CN107417821B

CN107417821B - Spherical composite material and supported polyethylene catalyst and preparation method thereof

Info

Publication number: CN107417821B
Application number: CN201610349142.8A
Authority: CN
Inventors: 亢宇; 张明森
Original assignee: Sinopec Beijing Research Institute of Chemical Industry; China Petroleum and Chemical Corp
Current assignee: Sinopec Beijing Research Institute of Chemical Industry; China Petroleum and Chemical Corp
Priority date: 2016-05-24
Filing date: 2016-05-24
Publication date: 2020-05-12
Anticipated expiration: 2036-05-24
Also published as: CN107417821A

Abstract

The invention relates to the field of catalysts, in particular to a spherical composite material, a preparation method of the spherical composite material, the spherical composite material prepared by the method, a supported polyethylene catalyst, a preparation method of the supported polyethylene catalyst and the supported polyethylene catalyst prepared by the method. The spherical composite material disclosed by the invention contains a mesoporous molecular sieve material with a three-dimensional cubic cage-shaped structure and silica gel. The mesoporous structure of the spherical composite material provided by the invention is stable, the ordered mesoporous structure can be still maintained after the active component is loaded, and the supported polyethylene catalyst prepared by the mesoporous structure has high catalytic activity when being used for catalyzing ethylene polymerization.

Description

Spherical composite material and supported polyethylene catalyst and preparation method thereof

Technical Field

The invention relates to the field of catalysts, in particular to a spherical composite material, a preparation method of the spherical composite material, the spherical composite material prepared by the method, a supported polyethylene catalyst, a preparation method of the supported polyethylene catalyst and the supported polyethylene catalyst prepared by the method.

Background

Since the synthesis of a regular mesoporous material with highly ordered pore channels by the company Mobile in 1992, the application of the mesoporous material in the fields of catalysis, separation, medicine and the like has attracted much attention due to the high specific surface, the regular pore channel structure and the narrow pore size distribution. A novel mesoporous material SBA-15 is synthesized by Zhao Dongyuan et al in 1998, which has highly ordered pore diameter (6-30nm) and large pore volume (1.0 cm)³Per g), thicker pore walls (4-6nm), maintained high mechanical strength and good catalytic adsorption properties (see d.y.zhao, j.l.feng, q.s.huo, et al Science 279(1998)548-550). CN1341553A discloses a preparation method of a mesoporous molecular sieve carrier material, and the mesoporous material prepared by the method is used as a heterogeneous reaction catalyst carrier, so that the separation of a catalyst and a product is easy to realize.

However, the conventional ordered mesoporous material SBA-15 has a rod-like microscopic morphology, the flowability of the material is poor, and the high specific surface area and the high pore volume of the material cause the material to have strong water and moisture absorption capacity, so that the agglomeration of the ordered mesoporous material is further aggravated, and the storage, transportation, post-processing and application of the ordered mesoporous material are limited.

The development and application of polyethylene catalysts is a major breakthrough in the field of olefin polymerization catalysts after traditional ziegler-natta catalysts, which makes the research of polyethylene catalysts enter a rapidly developing stage. The homogeneous phase polyethylene catalyst has high activity, needs large catalyst consumption and high production cost, and the obtained polymer has no granular shape and cannot be used in a polymerization process of a slurry method or a gas phase method which is widely applied. An effective method for overcoming the above problems is to carry out a supporting treatment of the soluble polyethylene catalyst. At present, a great number of researches on the loading of polyethylene catalysts are reported. In order to develop new support/catalyst/cocatalyst systems in depth, it is necessary to develop different supports to drive the further development of the supported catalyst and polyolefin industries.

The mesoporous material of the supported polyethylene catalyst reported in the previous literature is MCM-41, and the catalytic activity of the MCM-41 which is treated by Methylaluminoxane (MAO) and then supported by the polyethylene catalyst after ethylene polymerization is 10⁶gPE/(mol Zr h). The reason that the mesoporous material MCM-41 is low in ethylene polymerization activity after loading a catalyst is mainly that the thermal stability and the hydrothermal stability of a pore wall structure of the MCM-41 are low, partial collapse of the pore wall is caused in the loading process, the loading effect is influenced, and the catalytic activity is influenced. Therefore, there is a need for a mesoporous material with a stable mesoporous structure, which can maintain the ordered mesoporous structure after loading.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provide a spherical composite material which has stable mesoporous structure, can still keep ordered mesoporous material after loading active components and has high activity when loading a polyethylene catalyst to catalyze ethylene polymerization reaction.

In order to achieve the above object, according to a first aspect, the present invention provides a spherical composite material, wherein the composite material comprises a mesoporous molecular sieve material having a three-dimensional cubic cage-like structure and silica gel, the composite material has a pore volume of 0.5 to 1.8mL/g and a specific surface area of 200-650 m-²The average particle size is 20-60 mu m, the pore diameters are distributed in a bimodal mode, the two modes correspond to a first most probable pore diameter and a second most probable pore diameter respectively, the first most probable pore diameter is smaller than the second most probable pore diameter, the first most probable pore diameter is 1-10nm, and the second most probable pore diameter is 10-50 nm.

In a second aspect, the present invention provides a method of preparing a spherical composite material, the method comprising the steps of:

(1) providing a mesoporous molecular sieve material with a three-dimensional cubic cage-like structure or preparing a filter cake of the mesoporous molecular sieve material with the three-dimensional cubic cage-like structure as a component a;

(2) providing silica gel or preparing a filter cake of silica gel as component b;

(3) mixing and ball-milling the component a, the component b and a binder, pulping solid powder obtained after ball-milling with water, and then spray-drying the obtained slurry;

wherein the steps are carried out so that the pore volume of the spherical composite material is 0.5-1.8mL/g, and the specific surface area is 200-650m²The average particle size is 20-60 mu m, the pore diameters are distributed in a bimodal mode, the two modes correspond to a first most probable pore diameter and a second most probable pore diameter respectively, the first most probable pore diameter is smaller than the second most probable pore diameter, the first most probable pore diameter is 1-10nm, and the second most probable pore diameter is 10-50 nm.

