CN107415431A - The recessed soft Trinity wallpaper printing device of one kind circle - Google Patents
The recessed soft Trinity wallpaper printing device of one kind circle Download PDFInfo
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- CN107415431A CN107415431A CN201710708107.5A CN201710708107A CN107415431A CN 107415431 A CN107415431 A CN 107415431A CN 201710708107 A CN201710708107 A CN 201710708107A CN 107415431 A CN107415431 A CN 107415431A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F5/00—Rotary letterpress machines
- B41F5/24—Rotary letterpress machines for flexographic printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/008—Mechanical features of drives, e.g. gears, clutches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/08—Machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F15/00—Screen printers
- B41F15/14—Details
- B41F15/34—Screens, Frames; Holders therefor
- B41F15/38—Screens, Frames; Holders therefor curved
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F9/00—Rotary intaglio printing presses
- B41F9/002—Sheet printing presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2200/00—Printing processes
- B41P2200/10—Relief printing
- B41P2200/12—Flexographic printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2200/00—Printing processes
- B41P2200/40—Screen printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2217/00—Printing machines of special types or for particular purposes
- B41P2217/10—Printing machines of special types or for particular purposes characterised by their constructional features
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2217/00—Printing machines of special types or for particular purposes
- B41P2217/50—Printing presses for particular purposes
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Abstract
Description
技术领域technical field
本发明属于印刷机械技术领域,涉及一种圆凹柔三位一体壁纸印刷装置。The invention belongs to the technical field of printing machinery, and relates to a three-in-one circular concave flexible wallpaper printing device.
背景技术Background technique
现有的壁纸生产设备,柔版印刷并没有实际应用到壁纸印刷生产当中;复合工艺功能偏低,凹版、圆网、柔版印刷方式需要不同的机组来完成相关工艺,设备流程复杂;且现有的圆网印刷仅配套640mm周长的网辊,无法满足530mm花型的需求;网辊精度依靠圆网底板的加工和安装精度保证,可是托辊与圆网刮刀的精度却以印刷墙板来保证,基准不统一造成网辊与托辊、圆网刮刀在实际使用中调整困难。For the existing wallpaper production equipment, flexographic printing has not been actually applied to wallpaper printing production; the function of the composite process is relatively low, gravure, rotary screen, and flexographic printing methods require different units to complete the relevant processes, and the equipment process is complicated; and the current Some rotary screen printing is only equipped with an anilized roller with a circumference of 640mm, which cannot meet the requirements of a 530mm pattern; the accuracy of the anilized roller depends on the processing and installation accuracy of the rotary screen bottom plate, but the accuracy of the idler roller and the rotary screen scraper is based on the printing wallboard. To ensure that the standard is not uniform, it is difficult to adjust the mesh roller, idler roller, and rotary screen scraper in actual use.
发明内容Contents of the invention
本发明的目的是提供一种圆凹柔三位一体壁纸印刷装置,解决了现有技术中存在的凹版、圆网、柔版印刷方式需要不同的机组来完成,设备流程复杂的问题。The object of the present invention is to provide a three-in-one wallpaper printing device with circular concave and flex, which solves the problem that gravure, rotary screen and flexographic printing methods in the prior art need different units to complete and the equipment process is complicated.
本发明所采用的技术方案是,一种圆凹柔三位一体壁纸印刷装置,包括安装大墙板,安装大墙板上固定安装有圆网印刷单元、柔版印刷单元和凹版印刷单元,圆网印刷单元包括固定在安装大墙板上的圆网底板,圆网底板远离安装大墙板的一侧滑动连接有两个对称设置的圆网安装座,圆网底板固定在安装大墙板上,两个圆网安装座相对应的两侧分别转动安装有一圆网驱动头,两个圆网驱动头共同可拆卸连接有圆网或柔版版辊,圆网驱动头还传动连接有传动装置,传动装置固定在安装大墙板上,安装大墙板上还安装有若干导向辊。The technical scheme adopted in the present invention is a circular concave flexible three-in-one wallpaper printing device, including installing a large wallboard, on which a rotary screen printing unit, a flexographic printing unit and a gravure printing unit are fixedly installed, and the rotary screen printing The unit includes a rotary screen bottom plate fixed on the large wall plate. The side of the rotary screen bottom plate away from the large wall plate is slidingly connected with two symmetrically arranged rotary screen mounting seats. The rotary screen bottom plate is fixed on the large wall plate. A rotary screen driving head is installed on the corresponding two sides of each rotary screen mounting seat, and the two rotary screen driving heads are detachably connected with a rotary screen or a flexographic plate roller. The rotary screen driving head is also connected with a transmission device. The device is fixed on the large wall board, and some guide rollers are also installed on the large wall board.
