CN107446343A - A kind of micro- balloon polymer elastomeric material of degradable antifouling thermoplasticity and its preparation - Google Patents
A kind of micro- balloon polymer elastomeric material of degradable antifouling thermoplasticity and its preparation Download PDFInfo
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- CN107446343A CN107446343A CN201710660143.9A CN201710660143A CN107446343A CN 107446343 A CN107446343 A CN 107446343A CN 201710660143 A CN201710660143 A CN 201710660143A CN 107446343 A CN107446343 A CN 107446343A
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Abstract
The present invention relates to a kind of degradable antifouling micro- balloon polymer elastomeric material of thermoplasticity, include the component of following weight percent content:Polymer raw material 88~98%, nucleator 0.05~0.5%, foaming agent 0.4~2%, the organic perfluorinated material 0.1~10% of environment-friendly degradable;Its preparation method is specially:(1) polymer raw material, nucleator and the organic perfluorinated material of environment-friendly degradable are fed from Bitruder front end charge door, foaming agent is fed from Bitruder stage casing charge door, after making each raw material hot melt mixing fully, enter back into static mixer further to homogenize, then again through Melt Pump pressure control and quantitative conveying;(2) pelletizing of underwater cutpellet room is entered by die head by the hot melt that melt pumps out, and separation is taken out of by process water, gained particle screen selecting forms purpose product after drying.Compared with prior art, the present invention can effectively realize the antifouling of material, bear dirty, oil resistant, anti-contamination is attractive in appearance, the performance such as good sense of touch, especially suitable for the application in the field such as footwear material and packaging for foodstuff.
Description
Technical field
The present invention relates to macromolecule material preparation area, polymerize more particularly, to a kind of degradable antifouling micro- air bag of thermoplasticity
Thing elastomeric material and its preparation.
Background technology
Thermoplastic polymer elastomeric material manufactures facility, equipment, instrument and running stores used in production and life extensively, with
The development of society also becomes more and more urgent to environmental protection, energy-conservation, the requirement of lower consumption etc., the demand of material lightweight.Thermoplastic
Property polymeric elastic material also largely start it is light-weighted experiment and verify and continue popularization and application.But thermoplastic expanded polymer
When elastomer directly applies to the direct consumer goods, without it is modified and special when, thermoplastic expanded conducting polymer rate is generally big
11 powers and the above in 10 cause to be also easy to produce electrostatic and Electrostatic Absorption, and it is difficult that solution outer surface is dry and astringent to make material, easily dirty
The problems such as.Such as the foaming polyurethanes elastomer particle for sole, after consumer uses a period of time, sole surface can be stained with
Contaminate a large amount of dusts, surface also can dirty as time went on and not easy cleaning.Because the material lightweight of the country has just started, institute
With the antifouling modification to foamed thermoplastic polymer elastomer there is not yet research report and patent and report.
Thermoplastic polymer elastomeric material foaming and it is expanded after still need to possess good physical property, except requiring to expanded
Material structure and material abscess etc., which are designed, afterwards outer also needs to antistatic, be designed on anti-pollution function.But it is limited by material
Material structural property itself and processing technology, the understanding of foam theory and generating material are easily dirty, the understanding of easy dirty condition, cause state
The interior material to expanded thermoplastic polymer elastomeric material does not temporarily control effectively and considered.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of degradable antifouling heat
The micro- balloon polymer elastomeric material of plasticity and its preparation.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of degradable antifouling micro- balloon polymer elastomeric material of thermoplasticity, include the group of following weight percent content
Point:Polymer raw material 88-98%, nucleator 0.05~0.5%, foaming agent 0.4~2%, the organic perfluorinated material of environment-friendly degradable
0.1~10%.
As preferred embodiment, described support frame polymeric material be HMW, high rigidity, it is highly crystalline or
Highly polar polymeric material, described pressure-resistant low resilience polymeric material are low point corresponding with support frame polymeric material
Sub- amount, soft, low crystallize to amorphous state, low polarity to polar polymeric material.
As above-mentioned preferred embodiment it is further preferred that described support frame polymeric material is high-molecular-weight poly ammonia
Ester, pressure-resistant low resilience polymeric material corresponding to it is low molecular weight polyurethane;
Or described support frame polymeric material is that high rigidity thermoplastic polymer elastomer (can be according to actual conditions
Select such as TPU, TPE or rubber), pressure-resistant low resilience polymeric material corresponding to it is soft thermoplastic polymer elasticity
Body;
Or described support frame polymeric material is polyamide or polyester, pressure-resistant low resilience polymeric material corresponding to it
For thermoplastic polyurethane.
As above-mentioned further preferred embodiment still more preferably, the molecular weight M of described HMW polyurethanew
For 8 × 104~5 × 105, the molecular weight M of low molecular weight polyurethanewFor 2 × 104~2.5 × 105;
The shore hardness of high rigidity thermoplastic polymer elastomer is 80A~75D soft thermoplastic polymer elastomers
Shore hardness be 30~85A;
Polyester or polyamide are respectively modified low-melting point polyester or modified low melting point polyamide, and control support frame to polymerize
The fusing point difference of thing material and pressure-resistant resilience polymeric material is in 20 DEG C.It is furthermore preferred that modified low-melting point polyester can select such as
Modified PET, PTT, PBT etc., modified low melting point polyamide can PA6, PA6I, PA11, PA12, PA9 that such as low melting point is modified.
As preferable technical scheme, the organic perfluorinated material of described environment-friendly degradable is the PM-870 work(selected from 3M companies
Can sexupara grain.
As preferable technical scheme, described nucleator is selected from CNT, silica, talcum powder, modified carbonic acid
At least one of calcium, carbon black or tetrafluoroethene pulvis;
Described foaming agent is selected from CO2、N2, normal butane, at least one of pentane or isopentane.
The preparation method of the degradable micro- balloon polymer elastomeric material of antifouling thermoplasticity, preferably comprises the following steps:
(1) polymer raw material, nucleator and the organic perfluorinated material of environment-friendly degradable are fed from Bitruder front end
Mouth feeding, foaming agent are fed from Bitruder stage casing charge door, after making each raw material hot melt mixing abundant, are entered back into static mixed
Clutch further homogenizes, then again through Melt Pump pressure control and quantitative conveying;
(2) pelletizing of underwater cutpellet room is entered by die head by the hot melt that melt pumps out, and separation is taken out of by process water,
Gained particle screen selecting forms purpose product after drying.