In a third aspect, the invention provides a spherical composite material prepared by the above preparation method.

In a fourth aspect, the present invention provides a supported polyethylene catalyst, which comprises a carrier and a magnesium salt and/or a titanium salt supported on the carrier, wherein the carrier is the spherical composite material provided by the present invention.

In a fifth aspect, the present invention provides a method for preparing a supported polyethylene catalyst, the method comprising: in the presence of inert gas, the carrier is soaked in mother liquor containing magnesium salt and/or titanium salt, and then is sequentially filtered and dried; wherein, the carrier is the spherical composite material provided by the invention.

In a sixth aspect, the present invention provides a supported polyethylene catalyst prepared by the above process.

The mesoporous structure of the spherical composite material provided by the invention is stable, the ordered mesoporous structure can be still maintained after the active component is loaded, and the supported polyethylene catalyst prepared by the mesoporous structure has high catalytic activity when being used for catalyzing ethylene polymerization.

Additional features and advantages of the invention will be set forth in the detailed description which follows.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is an X-ray diffraction pattern of spherical composite C1 according to example 1 of the present invention;

FIG. 2 is an X-ray diffraction pattern of supported polyethylene catalyst D1 according to example 1 of the present invention;

FIG. 3 is an SEM scanning electron micrograph of the micro-morphology of spherical composite material C1 according to example 1 of the present invention;

FIG. 4 is a pore size distribution diagram of spherical composite material C1 according to example 1 of the present invention.

Detailed Description

The following describes in detail specific embodiments of the present invention. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.

The endpoints of the ranges and any values disclosed herein are not limited to the precise range or value, and such ranges or values should be understood to encompass values close to those ranges or values. For ranges of values, between the endpoints of each of the ranges and the individual points, and between the individual points may be combined with each other to give one or more new ranges of values, and these ranges of values should be considered as specifically disclosed herein.

In a first aspect, the invention provides a spherical composite material, wherein the composite material contains a mesoporous molecular sieve material with a three-dimensional cubic cage-shaped structure and silica gel, the pore volume of the composite material is 0.5-1.8mL/g, and the specific surface area is 200-650 m-²The average particle size is 20-60 mu m, the pore diameters are distributed in a bimodal mode, the two modes correspond to a first most probable pore diameter and a second most probable pore diameter respectively, the first most probable pore diameter is smaller than the second most probable pore diameter, the first most probable pore diameter is 1-10nm, and the second most probable pore diameter is 10-50 nm.

In the invention, the average particle size of the spherical composite material is measured by a laser particle size distribution instrument, the specific surface area, the pore volume and the most probable pore diameter are measured by a nitrogen adsorption method, and the surface morphology of the spherical composite material is measured by a Scanning Electron Microscope (SEM). In the present invention, the average particle diameter is an average particle diameter.

In the present invention, by controlling the particle size of the spherical composite material within the above range, it can be ensured that the spherical composite material is not easily agglomerated, and the supported catalyst prepared by using it as a carrier can improve the conversion rate of reaction raw materials in the ethylene polymerization process. When the specific surface area of the spherical composite material is less than 200m²When the volume/g and/or pore volume is less than 0.5mL/g, the catalytic activity of the supported catalyst prepared by using the supported catalyst is remarkably reduced; when the specific surface area of the spherical composite material is more than 650m²When the volume/g and/or the pore volume is more than 1.8mL/g, the supported catalyst prepared by using the supported catalyst as the carrier is easy to agglomerate in the ethylene polymerization process, thereby influencing the monomer in the ethylene polymerization processAnd (4) conversion rate.

Preferably, the pore volume of the spherical composite material is 0.6-1.6mL/g, and the specific surface area is 200-450m²(iv) g, an average particle diameter of 30 to 55 μm, a first mode pore diameter of 3 to 8nm, and a second mode pore diameter of 20 to 45 nm.

Further preferably, the pore volume of the spherical composite material is 1.0-1.2mL/g, and the specific surface area is 200-300m²(iv) g, an average particle diameter of 50 to 55 μm, a first mode pore diameter of 6 to 8nm, and a second mode pore diameter of 25 to 42 nm.

According to the present invention, the content of the molecular sieve material having a three-dimensional cubic cage-like structure and the silica gel in the spherical composite material is not particularly limited as long as the microscopic size of the spherical composite material satisfies the above-mentioned conditions. In a preferred case, the silica gel may be contained in an amount of 1 to 200 parts by weight with respect to 100 parts by weight of the mesoporous molecular sieve material having a three-dimensional cubic cage structure, and more preferably, the silica gel is contained in an amount of 50 to 200 parts by weight with respect to 100 parts by weight of the mesoporous molecular sieve material having a three-dimensional cubic cage structure, from the viewpoint of further improving the properties of the polyethylene product.

In a second aspect, the present invention provides a method of preparing a spherical composite material, which may comprise the steps of:

wherein the steps are carried out so that the pore volume of the spherical composite material is 0.5-1.8mL/g, and the specific surface area is 200-650m²The average particle diameter is 20-60 μm, the pore diameters are distributed in a bimodal mode, the bimodal mode corresponds to a first most probable pore diameter and a second most probable pore diameter respectively, and the first most probable pore diameter is smaller than the first most probable pore diameterThe second most probable pore diameter, the first most probable pore diameter is 1-10nm, and the second most probable pore diameter is 10-50 nm.