本发明的特点还在于,The present invention is also characterized in that,
圆网底板远离圆网安装座的一侧固定设有两个托辊支架,两个托辊支架的同一侧均滑动连接有滑臂,滑臂在托辊支架上的滑动方向与圆网底板垂直,圆网底板上与滑臂对应处开设有孔,托辊支架上还设置有气缸支座,气缸支座上固定有滑臂气缸,滑臂气缸的活塞杆固定连接滑臂,滑臂上靠近圆网底板的一端还固定有托辊气缸,托辊气缸的活塞杆固定连接有滑座,两个滑座分别固定连接托辊的两侧,托辊与圆网啮合,圆网底板靠近圆网的一侧连接有刮刀。The side of the rotary screen bottom plate away from the rotary screen mounting seat is fixed with two idler brackets, and the same side of the two idler brackets is slidably connected with a sliding arm, and the sliding direction of the sliding arm on the idler bracket is perpendicular to the rotary screen bottom plate , there is a hole on the bottom plate of the rotary screen corresponding to the sliding arm, and a cylinder support is also provided on the roller bracket, and the sliding arm cylinder is fixed on the cylinder support, and the piston rod of the sliding arm cylinder is fixedly connected to the sliding arm. One end of the bottom plate of the cylinder is also fixed with a roller cylinder, and the piston rod of the cylinder is fixedly connected with a slide seat, and the two slide seats are respectively fixedly connected to both sides of the roller, the roller meshes with the cylinder, and the bottom plate of the cylinder is close to the cylinder One side is connected with a scraper.
柔版印刷单元包括安装在安装大墙板上的呈对称设置的大支架,大支架与圆网安装座位于安装大墙板同侧,大支架上滑动设置有滑动支架,两个滑动支架相对应的两侧分别设置有偏心套,两个偏心套内通过轴承分别安装有上墨辊的两端,滑动支架上位于上墨辊的下方还设置有墨槽,两个滑动支架上靠近柔版版辊处共同安装有网纹辊,网纹辊与柔版版辊啮合。The flexographic printing unit includes a symmetrically arranged large bracket installed on the large wall board. The large bracket and the rotary screen installation seat are located on the same side of the large wall board. The sliding bracket is slid on the large bracket, and the two sliding brackets correspond to each other. There are eccentric sleeves on both sides of the two eccentric sleeves, and the two ends of the ink roller are respectively installed through the bearings in the two eccentric sleeves. The sliding bracket is located below the ink roller and an ink tank is installed. The two sliding brackets are close to the flexographic plate. Anilox rollers are installed at the rollers, and the anilox rollers mesh with the flexo printing rollers.
传动装置包括固定在安装大墙板上的电机支架,电机支架上固定有伺服电机,伺服电机的输出轴上固定有第一带轮,第一带轮通过第一同步带传动连接有第二带轮,第二带轮固定连接有通轴,通轴两端均固定有第三带轮,第三带轮通过第二同步带传动连接第四带轮,第四带轮固定连接有传动轴,传动轴转动固定在圆网底板上,传动轴还固定安装有第一齿轮,第一齿轮与圆网驱动头传动连接。The transmission device includes a motor bracket fixed on a large wallboard, a servo motor is fixed on the motor bracket, a first pulley is fixed on the output shaft of the servo motor, and the first pulley is connected to the second belt through the first synchronous belt transmission. The second pulley is fixedly connected to the through shaft, and both ends of the through shaft are fixed with the third pulley, the third pulley is connected to the fourth pulley through the second synchronous belt transmission, and the fourth pulley is fixedly connected to the transmission shaft. The transmission shaft is rotatably fixed on the bottom plate of the rotary screen, and the transmission shaft is also fixedly equipped with a first gear, which is in transmission connection with the rotary screen drive head.
凹版印刷单元包括凹版版辊和压印装置,凹版版辊和压印装置均固定在安装大墙板上。The gravure printing unit includes a gravure roller and an embossing device, and the gravure roller and the embossing device are fixed on a large wallboard.
托辊支架一侧还铰接有摆臂,摆臂与滑臂位于托辊支架的同一侧,摆臂与滑臂滑动连接,圆网底板上还安装有前限位器,前限位器为丝杆螺母结构,丝杆螺母结构的螺母固定在圆网底板上,丝杆螺母结构的丝杆穿过圆网底板,丝杆的一端接触摆臂,摆臂上还固定有油压缓冲器。One side of the idler bracket is also hinged with a swing arm, the swing arm and the sliding arm are located on the same side of the idler bracket, the swing arm and the sliding arm are slidably connected, and a front limiter is installed on the bottom plate of the rotary screen, and the front limiter is a wire Rod nut structure, the nut of the screw nut structure is fixed on the bottom plate of the rotary screen, the screw rod of the screw nut structure passes through the bottom plate of the rotary screen, one end of the screw rod contacts the swing arm, and an oil pressure buffer is also fixed on the swing arm.
