CN107435925A - A kind of multistage combustion energy-conserving and environment-protective burner - Google Patents
A kind of multistage combustion energy-conserving and environment-protective burner Download PDFInfo
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- CN107435925A CN107435925A CN201710854521.7A CN201710854521A CN107435925A CN 107435925 A CN107435925 A CN 107435925A CN 201710854521 A CN201710854521 A CN 201710854521A CN 107435925 A CN107435925 A CN 107435925A
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- burner
- heat
- natural gas
- air
- conserving
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- 238000002485 combustion reaction Methods 0.000 title claims abstract description 60
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 152
- 239000003345 natural gas Substances 0.000 claims abstract description 76
- 239000007789 gas Substances 0.000 claims abstract description 64
- 239000011449 brick Substances 0.000 claims abstract description 30
- 238000005338 heat storage Methods 0.000 claims abstract description 27
- 238000003466 welding Methods 0.000 claims abstract description 20
- 238000009434 installation Methods 0.000 claims abstract description 17
- 239000011810 insulating material Substances 0.000 claims abstract description 14
- 241001396014 Priacanthus arenatus Species 0.000 claims abstract description 11
- 238000009987 spinning Methods 0.000 claims abstract description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 40
- 239000010959 steel Substances 0.000 claims description 40
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 31
- 239000010962 carbon steel Substances 0.000 claims description 31
- 239000000463 material Substances 0.000 claims description 26
- 238000009826 distribution Methods 0.000 claims description 25
- 210000004894 snout Anatomy 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 229910001220 stainless steel Inorganic materials 0.000 claims description 11
- 239000010935 stainless steel Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 9
- 238000009825 accumulation Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 5
- 239000000919 ceramic Substances 0.000 claims description 5
- 239000004927 clay Substances 0.000 claims description 5
- 238000013461 design Methods 0.000 claims description 5
- 229910052726 zirconium Inorganic materials 0.000 claims description 5
- 229910052593 corundum Inorganic materials 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 4
- 210000003128 head Anatomy 0.000 claims description 4
- 239000004568 cement Substances 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 239000010431 corundum Substances 0.000 claims description 3
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 229910052863 mullite Inorganic materials 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 230000013011 mating Effects 0.000 claims description 2
- 206010030973 Oral discomfort Diseases 0.000 claims 1
- 238000005507 spraying Methods 0.000 claims 1
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 abstract description 18
- 238000005516 engineering process Methods 0.000 abstract description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 4
- 239000003344 environmental pollutant Substances 0.000 abstract description 4
- 239000001301 oxygen Substances 0.000 abstract description 4
- 229910052760 oxygen Inorganic materials 0.000 abstract description 4
- 231100000719 pollutant Toxicity 0.000 abstract description 4
- 241000707825 Argyrosomus regius Species 0.000 abstract description 3
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000007246 mechanism Effects 0.000 abstract description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 9
- 239000003546 flue gas Substances 0.000 description 9
- 230000006872 improvement Effects 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 239000000446 fuel Substances 0.000 description 5
- 238000007254 oxidation reaction Methods 0.000 description 5
- 206010020843 Hyperthermia Diseases 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000036031 hyperthermia Effects 0.000 description 4
- 239000000779 smoke Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000004939 coking Methods 0.000 description 3
- 239000000567 combustion gas Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- 241000233855 Orchidaceae Species 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005094 computer simulation Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/02—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
- F23D14/04—Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/48—Nozzles
- F23D14/58—Nozzles characterised by the shape or arrangement of the outlet or outlets from the nozzle, e.g. of annular configuration
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D14/00—Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
- F23D14/46—Details, e.g. noise reduction means
- F23D14/62—Mixing devices; Mixing tubes
- F23D14/64—Mixing devices; Mixing tubes with injectors
Abstract
The invention discloses a kind of multistage combustion energy-conserving and environment-protective burner, belong to energy-conserving and environment-protective technical fiel.The present invention includes burner access panel, combustion-supporting wind inlet, heat storage, heat-insulating material, castable refractory, big eye baffle brick, high-temperature gas distributor chamber, natural gas shower nozzle, First air spinning disk, anchor studs, a wind inlet, the first adpting flange, Imported gas, flase floor, the second adpting flange, bolt connection piece and burner installation location-plate, burner access panel is connected with part by the second adpting flange and is fixed on cryogenic gas distributor chamber, on cryogenic gas distributor chamber, heat storage is arranged in heat-accumulating burner casing the steel-pipe welding of combustion-supporting wind inlet.The present invention gives full play to the advantage of air staged combustion technology, using combustion with meagre oxygen mechanism, effectively inhibits NOx to generate, and greatly reduces the discharge capacity of the pollutants such as nitrogen oxides.