In the step (1), the process of preparing a filter cake of the mesoporous molecular sieve material having a three-dimensional cubic cage-like structure may include: in an acidic aqueous solution, in the presence of potassium sulfate, a template agent is contacted with a silicon source, and a mixture obtained after the contact is crystallized and filtered.

In step (1), the molar ratio of the template to the silicon source may be 1: 20-200, preferably 1: 100-200. More preferably, the molar ratio of the template agent to the potassium sulfate can be 1: 100-800, more preferably 1: 200-400.

In the present invention, the templating agent may be various templating agents conventionally used in the art. Preferably, the templating agent is a triblock copolymer polyoxyethylene-polyoxypropylene-polyoxyethylene, which is commercially available (e.g., from Fuka corporation under the trade name

F108, molecular formula EO₁₃₂PO₆₀EO₁₃₂And Mn is 14600), or can be prepared by a conventional method. When the template is polyoxyethylene-polyoxypropylene-polyoxyethylene, the number of moles of the template is calculated from the average molecular weight of polyoxyethylene-polyoxypropylene-polyoxyethylene.

In the present invention, the silicon source may be various silicon sources conventionally used in the art, and preferably the silicon source is at least one of tetraethoxysilane, methyl orthosilicate, propyl orthosilicate, sodium orthosilicate and silica sol, and more preferably tetraethoxysilane.

In the present invention, the acidic aqueous solution may be various acidic aqueous solutions conventionally used in the art, and for example, may be at least one aqueous solution of hydrochloric acid, sulfuric acid, nitric acid, and hydrobromic acid, and preferably an aqueous hydrochloric acid solution.

In the present invention, the conditions for contacting the templating agent with the silicon source may include: the temperature is 25-60 ℃, the time is 10-72h, and the pH value is 1-7; preferably, the conditions under which the templating agent is contacted with the silicon source may include: the temperature is 35-45 deg.C, and the time is 20-30 h. In order to further facilitate uniform mixing between the substances, the contacting of the templating agent and the silicon source is preferably performed under stirring conditions. The dosage of the acidic aqueous solution is preferably such that the pH value of the contact reaction system of the template agent and the silicon source is 1-7.

In the present invention, the crystallization conditions may include: the temperature is 90-150 ℃, and the time is 10-40 h; preferably, the temperature is 90-120 ℃ and the time is 20-30 h. Further preferably, the crystallization is performed by a hydrothermal crystallization method.

In the present invention, in the above-described process of preparing a filter cake of a mesoporous molecular sieve material having a three-dimensional cubic cage structure, the process of obtaining the filter cake by filtration may include: after filtration, repeated washing with deionized water (washing times may be 2 to 10) and suction filtration.

In the step (1), "providing the mesoporous molecular sieve material having a three-dimensional cubic cage structure" may be a product obtained by directly weighing or selecting the mesoporous molecular sieve material having a three-dimensional cubic cage structure, or may be a product obtained by preparing the mesoporous molecular sieve material having a three-dimensional cubic cage structure. The preparation method of the mesoporous molecular sieve material having a three-dimensional cubic cage structure may be performed according to a conventional method, and for example, the preparation method may include: a filter cake of a mesoporous molecular sieve material having a three-dimensional cubic cage-like structure is prepared according to the above method, and the resulting filter cake is then dried.

In the step (2), the process of preparing the filter cake of silica gel may include: the water glass is contacted with the polyhydric alcohol in the presence of the mineral acid, and the mixture obtained after the contact is filtered.

According to the present invention, the polyol is not particularly limited, and preferably the polyol is at least one of ethylene glycol, propylene glycol and glycerin, preferably ethylene glycol and/or glycerin, and more preferably glycerin.

According to the present invention, the conditions for contacting the water glass with the polyhydric alcohol are not particularly limited, and may be appropriately determined according to the conventional process for preparing silica gel. Preferably, the contacting conditions include: the temperature is 10-60 ℃, preferably 30-45 ℃; the time is 1 to 5 hours, preferably 1 to 3 hours; the pH value is 2-4, preferably 2.5-3.5.

In order to facilitate the uniform mixing of the materials, the contact reaction of the water glass and the polyol is preferably carried out under stirring.

Preferably, the weight ratio of the water glass, the inorganic acid and the polyhydric alcohol is 3-6: 2-3: 1; more preferably 3 to 5: 1: 1.

the water glass is an aqueous solution of sodium silicate, and the concentration thereof may be 3 to 20% by weight, preferably 10 to 20% by weight.

The inorganic acid may be various inorganic acids conventionally used in the art, and for example, may be at least one of sulfuric acid, nitric acid, and hydrochloric acid. The inorganic acid may be used in a pure form or in the form of an aqueous solution thereof. The inorganic acid is preferably used in such an amount that the pH of the contact reaction system of water glass and a polyhydric alcohol is 2 to 4.

In the step (2), "providing silica gel" may be directly weighing or selecting the silica gel product, or may be preparing silica gel. The method for preparing silica gel may be carried out according to conventional methods, and may include, for example: a filter cake of silica gel was prepared according to the above method and the resulting filter cake was then dried.

According to the present invention, in step (3), the amount and type of the binder are not particularly limited, and in order to improve the strength of the spherical composite material and further improve the performance of the polyethylene product, the amount of the component b may be 1 to 200 parts by weight and the amount of the binder may be 1 to 10 parts by weight, relative to 100 parts by weight of the component a; preferably, the component b is used in an amount of 50 to 200 parts by weight, and the binder is used in an amount of 2 to 8 parts by weight. More preferably, the binder is polyvinyl alcohol and/or polyethylene glycol, most preferably polyvinyl alcohol.

