CN107417296A - Honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard and preparation method thereof - Google Patents

Honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard and preparation method thereof Download PDF

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CN107417296A
CN107417296A CN201710740083.1A CN201710740083A CN107417296A CN 107417296 A CN107417296 A CN 107417296A CN 201710740083 A CN201710740083 A CN 201710740083A CN 107417296 A CN107417296 A CN 107417296A
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blind hole
mobile phone
backboard
zirconium oxide
regular polygon
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CN107417296B (en
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周涛
沈同德
雒文博
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Anhui Tongwan Technology Co.,Ltd.
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Nantong Tongzhou Bay New Mstar Technology Ltd
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    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/063Preparing or treating the raw materials individually or as batches
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/48Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/46Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
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    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/46Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
    • C04B41/49Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes
    • C04B41/4905Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon
    • C04B41/4922Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon applied to the substrate as monomers, i.e. as organosilanes RnSiX4-n, e.g. alkyltrialkoxysilane, dialkyldialkoxysilane
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • H04M1/18Telephone sets specially adapted for use in ships, mines, or other places exposed to adverse environment
    • H04M1/185Improving the rigidity of the casing or resistance to shocks

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Abstract

The invention discloses a kind of honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard and preparation method thereof,The process is by being injection moulded cell phone back laminin base,Utilize the plasticity of biscuit,Backboard shaping is obtained into the cell phone back laminin base with honeycomb blind hole at low temperatures,Organic polymer plastic material is injected into ceramic body blind hole after degreasing sintered and solidified,Organically pottery backboard is combined with organic polymer plastic material,Organic polymer plastic material can effective apparatus with shock absorbing in falling process is collided,Improve the fracture toughness of mobile phone backboard,Organic polymer plastic material is hidden in inside mobile phone pottery backboard simultaneously,Outer surface is overall ceramic material,It is elegant in appearance,Simultaneously hard outer surface ceramics provide good anti-wear performance,Still further aspect is that organic polymer plastic material density is far below zirconia ceramics,It is lightening to be advantageous to mobile phone backboard.

Description

Honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard and preparation method thereof
Technical field
The present invention relates to structural member preparation field, and in particular to consumer electronics back board structure part preparation field, more particularly to Honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard and preparation method thereof.
Background technology
With the fast development of the consumer electronics such as mobile phone, the structural member such as shell (backboard) of consumer electronics achieves considerable It is progressive, also run into the problem of new.The material that the particularly following 5G epoch offset power-consuming subshell (backboard) proposes harsher It is required that.Conventional metals bring huge challenge to Antenna Design, it would be unavailable for 5G shells (backboard) due to its shield effectiveness Manufacture, and plastics its inborn low-intensity, it is not wear-resisting limit its application in large scale screen, ultra-thin field, in addition with And consume aesthetic raising, the shell (backboard) of the single metal shell of tradition and plastic material will also be difficult to move consumer.
Due to ZrO2Ceramics have high obdurability, good hardness, high-wearing feature, are widely used in structural ceramics With function ceramics field, have been reported that PSZ (TZP) can prepare the watch of corrosion resistant by powder metallurgy process Shell, table part and Other Instruments part.Therefore in recent years, it is applied to phone housing and is also more and more tasted by researcher Examination.Such as addition aluminum oxide, titanium oxide etc. in zirconium oxide principal phase are employed in the patent of Application No. 201510309285.1 and is added Agent is added to prepare phone housing by the way of curtain coating.In another example with yttrium stabilization in the patent of Application No. 201510940002.3 Zirconia ceramics powder and organic matter mixing extrusion shaping mobile phone shell.Evidence thanks to will roc work in addition《Structural ceramics》One books and newspapers Road, the best ZrO of volume production toughness reinforcing performance2Ceramic fracture toughness is also only 8~12MPa.m1/2, commercialization still has problem:Oxidation Zircon ceramic and metal and plastics ratio, fracture toughness is still bad, and anti-dropping capability is poor, and this necessarily limits its application.On the other hand Zirconia ceramics backboard is necessarily manufactured, some are very to reach the equal anti-dropping capability of other materials using the thicker ceramics of size Person's thickness is more than 1mm, and zirconia ceramics density is up to 6.1g/cm3, this necessarily causes zirconia ceramics backboard heavy, with electricity The sub- lightening development path of product is not inconsistent.
