CN107429820A - The lubricant release of performance enhancement - Google Patents

The lubricant release of performance enhancement Download PDF

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Publication number
CN107429820A
CN107429820A CN201680018507.7A CN201680018507A CN107429820A CN 107429820 A CN107429820 A CN 107429820A CN 201680018507 A CN201680018507 A CN 201680018507A CN 107429820 A CN107429820 A CN 107429820A
Authority
CN
China
Prior art keywords
lubricant
transmission device
factor
iso
tooth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201680018507.7A
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Chinese (zh)
Inventor
德克·莱曼
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZF Wind Power Antwerpen NV
ZF Friedrichshafen AG
Original Assignee
ZF Wind Power Antwerpen NV
ZF Friedrichshafen AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZF Wind Power Antwerpen NV, ZF Friedrichshafen AG filed Critical ZF Wind Power Antwerpen NV
Publication of CN107429820A publication Critical patent/CN107429820A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0405Monitoring quality of lubricant or hydraulic fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02039Gearboxes for particular applications
    • F16H2057/02078Gearboxes for particular applications for wind turbines

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Quality & Reliability (AREA)
  • General Details Of Gearings (AREA)
  • Lubricants (AREA)

Abstract

The present invention relates to a kind of method for being used to design the first transmission device;Wherein, the first lubricant is filled for the first transmission device;Wherein, the first lubricant is syntholube;Wherein, at least one ingear tooth pair permission surface pressure (σHP) lubricant factor (Z depended on according to the method B of iso standard 6,336 2L) determine;And wherein, lubricant factor (ZL) determined in the case of using at least one second transmission device according to experiment.The second lubricant is filled for the second transmission device;Wherein, the chemical composition of the first lubricant and the second lubricant is identical.

Description

The lubricant release of performance enhancement
Technical field
The present invention relates to a kind of method for designing transmission device of preamble according to claim 1.
Background technology
IEC standard 61400-4 with reference to iso standard series 6366 for designing transmission device.The of the standard series (ISO 6366-2) measure of the durability on the surface of gear is illustrated for two parts.According to the of ISO 6366-2 5.4.2 the formula 6 of chapter, it is allowed to surface pressure (σHP) a series of parameters measurements are may rely on, these parameters belong to so-called profit Lubrication prescription factor (ZL)。
How iso standard 6336-2 12.3.1.1.1 or 12.3.1.1.2 chapters determines lubricant factor if giving (ZL)。
Iso standard 6336-2 is in particular for wind-force field.In order to design Wind turbine transmission device, first according to 12.3.1.1.1 or 12.3.1.1.2 chapters determine lubricant factor ZL.Pass through the formula 6 of 5.4.2 chapters, it follows that permission Surface pressure (σHP)。
It is this to be used to calculate the surface pressure (σ allowedHP) process applied independent of used lubricant.It is not only right All according to ISO 6336-2 determine in mineral generation and for syntholube the surface pressure (σ of permissionHP)。
However, based on the lubricant illustrated in iso standard 6336-2 12.3.1.1.1 and 12.3.1.1.2 chapters because Number ZLDetermination be only based on mineral generation experiment.
The content of the invention
The task that the present invention is based on is, in the situation for evading the inherent defect by solution known in the art The lower performance for improving transmission device.Especially, the performance of transmission device should be changed in the case where using syntholube Enter.
A kind of according to the invention it is proposed that method for designing the first transmission device.This method is the first transmission device of manufacture Method a part.It means that and then the design method is further connected with his method and step, follow-up method and step is with being somebody's turn to do Design method forms manufacture method together.
The design of transmission device refers to determining at least one technical parameter and/or technical characteristic of transmission device.
First transmission device of the method according to the invention design is filled with syntholube.
For the surface pressure (σ of the permission of at least one ingear tooth pairHP) according to iso standard 6336-2 method B Dependent on lubricant factor (ZL) determine.
Surface pressure (the σ of permissionHP) definition can be drawn from iso standard 6336-2 the 5.3rd chapter.Iso standard 6336-2 will The method shown in 5.4.2 chapters is defined as method B.Herein, it is allowed to surface pressure (σHP) lubrication also relied on according to formula 6 Agent factor (ZL) calculate.Surface pressure (the σ for determining to allow according to iso standard 6336-2 method BHP) also with according to iso standard The formula 6 of 6336-2 5.4.2 chapters calculates the surface pressure (σ allowedHP) it is synonymous.
First transmission device designs as follows, i.e. is directed to ingear tooth in transmission device emerged in operation To surface pressure (σHP) value be no more than allow surface pressure (σHP)。
Surface pressure (the σ defined in iso standard 6336-2 the 5.3rd chapterHP)。
Ingear tooth by the first tooth and the second tooth to being formed.First tooth is a part for the teeth portion of first gear, the Two teeth are a parts for the teeth portion of second gear.First gear and second gear are rabbeted each other, so as to the flank of tooth of the first tooth and the The contact of the flank of tooth of two teeth.Ingear tooth is to being representational for first gear and second gear.For tooth pair Surface pressure (the σ of permissionHP) determination with for first gear and second gear or the teeth portion for first gear and the second tooth Surface pressure (the σ of the teeth portion of wheelHP) determination be synonymous.Especially, it is allowed to surface pressure (σHP) be applied to each in engagement The tooth pair formed by the 3rd tooth and the 4th tooth, wherein, the 3rd tooth is a part for the teeth portion of first gear, and the 4th tooth is A part for the teeth portion of two gears.
Lubricant factor (ZL) determined in the case of using at least one second transmission device according to experiment, i.e., at least Determined in one experiment.For determining lubricant factor (Z according to experimentL) method be well known to a person skilled in the art.This Kind method is for example based on the lubricant factor illustrated in iso standard 6336-2 12.3.1.1.1 and 12.3.1.1.2 chapters (ZL) determination.
According to the present invention, the second transmission device is in order to according to experiment determination lubricant factor (ZL) and filled with the second lubrication The chemical composition of agent, the chemical composition of the second lubricant and the first lubricant is identical.It means that the first lubricant and Two lubricants contain the same chemical substance of identical quality share.That is, the first lubricant and the second lubricant are by same The chemical substance composition of sample, their quality share difference are identical.
The understanding that the present invention is based on is that syntholube is that performance is higher compared to corresponding mineral generation.But It is that iso standard 6336-2 12.3.1.1.1 and 12.3.1.1.2 chapters are tested based on mineral generation.By according to this Invention differently and instead determines with iso standard 6336-2 in the case where using syntholube according to experiment Lubricant factor (ZL), it can more make full use of the potentiality of lubricant.
However, it is the method B based on iso standard 6336-2 according to the mode of the present invention.This causes according to the present invention's Method is certified.
The method according to the invention allows to improve 10% lubricant factor (ZL) the first transmission device of design.Another In preferable improvement project, lubricant factor (ZL) it is at least 1.1, at least 1.125, at least 1.149 or at least 1.1561.
In another preferable improvement project, the first lubricant for filling the first transmission device is according to ISO VG 320 lubricant.In this case, lubricant factor (ZL) it is more than 1.1.It is also preferable that having according to ISO VG 460 Lubricant factor (Z more than 1.125L) the first lubricant, or according to ISO VG 680 have more than 1.149 lubrication Agent factor (ZL) the first lubricant.
In another preferable improvement project, ingear tooth is to being case-hardened.Accordingly preferably, above-mentioned the One gear and second gear are case-hardened.Lubricant factor (Z is further improved it is possible thereby to realizeL)。

