple guide pillar hole A are opened up on the lower surface of support body system of the present invention, at the bottom of guide pillar hole A lower section
Guide pillar is correspondingly provided with seat board, one end of guide pillar is fixed on bedplate, and its other end is inserted in guide pillar hole A.
Multiple guide pillar hole B, the support body in guide pillar hole B top are opened up on the upper surface of bedplate of the present invention
Guide pillar is correspondingly provided with the lower surface of system, one end of guide pillar is fixed in support body system, and its other end is inserted in guide pillar hole B
It is interior.
Rubbed between inside and outside double helix end face structure B of the present invention lower surface and the upper surface of bedplate provided with rotation
Wipe secondary.
Bearing of the present invention also includes control system, and control system is connected with bridge floor height monitoring system, control system
The bridge floor height that system control height-adjusting system adjustment support body system jacks up.
Vertical thrustor of the present invention is jack.
By adopting the above-described technical solution, the present invention has the advantages that compared to conventional height-adjustable supports:
1)Intelligent ball-shaped height-adjusting support of the present invention can be used as large-span arch bridge or other bridges to be needed because bridge elevation changes
Accordingly to adjust height to use, the comfortableness requirement of the ride comfort and train driving of favourable guarantee bridge floor.
2)Intelligent height-adjustable supports of the present invention are adjusted by full-automatic control system, are constructed without manpower, greatly
The operating efficiency that bearing is heightened is improved greatly, has and heightens frequency height, the cycle is short, the low advantage of expense.
3)The intelligent height-adjustable supports of the present invention can realize vertical elevation monitoring long-range, vertically heighten full-automatic and intelligence
Change.
4)Stepless height-regulating spherical bearing of the present invention can realize stepless height-regulating by horizontal Worm and worm-wheel gearing.
5)The not modulated high reps limitation of semi-automatic stepless height-regulating bearing of the present invention, can be according to foundation settlement or beam
Portion's structure change is repeatedly heightened or turned down.
Brief description of the drawings
Fig. 1 is pading plate height-adjustable supports structure chart;
Fig. 2 is that spiral heightens mode seat structure figure;
Fig. 3 is that voussoir heightens mode seat structure figure;
Fig. 4 is that pressure injection rubber heightens mode seat structure figure;
Fig. 5 is the structural representation of the present invention;
Fig. 6 is Fig. 5 of the present invention A-A sectional views;
Fig. 7 is the structural representation of double helix end face structure A inside and outside the present invention;
Fig. 8 is the connection diagram of double helix end face structure B and worm and gear inside and outside the present invention;
Fig. 9 is the structural representation of double helix Contact Pair of the present invention;
Figure 10 is double helix Contact Pair separation schematic diagram of the present invention;
In figure:1st, upper base plate, 2, flat frictional pair, 3, middle seat board, 4, sphere friction pair, 5, lower seat board, 6, double helix Contact Pair,
601st, inside and outside double helix end face structure A, 602, inside and outside double helix end face structure B, 7, worm gear, 8, worm screw, 9, servomotor, 10,
Vertical thrustor, 11, lower anchor bolt, 12, bedplate, 13, guide pillar, 14, upper anchor bolt, 15, bridge floor highly monitor system
System, 16, polyfluortetraethylene plate, 17, rubber seal A, 18, steel lock ring circle A, 19, pressure-bearing rubber plate, 20, adjustable upper bracket plate,
21st, pressure-bearing rubber plate, 22, steel liner plate, 23, sphere polyfluortetraethylene plate, 24, guide pillar hole A, 25, steel lock ring circle B, 26, rubber it is close
Seal B, 27, middle steel liner plate, 28, stainless steel plate, 29, sunk screw A, 30, nut, 31, steel bushing, 32, pre- sunk screw,
33rd, steel cushion block, 34, puller bolt, 35, sunk screw B, 36, polytetrafluoroethylene (PTFE) pad, 37, fastening bolt, 38, seat of honour board component,
39th, connect crab-bolt, 40, bearing top plate, 41, plane polyfluortetraethylene plate, 42, guide pillar hole B, 43, jack, 44, pump, 45 plus
The steel plate of pad, 46, gad block.
Embodiment
As shown in figure 5, a kind of stepless height-regulating spherical bearing, provided with support body system, bridge floor height monitoring system, is heightened
System forms, and bridge floor height monitoring system monitoring bridge floor height, the monitoring of bridge floor height monitoring system is real-time, described
Height-adjusting system is arranged on below support body system, and support body system is by upper anchor bolt 14, upper base plate 1, flat frictional pair
2nd, middle seat board 3, sphere friction pair 4, lower seat board 5 form, and the form of bearing is not limited to this kind of structure, that is, ensures the upper of height-regulating device
The jack-up part that Fang Youke is jacked up or fallen(Lower seat board), there is sustainable support member lower section(Bedplate), supporting part
Part is fixed on bridge pier by lower anchor bolt, is jacked up part and is fixed on bridge bottom by upper anchor bolt.