The content of the invention
In view of this, in view of the existing deficiencies of the prior art, on the one hand its main purpose is to provide a kind of honeycomb to the present invention Shape blind hole toughened zirconium oxide ceramic mobile phone backboard, the mobile phone backboard are more than to have in the first plane of zirconia ceramics mobile phone backboard The regular polygon blind hole of one, cure package organic polymer plastic material in blind hole.
Preferably, organic polymer plastic material is epoxy resin or silica gel.
Preferably, the hole depth of positive shape changeable blind hole is 0.1mm~0.9mm, the side of the regular polygon of regular polygon blind hole A length of 0.5mm~10mm, the wall thickness of two neighboring regular polygon blind hole is 0.5mm~3mm.
Preferably, regular polygon blind hole is equilateral triangle blind hole, square blind hole, regular pentagon blind hole, regular hexagon It is a kind of in blind hole and round blind hole.
To achieve these goals, on the other hand the invention provides the preparation method of the mobile phone backboard, specifically by following It is prepared by step:
A) by surface modifier, inorganic nano Zirconium powder, paraffin and high-molecular organic material in banbury high temperature Negative pressure banburying obtains feeding;
B) will be melted under mould cavity negative pressure in mould of the feeding injection with more than one regular polygon boss, The pressurization shaping of fritting state secondary mould closing obtains the backboard biscuit with more than one regular polygon blind hole;
C) backboard biscuit is obtained into backboard blank through degreasing heat preservation sintering;
D) using the regular polygon blind hole of surface improver processing backboard blank;
E) injection liquid-state epoxy resin or liquid-state silicon in the regular polygon blind hole of the backboard blank by step d) processing In 60 DEG C~180 DEG C temperature-curable 5min~120min after glue.
Preferably, through backboard blank mechanical process treated step f).
Preferably, the reshaping temperature in step c) is 90 DEG C~120 DEG C, and shaping pressure is 150MPa~250MPa, shaping Time is 1s~2min;
Preferably, organic polymer is a kind of in polyethylene, polypropylene, polyphenylene sulfide in step a);Surface modifier Mass percent is 0.5%~0.8%, and the mass percent of inorganic nano Zirconium powder is 85.2%~92.5%, paraffin For mass percent be 4%~9%, organic macromolecule mass percent be 3%~5%.
Preferably, step b) dorsulums biscuit thickness is 0.3mm~2mm.
Preferably, the hole depth of the positive shape changeable blind hole of step b) shapings is 0.1mm~0.9mm, regular polygon blind hole The length of side of regular polygon is 0.5mm~10mm, and the wall thickness of two neighboring regular polygon blind hole is 0.5mm~3mm, wherein just polygon Shape blind hole is a kind of in equilateral triangle blind hole, square blind hole, regular pentagon blind hole, regular hexagon blind hole and round blind hole.
Preferably, step a) and d) in surface improver be a kind of in stearic acid, ammonium stearate and silane coupler.
Preferably, silane coupler is γ-aminopropyl triethoxysilane (KH550), γ-glycidyl ether oxygen propyl One or two kinds of groups in trimethoxy silane (KH560) and γ-(methacryloxypropyl) propyl trimethoxy silicane (KH570) Close.
Preferably, inorganic nano Zirconium powder is the stable nano zircite of yttrium, and its D50 is 30nm~200nm.
Preferably, mixing temperature is 120 DEG C~150 DEG C in step a), and negative pressure is -0.05MPa~-0.08MPa, during banburying Between be 1h~4h.
Preferably, injecting forming temperature is 130 DEG C~155 DEG C in step b), and negative pressure is -0.07MPa~-0.09MPa.
