CN107443632A - Injection mold mold insert processing method, mold insert and its fixture for processing - Google Patents

Injection mold mold insert processing method, mold insert and its fixture for processing Download PDF

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Publication number
CN107443632A
CN107443632A CN201710822962.9A CN201710822962A CN107443632A CN 107443632 A CN107443632 A CN 107443632A CN 201710822962 A CN201710822962 A CN 201710822962A CN 107443632 A CN107443632 A CN 107443632A
Authority
CN
China
Prior art keywords
mold insert
core
injection
injection mold
mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710822962.9A
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Chinese (zh)
Other versions
CN107443632B (en
Inventor
崔凯
魏霓
刘俊麟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HASCO Vision Technology Co Ltd
Original Assignee
Shanghai Koito Automotive Lamp Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Koito Automotive Lamp Co Ltd filed Critical Shanghai Koito Automotive Lamp Co Ltd
Priority to CN201710822962.9A priority Critical patent/CN107443632B/en
Publication of CN107443632A publication Critical patent/CN107443632A/en
Application granted granted Critical
Publication of CN107443632B publication Critical patent/CN107443632B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/3842Manufacturing moulds, e.g. shaping the mould surface by machining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2602Mould construction elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms
    • B29L2011/0016Lenses

Abstract

The present invention relates to a kind of injection mold mold insert processing method, mold insert and its fixture for processing, methods described is that the roughing of smooth continuous curve surface is carried out to the top surface of raw material block, it can be completely covered and want the optical surface on injection molding part and have complete cycle fringe region more than needed, the face type of the curved surface is the face type being bonded that can match with the optical surface;By wire cutting by raw material block point pillared core and set portion, core is bumped into after mould finished, then core is bumped into the polishing that set portion carries out core top surface;The fixture includes jig main body, the jig main body is provided with the mounting hole for being used for being bumped into injection mold mold insert, in the state of embedding and injection molding inlaid piece of mould, the top surface of the jig main body is just enclosed in around the top surface of the injection mold mold insert with the shape, and the top surface smooth registration of the top surface of the jig main body and the injection mold mold insert and tangent.The present invention can prevent the turned welt phenomenon in mold insert polishing, can improve injecting products presentation quality.