As above-mentioned preferable technical scheme it is further preferred that the temperature of Bitruder is 160~300 in step (1)
DEG C, double screw extruder draw ratio is 32-56;
Temperature in static mixer is set as 120-260 DEG C, and the inlet pressure of Melt Pump is 50-200bar, and is controlled
The difference of the pressure of process water is 70-120bar in hot melt pressure and underwater cutpellet room through die head extrusion.
As above-mentioned preferable technical scheme it is further preferred that the technique coolant-temperature gage in step (2) in underwater cutpellet room is 10-
90 DEG C, pressure 4-20bar;
When pelletizing is taken out of by process water, the multistage release of pressure expansion process water pipeline reduced step by step through excess pressure conveys.
As the further preferred of above-mentioned further preferred embodiment, multistage release of pressure expansion process water pipeline in step (2)
For multi-stage process water pipeline, wherein, the water pressure of first order technique water pipeline keeps the technique hydraulic pressure with entering underwater cutpellet room
Power is consistent.Still more preferably, multistage release of pressure expansion process water pipeline is level Four technique water pipeline in step (2), wherein, the
The hydraulic pressure of one-level technique water pipeline is 4-20bar, and the hydraulic pressure of second level technique water pipeline is 3-10bar, third level technique water pipe
The hydraulic pressure of line is 2-6bar, and the hydraulic pressure of fourth stage technique water pipeline is 1-4bar.It is further preferred that in above-mentioned preparation process,
Bitruder makes Bitruder be run in 50~900rpm rotating speeds under the driving of motor, the barrel setting of extruding machine
160~300 DEG C of temperature ensures that thermoplastic polymer can be heated fully, and polymer raw material, nucleator and environment-friendly degradable are organic complete
Fluorine material is fed from front end screw rod charge door, and foaming agent is fed from the screw rod charge door in stage casing.After mixing extruding machine heat with
And under the shearing force of screw rod, each material is melted by heat and fully enters static mixer afterwards in screw mixes, and melt is in static mixing
The deep step of progress homogenizes in device and cooling ensures melt temperature between 120~260 DEG C, and can be required according to finished product physical property can
Control.Acted on by the pressure control of Melt Pump and quantitative conveying, set Melt Pump inlet pressure control between 50~200bar it is crowded
Melt pressure is stable in molding machine spiral shell thorax, makes fully mixed in controllable hyperbaric environment in the hot melt of mixed foaming agent and nucleator
Close and be homogenized.It is by the push-in extruder die of hot high pressure Melt Stability, die head by Melt Pump pressure control and quantitative conveying function
Porous AND DEWATERING FOR ORIFICE STRUCTURE, its inside ensure that heating physical efficiency stably passes through die head containing uniform heating facility.Sent out by Melt Pump high pressure
Hot melt beans granular solid matter, underwater cutpellet are cut into by each hole grain-cutter that pelletizing room is rotated at a high speed under water of die head
The grain-cutter of room really cuts hot melt under water.10~90 DEG C of process water produces 6 in the presence of technique water pump~
20bar pressure enters the such high pressure hot melt in underwater cutpellet room in high-pressure process water by the process water water inlet pipe of pelletizing hydroecium
Under be cooled rapidly and be cut into by grain-cutter granular.Due to pressure difference, and this between high pressure hot melt and high-pressure process water be present
Kind pressure difference can be adjusted by the inlet pressure and frequency conversion technique water-aspirator pressure of Melt Pump so that be cut into grain in whole technique
The polymer initial bubble speed and multiplying power of shape are controllable and stably.Because the cool time of the granular polymer just cut is short and not
Material crystalline speed is widely different in same formula, has been specifically designed multistage release of pressure expansion process water pipeline in the art, profit
With the exocuticle of granular polymer, residence time longer intensity is higher in process water, the higher principle of pressure-bearing condition, first
Still 4-20bar hydraulic pressure is maintained in level technique water pipeline, now granular melt portion cools down and under the conditions of existing for pressure difference
Preliminary expansion.Greatly and shorten hydraulic pressure is down to 3~10bar by the change of pipeline diameter in the technique water pipeline of the second level, now
The granular further cooled external intensity of melt rises but also can reflation after pressure difference change greatly.Lead in third level technique water pipeline
Cross the change of pipeline diameter greatly and hydraulic pressure is down to 2~6bar by the drop low pipe resistance that shortens, now granular melt cools down again, and outer surface is strong
Degree continue to rise but pressure difference become big after also reexpand but because grain crystalline is soon completed thus expansion rate be down to it is very low.
Hydraulic pressure is down to 1~4bar to drop low pipe resistance in fourth stage technique water pipeline or by pipeline diameter and length adjustment, now
Granular melt continues to cool down, and appearance surface intensity is further up but pressure difference still can yet be expanded after becoming big but because cool time
Also crystallization completion makes the sizing of particle external diameter firm to very high and particle to enough particle exocuticle intensity substantially.It is granular it is expanded after
Polymer enters in centrifugal separator jointly with water, herein water and expanded separate particles, and the particle after expansion, which enters, to shake
Dynamic sieve enters after-treatment system, and process water exits into technique water tank from centrifugal separator.So repeatedly, make technique continuous
Carry out.
Involved heavy polymer gathers with low-molecular weight polymer, high durometer polymeric and soft in the present invention
Compound, high crystallinity polymer crystallize to amorphous state polymer, highly polar polymer and rudimentary property or polar polymeric with low
Deng HMW and low molecule amount in combination etc. made a distinction by the different two kinds of polymer material contrast of physical property, i.e.,
The two kinds of polymer raw material of different physical property, molecular weight it is higher be defined as heavy polymer, relatively low then fixed of molecular weight
Justice is low-molecular weight polymer, and similarly, high rigidity and soft etc. are also analogy definition.It is furthermore preferred that HMW polymerize
The molecular weight of thing is at least twice the above than low-molecular weight polymer;The hardness of high durometer polymeric should be than soft polymer
Poor more than 10A.
Preferably, playing the pressure-resistant resilience polymeric material of rebound effect should select elastomer to birds of the same feather flock together compound material, as TPU,
Rubber, TPE etc., the support frame polymeric material to play a supportive role can be that elastomer be birdsed of the same feather flock together compound material, can also select
Non-elastomeric material, such as PET, PTT.