Preferably, step c) sintering temperatures are 1300 DEG C~1500 DEG C, soaking time 2h~4h.
The beneficial effects of the invention are as follows:The invention discloses a kind of honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard and Its preparation method, it is that the material that the feeding of melting is injected into repressurization pressure shaping semi-molten state after die cavity obtains mobile phone Backboard biscuit, backboard blank is obtained by cell phone back laminin base is degreasing sintered, then organic polymer plastic material is injected into backboard hair In the blind hole of base and solidification obtains honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard.Compared with being directly molded, using injection The technique of shaping solves the problems, such as that the thin-wall part that thickness is less than 0.2mm can not be molded again afterwards.Organic polymer plastic cement in blind hole Material is in the effective apparatus with shock absorbing of collision falling process energy, the fracture toughness of raising mobile phone backboard, while organic polymer Plastic material is hidden in inside mobile phone pottery backboard, is not affected the appearance, and outer surface ceramic segment provides good resistance to of backboard Performance is ground, still further aspect composite ceramics backboard reduces the dosage of ceramics, lightening beneficial to backboard.
Brief description of the drawings
Fig. 1 is honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard preparation method schematic diagram.
Fig. 2 is cured epoxy resin toughened zirconium oxide ceramic mobile phone backboard schematic diagram in cellular blind round hole.
Embodiment
The present invention is described in further detail below, wherein used raw material and equipment are commercially available, is not important to Ask.It is understood that specific embodiment described herein is only used for explaining related invention, rather than the restriction to the invention.
Honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard disclosed by the invention is interior for zirconia ceramics mobile phone backboard The multiple regular polygon blind holes of shaping on surface, cure package organic polymer plastic material in blind hole.This blind hole can also be The polygonal blind hole of irregular type, in this example preferably regular polygon blind hole.
In this example, organic polymer plastic material is epoxy resin or silica gel.
In this example, the hole depth of positive shape changeable blind hole is 0.1mm~0.9mm, the regular polygon of regular polygon blind hole The length of side be 0.5mm~10mm, the wall thickness of two neighboring regular polygon blind hole is 0.5mm~3mm.
In this example, regular polygon blind hole is equilateral triangle blind hole, square blind hole, regular pentagon blind hole, positive six It is a kind of in side shape blind hole and round blind hole.
In order to prepare above-mentioned honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard, the invention provides a kind of mobile phone backboard Preparation method, specifically prepare according to the following steps:
A) by surface modifier, inorganic nano Zirconium powder, paraffin and high-molecular organic material in banbury high temperature Negative pressure banburying obtains feeding.In this example, preferable organic polymer is one kind in polyethylene, polypropylene, polyphenylene sulfide; The mass percent of surface modifier is 0.5%~0.8%, the mass percent of inorganic nano Zirconium powder for 85.2%~ 92.5%, the mass percent that paraffin is is 4%~9%, and organic macromolecule mass percent is 3%~5%.In this example In, preferable surface modifier is that one or two kinds of combinations, silane coupler are in stearic acid, ammonium stearate, silane coupler γ-aminopropyl triethoxysilane (KH550), γ-glycidyl ether oxygen propyl trimethoxy silicane (KH560) and γ-(first Base acryloyl-oxy) the one or two kinds of combinations of propyl trimethoxy silicane (KH570).In this example, preferable inorganic nano oxygen It is the stable nano zircite of yttrium to change zirconium powder body, and its D50 is 30nm~200nm.In this example, according to preferable organic polymer Different different with paraffin content, preferable mixing temperature is 120 DEG C~150 DEG C, and the intracavitary in internal mixing pass in banbury is born Press as -0.05MPa~-0.08MPa, between, mixing time is 1h~4h.