In the step (3), the ball milling may be performed in a ball mill, the inner wall of a ball milling pot in the ball mill is preferably agate lining, and the diameter of the milling balls in the ball mill may be 2-3 mm; the number of the grinding balls can be reasonably selected according to the size of the ball milling tank, and for the ball milling tank with the size of 50-150mL, 1 grinding ball can be generally used; the material of the grinding ball can be agate, polytetrafluoroethylene and the like, and agate is preferred. The ball milling conditions may include: the rotation speed of the grinding ball is 200-; preferably, the rotation speed of the grinding balls is 300-.

In the step (3), the process of slurrying the solid powder obtained after ball milling with water may be performed at 25 to 60 ℃. In the pulping process, the weight ratio of the solid powder to the amount of water may be 1:0.1-5, preferably 1: 0.5-3.5.

In step (3), the spray drying may be carried out according to conventional means, for example in an atomizer. The conditions of the spray drying may include: the temperature is 150-; preferably, the spray drying conditions include: the temperature is 150-250 ℃, and the rotating speed is 11000-13000 r/min.

In the step (3), when the component a is a filter cake of a mesoporous molecular sieve material having a three-dimensional cubic cage structure and the component b is a filter cake of silica gel, that is, when the step (1) is a process of preparing a filter cake of a mesoporous molecular sieve material having a three-dimensional cubic cage structure and the step (2) is a process of preparing a filter cake of silica gel, the preparation method of the spherical composite material may further include: after the spray-drying process of step (3), the template is removed from the spray-dried product. Preferably, the conditions for removing the template agent include: the temperature is 90-600 ℃, and more preferably 400-600 ℃; the time is 10 to 80 hours, more preferably 10 to 24 hours.

In a third aspect, the present invention also provides a spherical composite material prepared by the above method.

In a fourth aspect, the invention also provides a supported polyethylene catalyst, which comprises a carrier and magnesium salt and/or titanium salt supported on the carrier, wherein the carrier is the spherical composite material provided by the invention.

According to the present invention, in the supported catalyst, the content of the magnesium salt and/or the titanium salt is not particularly limited, and may be suitably determined according to the supported catalyst which is conventional in the art, for example, the content of the carrier is 90 to 99% by weight, and the sum of the contents of the magnesium salt and the titanium salt in terms of magnesium element and titanium element, respectively, is 1 to 10% by weight, based on the total weight of the catalyst; preferably, the content of the carrier is 94-96 wt%, and the sum of the contents of the magnesium salt and the titanium salt calculated by magnesium element and titanium element respectively is 4-6 wt%; further preferably, the content of the carrier is 94.5 to 95% by weight, and the sum of the contents of the magnesium salt and the titanium salt is 5 to 5.5% by weight in terms of the magnesium element and the titanium element, respectively.

In the present invention, the catalyst may be prepared according to various methods conventionally used in the art, as long as a magnesium salt and/or a titanium salt is supported on the spherical composite material.

In a fifth aspect, the present invention also provides a method for preparing a supported polyethylene catalyst, comprising: in the presence of inert gas, the carrier is soaked in mother liquor containing magnesium salt and/or titanium salt, and then is sequentially filtered and dried; wherein, the carrier is the spherical composite material provided by the invention.

According to the invention, the impregnation conditions may include: the temperature is 25-100 ℃, and the time is 0.1-5 h; preferably, the impregnation conditions include: the temperature is 40-60 ℃ and the time is 1-3 h.

In the present invention, the amount of the magnesium salt and the titanium salt is not particularly limited, and preferably, the amount of the carrier, the magnesium salt and the titanium salt is such that the content of the carrier is 90 to 99 wt% and the sum of the contents of the magnesium salt and the titanium salt in terms of magnesium element and titanium element, respectively, is 1 to 10 wt% in the prepared supported polyethylene catalyst, based on the total weight of the catalyst; more preferably, the content of the carrier is 94-96 wt%, and the sum of the contents of the magnesium salt and the titanium salt calculated by magnesium element and titanium element is 4-6 wt%; further preferably, the content of the carrier is 94.5 to 95% by weight, and the sum of the contents of the magnesium salt and the titanium salt is 5 to 5.5% by weight in terms of the magnesium element and the titanium element, respectively.

In a preferred embodiment of the present invention, the magnesium salt and the titanium salt are used in a weight ratio of 1:0.1 to 2, preferably 1: 0.5-2.

In the present invention, the magnesium salt may be various magnesium salts conventionally used in the art, for example, may be one or more of magnesium chloride, magnesium sulfate, magnesium nitrate and magnesium bromide, and is preferably magnesium chloride.

In the present invention, the titanium salt may be various titanium salts conventionally used in the art, and for example, titanium tetrachloride and/or titanium trichloride may be mentioned.

In the invention, the content of the elements in the catalyst can be measured by adopting an X-ray fluorescence spectrum analysis method.

The mother liquor may preferably further contain an organic solvent for dissolving the magnesium salt and the titanium salt, and the organic solvent is not particularly limited in the present invention as long as the magnesium salt and the titanium salt can be dissolved, and for example, isopropanol and tetrahydrofuran may be used, and the volume ratio of isopropanol to tetrahydrofuran may be 1: 1-3, preferably 1: 1-1.5.

In the present invention, the drying conditions for the preparation of the catalyst in the present invention are not particularly limited, and may be various conditions commonly used in the art; preferably, the preparation of the catalyst also comprises a washing process after filtration and before drying, and/or a milling process after drying. The washing and milling conditions can be selected by the person skilled in the art according to the practical circumstances and will not be described in detail here.