In the present invention unless otherwise noted, each raw material and the processing step being related to can use any people in the art
Raw material or technology known to member.As thermoplastic polyurethane can be used by directly using commercially available prod or according to known work
It is prepared by skill technology oneself.It is furthermore preferred that thermoplastic polyurethane can need to select such as polyether thermoplastic polyurethane according to product
Or polyester-type thermoplastic polyurethane.
The present invention in the preparation, by designing and controlling the micro- gas in the inside of swelling granular with ratio optimization to raw material selection
Inside capsule size, size, density, and swelling granular and epidermis opens the form, size and density of abscess, meanwhile, pass through hot melt
Melt pressure of the polymer melt in Bitruder spiral shell thorax and go out the pressure of extruding machine to control bubble swelling of nucleus, finally,
Foam solidifying and setting is controlled by the method for melt pressure and process water pressure differential and process water sustained release pressure.
Preferably, the present invention is gathered on raw material by designing heavy polymer with low-molecular weight polymer, high rigidity
Compound crystallizes to amorphous state polymer, highly polar polymer and rudimentary property with soft polymer, high crystallinity polymer with low
Or polar polymeric is respectively combined, foaming agent then is added after blending hot melt, then after controllable bulking process, utilizes hair
The difference of foaming capacity of the infusion in different physical property polymer raw materials, obtain atomic closed airbag structure support component and opening
Foam component collectively constitutes the netted composite puffed material of IPN air passage structure of winding.Wherein, by HMW or high rigidity or
Formed in the presence of nucleator countless 0.01~20 micron of highly crystalline or highly polar polymeric material and foaming agent it is small
Closed air bag, and serve as support component in bulking meterial by these small closed air bags, and low molecule or soft or low knot
Brilliant or low polarity/polar polymeric then forms superfine micro- open cells (non-closed pore) with foaming agent, and with expanded group of part
Pressure-resistant low resilience component is synthesized, forms the air flue for winding closed micro- air bag, and gas in these open cells in bulking meterial
Partly connected between road and extend to bulking meterial particle surface.So, when bulking meterial is squeezed, in support component
Small closed pneumatopyle, which is squeezed, plays support effect, and the air in open cells in pressure-resistant low resilience component is then squeezed rapidly
Extrusion is gone, and assigns bulking meterial good extruding soft feeling, and more preferable stability of strutting system;And when extruding force disappears, it is micro-
Small closed air bag then supports bulking meterial to reset, and outside air is inhaled into open cells therewith.Whole material can integrally obtain
Preferably buffering feedback.
In addition, the present invention can also utilize different foaming agents oozing in different polymeric materials in preparation process
Saturating rate difference, the difference of different materials melt strength in different pressure differences and caused by melt crystallization speed, different polymer are swollen
The difference that physical property change is retained with transitivity after change, so as to control it is expanded after material in micro- air bag size and how many, Yi Jikai
How much mouthful cell size, shape and reach adjusting the physical property of material and meet the purposes of different downstream uses and customer requirement.
The present invention is in preparation process, when needing to obtain large opening or open cells ratio deficiency, in Constant process water
At a temperature of, increase melt booster pump inlet pressure, so as to increase die entrance pressure indirectly, and accelerate to release by technique water pressure
Pressure.When needing to reduce perforate or open cells ratio, under Constant process coolant-temperature gage, reduce melt booster pump inlet pressure,
Reduce die entrance pressure indirectly, and pass through process water pressure relieving release of pressure.
Compared with prior art, the present invention has advantages below:
(1) present invention is to the composition of raw materials of thermoplastic polymer elastomeric material by being designed, and makes to possess height in itself and leads
The material surface polarity of electric rate diminishes, and then the body for improving material is grease proofing, antifouling, water resistance, simultaneously so that sense of touch rises.
In the present invention, select to disperse to add when polymeric material synthesizes by modified environment-friendly degradable type perfluorinated material, make the environmental protection
Degradable perfluorinated material can be well dispersed in material system, and realizes that reduction is led by being separated in subsequent technique
Electric rate and polarity are uniformly distributed.Enable environment-friendly degradable type perfluorinated material to form ion by subsequent treatment and bulking process to become
It is grease proofing so as to improve the antifouling of expanded thermoplastic surface of polymer material to reducing conductance and surface polarity, waterproof and touch
Sense.
(2) thermoplastic, polymeric materials produced by the present invention can be widely used in the fields such as footwear material and packaging for foodstuff.
(3) bulking meterial of closed micropore made of single physical property polymer raw materials, the present invention are used compared in general
Using two kinds of different physical property polymer composition polymer raw materials, it is set to be formed during puffing foaming with suitable micro- air bag
The open cells of structure and appropriateness form winding network air flue interpenetrating structure, and so, micro- airbag structure can provide very for material
Good physical property, such as intensity, modulus of elasticity and screen resilience, and open cells structure can then improve the energy-absorbing energy storage of material
Property, contact sense and comfort.
(4) by the adjustment to formula and adjustment of technology can effectively adjust micro- air bag and open cells structure,
Opening form and density, size etc., and can effectively control micro- air bag in material to account for 20~99.5% of volume or so, opening
Abscess accounts for 0.5~80% of material volume or so.
(5) can be by controlling the back pressure of the hot melt in Bitruder and cutting under water in preparation process of the invention
The back pressure of grain room stablizes release of pressure expanded speed and multiplying power, reaches the requirement for being precisely controlled material expand multiplying power.
(6) using the process of multistage progressively release of pressure, can flexibly control brokenly bubble rate in different polymer expansion processes will
Ask so as to reach the suitable composite puffed structural material of manufacture.
(7) polymer elastomer material prepared by the present invention is applied to article of footwear, packaging, damping, insulation, seat, race
The expanded material application field such as road, solid tyre.