Description
Technical field
The present invention relates to energy-conserving and environment-protective technical fiel, more specifically to a kind of multistage combustion energy-conserving and environment-protective burner.
Background technology
The domestic gas as single heat-accumulating burner for being used for industrial furnace is located in heat-accumulating burner using natural gas tube mostly at present
Center portion position, or on air heat-accumulating burner top (bottom) or be that (right side) insertion is natural on the left of air heat-accumulating burner
Gas blowout pipe.
Former form, natural gas jet pipe are fully located at high-temperature region, although can improve natural gas jet pipe material or
Natural gas jet pipe is made using resistant to elevated temperatures nonmetallic materials, but it is natural gas tube easily scaling loss to actually use situation, is needed regular
Change, influence to produce, cost is high, and this form is the sleeve type structure of air parcel combustion gas, combustion gas by center steel pipe
Spray, combustion air sprays into burner hearth by the sleeve pipe in periphery, and the two burns on burner hearth inner edge mixing side, forms cylinder or loudspeaker
The revolving body flame of shape, flame inside are the reducing atmospheres based on fuel, and outside is steamed with air, carbon dioxide, water
Oxidizing atmosphere based on the combustion products such as gas.On the one hand, blank is surrounded by the oxidizing atmosphere all the time in heating process, causes
Make blank oxidization burning loss serious;On the other hand, degree of sprawling is shorter in the horizontal direction for this revolving body flame, causes high-temperature region collection
In in less region, perpendicular projection area on blank is heated is small, RADIATION ANGLE COEFFICIENT is relatively low, both have impact on blank plus
Thermal effect, area of localized hyperthermia is also easily formed, and the presence in area of localized hyperthermia, the generation to thermal NO provide just
Sharp condition, cause the amount of nitrogen oxides in combustion product higher, easily cause environmental pollution.
Latter two form, although natural gas jet pipe, not in high-temperature region, natural gas and high temperature combustion air are by each
From spout enter stove in after just while mixing while dispersed combustion, due to the volume ratio of natural gas and high temperature air differ huge, work
Volume ratio about 1 under the conditions of condition:50, easily cause natural gas to mix bad, incomplete combustion with combustion air, over-emitting black exhaust occur and show
As fuel consumption is high, and unburnt natural gas is inhaled into air heat storage tank in commutation process, secondary in heat storage tank
, there is potential safety hazard in burning, and cause heat storage to damage, and influence normally to produce, and production cost is high.
Above no matter which kind of form, during reversing combustion, natural gas jet pipe is under the hyperthermia radiation of furnace gas, spout position
Put easily and knot carbon coking phenomenon occur, ultimately cause the blocking of natural gas jet pipe scaling loss, influence the using effect of burner.
The content of the invention
1st, to solve the problems, such as
The problem of existing for prior art and deficiency, it is real the invention provides a kind of multistage combustion energy-conserving and environment-protective burner
Waste heat high efficiente callback is showed, has reduced fuel consumption, given full play to the advantage of air staged combustion technology, using combustion with meagre oxygen machine
Reason, ensure that natural gas is sufficiently mixed with air, burnt completely, burner flame face is in reducing atmosphere, effectively inhibits NOx to give birth to
Into greatly reducing the discharge capacitys of the pollutants such as nitrogen oxides.