In the present invention, the inert gas is a gas which does not react with the raw materials and the product, and may be, for example, nitrogen gas or at least one of group zero element gases in the periodic table, preferably nitrogen gas, which is conventional in the art.

In a sixth aspect, the present invention also provides a supported polyethylene catalyst prepared by the above process.

The present invention will be described in detail below by way of examples.

In the following examples and comparative examples, polyoxyethylene-polyoxypropylene-polyoxyethylene was obtained from Fuka under the trade name

F108, molecular formula EO₁₃₂PO₆₀EO₁₃₂Abbreviated as F108, and an average molecular weight Mn of 14600.

In the following examples and comparative examples, X-ray diffraction analysis was carried out on an X-ray diffractometer, model D8Advance, available from Bruker AXS, Germany; scanning electron microscopy analysis was performed on a scanning electron microscope, model XL-30, available from FEI, USA; pore structure parameter analysis was performed on a nitrogen desorption apparatus model Autosorb-1 available from corna, usa, wherein the sample was degassed at 200 ℃ for 4 hours before testing; the X-ray fluorescence analysis was carried out on an X-ray fluorescence analyzer of the Netherlands company, model Axios-Advanced.

The bulk density of the polyolefin powder was determined by the method specified in GB/T1636-2008.

Polymer melt index: measured according to ASTM D1238-99.

Example 1

This example serves to illustrate the spherical composite and supported catalyst of the present invention and their preparation.

(1) Preparation of spherical composite Material

1.46g (0.0001mol) of template F108 and 5.24g (0.03mol) of K₂SO₄Stirring with 60g hydrochloric acid solution with equivalent concentration of 2 at 38 ℃ until F108 is completely dissolved;

adding 4.2g (0.02mol) of tetraethoxysilane into the solution, stirring for 15min at 38 ℃, and standing for 24h at 38 ℃;

then transferring the mixture into an agate-lined reaction kettle, crystallizing the mixture for 24 hours at the temperature of 100 ℃, then filtering the mixture, washing the mixture for 4 times by using deionized water, and then carrying out suction filtration to obtain a filter cake A1 of the mesoporous molecular sieve material with the three-dimensional cage-shaped structure.

Mixing 15 wt% of water glass, 12 wt% of sulfuric acid solution and glycerol in a weight ratio of 5: 1: 1, then adjusting the pH value to 3 with sulfuric acid with the concentration of 98 weight percent, then carrying out suction filtration on the obtained reaction mass, and washing the reaction mass with distilled water until the content of sodium ions is 0.02 weight percent to obtain a filter cake B1 of silica gel.

And (3) putting 10g of the prepared filter cake A1, 10g of the prepared filter cake B1 and 0.5g of polyvinyl alcohol into a 100mL ball milling tank together, wherein the ball milling tank is made of agate, the grinding balls are made of agate, the diameter of each grinding ball is 3mm, the number of the grinding balls is 1, and the rotating speed is 400 r/min. Sealing the ball milling tank, and ball milling for 5 hours in the ball milling tank at the temperature of 25 ℃ to obtain solid powder; dissolving the solid powder in 25g of deionized water, and spray-drying at 200 ℃ at a rotating speed of 12000 r/min; and calcining the product obtained after spray drying in a muffle furnace at 550 ℃ for 10h, and removing F108 (template) to obtain the spherical composite material C1.

The spherical composite material C1 was characterized by XRD, scanning electron microscope and nitrogen adsorption apparatus.

The pore structure parameters of the spherical composite material C1 are shown in table 1 below.

TABLE 1

*: the first most probable aperture and the second most probable aperture are separated by a comma: the comma is preceded by a first most probable aperture and the comma is followed by a second most probable aperture.

(2) Preparation of the catalyst

0.1g of magnesium chloride and 0.1g of titanium tetrachloride were dissolved in 10mL of a composite solvent of tetrahydrofuran and isopropanol (the volume ratio of tetrahydrofuran to isopropanol was 1: 1.2) to form a catalyst mother liquor. 1g of spherical composite C1 was added to the mother liquor at 45 ℃ and immersed for 1h, then filtered, and washed with n-hexane 4 times, dried at 75 ℃ and ground to give catalyst D1.

Fig. 1 is an X-ray diffraction pattern, and it can be seen from the figure that the spherical composite material C1 has a three-dimensional cubic cage-like structure unique to mesoporous materials.

Fig. 2 is an X-ray diffraction pattern, and it can be seen that the supported polyethylene catalyst D1 has a three-dimensional cubic cage-like structure unique to a mesoporous material.

FIG. 3 is a SEM image of the spherical composite C1, which shows that the spherical composite C1 is microspheres with a particle size of 20-60 μm and has good dispersibility.

Fig. 4 is a pore size distribution diagram of spherical composite material C1, and it can be seen that spherical composite material C1 has a distribution of a double-pore structure with uniform pores.

As a result of X-ray fluorescence analysis, in the catalyst D1 described in this example, the content of magnesium element was 4% by weight and the content of titanium element was 1.3% by weight in terms of the element.

Comparative example 1

Commercially available ES955 silica Gel (GRACE) was calcined under nitrogen at 400 deg.C for 10h to remove hydroxyl groups and residual moisture, thereby obtaining heat-activated ES955 silica gel.

A catalyst was prepared by following the procedure of step (2) of example 1, except that the same parts by weight of the above-mentioned activated ES955 silica gel was used in place of the spherical composite material C1, to thereby obtain a comparative catalyst DD 1.

As a result of X-ray fluorescence analysis, in comparative catalyst DD1, the content of magnesium was 3% by weight and the content of titanium was 1.2% by weight in terms of the element.