Brief description of the drawings
Fig. 1 is the process chart of the present invention;
Fig. 2 is the SEM photograph of material internal made from the embodiment of the present invention 1;
Fig. 3 is the SEM photograph of material surface made from the embodiment of the present invention 1;
In figure, 1- motors, 2- Bitruders, 3- spouts one, 4- spouts two, 5- static mixers, 6- melts
Pump, 7- die heads, 8- underwater cutpellets room, 9- process water inlet tubes, 10- process water one-level release of pressure pipes, 11- process water two level releases of pressure
Pipe, 12- process water three-level release of pressure pipes, 13- process water level Four release of pressure pipes, 14- centrifugal separators, 15- vibratory sieves, 16- techniques
Water pump component.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
It is necessarily pointed out that implementation below is served only for embodiment, the invention will be further described, no
It is understood that and is made for limiting the scope of the invention, professional and technical personnel in the field according to the content of the invention described above
Some nonessential modifications and adaptations, still fall within protection scope of the present invention.
In addition, if without other explanations, raw materials used is all commercially available.
Participate in the election of the detailed description of the invention below for being preferable to carry out method and including embodiment this hair can be more easily understood
Bright content.Unless otherwise defined, all technologies used herein and scientific terminology have common with art of the present invention
The identical implication that technical staff is generally understood that.When contradiction be present, the definition in this specification is defined.
As used herein term " by ... prepare " it is synonymous with "comprising".Term "comprising" used herein, " comprising ",
" having ", " containing " or its any other deformation, it is intended that cover including for non-exclusionism.For example, the combination comprising listed elements
Thing, step, method, product or device are not necessarily limited to those key elements, but can include not expressly listed other key elements or
Such a composition, step, method, product or the intrinsic key element of device.
Equivalent, concentration or other values or parameter are excellent with scope, preferred scope or a series of upper limit preferred values and lower limit
During the Range Representation that choosing value limits, this, which is appreciated that, specifically discloses by any range limit or preferred value and any scope
All scopes that any pairing of lower limit or preferred value is formed, regardless of whether the scope separately discloses.For example, when open
During scope " 1 to 5 ", described scope should be interpreted as including scope " 1 to 4 ", " 1 to 3 ", " 1 to 2 ", " 1 to 2 and 4 to
5 ", " 1 to 3 and 5 " etc..When number range is described herein, unless otherwise indicated, otherwise the scope is intended to include its end
Value and all integers and fraction within the range.
Approximate term in specification and claims is used for modifying quantity, and it is specific to represent that the present invention is not limited to this
Quantity, include the part of the amendment of the acceptable change without cause related basic function close to the quantity.Phase
Answer, modify a numerical value with " about ", " about " etc., mean that the invention is not restricted to the exact numerical.It is approximate in some examples
Term likely corresponds to the precision of the instrument of measured value.In present specification and claims, scope limits can be with
Combine and/or exchange, these scopes include all subranges contained therebetween if not stated otherwise.
In addition, indefinite article " one kind " before key element of the present invention or component and "one" to key element or the quantitative requirement of component
(i.e. occurrence number) unrestriction.Therefore "one" or " one kind " should be read as including one or at least one, and odd number
The key element or component of form also include plural form, unless the obvious purport of the quantity refers to singulative.
" polymer " means by the polymerizable compound prepared by the monomer that polymerize identical or different type.Generic term
" polymer " includes term " homopolymer ", " copolymer ", " terpolymer " and " EVA ".
A kind of degradable antifouling micro- balloon polymer elastomeric material of thermoplasticity, include the group of following weight percent content
Point:Polymer raw material 88-98%, nucleator 0.05~0.5%, foaming agent 0.4~2%, the organic perfluorinated material of environment-friendly degradable
0.1~10%.
As a kind of perferred technical scheme, described polymer raw material is by support frame polymeric material (60-95%)
Combined with pressure-resistant low resilience polymeric material (3-38%), wherein, described support frame polymeric material is macromolecule
Amount, high rigidity, highly crystalline or highly polar polymeric material, described pressure-resistant low resilience polymeric material is polymerize with support frame
The corresponding low molecule amount of thing material, soft, low crystallize to amorphous state, low polarity/polar polymeric material.
As above-mentioned preferred embodiment it is further preferred that described support frame polymeric material is high-molecular-weight poly ammonia
Ester, pressure-resistant low resilience polymeric material corresponding to it is low molecular weight polyurethane;
Or described support frame polymeric material is that high rigidity thermoplastic polymer elastomer (can be according to actual conditions
Select such as TPU, TPE or rubber), pressure-resistant low resilience polymeric material corresponding to it is soft thermoplastic polymer elasticity
Body;
Or described support frame polymeric material is polyamide or polyester, pressure-resistant low resilience polymeric material corresponding to it
For thermoplastic polyurethane.
As above-mentioned further preferred embodiment still more preferably, the molecular weight M of described HMW polyurethanew
For 8 × 104~5 × 105, the molecular weight M of low molecular weight polyurethanewFor 2 × 104~2.5 × 105;
The shore hardness of high rigidity thermoplastic polymer elastomer is 80A~75D soft thermoplastic polymer elastomers
Shore hardness be 30~85A;
Polyester or polyamide are respectively modified low-melting point polyester or modified low melting point polyamide, and control support frame to polymerize
The fusing point difference of thing material and pressure-resistant resilience polymeric material is in 20 DEG C.It is furthermore preferred that modified low-melting point polyester can select such as
Modified PET, PTT, PBT etc., modified low melting point polyamide can PA6, PA6I, PA11, PA12, PA9 that such as low melting point is modified.
As preferable technical scheme, the organic perfluorinated material of described environment-friendly degradable is selected from the PM-870 functions of 3M companies
Sexupara grain.
As preferable technical scheme, described nucleator is selected from CNT, silica, talcum powder, modified carbonic acid
At least one of calcium, carbon black or tetrafluoroethene pulvis;
Described foaming agent is selected from CO2、N2, normal butane, at least one of pentane or isopentane.
The preparation method of the degradable micro- balloon polymer elastomeric material of antifouling thermoplasticity, preferably comprises the following steps:
(1) polymer raw material, nucleator and the organic perfluorinated material of environment-friendly degradable are fed from Bitruder front end
Mouth feeding, foaming agent are fed from Bitruder stage casing charge door, after making each raw material hot melt mixing abundant, are entered back into static mixed
Clutch further homogenizes, then again through Melt Pump pressure control and quantitative conveying;
(2) pelletizing of underwater cutpellet room is entered by die head by the hot melt that melt pumps out, and separation is taken out of by process water,
Gained particle screen selecting forms purpose product after drying.