2nd, technical scheme
To reach above-mentioned purpose, technical scheme provided by the invention is:
The present invention a kind of multistage combustion energy-conserving and environment-protective burner, including burner access panel, combustion-supporting wind inlet, heat storage,
Heat-insulating material, castable refractory, big eye baffle brick, high-temperature gas distributor chamber, natural gas shower nozzle, First air spinning disk, anchor studs,
Wind inlet, the first adpting flange, Imported gas, flase floor, the second adpting flange, bolt connection piece and burner installation are fixed
Position plate, described burner access panel are connected with part by the second adpting flange and are fixed on cryogenic gas distributor chamber;It is described
Combustion-supporting wind inlet steel-pipe welding on cryogenic gas distributor chamber;Described heat storage is arranged in heat-accumulating burner casing;Institute
The heat-insulating material stated is laid on the steel plate of heat-accumulating burner casing;Described castable refractory is close to the exhausted of heat-accumulating burner casing
Hot material upper;Described big eye baffle brick is arranged on the front end of heat storage;Described high-temperature gas distributor chamber is positioned at porous
The rear end of burner block, connection corresponding with heat-accumulating burner casing;Described multi-port burner brick is provided with high-temperature gas distributor chamber, three
Secondary wind snout, overfire air port, the mixed gas spout of natural gas and First air;Described multi-port burner brick and heat-accumulating burner case
It is in mating connection using wedge-shaped male and fomale(M&F) between body;Described natural gas shower nozzle is welded on natural gas tube head;It is described once
Wind spinning disk is uniformly welded on natural gas tube at an angle;Described anchor nail welding be connected on heat-accumulating burner casing steel plate and
On primary air piping outer wall;Described natural gas tube is welded on natural gas distribution collector;Described primary air piping is welded on once
On wind distribution header;A described wind inlet steel-pipe welding is on First air distribution header;The first described adpting flange connects
Connect natural gas tube and First air distribution header;The steel-pipe welding of described Imported gas is in natural gas distribution collector;Described
Anchor studs, the z-shape face of upper design at heat-accumulating burner casing rear portion are welded on the steel plate of heat-accumulating burner casing;Described flase floor
It is arranged on the rear end of heat storage;Described the second adpting flange connection burner access panel and cryogenic gas distributor chamber;Described
Bolt connection piece is connected the first adpting flange and the second adpting flange;Described burner installation location-plate and heat-accumulating burner case
Body is integrally manufactured;Stove skin steel plate is welded to connect after described burner installation location-plate location and installation.
As a further improvement on the present invention, described combustion-supporting wind inlet uses straight carbon steel steel pipe and round flange structure.
As a further improvement on the present invention, described heat-insulating material is ceramic fiber blanket and ceramic beaverboard, and fire resisting is poured
The material of material feeding is Low Cement Castable or mullite castable, and the material of big eye baffle brick is corundum.
As a further improvement on the present invention, the mixture sealed regenerator burner casing of tapetum fibrosum containing zirconium and high temperature clay with
Labyrinth shape faying face between multi-port burner brick, multi-port burner brick is using castable refractory is prefabricated, baking molding.
As a further improvement on the present invention, described wind snout three times, overfire air port, natural gas and First air is mixed
That closes gas spout is shaped as rectangle, circle or tubaeform, and wind snout, overfire air port, natural gas and First air is mixed three times
Gas spout is closed by the integrated poured shaping of multi-port burner brick.
As a further improvement on the present invention, the material of described natural gas shower nozzle is Cr25Ni20 heat-resistance stainless steel steel
Pipe, the material of First air spinning disk is 20 steel or heat-resistance stainless steel plate.
As a further improvement on the present invention, the material of described anchor studs is heat-resistance stainless steel round steel or steel plate, naturally
The material of tracheae is 20# steel pipes, and the material of primary air piping is 20# steel pipes, and primary air piping and natural gas tube are sleeve structures.
As a further improvement on the present invention, the material of described First air distribution header is common carbon steel board, and First air enters
Mouth uses straight carbon steel pipe and circule method flange connection structure, and burner is installed location-plate and fabricated using common carbon steel board, the first connection method
Orchid uses common carbon steel board processing and fabricating, and Imported gas uses straight carbon steel pipe and circule method flange connection structure, natural gas distribution collector
Using straight carbon steel pipe processing and fabricating, flase floor uses common carbon steel board welding manufacture, and cryogenic gas distributor chamber is welded using common carbon steel board
Manufacture is connect, the second adpting flange uses common carbon steel board processing and fabricating.