B) will be melted under mould cavity negative pressure in mould of the feeding injection with more than one regular polygon boss, The pressurization shaping of fritting state secondary mould closing obtains the backboard biscuit with more than one regular polygon blind hole.In this example The preferable injection molding temperature of injection phase is 130 DEG C~155 DEG C, injection front mold die cavity negative pressure be -0.07MPa~- 0.09MPa, the zirconia ceramics cell phone back laminin base thickness of injection is 0.3mm~2mm.Avoid injection thickness small in this example It is not high in 0.2mm backboard biscuit, increase injection difficulty, yield.Under semi-molten state before material does not solidify completely after injection Matched moulds pressurization shaping reaming again, can cause the thickness of backboard biscuit thinnest part to be less than 0.2mm, can not be direct so as to solve The problem of injection is less than 0.2mm backboard biscuits.In the present embodiment for more preferable shaping.It is preferred that truing phase mold temperature is 90 DEG C~120 DEG C, shaping pressure 150MPa~250MPa, training time is 1s~2min.In this example, what shaping obtained is just more Side shape blind hole is one in equilateral triangle blind hole, square blind hole, regular pentagon blind hole, regular hexagon blind hole and round blind hole Kind.In this example, the hole depth of positive shape changeable blind hole is 0.1mm~0.9mm, the length of side of the regular polygon of regular polygon blind hole For 0.5mm~10mm, the wall thickness of two neighboring regular polygon blind hole is 0.5mm~3mm.
C) backboard blank is obtained through degreasing heat preservation sintering by the treated backboard biscuits of step b), in this example preferably Sintering temperature be 1300 DEG C~1500 DEG C, soaking time 2h~4h, in order to improve product yield, debinding rate, sintering heating Speed and rate of temperature fall all should be relatively slower.
D) injected in the regular polygon blind hole of backboard blank after liquid-state epoxy resin or liquid-state silicon gel at 60 DEG C~180 DEG C Temperature-curable 5min~120min obtains the honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard, in order to improve organic polymer Plastic material and the inner surface bond strength of mobile phone backboard blank blind hole, should also be by the mobile phone backboard hair with blind hole after sintering Base uses stearic acid (ammonium) or silane coupler modified processing.
E) flash and surplus are machined away by the backboard blank handled in step e) using CNC process equipments, then made The honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard is obtained with ceramic grinding and polishing processing.
It is below the specific embodiment of the present invention:
Embodiment 1
Weigh 3Y-TZP ceramic powders 1.85kg, No. 58 paraffin 80g (4%) and the 60g that stearic acid 10g, D50 are 200nm Polyphenylene sulfide, the organic matter weighed is added in 3L banbury and is warming up to 120 DEG C and makes its thawing, then divides 3 times by ceramics Powder adds banburying, after the completion for the treatment of that ceramic powder adds, banbury is taken out into negative pressure to -0.08MPa, obtained in 150 DEG C of banburying 1h Feeding.Feeding is loaded in the hopper of injection machine, then by size be length of side 10mm, blind hole depth 0.9mm, wall thickness 3mm triangles are blind Punch die loads injection machine and die cavity is evacuated into -0.07MPa, and the die cavity of the mould is thick for 2mm, and size is 5 inches.Setting injection Machine barrel temperature is 155 DEG C, and injection pressure is molded for 150MPa, and mold temperature is 120 DEG C, the feeding of melting is injected mould at a high speed Pressurize 1s in chamber, mould clamp force is promoted to shaping pressurize 1min under 200MPa again, it is deep to obtain length of side 10mm, blind hole 0.9mm, wall thickness 3mm equilateral triangle blind hole cell phone back laminin base.
The cell phone back laminin base stacking is put into debinding furnace and is to slowly warm up to 170 DEG C with 0.2 DEG C/min speed, insulation Furnace cooling after 20h, then cell phone back laminin base stacking is put into sintering furnace by 1 DEG C/min, it is small to be warming up to 450 DEG C of insulations two When, then 1 DEG C/min is warming up to 650 DEG C, cools after being then warming up to 1500 DEG C of insulation 2h with 5 DEG C/min speed by 5 DEG C/min Mobile phone backboard blank is obtained to 950 DEG C of furnace coolings.