托辊支架一侧固定有摆臂旋转座,摆臂旋转座与滑臂位于托辊支架的同一侧,摆臂铰接在摆臂旋转座上,摆臂上设置有限位槽,滑臂上与摆臂滑动连接处固定有转轴,转轴嵌入限位槽内。One side of the idler bracket is fixed with a swing arm swivel seat, the swing arm swivel seat and the sliding arm are located on the same side of the idler bracket, the swing arm is hinged on the swing arm swivel seat, the swing arm is provided with a limit slot, and the slide arm is connected to the swing arm. A rotating shaft is fixed at the sliding joint of the arm, and the rotating shaft is embedded in the limiting groove.
柔版版辊包括版辊芯轴,版辊芯轴两端固定连接有固定座,固定座与圆网驱动头可拆卸连接,柔版版辊的版辊安装在版辊芯轴上,且两端设置有锥顶,锥顶与版辊芯轴固定,版辊芯轴一端还设置有第三齿轮,网纹辊和上墨辊同侧也分别设置有第四齿轮和第五齿轮。The flexographic plate roll includes a plate roll mandrel, and the two ends of the plate roll mandrel are fixedly connected with a fixed seat, which is detachably connected with the cylinder driving head. The plate roll of the flexo plate roll is installed on the plate roll mandrel, and the two The end is provided with a cone top, the cone top is fixed to the mandrel of the plate roller, and the end of the mandrel of the plate roll is also provided with a third gear, and the same side of the anilox roller and the ink roller are respectively provided with a fourth gear and a fifth gear.
大支架上还设置有丝杆,丝杆沿滑动支座的滑动方向设置,丝杆抵住滑动支座。A screw rod is also arranged on the large support, and the screw rod is arranged along the sliding direction of the sliding support, and the screw rod is against the sliding support.
两个滑动支架上靠近柔版版辊处设置有卡槽,卡槽上设置有压盖装置,网纹辊两端安装有轴承,网纹辊通过两端轴承放置在滑动支座的卡槽内。The two sliding brackets are provided with card slots close to the flexographic plate rollers, and the card slots are provided with capping devices. Bearings are installed at both ends of the anilox rollers, and the anilox rollers are placed in the card slots of the sliding support through the bearings at both ends. .
本发明的有益效果是,本发明的一种圆凹柔三位一体壁纸印刷装置针对壁纸印刷提供一种集凹版、圆网、柔版三位一体,凹版印刷独立,圆网印刷与柔版印刷可根据工艺组合自由切换;圆网印刷可匹配530mm与640mm周长的网辊;网辊、托辊、圆网刮刀的精度依靠圆网底板的加工和安装精度保证,基准统一、调整方便;本发明一种圆凹柔三位一体壁纸印刷装置,对于各种油墨辊,包括版辊、网纹辊、上墨辊,采用快拆结构,圆网印刷单元和柔版印刷单元共用一套传动装置和托辊机构,方便客户拆卸安装,节省空间和成本;托辊一键切换530版辊和640版辊位置,满足客户开发多种规格花型的需求;同时,伺服电机传动简化了原有机械传动结构,套花简单稳定,理论上可以适应有效范围内各种直径版辊大小。本发明为用户节省了工艺成本,使设备应用范围更广,达到一机多用的效果。The beneficial effect of the present invention is that a kind of circular concave flex trinity wallpaper printing device of the present invention provides a trinity integrating gravure, rotary screen and flexographic printing for wallpaper printing, gravure printing is independent, rotary screen printing and flexographic printing can be combined according to the process Free switching; rotary screen printing can match 530mm and 640mm perimeter screen rollers; the accuracy of screen rollers, idler rollers, and rotary screen scrapers is guaranteed by the processing and installation accuracy of the rotary screen bottom plate, with unified benchmarks and convenient adjustment; The three-in-one concave-flexible wallpaper printing device adopts a quick-release structure for various ink rollers, including plate rollers, anilox rollers, and ink rollers. Customers dismantle and install, saving space and cost; one-key switching of the position of 530-version roller and 640-version roller, meeting the needs of customers to develop patterns of various specifications; at the same time, the servo motor drive simplifies the original mechanical transmission structure, and the pattern setting is simple Stable, theoretically it can adapt to the size of various diameter rolls within the effective range. The invention saves the process cost for the user, makes the application range of the equipment wider, and achieves the effect of one machine with multiple functions.