As a further improvement on the present invention, described heat-accumulating burner casing front end put in furnace wall inside points using it is heat-resisting not
Become rusty steel plate welding production, and compound lining is formed by heat-insulating material and castable refractory in heat-accumulating burner casing.
3rd, beneficial effect
Compared to prior art, beneficial effects of the present invention are:
(1) a kind of multistage combustion energy-conserving and environment-protective burner of the invention, the invention device are fired using the air classification of multithread stock
Burning technology, First air and the natural gas premix of eddy flow spray burning, and the product of oxygen debt burning sprays at a high speed, and volume inhales surrounding furnace gas,
Increase the volume of combustion product, reduce burning velocity, elongate the length of flame, reduce the temperature of combustion flame central area, suppression
Heat power type NOx generation, and the volume of unburnt product gradually increases, gradually with secondary, combustion-supporting sky three times
Gas mixes, realize natural gas and combustion air be sufficiently mixed under furnace high-temperature disperse formula state, completely burned, temperature field in furnace
Uniformly, flame rigidity is good, effectively eliminates the area of localized hyperthermia in flame, nitrogen oxide emission in combustion product is greatly decreased.
(2) a kind of multistage combustion energy-conserving and environment-protective burner of the invention, the multithread stock spout of the combustion air of the invention device with
For natural gas multithread stock spout in arrangement up and down, flame flow is flat, parallel penetrating burner hearth, is covered in blank surface, radiation angle
Coefficient is big, can effectively improve the radiant heat transfer effect of blank, improves thermal efficiency of heating furnace;Combustion gas stream presses close to heated object surface,
For combustion-supporting wind snout all the time away from heated object, the flame front for making to press close to blank is weak reducing atmosphere, can effectively reduce steel billet
Oxidization burning loss, blank heating quality is set to be greatly improved.
(3) a kind of multistage combustion energy-conserving and environment-protective burner of the invention, the primary air piping of the invention device both fired as burner
The combustion air burnt, and the cooling wind of natural gas tube, prevent natural gas tube carbon distribution coking at high temperature, scaling loss.
(4) a kind of multistage combustion energy-conserving and environment-protective burner of the invention, air accumulation of heat casing and the porous burning of the invention device
Coordinated between mouth brick using wedge-shaped male and fomale(M&F), labyrinth seal face is formed between composition surface, fiber containing zirconium is filled between sealing surface
The mixture of blanket and high temperature clay, it is soft contact between sealing surface, what can be press is tighter, seals tighter, can effectively overcome and show
Have and seal bad, steam leakage on high-temperature heater between burner block and heat-accumulating burner housing, phenomenon of burning with anger occur.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is along A-A to sectional view in Fig. 1;
Fig. 3 is along B direction views in Fig. 1;
Fig. 4 is along C direction views in Fig. 1;
Fig. 5 is the local scheme of installation of the present invention.
In figure:1st, burner access panel;2nd, combustion-supporting wind inlet;3rd, heat storage;4th, heat-insulating material;5th, castable refractory;6、
Big eye baffle brick;7th, the mixture of tapetum fibrosum containing zirconium and high temperature clay;8th, high-temperature gas distributor chamber;9th, multi-port burner brick;10th, three
Secondary wind snout;11st, overfire air port;12nd, the mixed gas spout of natural gas and First air;13rd, natural gas shower nozzle;14th, once
Wind spinning disk;15th, anchor studs;16th, natural gas tube;17th, primary air piping;18th, First air distribution header;19th, a wind inlet;
20th, the first adpting flange;21st, Imported gas;22nd, natural gas distribution collector;23rd, heat-accumulating burner casing;24th, flase floor;25、
Cryogenic gas distributor chamber;26th, the second adpting flange;27th, bolt connection piece;28th, burner installation location-plate;29th, stove skin steel plate;
30th, Z-shaped face.