Weigh γ-aminopropyl triethoxysilane (KH550) 50g and add 2kg deionized waters and 2kg alcohol mixed solutions In, then mobile phone backboard blank is put into after wherein impregnating 2h and is put into oven drying, then coat liquid-state epoxy resin to blind Scrape off after unnecessary liquid-state epoxy resin that 60 DEG C of solidification 120min, postnotum blank use CNC process equipments in an oven in hole Flash and surplus are machined away, its grinding and polishing processing is then obtained into the honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard.
By the more sub-samplings of sample requirement of three-point bending method test bending strength and Single edge notch beam test fracture toughness Test is averaged, and test result is that the bending strength of the composite ceramics is 1067MPa, fracture toughness 14.8MPa.m1/2, and According to thank will roc work《Structural ceramics》One book introduction Y-TZP commercial at present bending strength is usually 800~1200MPa, is broken It is 8~12MPa.m to split toughness1/2.With the Y-TZP ceramic phases ratio of commercialization, fracture toughness is significantly improved, is particularly suited for outside mobile phone Shell (backboard).
Embodiment 2
Weigh 3Y-TZP ceramic powder 1.704kg, 180g56 paraffin and 100g that ammonium stearate 16g, D50 are 30nm Polyethylene, make its thawing by being warming up to 120 DEG C in the organic matter weighed addition 3L banbury, then divide 3 times by ceramic powder Banburying is added, after the completion for the treatment of that ceramic powder adds, banbury is taken out into negative pressure to -0.05MPa, feeding is obtained in 120 DEG C of banburying 4h. Feeding is loaded in the hopper of injection machine, then by size be length of side 0.5mm, blind hole depth 0.1mm, wall thickness 0.5mm square blind holes Mould loads injection machine and die cavity is evacuated into -0.09MPa, and the die cavity of the mould is thick for 0.3mm, and size is 4 inches.Setting injection Machine barrel temperature is 130 DEG C, and injection pressure is molded for 200MPa, and mold temperature is 110 DEG C, the feeding of melting is injected mould at a high speed Pressurize 1.5s in chamber, mould clamp force is promoted to shaping pressurize 1s under 250MPa again, it is deep to obtain length of side 0.5mm, blind hole 0.1mm, wall thickness 0.5mm square blind hole cell phone back laminin base.
Cell phone back laminin base stacking is put into debinding furnace is to slowly warm up to 170 DEG C with 0.2 DEG C/min speed, is incubated 20h Furnace cooling afterwards, cell phone back laminin base stacking is put into sintering furnace by 1 DEG C/min, is warming up to 400 DEG C and is incubated two hours, then 1 DEG C/min is warming up to 650 DEG C, and 950 DEG C are cooled to by 5 DEG C/min after being then warming up to 1300 DEG C of insulation 4h with 5 DEG C/min speed Furnace cooling obtains mobile phone backboard blank.
Weigh γ-aminopropyl triethoxysilane (KH550) 30g and γ-glycidyl ether oxygen propyl trimethoxy silicane (KH560) 20g is added in 2kg deionized waters and 2kg alcohol mixed solutions, is then put into mobile phone backboard blank and is wherein impregnated 2h After be put into oven drying, then liquid-state silicon gel is coated to scraping off after unnecessary liquid-state silicon gel resin in an oven 180 in blind hole DEG C solidification 5min, then backboard blank flash and surplus are machined away using CNC process equipments, then its grinding and polishing is handled and produced To the honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard.