As above-mentioned preferable technical scheme it is further preferred that the temperature of Bitruder is 160~300 in step (1)
DEG C, double screw extruder draw ratio is 32-56;
Temperature in static mixer is set as 120-260 DEG C, and the inlet pressure of Melt Pump meets:The heat extruded through die head
The difference of the pressure of process water is 70-120bar in melt pressure and underwater cutpellet room.
As above-mentioned preferable technical scheme it is further preferred that the technique coolant-temperature gage in step (2) in underwater cutpellet room is 10-
90 DEG C, pressure 4-20bar;
When pelletizing is taken out of by process water, the multistage release of pressure expansion process water pipeline reduced step by step through excess pressure conveys.
Further preferred, multistage release of pressure expansion process water pipeline in step (2) as above-mentioned preferred technical scheme
For level Four technique water pipeline, wherein, the hydraulic pressure of first order technique water pipeline is 4-20bar, the hydraulic pressure of second level technique water pipeline
For 3-10bar, the hydraulic pressure of third level technique water pipeline is 2-6bar, and the hydraulic pressure of fourth stage technique water pipeline is 1-4bar.
It is furthermore preferred that the visible accompanying drawing 1 of the detailed description of above-mentioned preparation process, Bitruder 2 is under the driving of motor 1
Run with 50~900rpm rotating speeds, 160~300 DEG C of the barrel design temperature of Bitruder 2 ensures thermoplastic polymer energy
Fully hot melt, polymer raw material and nucleator are fed from the spout 1 of front end, and foaming agent is fed from the spout 24 in stage casing.
After mixing under the shearing force of heating and screw rod, each raw material is melted by heat and fully enters static mixer 5 afterwards in screw mixes,
Melt carries out that a deep step homogenizes and cooling ensures that melt temperature between 120~280 DEG C, specifically may be used in static mixer 5
Require controllable according to finished product physical property.Acted on by the pressure control and quantitative conveying of Melt Pump 6 (gear pump etc. can be used), set melt
The inlet pressure of pump 6 controls melt pressure stabilization in the spiral shell thorax of Bitruder 2, makes mixed foaming between 50~200bar
It is sufficiently mixed and is homogenized in controllable hyperbaric environment in the hot melt of agent and nucleator.By the pressure control of Melt Pump 6 and quantify defeated
Sending function, die head 7 be porous AND DEWATERING FOR ORIFICE STRUCTURE, and it is internal containing uniformly by the die head 7 of the push-in extruding machine of hot high pressure Melt Stability
Heating facility ensures to heat physical efficiency stably by die head 7.Each hole that die head 7 is passed through by the hot melt that the high pressure of Melt Pump 6 is sent out
The grain-cutter that pelletizing room 8 is rotated at a high speed under water is cut into beans granular solid matter, and the grain-cutter of underwater cutpellet room 8 is really under water
Cut hot melt.10~90 DEG C of process water produces 4 in the presence of technique water pump component 16 (comprising water pump and water tank etc.)~
15bar pressure, and underwater cutpellet room 8 is entered by process water water inlet pipe 9.The high pressure hot melt extruded so at die head 7
It is cooled rapidly and is cut into by grain-cutter granular under the process water of high pressure.Due to being deposited between high pressure hot melt and high-pressure process water
In pressure difference, and this pressure difference can be adjusted by the inlet pressure of Melt Pump 6 and the discharge pressure of technique water pump component 16,
So that being cut into granular polymer initial bubble speed in whole technique and multiplying power is controllable and stably.Because that has just cut is granular
Cool time of polymer is short and different formulations in material crystalline speed it is widely different, be specifically designed multistage in the art
Release of pressure expansion process water pipeline (preferred level Four herein), using the exocuticle of granular polymer, the residence time is longer in process water
Intensity is higher, the higher principle of pressure-bearing condition, is still tieed up in first order technique water pipeline (i.e. process water one-level release of pressure pipe 10)
4~15bar hydraulic pressure is held, now granular melt portion is cooled down and tentatively expanded under the conditions of existing for pressure difference.In second level work
Greatly and shorten hydraulic pressure is down to 3~10bar by the change of pipeline diameter in skill water pipeline (i.e. process water two level release of pressure pipe 11), this
When the further cooled external intensity of granular melt rise but pressure difference become big after also can reflation.In third level technique water pipeline
Hydraulic pressure is down to by 2~6bar with the drop low pipe resistance that shortens by the change of pipeline diameter greatly in (i.e. process water three-level release of pressure pipe 12), this
When granular melt cool down again, appearance surface intensity continue to rise but pressure difference become big after also reexpand but due to grain crystalline soon
Complete thus expansion rate be down to it is very low.Still pass through pipe in fourth stage technique water pipeline (i.e. process water level Four release of pressure pipe 13)
Hydraulic pressure is down to 1~4bar by linear diameter and length adjustment to drop low pipe resistance, and now granular melt continues to cool down, and appearance surface intensity is entered
One step rises but pressure difference still can yet expand after becoming big but because cool time enough particle exocuticle intensity it is very high and
Also crystallization completion makes the sizing of particle external diameter firm to particle substantially.It is granular it is expanded after polymer and water separated jointly into centrifugal
In machine 14, water and expanded rear particle product separation, the particle after expansion enter vibratory sieve 15 and enter after-treatment system simultaneously herein
Expanded finished product output is generated, process water exits into technique water pump component 16 from centrifugal separator 14.So repeatedly, work is made
Skill is carried out continuously.
In addition it should be pointed out that, disclosed above is only the basic components of the present invention, on basis disclosed by the invention
On the basis of formula, those skilled in the art can add remaining conventional auxiliary agent thereto according to being actually needed, and such as add anti-
Oxidant and age resister etc. improve the ageing resistace of product.
In following each embodiments, used polyether thermoplastic polyurethane is from Baeyer, Hensel Mai Deng producers;Adopted
Polyester-type thermoplastic polyurethane is from Baeyer, Hensel Mai Deng producers;Used modified low-melting point polyester PET is derived from
Kingsoft petrochemical industry etc.;Used modified low melting point polyamide is from Du Pont, Ying Chuandeng companies;Used PBT is from gold
The companies such as mountain petrochemical industry.