Embodiment
The present invention is further described below with reference to specific embodiments and the drawings:
Embodiment 1
As Figure 1-4, a kind of multistage combustion energy-conserving and environment-protective burner of the present embodiment, including it is burner access panel 1, combustion-supporting
Wind inlet 2, heat storage 3, heat-insulating material 4, castable refractory 5, big eye baffle brick 6, high-temperature gas distributor chamber 8, natural gas shower nozzle
13rd, First air spinning disk 14,15, wind inlets 19 of anchor studs, the first adpting flange 20, Imported gas 21, flase floor 24,
Second adpting flange 26, bolt connection piece 27 and burner installation location-plate 28, described burner access panel 1 pass through the second connection
Flange 26 is connected with part 27 and is fixed on cryogenic gas distributor chamber 25, for heat storage 3, big eye baffle brick 6, flase floor 24
Installation or removal.The smoke evacuation exhanst gas outlet of above-mentioned combustion-supporting wind inlet 2 uses straight carbon steel steel pipe and round flange structure, steel-pipe welding
Discharged fume on the cryogenic gas distributor chamber 25 of heat-accumulating burner, during air inlet or reversing combustion for combustion air the outlet of flue gas.Store
Hot body 3 is arranged in heat-accumulating burner casing 23, and heat storage 3 can select unlike material, multi-form as needed, be changed as accumulation of heat
The heat exchange carrier of savings and the release of heat into combustion process.Heat-insulating material 4 is using the materials such as ceramic fiber blanket, plate, paving
It is located on the steel plate of heat-accumulating burner casing 23, the thermal insulation layer for heat-accumulating burner casing 23.Castable refractory 5 uses low cement casting
Material or mullite castable, the heat-insulating material 4 for being close to heat-accumulating burner casing 23 are poured into a mould, the work for heat-accumulating burner casing 23
Layer.Big eye baffle brick 6 uses corundum material, installed in the front end of heat storage 3, reduces spoke of the furnace high-temperature flue gas to heat storage 3
Penetrate and corrode.The mixture 7 of tapetum fibrosum containing zirconium and high temperature clay is used for labyrinth between heat-accumulating burner casing 23 and multi-port burner brick 9
The sealing of shape faying face, prevent occurring gas blowby, leakage fire phenomenon between the two.High-temperature gas distributor chamber 8 is located at multi-port burner brick 9
Rear end, and 23 corresponding connection of heat-accumulating burner casing, high temperature air or high-temperature smoke discharging flue gas during for accumulation of heat reversing combustion
Buffering, play a part of stabilization, uniform air-flow.During air inlet through heat storage 3 preheating after high temperature air temperature about 950~
1050 DEG C, 4~5 times of volumetric expansion, at a high speed into after high-temperature gas distributor chamber 8, air velocity reduces, and high temperature air is through uniformly point
After matching somebody with somebody by overfire air port 11, three times wind snout 10 enter stove in the more preferably uniform mixed combustion of natural gas, burning completely,
Uniform temperature fields.Furnace high-temperature flue gas is through overfire air port 11, the three times distribution of the entrance of wind snout 10 high-temperature gas during commutation smoke evacuation
Behind room 8, same velocity of flue gas is reduced, and high-temperature flue gas can be also uniformly distributed into heat storage 3, ensures that heat storage 3 makes full use of.It is more
Hole burner block 9 uses Al2O3The castable refractory of content >=65% is prefabricated, baking molding, and multi-port burner brick 9 is provided with High Temperature Gas
Body distributor chamber 8, three times wind snout 10, overfire air port 11, the mixed gas spout 12 of natural gas and First air.All spouts
Quantity, size and angle carry out optimized design through experiment or the methods of computer simulation.Each spout is rectangle, circle or loudspeaker
The diversified forms such as shape.