By the more sub-samplings of sample requirement of three-point bending method test bending strength and Single edge notch beam test fracture toughness Test is averaged, and test result is that the bending strength of the composite ceramics is 1132MPa, fracture toughness 14.1MPa.m1/2
Embodiment 3
Weigh the 3Y-TZP ceramic powders that γ-(methacryloxypropyl) propyl trimethoxy silicane 16g, D50 is 30nm 1.704kg, No. 58 paraffin 180g and 100g polypropylene, the organic matter weighed is added in 3L banbury and is warming up to 130 DEG C Make its thawing, then divide 3 times and ceramic powder is added into banburying, treat ceramic powder add after the completion of, by banbury take out negative pressure to- 0.05MPa, feeding is obtained in 135 DEG C of banburying 3h.By feeding load injection machine hopper in, then by size be length of side 5mm, blind hole The positive five shapes blind hole mould of deep 0.1mm, wall thickness 2mm loads injection machine and die cavity is evacuated into -0.08MPa, and the die cavity of the mould is 0.8mm is thick, and size is 5.5 inches.Injection machine barrel temperature is set as 145 DEG C, injection pressure is molded for 180MPa, mold temperature For 90 DEG C, the feeding of melting is set to inject pressurize 2s in die cavity at a high speed, mould clamp force is promoted into shaping under 150MPa again protects 2min is pressed, obtains length of side 5mm, blind hole depth 0.1mm, wall thickness 2mm regular pentagon blind hole cell phone back laminin base.
Cell phone back laminin base stacking is put into debinding furnace is to slowly warm up to 170 DEG C with 0.2 DEG C/min speed, is incubated 20h Furnace cooling afterwards, cell phone back laminin base stacking is put into sintering furnace by 1 DEG C/min, is warming up to 430 DEG C and is incubated two hours, then 1 DEG C/min is warming up to 650 DEG C, and 950 DEG C are cooled to by 5 DEG C/min after being then warming up to 1350 DEG C of insulation 2h with 5 DEG C/min speed Furnace cooling obtains mobile phone backboard blank.
Weigh γ-(methacryloxypropyl) propyl trimethoxy silicane 50g and add 2kg deionized waters and the mixing of 2kg ethanol In solution, then mobile phone backboard blank is put into after wherein impregnating 2h and is put into oven drying, then coat liquid-state silicon gel to blind 180 DEG C of solidification 10min in an oven are scraped off after unnecessary liquid-state silicon gel in hole, then backboard blank uses CNC process equipments general Flash and surplus are machined away, and pottery backboard blank grinding and polishing processing i.e. then is obtained into the honeycomb blind hole toughened zirconium oxide ceramic hand Machine backboard.
By the more sub-samplings of sample requirement of three-point bending method test bending strength and Single edge notch beam test fracture toughness Test is averaged, and test result is that the bending strength of the composite ceramics is 1209MPa, fracture toughness 15.6MPa.m1/2
Embodiment 4
Weigh γ-aminopropyl triethoxysilane 12g, D50 be 50nm 8Ce-TZP ceramic powders 1.708kg, The polypropylene of 180g58 paraffin and 100g, make its thawing by being warming up to 130 DEG C in the organic matter weighed addition 3L banbury, Then divide 3 times and ceramic powder is added into banburying, after the completion for the treatment of that ceramic powder adds, banbury is taken out into negative pressure extremely -0.07MPa, 140 DEG C of banburying 3h obtain feeding.Feeding is loaded in the hopper of injection machine, then by size be length of side 3mm, blind hole depth 0.3mm, wall The thick positive six shapes blind hole moulds of 2mm load injection machine and die cavity are evacuated into -0.08MPa, and the die cavity of the mould is thick for 1.2mm, size For 6 inches.Injection machine barrel temperature is set as 150 DEG C, injection pressure is molded for 190MPa, and mold temperature is 100 DEG C, makes melting Feeding at a high speed injection die cavity in pressurize 1s, mould clamp force is promoted to shaping pressurize 30s under 220MPa again, obtains the length of side 3mm, blind hole depth 0.3mm, wall thickness 2mm positive six shapes blind hole cell phone back laminin base.
Cell phone back laminin base stacking is put into debinding furnace is to slowly warm up to 170 DEG C with 0.2 DEG C/min speed, is incubated 20h Furnace cooling afterwards, cell phone back laminin base stacking is put into sintering furnace by 1 DEG C/min, is warming up to 420 DEG C and is incubated two hours, then 1 DEG C/min is warming up to 650 DEG C, and 950 DEG C are cooled to by 5 DEG C/min after being then warming up to 1400 DEG C of insulation 2h with 5 DEG C/min speed Furnace cooling obtains mobile phone backboard blank.