Claims (6)

  1. A kind of 1. method for being used to design the first transmission device;Wherein,
    The first lubricant is filled for first transmission device;Wherein,
    First lubricant is syntholube;
    Wherein,
    For the surface pressure (σ of the permission of at least one ingear tooth pairHP) relied on according to iso standard 6336-2 method B In lubricant factor (ZL) determine;And wherein,
    Lubricant factor (the ZL) determined in the case of using at least one second transmission device according to experiment;Its feature exists In,
    The second lubricant is filled for second transmission device;Wherein,
    The chemical composition of first lubricant and second lubricant is identical.
  2. 2. the method according to any one in preceding claims;Characterized in that,
    Lubricant factor (the ZL) it is at least 1.1, at least 1.125, at least 1.149 or at least 1.1561.
  3. 3. according to the method for claim 1;Characterized in that,
    Lubricant for first transmission device filling according to ISO VG 320.
  4. 4. the method according to any one in preceding claims;Characterized in that,
    Lubricant for first transmission device filling according to ISO VG 460.
  5. 5. the method according to any one in preceding claims;Characterized in that,
    Lubricant for first transmission device filling according to ISO VG 680.
  6. 6. the method according to any one in preceding claims;Characterized in that,
    Tooth is to carrying out Surface hardened layer.
CN201680018507.7A 2015-03-30 2016-02-29 The lubricant release of performance enhancement Pending CN107429820A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102015205687.2A DE102015205687A1 (en) 2015-03-30 2015-03-30 Performance-enhancing lubricant actuator
DE102015205687.2 2015-03-30
PCT/EP2016/054186 WO2016155957A1 (en) 2015-03-30 2016-02-29 Performance-enhancing lubricant actuator

Publications (1)

Publication Number Publication Date
CN107429820A true CN107429820A (en) 2017-12-01

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201680018507.7A Pending CN107429820A (en) 2015-03-30 2016-02-29 The lubricant release of performance enhancement

Country Status (4)

Country Link
EP (1) EP3277984A1 (en)
CN (1) CN107429820A (en)
DE (1) DE102015205687A1 (en)
WO (1) WO2016155957A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1620568A (en) * 2001-10-22 2005-05-25 洋马农机株式会社 Hydraulic transmission vehicle
CN101245279A (en) * 2007-02-13 2008-08-20 英菲诺姆国际有限公司 Methods for lubricating a transmission
EP2169221A2 (en) * 2008-09-25 2010-03-31 REpower Systems AG Method for monitoring a transmission system of a wind energy assembly
CN102016736A (en) * 2008-04-29 2011-04-13 诺迈士科技有限公司 Methods, apparatus and computer readable storage mediums for model-based diagnosis of gearboxes
CN103967935A (en) * 2013-01-31 2014-08-06 拜尔及克佩尔有限及两合公司 Device for performing state-dependant lubrication of at least one sliding and/or rolling mating

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1620568A (en) * 2001-10-22 2005-05-25 洋马农机株式会社 Hydraulic transmission vehicle
CN101245279A (en) * 2007-02-13 2008-08-20 英菲诺姆国际有限公司 Methods for lubricating a transmission
CN102016736A (en) * 2008-04-29 2011-04-13 诺迈士科技有限公司 Methods, apparatus and computer readable storage mediums for model-based diagnosis of gearboxes
EP2169221A2 (en) * 2008-09-25 2010-03-31 REpower Systems AG Method for monitoring a transmission system of a wind energy assembly
CN103967935A (en) * 2013-01-31 2014-08-06 拜尔及克佩尔有限及两合公司 Device for performing state-dependant lubrication of at least one sliding and/or rolling mating

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
国际标准化组织: "《ISO 6336-2:2006》", 1 September 2006 *

Also Published As

Publication number Publication date
WO2016155957A1 (en) 2016-10-06
EP3277984A1 (en) 2018-02-07
DE102015205687A1 (en) 2016-10-06

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Application publication date: 20171201