A kind of multistage combustion energy-conserving and environment-protective burner of the present embodiment, is adopted between multi-port burner brick 9 and heat-accumulating burner casing 23
Coordinated with wedge-shaped male and fomale(M&F), the configuration design archwise folding face of multi-port burner brick 9, composition surface is labyrinth seal, effectively anti-
Only in stove steam leakage, phenomenon of burning with anger generation.The mixing of wind snout 10, overfire air port 11, natural gas and First air three times
Gas spout 12 is by the 9 integrated poured shaping of multi-port burner brick.High temperature air after accumulation of heat is sprayed after evenly distributing by Secondary Air
Mouth 11, three times wind snout 10 respectively enter in stove and natural gas mixed combustion.Or commutation smoke evacuation when furnace high-temperature flue gas through secondary
After wind snout 11, three times wind snout 10 enter high-temperature gas distributor chamber 8, it is uniformly distributed into heat storage 3 and carries out accumulation of heat.Natural gas
Gas spout 12 blended with First air is sprayed into stove after premixing to burn.Natural gas shower nozzle 13 uses Cr25Ni20 heat-resistance stainless steels
Steel pipe manufactures, and is welded on the head of natural gas tube 16.First air spinning disk 14 is made using 20 steel or heat-resistance stainless steel plate, in certain
Angle is uniformly welded on natural gas tube 16.Primary air, after the turning effort by cyclone 14, with the shape of rotating flow
The natural gas that formula and natural gas shower nozzle 13 spray sprays into mixed gas spout 12 together, occurs in mixed gas spout 12 endless
Full burning, and burner hearth is sprayed into by mixed gas spout 12.Y-shaped is made using heat-resistance stainless steel round steel or steel plate in anchor studs 15
Or " V " shape, it is welded on the steel plate of heat-accumulating burner casing 23 and on the outer wall of primary air piping 17, to fixed refractory material.Naturally
Tracheae 16 uses 20# steel pipe manufacturings, is welded on natural gas distribution collector 22.Primary air piping 17 uses 20# steel pipe manufacturings, welding
On First air distribution header 18, primary air piping 17 and natural gas tube 16 are sleeve structures.First air distribution header 18 is using general
Carbon steel sheet welding production, for being uniformly distributed for First air.One time wind inlet 19 uses straight carbon steel pipe and circule method flange connection structure,
Steel-pipe welding is on First air distribution header 18.First adpting flange 20 uses common carbon steel board processing and fabricating, for natural gas tube
16 distribute the connection of header 18 with First air.Imported gas 21 uses straight carbon steel pipe and circule method flange connection structure, steel-pipe welding
In natural gas distribution collector 22.Natural gas distribution collector 22 uses straight carbon steel pipe processing and fabricating, for being uniformly distributed for natural gas.
Heat-accumulating burner casing 23 is most of to use common carbon steel board welding production, and the front end of heat-accumulating burner casing 23 puts in the use of furnace wall inside points
Heat-resistance stainless steel plate weld is made, and anchor studs 15 are welded on the steel plate of heat-accumulating burner casing 23, and heat-accumulating burner casing 23 is interior by thermal insulation
Material 4 and castable refractory 5 form compound lining, the z-shape face 30 of upper design at the rear portion of heat-accumulating burner casing 23, can effectively prevent
Only when heat storage 3 sinks, straight joint is formed at the top of heat-accumulating burner casing 23, prevents the short circuit phenomenon of high-temperature flue gas.Flase floor 24 is adopted
With common carbon steel board welding manufacture, for fixing the heat storage 3 of cold end.Cryogenic gas distributor chamber 25 is using common carbon steel board welding system
Make, enter for Cryogenic air before heat storage 3 and air-flow buffer when low-temperature flue gas goes out heat storage 3, uniform.Second adpting flange 26
Using common carbon steel board processing and fabricating, the connection for burner access panel 1 and cryogenic gas distributor chamber 25.Bolt connection piece 27 is adopted
With standard component, it is connected for the first adpting flange, two.Burner installation location-plate 28 is fabricated using common carbon steel board,
It is integrally manufactured with heat-accumulating burner casing 23, heat-accumulating burner installation have good positioning after with the connecting welding of stove skin steel plate 29.
Fig. 5 is the local scheme of installation of the present invention, and heat-accumulating burner may be mounted above heated object --- as " on
Burner ", the multithread stock spout of combustion air are pressed close on heated object with natural gas multithread stock spout in arrangement, gas flow up and down
Surface, it is secondary, away from blank, natural gas premixes and carries out imperfect combustion combustion air with First air half three times, imperfect combustion production
Thing is sprayed into burner hearth at a high speed by mixed gas spout, and volume inhales surrounding furnace gas, increases the volume of combustion product, reduces burning fire
The temperature of flame central area, suppress thermal NO x generation, and the volume of unburnt product gradually increases, by
It is secondary with it is secondary, combustion air is mixed three times, and whole combustion process is completed in burner hearth, realize natural gas and combustion air in stove
It is sufficiently mixed under high temperature disperse formula state, completely burned, temperature field in furnace is uniform.Because combustion-supporting wind snout is all the time away from heated
Part, the flame front for pressing close to blank upper surface are weak reducing atmosphere, can effectively reduce the oxidization burning loss of steel billet, make blank heating matter
Amount is greatly improved.Conversely, heat-accumulating burner may be mounted at below heated object --- as " lower burner ", combustion air
Multithread stock spout and natural gas multithread stock spout are in lower upper arrangement, and gas flow presses close to heated object lower surface, secondary, three times
For combustion air away from blank, the flame front for pressing close to blank lower surface is weak reducing atmosphere, can effectively reduce the oxidization burning loss of steel billet,
Blank heating quality is set to be greatly improved.