Description

Injection mold mold insert processing method, mold insert and its fixture for processing
Technical field
The fixture used the present invention relates to a kind of processing method of injection mold mold insert, mold insert and when processing the mold insert, especially It is related to the processing method of injection mold mold insert used in a kind of optical surface for being molded heavy wall lens and its fixture used, belongs to car Lamp injection mold mold insert processing technique field.
Background technology
During Injection Mold Design, it is contemplated that processing facility and cost-effective demand, generally by some special constructions Such as the injection molding of optical surface can not only facilitate the design of follow-up optical surface to become by being completed by means of insert structure More, it can realize that different optical patterns structures is replaced with minimum cost, the speed and quality of mould processing can also be improved. Correspondingly, the requirement on machining accuracy on surface corresponding with the optical surface on mold insert is higher, due to machine finish and turns The limitation of speed, it is difficult to realize one processing in place of respective surfaces on mold insert, need to be polished in most cases, no matter passing through Mechanical polishing or artificial polishing can impact to the profile of the respective surfaces of mold insert, such as border corner angle are worn (this Phenomenon is referred to as " turned welt ").The mold insert being worn using border corner angle, easily there are plastics along mould in follow-up injection moulding process The phenomenon that gap is overflowed, the presentation quality of injecting products is reduced to a certain extent.
The content of the invention
To overcome drawbacks described above, the invention provides a kind of injection mold mold insert processing method, mold insert and its processing folder Tool, turned welt phenomenon can be prevented, improve injecting products presentation quality.
The main technical schemes of the present invention have:
A kind of injection mold mold insert processing method, including:
Step (1):The roughing of smooth continuous curve surface is carried out to the top surface of raw material block, the face type of the curved surface is can be with institute State the optical surface on the injection mold mold insert injection-moulded plastic part to be molded to match the face type of fitting, and the surface area is more than The optical surface, the optical surface can be completely covered and have complete cycle fringe region more than needed;
Step (2):The core of column is isolated from the raw material block by wire cutting, is inlayed as the injection mold Part, remaining part are referred to as set portion, corresponding with the combination of the top surface in both set portions as mold insert fixture for processing main body, the core In the curved surface, wherein the top surface of the core corresponds to the optical surface;
Step (3):The core is bumped into mould by design orientation, the assembly of the core and the mould is carried out Finishing, the finishing include the finishing of the curved surface carried out to the top surface of the core;
Step (4):The core is bumped into the set portion by separation front position, and in bottom by the two company of being relatively fixed Connect, obtain assembly, the polishing of the curved surface is carried out to the top surface of the core on the assembly.
Between the step (1), step (2), vacuum hardening is carried out to the part obtained after the step (1), makes it Case hardness reaches HRC46~48.
Polishing in the step (4) can be mechanical polishing or hand polish.
Before the roughing of curved surface in the step (1), a vertical through holes are first processed on the raw material block, The design path of wire cutting of the horizontal level of the vertical through holes in the step (2).
The design path of wire cutting described in the step (2) can be unidirectional closed hoop path.
In the step (2), using the vertical through holes as the starting point of wire cutting, then along the horizontal plane to be set described in distance The path of meter shortest path is traveled in the design path, then is cut along the design path.
The injection mold mold insert can be the mold insert of the optical surface of shaping heavy wall lens.
A kind of injection mold mold insert, it is using the core made from the processing of above-mentioned injection mold mold insert processing method.
A kind of injection mold mold insert fixture for processing, including jig main body, the jig main body are to use above-mentioned injection mould Has the set portion made from the processing of mold insert processing method.
The injection mold mold insert fixture for processing can also include base, the jig main body be arranged on the base it On, by finger setting between the jig main body and base, fixed by screw, the jig main body is provided with blind hole, described Blind hole be preferably it is big outside aperture in small shoulder hole, its China and foreign countries' sector hole is pin-and-hole, and inner sector hole is waste discharge hole, on the base with institute State the pin-and-hole that insertion is provided with the corresponding region of mounting hole and the counterbore for mounting screw.
The beneficial effects of the invention are as follows:
The injection mold mold insert processing method is also the processing method of mold insert fixture for processing simultaneously, with it, A set of work flow can process the injection mold mold insert with mutual cooperation relation simultaneously and polish the fixture of the mold insert Jig main body.Therefore, when the working surface (i.e. the surface of optical surface on injection molding part) to the mold insert is polished When, carry out after the mold insert can be bumped into the jig main body, due to the mold insert and the matching relationship of the jig main body, adding The border corner angle of its working surface can be protected well during injection mold mold insert described in work, no longer cause overlap, very well Ground solves the problems, such as the turned welt of traditional injection mold mold insert, the presentation quality of injecting products is further enhanced, also because This accordingly improves the qualification rate of car light.Especially for the situation of the optical surface of shaping heavy wall lens, protection lens are played The effect of optical boundary, and the jig main body can also when subsequent design changes Reusability, greatly saved system This is caused, is also fully played the advantage of mold insert.
There is the fixture, the profile of the injection mold mold insert can also be more rich and varied, as long as increasing such guarantor Protection structure then without worrying mould processing polished precision problem again.
The injection mold mold insert and its fixture for processing are simple in construction, and easy to implement and popularization, applicability are wide.
Brief description of the drawings
Fig. 1 be injection mold mold insert working surface described in roughing before corresponding construction schematic diagram;
Fig. 2 is wire cutting track schematic diagram;
Fig. 3 is the dimensional structure diagram of one embodiment of the jig main body;
Fig. 4 is the dimensional structure diagram of one embodiment of the injection mold mold insert;
Fig. 5 is the profile of one embodiment of the injection mold mold insert fixture for processing;
Fig. 6 is Fig. 5 I partial enlarged drawing;
Fig. 7 is a kind of dimensional structure diagram of heavy wall lens;
Fig. 8 is the heavy wall lens relative position relation schematic diagram that the injection mold mold insert is molded with corresponding mould.
Embodiment
As shown in Fig. 1-4,7,8, the invention discloses a kind of injection mold mold insert processing method, including:
Step (1):Carry out the roughing of smooth continuous curve surface to the top surface of raw material block 3, the face type of the curved surface is can be with Optical surface A on the injection mold mold insert injection-moulded plastic part to be molded (such as heavy wall lens 6 in Fig. 7,8) matches patch The face type of conjunction, and the surface area is more than the area of the optical surface, enables the curved surface that the optical surface is completely covered And there is complete cycle fringe region more than needed;
Step (2):The core 1 of column is isolated from the raw material block by the wire of wire cutting disposable one-way, is used as The injection mold mold insert, remaining part are referred to as set portion 2, as mold insert fixture for processing main body, top surface a and the set of the core The top surface b in portion combination corresponds to the curved surface, wherein the top surface of the core corresponds exactly to the optical surface;
Step (3):The core is bumped into mould by design orientation, the assembly of the core and the mould is carried out Finishing, the finishing include the finishing of the curved surface carried out to the top surface a of the core;
Step (4):The core is bumped into the set portion by separation front position, and in bottom by the two company of being relatively fixed Connect, obtain assembly, the polishing of the curved surface is carried out to the top surface of the core on the assembly.
The set portion not only can play a part of protecting optical boundary in new inlaid piece of mould processing, avoid traditional edge The problem of part easy overlap, the presentation quality of the optical surface of institute's injecting products is improved, improves the qualification rate of car light, can also be rear Reusability during continuous design alteration, has greatly saved manufacturing cost.
Generally to be heat-treated between the step (1), step (2), concrete technology is vacuum hardening and makes part Case hardness reaches HRC46~48, to improve the service life of mold insert.Before heat treatment, first processed on raw material block follow-up The screw hole of fixed installation and the pin-and-hole of preprocessing positioning, after heat treatment, part is heated to have some deformations, now right again Pin-and-hole carries out secondary finishing, to improve the precision of pin-and-hole.The processing of pin-and-hole, screw hole is completed before generally answering cutting on line.
Polishing in the step (4) can be mechanical polishing or hand polish.
In order to facilitate linear cutter, generally before the roughing of the curved surface in the step (1), first in the raw material Process a vertical through holes C on block, the design of the wire cutting of the horizontal levels of the vertical through holes in the step (2) Path.
The design path of wire cutting described in the step (2) can be unidirectional closed hoop path, such as shown in Fig. 2 The unidirectional closed hoop path 4 counterclockwise overlooked under visual angle.The design path and the cross section of the injection mold mold insert Design profile is consistent.
In the step (2), using the vertical through holes as the starting point of wire cutting, then along the horizontal plane to be set described in distance The path of meter shortest path is traveled in the design path, is then cut again along the design path.
The injection mold mold insert is preferably the mold insert for the optical surface for being molded heavy wall lens.
Present invention also offers a kind of injection mold mold insert, and it is using above-mentioned injection mold mold insert processing method processing system The core 1 obtained.The injection mold mold insert is column structure, and its top surface is working surface.
Present invention provides a kind of injection mold mold insert fixture for processing, including jig main body, the jig main body is Using the set portion 2 made from the processing of above-mentioned injection mold mold insert processing method.
The injection mold mold insert fixture for processing can also include base 5, as shown in Figure 5,6, the jig main body peace On the base, positioned by pin 8 between the jig main body and base, fixed by screw 7.The mold insert installation When on the fixture, in addition to by the positioning of the jig main body, base to it, also to be positioned by pin 9, and pass through spiral shell Nail 10 is fixedly connected with the base.Correspondingly, blind hole and screw hole, institute will be provided with the jig main body and the mold insert State blind hole be it is big outside aperture in small shoulder hole, its China and foreign countries' sector hole be pin-and-hole, respectively with the interference fit of pin 8 and 9, inner sector hole 12 For waste discharge hole, waste discharge hole machines in preprocessing pin-and-hole, when carrying out secondary operation to pin-and-hole after heat treatment, waste discharge The presence in hole causes the cutting output of pin-and-hole secondary operation to reduce, and machine tool excessive wear or fracture is avoided, additionally, due to waste discharge Hole depth is more than the depth of actual processing pin-and-hole, and headroom can store chip, advantageously ensure that smooth processing.
The pin-and-hole of insertion corresponding with pin 9 is provided with the base in the region corresponding with the mounting hole and for pacifying The counterbore of cartridge screw 10, other regions are then provided with the pin-and-hole of the insertion corresponding with pin 8 and the counterbore for mounting screw 7.
During polishing, after each correlated parts are fixedly connected by Fig. 5, the fixture can be fixed on by lathe by Machine tool pressure plate 11 Carried out on upper or workbench.
Below by taking Fig. 1-4 as an example, completely illustrate the process of the injection mold mold insert and its fixture:
Bar is chosen as this mold insert and the blank of fixture, a hole C is processed on its top face in advance before cutting, for after Silk thread passes through during continuous wire cutting.Now mold insert 1 and jig main body 2 still fall within an overall raw material block 3, then to raw material block 3 all structures (including top surface, screw hole) carry out roughing, and the top surface contains top surface (the i.e. worksheet of the mold insert in future Top surface (the i.e. protection face b), therefore thick while the roughing is equivalent to the working surface and protection face of face a) and fixture Processing, raw material block 3 is fixedly connected with base 5 during roughing, and base 5, which is then fixed on lathe, carries out machining.Finish again Pin-and-hole (hole containing waste discharge).Then vacuum hardening heat treatment is carried out to the part after roughing, after the completion of by wire cutting by its point It is cut into the angle main body 2 of the injection mold mold insert 1 and the injection mold mold insert fixture for processing.Wire cutting direction can edge The direction of arrow shown in Fig. 2, it is mobile counterclockwise using C points as starting point.After cutting, mold insert 1 is bumped into mould and merges essence Processing.It is high, it is necessary to be processed by shot blasting for mold insert top surface surface quality requirements.Now, the mold insert is removed from the molds, The mold insert is embedded in the mounting hole 2-1 of the jig main body, because curved surface b and curved surface a are tangent, curved surface a during polishing Edge corner angle will not be worn, therefore can improve the surface quality of injecting products to a certain extent.
Using the injection mold mold insert and its fixture for processing, its working surface when processing the injection mold mold insert Border corner angle can be protected well, therefore solve the problems, such as the turned welt of traditional injection mold mold insert, produce injection The presentation quality of product is improved.And the fixture can also when subsequent design changes Reusability, greatly save Manufacturing cost.