Height-adjusting system is by vertical thrustor 10, double helix Contact Pair 6, horizontal Worm and worm-wheel gearing and bedplate 12
Composition, bedplate 12 are provided centrally with the round shape platform that height differs, on the different round platform of every one-level height, provided with least one
Individual vertical 10, double helix Contact Pairs 6 of thrustor and a horizontal Worm and worm-wheel gearing, vertical thrustor 10
Installation and use otherwise the installation and use for influenceing horizontal Worm and worm-wheel gearing.
The lower surface of the corresponding support body system of at least one vertical thrustor 10 is set, and when heightening by bearing sheet
System system is vertical to be jacked up, and described vertical thrustor can use jack or the device similar to jack principle, realization pair
The overall jack-up of support body system, when vertical thrustor 10 is one, it wears from the tubular center of double helix Contact Pair 6
Cross, the support body system of the top of double helix Contact Pair 6 is jacked up, can be according to double when vertical thrustor 10 is more than one
The size adjustment of helical contact pair 6, the tubular center or center, outside for being arranged on double helix Contact Pair 6 are uniformly arranged, vertically
The setting of thrustor 10 ensures that power is enough when support body system is jacked up, and will also ensure quilt when support body system is pushed up
It is vertical to jack up, it is impossible to find skew and tilt.Non- when heightening operation, vertical thrustor by vertical force, is not only being heightened vertically
Lower seat board is jacked during operation, by holder top structure gravity, after the completion of heightening, vertical thrustor homing, to treat down
It is secondary to heighten.
Double helix Contact Pair 6 is made up of inside and outside double helix end face structure A601 and inside and outside double helix end face structure B602, interior
Outer double helix end face structure A601 is the circular helix end face knot for being fixedly installed on support body system lower surface center
Structure, and being made up of the oppositely oriented spiral end face of inside and outside two individual layers, inside and outside double helix end face structure B602 top with it is inside and outside
Double helix end face structure A601 is oppositely oriented, and with inside and outside double helix end face structure A601 threaded engagements, inside and outside double helix end face
Structure B602 bottom is circular planes and set with the activity of bedplate 12, it is non-heighten operation during, the carrying of double helix Contact Pair
Vertical load, utilize the auto-lock function of double helix Contact Pair, it is ensured that reliability of structure;It is inside and outside double during heightening operation
Spiral end face structure A601 and inside and outside double helix end face structure B602 separation, the height of jack-up are no more than leading for double helix Contact Pair
Journey, inside and outside double helix end face structure A601 are jacked up, and double helix Contact Pair is not subject to vertical load, inside and outside double helix end face structure
B602 rotates with worm gear 7, and inside and outside double helix end face structure B602 bottom surface rotates on bedplate 12, double helix Contact Pair it is interior
Continuous stepless change occurs for outer double helix end face structure A601 and inside and outside double helix end face structure B602 contact conditions, and then vertically
Height changes therewith, reaches the purpose of height stepless changing, inside and outside double helix end face structure A601 is put down after the completion of heightening, inside and outside
Double helix end face structure A601 and inside and outside double helix end face structure B602 are in screw thread mated condition.Conversely, when that need to turn down, it is interior
Outer double helix end face structure A601 is jacked up, and double helix Contact Pair is not subject to vertical load, inside and outside double helix end face structure B602
Being jacked up with the backwards rotation of worm gear 7, then by inside and outside double helix end face structure A601, double helix Contact Pair is not subject to vertical load,
Inside and outside double helix end face structure A601 is put down, and reaches the purpose turned down.
To reduce friction of the double helix Contact Pair 6 when in use between bedplate, in inside and outside double helix end face structure
Pivoting friction pair is set between B602 lower surface and the upper surface of bedplate 12.
Horizontal Worm and worm-wheel gearing is made up of servomotor 9, worm screw 8 and worm gear 7, and worm screw 8 connects with servomotor 9
Connect, and the setting that is meshed with worm gear 7, worm gear 7 is set in inside and outside double helix end face structure B602 outside, and with inside and outside double helix
End face structure B602 is coaxially disposed, and is connected by bolt, can be by being calculated by, the helical pitch of screw rod and inside and outside double helix end face
Relation after structure B602 rotations between helical pitch, and the hoisting depth or height of drop of lower seat board, then whole device is set
Put.
Guider is provided between support body system and bedplate, support body system is by guider in Vertical Square
To moving up and down, guider may include following three kinds of forms:
Multiple guide pillar hole A24 are opened up on the lower surface of described support body system, the bedplate 12 in guide pillar hole A24 lower section
On be correspondingly provided with guide pillar hole B42, guide pillar 13 is provided with guide pillar hole A24 and guide pillar hole B42, the length of guide pillar 13 is more than guide pillar hole
Maximum spacing between A24 and guide pillar hole B42.
Multiple guide pillar hole A24, the base in guide pillar hole A24 lower section are opened up on the lower surface of described support body system
Guide pillar 13 is correspondingly provided with plate 12, one end of guide pillar 13 is fixed on bedplate 12, and its other end is inserted in guide pillar hole A24.