Embodiment 1
According to the above-mentioned thermoplasticity for preparing the present invention according to following composition of raw materials and process conditions such as Fig. 1 technological process
Micro- balloon polymer elastomeric material:
Wherein, molecular weight MwIn the polyether thermoplastic polyurethane of 150K~300K (K herein represents unit thousand), add
Ratio 75% (percetage by weight, similarly hereinafter), molecular weight MwIn 50K~100K polyether thermoplastic polyurethane, additional proportion 20%,
The addition of the organic perfluorinated material of environment-friendly degradable is 2.5%, foaming agent CO2, addition 2%, nucleator is calcium carbonate, is added
Enter amount for 0.5%.Bitruder draw ratio L/D=40,160-220 DEG C of screw rod heating-up temperature, static mixer temperature
140-180 DEG C, melt pump inlet pressure 100-150bar, technique water pressure 12bar or so, the work having just enter into underwater cutpellet room
Skill coolant-temperature gage is 30 DEG C, control release of pressure pressure difference (the i.e. pressure of the high pressure hot melt of die head exit and the process water in underwater cutpellet room
Power is poor) 100-150bar.In multistage release of pressure expansion process water pipeline, the hydraulic pressure control in first order technique water pipeline is 12bar
Left and right, the hydraulic pressure control in the technique water pipeline of the second level are 8bar or so, and the hydraulic pressure in third level technique water pipeline is left for 5bar
The right side, the hydraulic pressure control in fourth stage technique water pipeline are 2bar or so.
The SEM pictures of product particle as shown in Figures 2 and 3, it is recognised that there is apparent micro- air bag inside material granule
The winding network air flue interpenetrating structure that structure and open cells are formed, and partial airway interpenetrating structure also extends to material granule table
Face.Meanwhile product, after test of dripping, waterproof and oilproof test reaches 5 grades, and watering test is 90 points of (Japanese Industrial Standards
JIS)。
Embodiment 2
According to the above-mentioned thermoplasticity for preparing the present invention according to following composition of raw materials and process conditions such as Fig. 1 technological process
Micro- balloon polymer elastomeric material:
Wherein, molecular weight MwIn 300K~500K polyether thermoplastic the polyurethane, (weight percent of additional proportion 70%
Number, similarly hereinafter), molecular weight MwIn 150K~250K polyether thermoplastic polyurethane, additional proportion 18.1%, environment-friendly degradable is organic
The addition of perfluorinated material is 10%, foaming agent N2, addition 1.4%, nucleator is carbon black, addition 0.5%.Double spiral shells
Bar extruding machine draw ratio L/D=56,160-220 DEG C of screw rod heating-up temperature, 140-180 DEG C of static mixer temperature, melt is pumped into
Mouth pressure 100-150bar, technique water pressure 6bar or so, the process water temperature control for having just enter into underwater cutpellet room are 60 DEG C, control
Release of pressure pressure difference (i.e. the pressure differential of the high pressure hot melt of die head exit and the process water in underwater cutpellet room) 90-150bar processed.It is more
In level release of pressure expansion process water pipeline, hydraulic pressure control in first order technique water pipeline is 6bar or so, second level technique water pipe
Hydraulic pressure control in line is 5bar or so, and the hydraulic pressure in third level technique water pipeline is 3bar or so, fourth stage technique water pipeline
In hydraulic pressure control for 1bar or so.
Product is after test of dripping, and waterproof and oilproof test reaches 5 grades, and watering test is 90 points of (Japanese Industrial Standards
JIS)。
Embodiment 3
According to the above-mentioned thermoplasticity for preparing the present invention according to following composition of raw materials and process conditions such as Fig. 1 technological process
Micro- balloon polymer elastomeric material:
Wherein, molecular weight MwIn 80K~120K polyether thermoplastic polyurethane, additional proportion 90% (percetage by weight,
Similarly hereinafter), molecular weight MwIn 20K~50K polyether thermoplastic polyurethane, additional proportion 9%, the organic perfluorinated material of environment-friendly degradable
Addition be 0.1%, foaming agent N2, addition 0.4%, nucleator is talcum powder and modified calcium carbonate in mass ratio 1:1
Mixture, addition 0.5%.Bitruder draw ratio L/D=38,160-220 DEG C of screw rod heating-up temperature, static state are mixed
130-170 DEG C of clutch temperature, melt pump inlet pressure 100-150bar, technique water pressure 15bar or so, have just enter into underwater cutpellet
The technique coolant-temperature gage of room is 40 DEG C or so, and control release of pressure pressure difference is (i.e. in the high pressure hot melt of die head exit and underwater cutpellet room
The pressure differential of process water) 90-140bar.In multistage release of pressure expansion process water pipeline, the Water pressure controlled in first order technique water pipeline
It is made as 15bar or so, the hydraulic pressure control in the technique water pipeline of the second level is 10bar or so, the water in third level technique water pipeline
Press as 6bar or so, the hydraulic pressure control in fourth stage technique water pipeline is 4bar or so.
Product is after test of dripping, and waterproof and oilproof test reaches 5 grades, and watering test is 90 points of (Japanese Industrial Standards
JIS)。
Embodiment 4
According to the above-mentioned thermoplasticity for preparing the present invention according to following composition of raw materials and process conditions such as Fig. 1 technological process
Micro- balloon polymer elastomeric material:
Wherein, molecular weight MwIn 80K~120K polyether thermoplastic polyurethane, additional proportion 65% (percetage by weight,
Similarly hereinafter), molecular weight MwIn 20K~50K polyether thermoplastic polyurethane, additional proportion 25%, the organic perfluor material of environment-friendly degradable
The addition of material is 8%, foaming agent N2, addition 1.8%, nucleator is CNT, addition 0.2%.Twin-screw
Extruding machine draw ratio L/D=52,160-220 DEG C of screw rod heating-up temperature, 140-180 DEG C of static mixer temperature, melt pump intake
Pressure 100-150bar, technique water pressure 10bar or so, the technique coolant-temperature gage for having just enter into underwater cutpellet room are 30 DEG C or so, control
Release of pressure pressure difference (i.e. the pressure differential of the high pressure hot melt of die head exit and the process water in underwater cutpellet room) 90-150bar processed.It is more
In level release of pressure expansion process water pipeline, hydraulic pressure control in first order technique water pipeline is 10bar or so, second level technique water pipe
Hydraulic pressure control in line is 7bar or so, and the hydraulic pressure in third level technique water pipeline is 4bar or so, fourth stage technique water pipeline
In hydraulic pressure control for 2bar or so.