Comparative example 2

A spherical composite material and a catalyst were prepared in the same manner as in example 1, except that, in the preparation of the spherical composite material in the step (1), 10g of the filter cake A1 and 10g of the filter cake B1 were put together in a 100mL ball mill pot, that is, polyvinyl alcohol was not added as a binder. Thus, comparative catalyst DD2 was obtained.

It was found by X-ray fluorescence analysis that, in comparative catalyst DD2, the content of magnesium was 2.3% by weight and the content of titanium was 0.7% by weight, in terms of element.

Example 2

(1) Preparation of spherical composite Material

1.46g (0.0001mol) of template F108 and 6.96g (0.04mol) of K₂SO₄Stirring with 60g hydrochloric acid solution with equivalent concentration of 2 at 38 ℃ until F108 is completely dissolved;

adding 3.1g (0.015mol) of tetraethoxysilane into the solution, stirring for 15min at 45 ℃, and standing for 30h at 45 ℃;

then transferring the mixture into an agate-lined reaction kettle, crystallizing the mixture for 30 hours at 120 ℃, then filtering the mixture, washing the mixture for 4 times by using deionized water, and performing suction filtration to obtain a filter cake A2 of the mesoporous molecular sieve material with the three-dimensional cage-shaped structure.

Mixing 20 wt% of water glass, 12 wt% of sulfuric acid solution and propylene glycol in a weight ratio of 4: 1: 1, and then the reaction mixture was subjected to a contact reaction at 40 ℃ for 3 hours, followed by adjusting the pH to 4 with sulfuric acid having a concentration of 98% by weight, and then the resulting reaction mass was subjected to suction filtration and washed with distilled water until the sodium ion content was 0.02% by weight, to obtain a silica gel cake B2.

10g of the filter cake A2, 5g of the filter cake B2 and 0.2g of polyvinyl alcohol are placed into a 100mL ball milling tank together, wherein the ball milling tank is made of agate, the grinding balls are made of agate, the diameter of each grinding ball is 3mm, the number of the grinding balls is 1, and the rotating speed is 500 r/min. Sealing the ball milling tank, and carrying out ball milling for 10 hours in the ball milling tank at the temperature of 30 ℃ to obtain solid powder; dissolving the solid powder in 100g of deionized water, and spray-drying at 150 ℃ at the rotating speed of 13000 r/min; and calcining the product obtained after spray drying in a muffle furnace at 600 ℃ for 15h, and removing F108 (template) to obtain the spherical composite material C2.

The pore structure parameters of the spherical composite material C2 are shown in table 2 below.

TABLE 2

(2) Preparation of the catalyst

0.1g of magnesium chloride and 0.2g of titanium tetrachloride were dissolved in 10mL of a composite solvent of tetrahydrofuran and isopropanol (the volume ratio of tetrahydrofuran to isopropanol was 1: 1.5) to form a catalyst mother liquor. 1g of spherical composite C2 was added to the mother liquor at 60 ℃ and immersed for 1h, then filtered and washed 4 times with n-hexane, dried at 75 ℃ and ground to give catalyst D2.

The catalyst D2 according to this example contained 3.4 wt% of magnesium and 2 wt% of titanium, calculated as elements, by X-ray fluorescence analysis.

Example 3

(1) Preparation of spherical composite Material

1.46g (0.0001mol) of template F108 and 3.48g (0.02mol) of K₂SO₄Stirring with 60g hydrochloric acid solution with equivalent concentration of 2 at 38 ℃ until F108 is completely dissolved;

adding 2.1g (0.01mol) of tetraethoxysilane into the solution, stirring at 35 ℃ for 15min, and standing at 35 ℃ for 20 h;

then transferring the mixture into a reaction kettle with an agate inner lining, crystallizing the mixture for 20 hours at 90 ℃, then filtering the mixture, washing the mixture for 4 times by using deionized water, and then carrying out suction filtration to obtain a filter cake A3 of the mesoporous molecular sieve material with the three-dimensional cage-shaped structure.

Mixing water glass with the concentration of 10 weight percent, sulfuric acid solution with the concentration of 12 weight percent and ethylene glycol according to the weight ratio of 3: 1: 1, then adjusting the pH value to 2 with sulfuric acid with the concentration of 98 weight percent, then carrying out suction filtration on the obtained reaction material, and washing the reaction material with distilled water until the content of sodium ions is 0.02 weight percent to obtain a filter cake B3 of silica gel.

And (3) putting 10g of the prepared filter cake A3, 20g of the prepared filter cake B3 and 0.8g of polyethylene glycol into a 100mL ball milling tank together, wherein the ball milling tank is made of agate, the grinding balls are made of agate, the diameter of each grinding ball is 3mm, the number of the grinding balls is 1, and the rotating speed is 300 r/min. Sealing the ball milling tank, and carrying out ball milling for 20 hours in the ball milling tank at the temperature of 50 ℃ to obtain solid powder; dissolving the solid powder in 50g of deionized water, and spray-drying at 250 ℃ at the rotating speed of 11000 r/min; and calcining the product obtained after spray drying in a muffle furnace at 400 ℃ for 24h, and removing F108 (template) to obtain the spherical composite material C3.

The pore structure parameters of the spherical composite material C3 are shown in table 3 below.

TABLE 3

(2) Preparation of the catalyst

0.2g of magnesium chloride and 0.1g of titanium tetrachloride were dissolved in 10mL of a composite solvent of tetrahydrofuran and isopropanol (the volume ratio of tetrahydrofuran to isopropanol was 1: 1) to form a catalyst mother liquor. 1g of spherical composite C3 was added to the mother liquor at 40 ℃ and immersed for 3h, then filtered, and washed with n-hexane 4 times, dried at 75 ℃ and ground to give catalyst D3.