A kind of multistage combustion energy-conserving and environment-protective burner of the present embodiment, combustion air can be preheated to 1000 DEG C or so, in fact
Existing waste heat high efficiente callback, reduces fuel consumption, gives full play to the advantage of air staged combustion technology, using combustion with meagre oxygen mechanism,
Ensure that natural gas is sufficiently mixed with air, burnt completely, burner flame face is in reducing atmosphere, effectively inhibits NOx to generate, greatly
The big discharge capacity for reducing the pollutants such as nitrogen oxides.The mixed effect that efficiently solves conventional natural gas single regenerative burner is poor,
Incomplete combustion, fuel consumption are high, flame heating quality is poor, oxidization burning loss is serious, the easy carbon distribution coking of natural gas jet pipe, burning are produced
The pollutant load such as nitrogen oxides is higher in thing waits technical barrier.
Schematically the present invention and embodiments thereof are described above, this describes no restricted, institute in accompanying drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited thereto.So if common skill of this area
Art personnel are enlightened by it, without departing from the spirit of the invention, without designing and the technical scheme for creativeness
Similar frame mode and embodiment, protection scope of the present invention all should be belonged to.
Claims (9)
- A kind of 1. multistage combustion energy-conserving and environment-protective burner, it is characterised in that:Including burner access panel (1), combustion-supporting wind inlet (2), Heat storage (3), heat-insulating material (4), castable refractory (5), big eye baffle brick (6), high-temperature gas distributor chamber (8), gas spraying Head (13), First air spinning disk (14), anchor studs (15), a wind inlet (19), the first adpting flange (20), Imported gas (21), flase floor (24), the second adpting flange (26), bolt connection piece (27) and burner installation location-plate (28), described burning Mouth access panel (1) is connected with part (27) by the second adpting flange (26) and is fixed on cryogenic gas distributor chamber (25);Institute The steel-pipe welding for the combustion-supporting wind inlet (2) stated is on cryogenic gas distributor chamber (25);Described heat storage (3) burns installed in accumulation of heat In mouth casing (23);Described heat-insulating material (4) is laid on the steel plate of heat-accumulating burner casing (23);Described castable refractory (5) it is close to heat-insulating material (4) upper of heat-accumulating burner casing (23);Described big eye baffle brick (6) is arranged on heat storage (3) front end;Described high-temperature gas distributor chamber (8) is located at the rear end of multi-port burner brick (9), with heat-accumulating burner casing (23) phase Corresponding connection;Described multi-port burner brick (9) is provided with high-temperature gas distributor chamber (8), three times wind snout (10), overfire air port (11), the mixed gas spout (12) of natural gas and First air;Described multi-port burner brick (9) and heat-accumulating burner casing (23) it Between using wedge-shaped male and fomale(M&F) it is in mating connection;Described natural gas shower nozzle (13) is welded on natural gas tube (16) head;Described First air spinning disk (14) is uniformly welded on natural gas tube (16) at an angle;Described anchor studs (15) are welded on accumulation of heat On burner casing (23) steel plate and on primary air piping (17) outer wall;Described natural gas tube (16) is welded on natural gas distribution collector (22) on;Described primary air piping (17) is welded on First air distribution header (18);Described wind inlet (19) steel pipe It is welded on First air distribution header (18);Described the first adpting flange (20) connection natural gas tube (16) and First air distribution Header (18);The steel-pipe welding of described Imported gas (21) is in natural gas distribution collector (22);Described heat-accumulating burner case Anchor studs (15), the z-shape face of upper design (30) at heat-accumulating burner casing (23) rear portion are welded on the steel plate of body (23);Described Flase floor (24) is arranged on the rear end of heat storage (3);Described second adpting flange (26) connection burner access panel (1) and low Warm gas distributing chamber (25);Described bolt connection piece (27) is connected the first adpting flange (20) and the second adpting flange (26);Described burner installation location-plate (28) and heat-accumulating burner casing (23) are integrally manufactured;Described burner installation location-plate (28) stove skin steel plate (29) is welded to connect after location and installation.