Claims (10)

  1. A kind of 1. injection mold mold insert processing method, it is characterised in that:Including:
    Step (1):The roughing of smooth continuous curve surface is carried out to the top surface of raw material block, the face type of the curved surface is can be with the note Optical surface on the mould mold insert injection-moulded plastic part to be molded matches the face type of fitting, and the surface area be more than it is described Optical surface, the optical surface can be completely covered and have complete cycle fringe region more than needed;
    Step (2):The core of column is isolated from the raw material block by wire cutting, it is remaining as the injection mold mold insert Lower part is referred to as set portion, and as mold insert fixture for processing main body, the combination of the core and the top surface in both set portions corresponds to institute Curved surface is stated, wherein the top surface of the core corresponds to the optical surface;
    Step (3):The core is bumped into mould by design orientation, finishing is carried out to the assembly of the core and the mould Work, the finishing include the finishing of the curved surface carried out to the top surface of the core;
    Step (4):The core is bumped into the set portion by separation front position, and the two is relatively fixed connection in bottom, is obtained To assembly, the polishing of the curved surface is carried out to the top surface of the core on the assembly.
  2. 2. injection mold mold insert processing method as claimed in claim 1, it is characterised in that:In the step (1), step (2) Between, vacuum hardening is carried out to the part obtained after the step (1), its case hardness is reached HRC46~48.
  3. 3. injection mold mold insert processing method as claimed in claim 2, it is characterised in that:It is finished in the step (4) Mechanical polishing or hand polish.
  4. 4. injection mold mold insert processing method as claimed in claim 3, it is characterised in that:Curved surface in the step (1) Roughing before, first a vertical through holes are processed on the raw material block, the horizontal level of the vertical through holes is close to institute State the design path of the wire cutting in step (2).
  5. 5. injection mold mold insert processing method as claimed in claim 4, it is characterised in that:Line is cut described in the step (2) The design path cut is unidirectional closed hoop path.
  6. 6. injection mold mold insert processing method as claimed in claim 5, it is characterised in that:In the step (2), with described perpendicular Starting point to through hole as wire cutting, then along the horizontal plane to travel to the design apart from the most short path of the design path On path, then cut along the design path.
  7. 7. the injection mold mold insert processing method as described in claim 1,2,3,4,5 or 6, it is characterised in that:The injection mould Have mold insert of the mold insert for the optical surface of shaping heavy wall lens.
  8. A kind of 8. injection mold mold insert, it is characterised in that:It is using the injection as described in claim 1,2,3,4,5,6 or 7 The core made from the processing of inlaid piece of mould processing method.
  9. A kind of 9. injection mold mold insert fixture for processing, it is characterised in that:Including jig main body, the jig main body is using such as The set portion made from injection mold mold insert processing method processing described in claim 1,2,3,4,5,6 or 7.
  10. 10. injection mold mold insert fixture for processing as claimed in claim 9, it is characterised in that:Also include base, the fixture Main body is arranged on the base, by finger setting between the jig main body and base, is fixed by screw, the fixture Main body is provided with blind hole, the blind hole be outside aperture greatly in small shoulder hole, its China and foreign countries' sector hole is pin-and-hole, and inner sector hole is waste discharge Hole, the pin-and-hole of insertion and the counterbore for mounting screw are provided with the base in the region corresponding with the mounting hole.
CN201710822962.9A 2017-09-13 2017-09-13 Injection mold insert machining method, insert and clamp for machining insert Active CN107443632B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108312423A (en) * 2018-05-11 2018-07-24 珠海格力精密模具有限公司 Mold and injection molding machine for filter screen production
CN110406036A (en) * 2019-08-29 2019-11-05 东莞晶彩光学有限公司 A kind of optics mode of polygon mirror
CN110900134A (en) * 2019-12-19 2020-03-24 佛山市成阳正大模具五金塑料有限公司 Method for processing hardened cold stamping die steel of automobile
CN111531779A (en) * 2020-05-17 2020-08-14 惠州市恺琞实业有限公司 Injection molding method for scooter plate body and scooter
CN114193102A (en) * 2021-12-20 2022-03-18 芜湖兆合汽车零部件科技有限公司 Production process of high-strength expansion fastener
CN114918615A (en) * 2022-05-13 2022-08-19 浙江百康光学股份有限公司 Preparation method of optical insert
CN115041933A (en) * 2022-05-13 2022-09-13 中国第一汽车股份有限公司 Combined machining method for step insert