The catalyst D3 according to this example contained 3.1 wt% of magnesium and 1.9 wt% of titanium, calculated as elements, by X-ray fluorescence analysis.

Example 4

A spherical composite material and a catalyst were prepared in the same manner as in example 1, except that, in the preparation of the spherical composite material in the step (1), glycerol was not added in the preparation of the cake of silica gel, to obtain a spherical composite material C4 and a catalyst D4.

The pore structure parameters of the spherical composite material C4 are shown in table 4 below.

TABLE 4

The catalyst D4 according to this example contained 3.5 wt% of magnesium and 1.8 wt% of titanium, calculated as elements, by X-ray fluorescence analysis.

Experimental example 1

This experimental example is used to illustrate the application of the supported catalyst provided by the present invention.

In a 2L stainless steel high pressure polymerization reactor, nitrogen and ethylene were each replaced three times, then 200mL of hexane was added, the reactor was warmed to 80 ℃ and 800mL of hexane was added, 2mL of a 1mol/L Triethylaluminum (TEA) solution in hexane was added with the addition of hexane, then 0.5g of catalyst component D1 was added, ethylene gas was introduced, the pressure was raised to 1.0MPa and maintained at 1.0MPa, and after 1 hour of reaction at 70 ℃, separation by suction filtration was carried out to obtain a polyethylene pellet powder. The polyethylene granular powder was measured to have a Bulk Density (BD) of 0.38g/mL and a melt index MI_2.160.5g/10 min. The efficiency of the catalyst is determined by calculation to be 2300gPE/gcat h.

Experimental comparative example 1

Polymerization of ethylene was carried out in accordance with the procedure of Experimental example 1, except that the same parts by weight of comparative catalyst DD1 prepared in comparative example 1 was used in place of catalyst D1 prepared in example 1. The polyethylene granular powder obtained had a Bulk Density (BD) of 0.4g/mL and a melt index MI_2.160.87g/10 min. Determined by calculation, of the catalystThe efficiency was 1767g PE/gcat h.

Experimental comparative example 2

Polymerization of ethylene was carried out in accordance with the procedure of Experimental example 1, except that the same parts by weight of comparative catalyst DD2 prepared in comparative example 2 was used in place of catalyst D1 prepared in example 1. The Bulk Density (BD) of the obtained polyethylene granular powder was 0.69g/mL, and the melt index MI was_2.160.77g/10 min. The efficiency of the catalyst was determined by calculation to be 1300g PE/gcat h.

Experimental example 2

In a 2L stainless steel high pressure polymerization reactor, nitrogen and ethylene were each replaced three times, then 200mL of hexane was added, the reactor was warmed to 75 ℃ and 900mL of hexane was added, 2mL of a 1mol/L Triethylaluminum (TEA) solution in hexane was added with the addition of hexane, then 0.1g of catalyst component D2 was added, ethylene gas was introduced, the pressure was raised to 1MPa and maintained at 1MPa, and after 1.5 hours of reaction at 75 ℃ the reaction solution was separated by suction filtration to obtain polyethylene pellet powder. The polyethylene granular powder obtained had a Bulk Density (BD) of 0.2g/mL and a melt index MI_2.160.7g/10 min. The efficiency of the catalyst was determined by calculation to be 2100gPE/gcat h.

Experimental example 3

In a 2L stainless steel high pressure polymerization reactor, nitrogen and ethylene were each replaced three times, then 200mL of hexane was added, the reactor was warmed to 85 ℃ and 700mL of hexane was added, 2mL of a 1mol/L Triethylaluminum (TEA) solution in hexane was added with the addition of hexane, then 1g of catalyst component D3 was added, ethylene gas was introduced, the pressure was raised to 1MPa and maintained at 1MPa, and after reacting at 85 ℃ for 2 hours, separation by suction filtration, a polyethylene pellet powder was obtained. The polyethylene granular powder obtained had a Bulk Density (BD) of 0.4g/mL and a melt index MI_2.160.5g/10 min. The efficiency of the catalyst was found by calculation to be 2050g PE/gcat h.

Experimental example 4

Polymerization of ethylene was carried out in accordance with the procedure of Experimental example 1, except that the same parts by weight of comparative catalyst D4 prepared in example 4 was used in place of catalyst D1 prepared in example 1. The polyethylene pellet powder obtained had a Bulk Density (BD) of 0.42g/mL and a melt index MI_2.160.33g/10 min. The efficiency of the catalyst was determined by calculation to be 1950g PE/gcat h.

From the results of comparing the experimental examples 1-4 with the comparative examples 1-2, it can be seen that when the spherical composite material and the supported catalyst provided by the invention are used in ethylene polymerization reaction, the catalyst has higher catalytic activity, and polyethylene products with lower bulk density and lower melt index and excellent performance can be obtained.

The preferred embodiments of the present invention have been described in detail, however, the present invention is not limited to the specific details of the above embodiments, and various simple modifications may be made to the technical solution of the present invention within the technical idea of the present invention, and these simple modifications are within the protective scope of the present invention.

It should be noted that the various features described in the above embodiments may be combined in any suitable manner without departing from the scope of the invention. The invention is not described in detail in order to avoid unnecessary repetition.

In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as the disclosure of the present invention as long as it does not depart from the spirit of the present invention.