Product is after test of dripping, and waterproof and oilproof test reaches 5 grades, and watering test is 90 points of (Japanese Industrial Standards
JIS)。
Embodiment 5
According to the above-mentioned thermoplasticity for preparing the present invention according to following composition of raw materials and process conditions such as Fig. 1 technological process
Micro- balloon polymer elastomeric material:
Wherein, molecular weight MwIn the poly- ammonia of polyether thermoplastic of 120K~180K (K herein represents unit thousand, PLSCONFM)
Ester, additional proportion 95% (percetage by weight, similarly hereinafter), molecular weight MwIn 20K~50K polyether thermoplastic polyurethane, ratio is added
Example 3%, the addition of the organic perfluorinated material of environment-friendly degradable is 1%, and foaming agent is volume ratio 1:1 CO added2With N2, add
Amount 0.8%, nucleator are calcium carbonate and tetrafluoroethene pulvis in mass ratio 1:1 mixture, addition 0.2%.Twin-screw
Extruding machine draw ratio L/D=40,180-20 DEG C of screw rod heating-up temperature, 160-200 DEG C of static mixer temperature, melt pump intake pressure
Power 100-150bar, technique water pressure 10bar or so, the temperature for having just enter into underwater cutpellet room are 50 DEG C or so, control release of pressure pressure
Difference (i.e. the pressure differential of the high pressure hot melt of die head exit and the process water in underwater cutpellet room) 100-150bar.Multistage release of pressure is swollen
In swollen technique water pipeline, the hydraulic pressure control 4 in first order technique water pipeline is 10bar or so, in the technique water pipeline of the second level
Hydraulic pressure control is 7bar or so, and the hydraulic pressure in third level technique water pipeline is 4bar or so, the water in fourth stage technique water pipeline
It is voltage-controlled to be made as 2bar or so.
Product is after test of dripping, and waterproof and oilproof test reaches 5 grades, and watering test is 90 points of (Japanese Industrial Standards
JIS)。
Embodiment 6
Compared with Example 1, the overwhelming majority is all identical, except formula for raw stock replaces with:
Molecular weight MwIn the polyester-type thermoplastic polyurethane of 200K~300K (K herein represents unit thousand, PLSCONFM), add
Enter ratio 80% (percetage by weight, similarly hereinafter), molecular weight MwIn 50K~100K polyester-type thermoplastic polyurethane, additional proportion
15.9%, the addition of the organic perfluorinated material of environment-friendly degradable is 3%, and foaming agent is volume ratio 1:1 CO added2With N2, add
Amount 0.8%, nucleator are calcium carbonate and tetrafluoroethene pulvis in mass ratio 1:1 mixture, addition 0.3%.
Embodiment 7
According to the above-mentioned thermoplasticity for preparing the present invention according to following composition of raw materials and process conditions such as Fig. 1 technological process
Micro- balloon polymer elastomeric material:
Shore hardness 80A polyester-type thermoplastic polyurethane addition is 80% (percetage by weight, similarly hereinafter), shore hardness
It is 19.2% for 30A polyester-type thermoplastic polyurethane addition, the addition of the organic perfluorinated material of environment-friendly degradable is
0.2%, foaming agent selects CO2With N2By weight 1:1 mixing, its total addition be 0.4%, nucleator from CNT,
The mixing of talcum powder and calcium carbonate, total addition are 0.2%.
Bitruder draw ratio L/D=40,220 DEG C of screw rod heating-up temperature, 180 DEG C of static mixer temperature, melt
Pump inlet pressure 100bar, technique water pressure 15bar or so, the technique coolant-temperature gage for having just enter into underwater cutpellet room are 60 DEG C or so,
Control release of pressure pressure difference (i.e. the pressure differential of the high pressure hot melt of die head exit and the process water in underwater cutpellet room) 95bar.It is multistage
In release of pressure expansion process water pipeline, hydraulic pressure control in first order technique water pipeline is 15bar or so, second level technique water pipeline
In hydraulic pressure control for 7bar or so, the hydraulic pressure in third level technique water pipeline is 4bar or so, in fourth stage technique water pipeline
Hydraulic pressure control for 2bar or so.
Embodiment 8
Compared with Example 7, the overwhelming majority is all identical, except formula for raw stock replaces with:
Shore hardness 85D polyester-type thermoplastic polyurethane addition is 60% (percetage by weight, similarly hereinafter), shore hardness
It is 25% for 85A polyester-type thermoplastic polyurethane addition, the addition of the organic perfluorinated material of environment-friendly degradable is 5%, hair
Infusion selects CO2With N2By weight 1:1 mixing, its total addition are 1%, and nucleator selects CNT, talcum powder and carbon
The mixing of sour calcium, total addition are 9%.
Embodiment 9
Compared with Example 7, the overwhelming majority is all identical, except high rigidity polyester-type thermoplastic polyurethane in formula for raw stock
Shore hardness replace with 90A, the shore hardness of soft polyester-type thermoplastic polyurethane replaces with 50A.
Embodiment 10
According to the above-mentioned thermoplasticity for preparing the present invention according to following composition of raw materials and process conditions such as Fig. 1 technological process
Micro- balloon polymer elastomeric material:
Wherein, modified low-melting point polyester PET additional proportions 60% (percetage by weight, similarly hereinafter), PAUR add
Ratio 37%, the addition of the organic perfluorinated material of environment-friendly degradable is 2%, and nucleator is carbon black, addition 0.4%, is foamed
Agent is CO2With N2Mixing, its addition be 0.6%.
Bitruder draw ratio L/D=40,220-280 DEG C of screw rod heating-up temperature, static mixer temperature 180-250
DEG C, melt pump inlet pressure 100-150bar, technique water pressure 20bar or so, have just enter into the technique coolant-temperature gage of underwater cutpellet room
For 90 DEG C or so, control release of pressure pressure difference (i.e. the pressure differential of the high pressure hot melt of die head exit and the process water in underwater cutpellet room)
150-180bar.In multistage release of pressure expansion process water pipeline, the hydraulic pressure control in first order technique water pipeline is 20bar or so,
Hydraulic pressure control in the technique water pipeline of the second level is 12bar or so, and the hydraulic pressure in third level technique water pipeline is 8bar or so, the
Hydraulic pressure control in level Four technique water pipeline is 4bar or so.