Multiple guide pillar hole B42 are opened up on the upper surface of described bedplate, the support body system in guide pillar hole B42 top
Guide pillar 13 is correspondingly provided with the lower surface of system, one end of guide pillar 13 is fixed in support body system, and its other end is inserted in guide pillar
In the B42 of hole.
The also settable control system of bearing, it is connected with bridge floor height monitoring system, monitors bridge floor height, control in real time
The output end of system is connected with height-adjusting system again, the bridge floor height that control height-adjusting system adjustment support body system jacks up.Therefore,
This bearing can be heightened using artificial, semi-automatic, full-automatic mode, and its specific implementation process is as described in embodiment 1,2,3.Profit
During with control system, the bridge floor height monitoring system 14 realizes the timely monitor and input control system of floor elevation;Work as institute
The bridge floor for stating the monitoring of bridge floor height monitoring system 14 highly reaches when need to heighten, and first sets the bearing vertically amount of heightening, so
After start control system control height-adjusting system and promote support body system motion, change bridge floor height.
Embodiment 1
When bridge floor height monitoring system 15 detects bridge floor height and altitude datum deviation when manually being heightened using this patent
When reaching setting threshold values, the bearing vertically amount of heightening need to be set by being calculated by the detection of bridge floor height monitoring system 15 data, be opened
Vertical thrustor 10 is moved, lower seat board 5 is jacked to preset height, the tune of completion holder top structure vertical height by jack
Whole, the inside and outside double helix end face structure A601 of seat board 5 separates with inside and outside double helix end face structure B602 double-spiral structures at present for this,
Bearing vertical load is carried by jack.After the completion of vertically heightening action, it is horizontal mechanical to Worm Wheel System to manually start, by
Servomotor 10 drives worm screw 8 to rotate, and worm screw 8 drives worm gear 7, and worm gear 7 and inside and outside double helix end face structure B602 is rotated, until
Inside and outside double helix end face structure B602 top double-spiral structures closely connect again with the bottom double helix end face structure of seat board under bearing 5
Touch, complete vertical height adjustment.After the completion of adjustment action, vertical thrustor 10 falls unloading after rise, and now bearing vertical force is by double
The secondary carrying of helical contact.So far, bearing vertically heightens completion.
Embodiment 2
When bridge floor height monitoring system 15 detects that bridge floor height is inclined with altitude datum when carrying out Semi-automatic height using this patent
When difference reaches setting threshold values, the bearing vertically amount of heightening need to be set by being calculated by the detection of bridge floor height monitoring system 15 data,
Power source and control system are manually loaded on the apparatus, and vertical thrustor 10 is started according to amount of calculation by control system,
Lower seat board 5 is jacked to preset height by jack, completes the adjustment of holder top structure vertical height, this seat board 5 at present it is interior
Outer double helix end face structure A601 separates with inside and outside double helix end face structure B602 double-spiral structures, and bearing vertical load is by very heavy
Bear responsibility load.After the completion of vertically heightening action, it is horizontal mechanical to Worm Wheel System that control system starts, and is driven by servomotor 10
Worm screw 8 is rotated, and worm screw 8 drives worm gear 7, and worm gear 7 and inside and outside double helix end face structure B602 is rotated, until inside and outside double helix end face
Structure B602 top double-spiral structures are in close contact again with the bottom double helix end face structure of seat board under bearing 5, are completed vertical high
Degree adjustment.After the completion of adjustment action, vertical thrustor 10 falls unloading after rise, and now bearing vertical force is held by double helix Contact Pair
Carry.So far, bearing vertically heightens completion.This, which heightens process, needs artificially to be installed and confirm to operate.
Embodiment 3
When bridge floor height monitoring system 15 detects that bridge floor height is inclined with altitude datum when automatically being heightened using this patent
When difference reaches setting threshold values, the remote data control that is sent to controller or carries is detected by bridge floor height monitoring system 15
System, is calculated the bearing vertically amount of heightening that need to set, and control system starts vertical thrustor according to obtained data in real time
10, lower seat board 5 is jacked to preset height by jack, complete the adjustment of holder top structure vertical height, this seat board 5 at present
Inside and outside double helix end face structure A601 separates with inside and outside double helix end face structure B602 double-spiral structures, and bearing vertical load is by thousand
Jin is born responsibility load.After the completion of vertically heightening action, it is horizontal mechanical to Worm Wheel System that control system starts, by the band of servomotor 10
Dynamic worm screw 8 is rotated, and worm screw 8 drives worm gear 7, and worm gear 7 and inside and outside double helix end face structure B602 is rotated, until inside and outside double helix end
Face structure B602 tops double-spiral structure is in close contact again with the bottom double helix end face structure of seat board under bearing 5, is completed vertical
Highly adjust.After the completion of adjustment action, vertical thrustor 10 falls unloading after rise, and now bearing vertical force is held by double helix Contact Pair
Carry.So far, bearing vertically heightens completion.All operations are completed by control system in the process, console can be remotely added, look into
Ask data message and data, and bridge floor state etc. are heightened in reaction, to prevent control system operation failure, can add at console
Enter to confirm formality, it is determined that adjusting errorless control system can just perform.