Claims

1. The spherical composite material is characterized by comprising a mesoporous molecular sieve material with a three-dimensional cubic cage structure and silica gel, wherein the pore volume of the composite material is 0.5-1.8mL/g, the specific surface area is 200-650m2/g, the average particle size is 20-60 mu m, the pore diameters are in bimodal distribution, the two peaks respectively correspond to a first most probable pore diameter and a second most probable pore diameter, the first most probable pore diameter is smaller than the second most probable pore diameter, the first most probable pore diameter is 1-10nm, and the second most probable pore diameter is 10-50 nm;

the preparation method of the spherical composite material comprises the following steps:

wherein, in the step (3), the component b is used in an amount of 1 to 200 parts by weight and the binder is used in an amount of 1 to 10 parts by weight, relative to 100 parts by weight of the component a.

2. The composite material according to claim 1, wherein in step (3), the component b is used in an amount of 50 to 200 parts by weight and the binder is used in an amount of 2 to 8 parts by weight, relative to 100 parts by weight of the component a.

3. The composite material according to claim 1, wherein the silica gel is contained in an amount of 1-200 parts by weight with respect to 100 parts by weight of the mesoporous molecular sieve material having a three-dimensional cubic cage structure.

4. The composite material according to claim 1, wherein the silica gel is contained in an amount of 50-200 parts by weight with respect to 100 parts by weight of the mesoporous molecular sieve material having a three-dimensional cubic cage structure.

5. A method of making a spherical composite material, the method comprising the steps of:

6. The method as claimed in claim 5, wherein, in the step (3), the component b is used in an amount of 1-200 parts by weight and the binder is used in an amount of 1-10 parts by weight, relative to 100 parts by weight of the component a.

7. The method as claimed in claim 5, wherein, in the step (3), the component b is used in an amount of 50-200 parts by weight and the binder is used in an amount of 2-8 parts by weight, relative to 100 parts by weight of the component a.

8. The method of claim 5, wherein the binder is polyvinyl alcohol and/or polyethylene glycol.

9. The method of claim 5, wherein the binder is polyvinyl alcohol.

10. The method of claim 5, wherein, in step (1), the process of preparing a filter cake of mesoporous molecular sieve material having a three-dimensional cubic cage structure comprises: in an acidic aqueous solution, in the presence of potassium sulfate, a template agent is contacted with a silicon source, and a mixture obtained after the contact is crystallized and filtered.

11. The method of claim 10, wherein the template, potassium sulfate and silicon source are used in a molar ratio of 1: 100-800: 20-200.

12. The method of claim 10, wherein the templating agent is a triblock copolymer polyoxyethylene-polyoxypropylene-polyoxyethylene; the silicon source is at least one of ethyl orthosilicate, methyl orthosilicate, propyl orthosilicate, sodium orthosilicate and silica sol; the acidic aqueous solution is at least one aqueous solution of hydrochloric acid, sulfuric acid, nitric acid and hydrobromic acid.

13. The method of claim 10, wherein the conditions of the contacting comprise: the temperature is 25-60 ℃, the time is 10-72 hours, and the pH value is 1-7; the crystallization conditions include: the temperature is 90-150 ℃ and the time is 10-40 hours.

14. The method of claim 5, wherein, in the step (2), the process of preparing the filter cake of silica gel comprises: the water glass is contacted with the polyhydric alcohol in the presence of the mineral acid, and the mixture obtained after the contact is filtered.

15. The method of claim 14, wherein in step (2), the polyol is at least one of ethylene glycol, propylene glycol, and glycerol.

16. The method of claim 14, wherein the polyol is ethylene glycol and/or glycerol.

17. The method of claim 14, wherein the weight ratio of the water glass, the inorganic acid, and the polyol is 3-6: 2-3: 1.

18. the method of claim 14, wherein in step (2), the conditions of the contacting comprise: the temperature is 10-60 ℃, the time is 1-5 hours, and the pH value is 2-4; the inorganic acid is at least one of sulfuric acid, nitric acid and hydrochloric acid.

19. The method of claim 5, wherein, in step (3), the ball milling conditions comprise: the rotation speed of the grinding ball is 300-; the conditions of the spray drying include: the temperature is 150-600 ℃, and the rotating speed is 10000-15000 r/min.

20. The method of any one of claims 5-9, wherein component a is a filter cake of a mesoporous molecular sieve material having a three-dimensional cubic cage structure and component b is a filter cake of silica gel, the method further comprising: after the spray-drying process of step (3), the template is removed from the spray-dried product.

21. The method of claim 20, wherein the conditions for removing the templating agent comprise: the temperature is 90-600 ℃, and the time is 10-80 hours.

22. A spherical composite material prepared by the method of any one of claims 5-21.

23. A supported polyethylene catalyst comprising a carrier and a magnesium salt and/or a titanium salt supported on the carrier, characterized in that the carrier is a spherical composite material according to any one of claims 1 to 4 and 22.

24. The catalyst according to claim 23, wherein the carrier is contained in an amount of 90 to 99% by weight, and the sum of the contents of the magnesium salt and the titanium salt is 1 to 10% by weight, in terms of magnesium element and titanium element, respectively, based on the total weight of the catalyst.

25. A method for preparing a supported polyethylene catalyst, the method comprising: in the presence of inert gas, the carrier is soaked in mother liquor containing magnesium salt and/or titanium salt, and then is sequentially filtered and dried; wherein the carrier is the spherical composite material according to any one of claims 1 to 4 and 22.

26. The method of claim 25, wherein the conditions of the impregnation comprise: the temperature is 25-100 ℃ and the time is 0.1-5 h.

27. The process of claim 25, wherein the support, magnesium salt and titanium salt are used in amounts such that the support is present in an amount of 90 to 99 wt%, and the sum of the amounts of magnesium salt and titanium salt, calculated as magnesium and titanium, respectively, is 1 to 10 wt%, based on the total weight of the catalyst, in the preparation of the supported polyethylene catalyst.

28. A supported polyethylene catalyst prepared by the process of any one of claims 25-27.