Embodiment 11
Compared with Example 10, except 260 DEG C of screw rod heating-up temperature, 240 DEG C of static mixer temperature is outer, and remaining is homogeneous
Sample.
Embodiment 12
Compared with Example 10, in addition to modified low-melting point polyester PET is replaced with into modified low melting point polyamide (PA), its
Yu Jun is the same.
Embodiment 13
Compared with embodiment 12, except 300 DEG C of screw rod heating-up temperature, 260 DEG C of static mixer temperature is outer, and remaining is homogeneous
Sample.
Embodiment 14
Compared with embodiment 12, except 240 DEG C of screw rod heating-up temperature, 230 DEG C of static mixer temperature is outer, and remaining is homogeneous
Sample.
Embodiment 15
Compared with Example 1, in addition to foaming agent is changed into normal butane, remaining is.
Embodiment 16
Compared with Example 1, in addition to foaming agent is changed into pentane, remaining is.
Embodiment 17
Compared with Example 1, in addition to foaming agent is changed into isopentane, remaining is.
The above-mentioned description to embodiment is understood that for ease of those skilled in the art and using invention.
Person skilled in the art obviously can easily make various modifications to these embodiments, and described herein general
Principle is applied in other embodiment without by performing creative labour.Therefore, the invention is not restricted to above-described embodiment, ability
Field technique personnel do not depart from improvement that scope made and modification all should be the present invention's according to the announcement of the present invention
Within protection domain.
Claims (10)
1. a kind of degradable antifouling micro- balloon polymer elastomeric material of thermoplasticity, it is characterised in that including following weight percent
Than the component of content:Polymer raw material 88~98%, nucleator 0.05~0.5%, foaming agent 0.4~2%, environment-friendly degradable has
Machine perfluorinated material 0.1~10%.
2. the degradable antifouling micro- balloon polymer elastomeric material of thermoplasticity of one kind according to claim 1, its feature exist
In, described polymer raw material is combined by support frame polymeric material and pressure-resistant low resilience polymeric material, wherein, branch
Support bone frame polymeric material is HMW, high rigidity, highly crystalline or highly polar polymeric material, pressure-resistant low resilience polymeric material
Expect for the low molecule amount corresponding with support frame polymeric material, soft, low crystallize to amorphous state, low polarity to electrodeless
Property polymeric material.
3. the degradable antifouling micro- balloon polymer elastomeric material of thermoplasticity of one kind according to claim 2, its feature exist
In described support frame polymeric material is high molecular weight thermoplastic polyurethanes, pressure-resistant resilience polymeric material corresponding to it
For low molecular weight thermoplastic polyurethane;
Or described support frame polymeric material is high rigidity thermoplastic polymer elastomer, pressure-resistant low resilience corresponding to it gathers
Compound material is soft thermoplastic polymer elastomer;
Or described support frame polymeric material is polyamide or polyester, pressure-resistant low resilience polymeric material corresponding to it is heat
Plastic polyurethane.
4. the degradable antifouling micro- balloon polymer elastomeric material of thermoplasticity of one kind according to claim 3, its feature exist
In the molecular weight M of described HMW polyurethanewFor 8 × 104~5 × 105, the molecular weight M of low molecular weight polyurethanewFor 2
×104~2.5 × 105;
The shore hardness of high rigidity thermoplastic polymer elastomer is 80A~75D, Shao of soft thermoplastic polymer elastomer
Family name's hardness is 30~85A;
Polyester or polyamide are respectively modified low-melting point polyester or modified low melting point polyamide, and control support frame polymeric material
The fusing point difference of material and pressure-resistant resilience polymeric material is in 20 DEG C.
5. the degradable antifouling micro- balloon polymer elastomeric material of thermoplasticity of one kind according to claim 1, its feature exist
In the organic perfluorinated material of described environment-friendly degradable is selected from the PM-870 feature master batches of 3M companies.
6. the degradable antifouling micro- balloon polymer elastomeric material of thermoplasticity of one kind according to claim 1, its feature exist
In described nucleator is in CNT, silica, talcum powder, modified calcium carbonate, carbon black or tetrafluoroethene pulvis
It is at least one;
Described foaming agent is selected from CO2、N2, normal butane, at least one of pentane or isopentane.
7. the preparation side of the degradable antifouling micro- balloon polymer elastomeric material of thermoplasticity as described in claim 1-6 is any
Method, it is characterised in that comprise the following steps:
(1) polymer raw material, nucleator and the organic perfluorinated material of environment-friendly degradable are fed from Bitruder front end charge door
Enter, foaming agent is fed from Bitruder stage casing charge door, after making each raw material hot melt mixing fully, enters back into static mixer
Further homogenize, then again through Melt Pump pressure control and quantitative conveying;
(2) pelletizing of underwater cutpellet room is entered by die head by the hot melt that melt pumps out, and separation, gained is taken out of by process water
Particle screen selecting forms purpose product after drying.
8. a kind of preparation method of the micro- balloon polymer elastomeric material of thermoplasticity according to claim 7, its feature exist
In the temperature of Bitruder is 160~300 DEG C in step (1), and double screw extruder draw ratio is 32-56;
Temperature in static mixer is set as 120-260 DEG C, the inlet pressure 50-200bar of Melt Pump, and controls warp simultaneously
The difference of the pressure of process water is 70-120bar in the hot melt pressure of die head extrusion and underwater cutpellet room.
9. a kind of preparation method of the micro- balloon polymer elastomeric material of thermoplasticity according to claim 7, its feature exist
In the technique coolant-temperature gage in step (2) in underwater cutpellet room is 10-90 DEG C, pressure 4-20bar;
When pelletizing is taken out of by process water, the multistage release of pressure expansion process water pipeline reduced step by step through excess pressure conveys.
10. a kind of preparation method of the micro- balloon polymer elastomeric material of thermoplasticity according to claim 9, its feature exist
In, multistage release of pressure expansion process water pipeline is multi-stage process water pipeline in step (2), wherein, the water of first order technique water pipeline
Pressure keeps consistent with the technique water pressure for entering underwater cutpellet room.
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CN201811081676.2A CN109320951B (en) | 2017-08-04 | 2017-08-04 | Degradable antifouling thermoplastic micro-balloon polymer elastomer material and preparation method thereof |
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