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CN106239835A (en) * 2016-08-12 2016-12-21 东江模具(深圳)有限公司 The bright finish mold insert of a kind of injection mold and manufacture method thereof
CN106696173A (en) * 2017-01-11 2017-05-24 东莞市津舜康五金制品有限公司 Injection mold male mold core and production method of injection mold male mold core
CN207594213U (en) * 2017-09-13 2018-07-10 华域视觉科技(上海)有限公司 Injection mold mold insert fixture for processing

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106239835A (en) * 2016-08-12 2016-12-21 东江模具(深圳)有限公司 The bright finish mold insert of a kind of injection mold and manufacture method thereof
CN106696173A (en) * 2017-01-11 2017-05-24 东莞市津舜康五金制品有限公司 Injection mold male mold core and production method of injection mold male mold core
CN207594213U (en) * 2017-09-13 2018-07-10 华域视觉科技(上海)有限公司 Injection mold mold insert fixture for processing

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108312423A (en) * 2018-05-11 2018-07-24 珠海格力精密模具有限公司 Mold and injection molding machine for filter screen production
CN108312423B (en) * 2018-05-11 2023-12-15 珠海格力精密模具有限公司 A mould and injection molding machine for filter screen production
CN110406036A (en) * 2019-08-29 2019-11-05 东莞晶彩光学有限公司 A kind of optics mode of polygon mirror
CN110900134A (en) * 2019-12-19 2020-03-24 佛山市成阳正大模具五金塑料有限公司 Method for processing hardened cold stamping die steel of automobile
CN111531779A (en) * 2020-05-17 2020-08-14 惠州市恺琞实业有限公司 Injection molding method for scooter plate body and scooter
CN114193102A (en) * 2021-12-20 2022-03-18 芜湖兆合汽车零部件科技有限公司 Production process of high-strength expansion fastener
CN114918615A (en) * 2022-05-13 2022-08-19 浙江百康光学股份有限公司 Preparation method of optical insert
CN115041933A (en) * 2022-05-13 2022-09-13 中国第一汽车股份有限公司 Combined machining method for step insert
CN115041933B (en) * 2022-05-13 2023-09-26 中国第一汽车股份有限公司 Combined machining method for step insert

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