- A kind of 2. multistage combustion energy-conserving and environment-protective burner according to claim 1, it is characterised in that:Described combustion-supporting wind inlet (2) straight carbon steel steel pipe and round flange structure are used.
- A kind of 3. multistage combustion energy-conserving and environment-protective burner according to claim 1 or 2, it is characterised in that:Described heat insulating material Material (4) is ceramic fiber blanket and ceramic beaverboard, and the material of castable refractory (5) is poured into a mould for Low Cement Castable or mullite Material, the material of big eye baffle brick (6) is corundum.
- A kind of 4. multistage combustion energy-conserving and environment-protective burner according to claim 3, it is characterised in that:Tapetum fibrosum containing zirconium and high temperature Labyrinth shape faying face between mixture (7) sealed regenerator burner casing (23) and multi-port burner brick (9) of clay, multi-port burner Brick (9) is using castable refractory is prefabricated, baking molding.
- A kind of 5. multistage combustion energy-conserving and environment-protective burner according to claim 1, it is characterised in that:Described wind snout three times (10), the mixed gas spout (12) of overfire air port (11), natural gas and First air is shaped as rectangle, circle or loudspeaker Shape, the mixed gas spout (12) of wind snout (10), overfire air port (11), natural gas and First air is by multi-port burner brick three times (9) integrated poured shaping.
- A kind of 6. multistage combustion energy-conserving and environment-protective burner according to claim 1, it is characterised in that:Described natural gas shower nozzle (13) material is Cr25Ni20 heat-resistance stainless steel steel pipes, and the material of First air spinning disk (14) is 20 steel or heat-resistance stainless steel Plate.
- A kind of 7. multistage combustion energy-conserving and environment-protective burner according to claim 1, it is characterised in that:Described anchor studs (15) Material be heat-resistance stainless steel round steel or steel plate, the material of natural gas tube (16) is 20# steel pipes, and the material of primary air piping (17) is 20# steel pipes, primary air piping (17) and natural gas tube (16) are sleeve structures.
- A kind of 8. multistage combustion energy-conserving and environment-protective burner according to claim 1, it is characterised in that:Described First air distribution The material of header (18) is common carbon steel board, and a wind inlet (19) uses straight carbon steel pipe and circule method flange connection structure, burner installation Location-plate (28) is fabricated using common carbon steel board, and the first adpting flange (20) uses common carbon steel board processing and fabricating, and natural gas enters Mouth (21) uses straight carbon steel pipe and circule method flange connection structure, and natural gas distribution collector (22) uses straight carbon steel pipe processing and fabricating, lattice Screen (24) uses common carbon steel board welding manufacture, and cryogenic gas distributor chamber (25) uses common carbon steel board welding manufacture, the second connection Flange (26) uses common carbon steel board processing and fabricating.
- A kind of 9. multistage combustion energy-conserving and environment-protective burner according to claim 1, it is characterised in that:Described heat-accumulating burner case Body (23) front end is put in furnace wall inside points and made using heat-resistance stainless steel plate weld, by heat-insulating material in heat-accumulating burner casing (23) (4) and castable refractory (5) forms compound lining.
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CN111520719A (en) * | 2020-05-11 | 2020-08-11 | 北京君合悦科技发展有限公司 | Natural gas single heat storage burner |
CN113494708A (en) * | 2021-07-14 | 2021-10-12 | 长沙理工大学 | Modular gas burner and operation method thereof |
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CN113494708A (en) * | 2021-07-14 | 2021-10-12 | 长沙理工大学 | Modular gas burner and operation method thereof |
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