Weigh and be well mixed in stearic acid 50g addition 3kg ethanol solutions, then mobile phone backboard blank is put into and wherein impregnated Oven drying is put into after 3h, then coats liquid-state epoxy resin to scraping off in blind hole after unnecessary liquid-state epoxy resin in baking oven In 80 DEG C solidification 40min, then backboard blank flash and surplus are machined away using CNC process equipments, then using ceramic grinding Throw processing and obtain the honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard.
By the more sub-samplings of sample requirement of three-point bending method test bending strength and Single edge notch beam test fracture toughness Test is averaged, and test result is that the bending strength of the composite ceramics is 1104MPa, fracture toughness 14.9MPa.m1/2
Embodiment 5
Weigh γ-glycidyl ether oxygen propyl trimethoxy silicane 6g, γ-(methacryloxypropyl) propyl trimethoxy silicon Alkane 6g, D50 are 30nm 3Y-TZP ceramic powder 1.708kg, 160g56 paraffin and 80g polyphenylene sulfide, are had what is weighed Being warming up to 145 DEG C in machine thing addition 3L banbury makes its thawing, then divides 3 times ceramic powder adding banburying, treat ceramic powder After the completion of body adds, banbury is taken out into negative pressure to -0.06MPa, feeding is obtained in 150 DEG C of banburying 2h.Feeding is loaded into injection machine Hopper in, then by size be diameter 6mm, blind hole depth 0.2mm, wall thickness 1.5mm blind round hole mould loads injection machine and by mould Chamber is evacuated to -0.08MPa, and the die cavity of the mould is thick for 1mm, and size is 5.7 inches.Injection machine barrel temperature is set as 155 DEG C, is noted Blow pressure is molded for 190MPa, and mold temperature is 100 DEG C, the feeding of melting is injected pressurize 1s in die cavity at a high speed, again by mould Tool clamp force is promoted to shaping pressurize 40s under 230MPa, and it is blind to obtain diameter 6mm, blind hole depth 0.2mm, wall thickness 1.5mm positive six shape Hole cell phone back laminin base.
Cell phone back laminin base stacking is put into debinding furnace is to slowly warm up to 170 DEG C with 0.2 DEG C/min speed, is incubated 20h Furnace cooling afterwards, cell phone back laminin base stacking is put into sintering furnace by 1 DEG C/min, is warming up to 450 DEG C and is incubated two hours, then 1 DEG C/min is warming up to 650 DEG C, and 950 DEG C are cooled to by 5 DEG C/min after being then warming up to 1380 DEG C of insulation 2h with 5 DEG C/min speed Furnace cooling obtains mobile phone backboard blank.
Weigh and be well mixed in ammonium stearate 50g addition 3kg ethanol solutions, then mobile phone backboard blank is put into and wherein soaked Oven drying is put into after stain 3h, then liquid-state epoxy resin is coated to after scraping off unnecessary liquid-state epoxy resin in blind hole and dried 70 DEG C solidify 60min in case, and then backboard blank is machined away flash and surplus using CNC process equipments, then by its grinding and polishing Processing obtains the honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard, as shown in Figure 2.
By the more sub-samplings of sample requirement of three-point bending method test bending strength and Single edge notch beam test fracture toughness Test is averaged, and test result is that the ceramic bending strength is 1203MPa, fracture toughness 15.8MPa.m1/2
Above description is only the preferred embodiment of the application and the explanation to institute's application technology principle.People in the art Member should be appreciated that invention scope involved in the application, however it is not limited to the technology that the particular combination of above-mentioned technical characteristic forms Scheme, while should also cover in the case where not departing from the inventive concept, carried out by above-mentioned technical characteristic or its equivalent feature The other technical schemes for being combined and being formed.Such as features described above has similar work(with (but not limited to) disclosed herein The technical scheme that the technical characteristic of energy is replaced mutually and formed.

Claims (10)

1. honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard, it is characterised in that:The first of zirconia ceramics mobile phone backboard is flat There is more than one regular polygon blind hole on face, cure package organic polymer plastic material in blind hole.
2. honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard according to claim 1, it is characterised in that:Organic high score Sub- plastic material is epoxy resin or silica gel.
3. honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard according to claim 2, it is characterised in that:Positive shape changeable The hole depth of blind hole is 0.1mm~0.9mm, and the length of side of the regular polygon of regular polygon blind hole is 0.5mm~10mm, two neighboring The wall thickness of regular polygon blind hole is 0.5mm~3mm.
4. honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard according to claim 3, it is characterised in that:Regular polygon Blind hole is one kind in equilateral triangle blind hole, square blind hole, regular pentagon blind hole, regular hexagon blind hole and round blind hole.
5. a kind of preparation method of honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard, it is characterised in that comprise the following steps:
A) by surface modifier, inorganic nano Zirconium powder, paraffin and high-molecular organic material in banbury high temperature negative pressure Banburying obtains feeding;
B) will be melted under mould cavity negative pressure in mould of the feeding injection with more than one regular polygon boss, in fritting The pressurization shaping of state secondary mould closing forms the backboard biscuit with more than one regular polygon blind hole;
C) backboard biscuit is obtained into backboard blank through degreasing heat preservation sintering;
D) using the regular polygon blind hole of surface improver processing backboard blank;
E) after injecting liquid-state epoxy resin or liquid-state silicon gel in the regular polygon blind hole of the backboard blank handled by step d) In 60 DEG C~180 DEG C temperature-curable 5min~120min.
6. the preparation method of honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard according to claim 5, its feature exist In:Mold temperature is 90 DEG C~120 DEG C during shaping in step b), and pressure be 150MPa~250MPa, the dwell time for 1s~ 2min;
Organic polymer is one kind in polyethylene, polypropylene, polyphenylene sulfide in step a);The mass percent of surface modifier For 0.5%~0.8%, the mass percent of inorganic nano Zirconium powder is 85.2%~92.5%, the quality percentage of paraffin Than for 4%~9%, organic macromolecule mass percent is 3%~5%.
7. the preparation method of honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard according to claim 6, its feature exist In:
Step b) dorsulum biscuits thickness is 0.3mm~2mm;The hole depth for the positive shape changeable blind hole that shaping obtains be 0.1mm~ 0.9mm, the length of side of the regular polygon of regular polygon blind hole is 0.5mm~10mm, and the wall thickness of two neighboring regular polygon blind hole is 0.5mm~3mm, wherein regular polygon blind hole are equilateral triangle blind hole, square blind hole, regular pentagon blind hole, regular hexagon It is a kind of in blind hole and round blind hole;
Step a) and d) in surface improver be stearic acid, ammonium stearate and silane coupler in one kind.
8. the preparation method of honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard according to claim 7, its feature exist In:Silane coupler is γ-aminopropyl triethoxysilane, γ-glycidyl ether oxygen propyl trimethoxy silicane and γ-(first Base acryloyl-oxy) one or two kinds of combinations in propyl trimethoxy silicane;Inorganic nano Zirconium powder is the stable nano oxygen of yttrium Change zirconium, its D50 is 30nm~200nm.
9. the preparation method of honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard according to claim 8, its feature exist In:Mixing temperature is 120 DEG C~150 DEG C in step a), and negative pressure is -0.05MPa~-0.08MPa, and mixing time is 1~4h;Step It is rapid b) in injecting forming temperature be 130 DEG C~155 DEG C, negative pressure is -0.07MPa~-0.09MPa.
10. the preparation method of honeycomb blind hole toughened zirconium oxide ceramic mobile phone backboard according to claim 9, its feature exist In:Step c) sintering temperatures are 1300 DEG C~1500 DEG C, soaking time 2h~4h.
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