附图说明Description of drawings
图1是本发明一种圆凹柔三位一体壁纸印刷装置的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a kind of round concave soft trinity wallpaper printing device of the present invention;
图2是本发明一种圆凹柔三位一体壁纸印刷装置的圆网印刷单元的结构示意图;Fig. 2 is a structural schematic diagram of a rotary screen printing unit of a circular concave flexible trinity wallpaper printing device of the present invention;
图3是图2的俯视图;Fig. 3 is the top view of Fig. 2;
图4是本发明一种圆凹柔三位一体壁纸印刷装置的传动装置的结构示意图;Fig. 4 is a structural schematic diagram of a transmission device of a circular, concave, and flexible Trinity wallpaper printing device according to the present invention;
图5是本发明一种圆凹柔三位一体壁纸印刷装置的柔版印刷单元的结构示意图;Fig. 5 is a structural schematic diagram of a flexographic printing unit of a circular-concave flex trinity wallpaper printing device according to the present invention;
图6是图5的俯视图。FIG. 6 is a top view of FIG. 5 .
图中,1.圆网印刷单元,2.传动装置,3.柔版印刷单元,4.凹版印刷单元,5.安装大墙板,6.导向辊,7.承印物;In the figure, 1. Rotary screen printing unit, 2. Transmission device, 3. Flexographic printing unit, 4. Gravure printing unit, 5. Installation of large wallboard, 6. Guide roller, 7. Substrate;
101.圆网底板,102.第一滑轨,103.圆网安装座,104.刮刀,105.640圆网,106.530圆网,107.托辊支架,108.气缸支座,109.滑臂气缸,110.销轴,111.滑臂,112.第二滑轨,113.托辊气缸,114.滑座,115.托辊,116.摆臂旋转座,117.摆臂,118.转轴,119.油压缓冲器,120.前限位器,121.圆网,122.限位槽;101. Cylinder bottom plate, 102. The first slide rail, 103. Cylinder mount, 104. Scraper, 105.640 Cylinder, 106.530 Cylinder, 107. Roller support, 108. Cylinder support, 109. Sliding arm cylinder, 110. pin shaft, 111. slide arm, 112. second slide rail, 113. idler cylinder, 114. sliding seat, 115. idler, 116. swing arm swivel seat, 117. swing arm, 118. rotating shaft, 119 .Oil pressure buffer, 120. Front limiter, 121. Rotary net, 122. Limiting groove;
201.伺服电机,202.电机支架,203.第一带轮,204.第一同步带,205.通轴,206.第二带轮,207.第三带轮,208.第二同步带,209.第四带轮,210.传动轴,211.第一齿轮,212.第二齿轮,213.圆网驱动头,214.张紧装置;201. Servo motor, 202. Motor bracket, 203. The first pulley, 204. The first synchronous belt, 205. Through shaft, 206. The second pulley, 207. The third pulley, 208. The second synchronous belt, 209. the fourth pulley, 210. the drive shaft, 211. the first gear, 212. the second gear, 213. the cylinder driving head, 214. the tensioning device;
301.柔版版辊,302.版辊芯轴,303.锥顶,304.固定座,305.上墨辊,306.网纹辊,307.大支架,308.滑动支座,309.滑轨装置,310.丝杆,311.涡轮蜗杆,312.压盖装置,313.墨槽,314.偏心套,315.第三齿轮,316.第四齿轮,317.第五齿轮;301. Flexographic plate roller, 302. Plate roller mandrel, 303. Cone top, 304. Fixed seat, 305. Inking roller, 306. Anilox roller, 307. Large bracket, 308. Sliding support, 309. Sliding Rail device, 310. screw mandrel, 311. worm gear, 312. gland device, 313. ink tank, 314. eccentric sleeve, 315. third gear, 316. fourth gear, 317. fifth gear;
401.凹版版辊,402.压印装置。401. Gravure roll, 402. Embossing device.
具体实施方式detailed description
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明提供了一种圆凹柔三位一体壁纸印刷装置,如图1所示,包括安装大墙板5,如图2、图3所示,安装大墙板5上固定安装有圆网印刷单元1、柔版印刷单元3和凹版印刷单元4,圆网印刷单元1包括固定在安装大墙板5上的圆网底板101,圆网底板101远离安装大墙板5的一侧滑动连接有两个对称设置的圆网安装座103,圆网底板101固定在安装大墙板5上,两个圆网安装座103相对应的两侧分别转动安装有一圆网驱动头213,两个圆网驱动头213共同可拆卸连接有圆网121或柔版版辊301,圆网驱动头213还传动连接有传动装置2,传动装置2固定在安装大墙板5上,安装大墙板5上还安装有若干导向辊6。The present invention provides a kind of three-in-one circular concave flexible wallpaper printing device, as shown in Figure 1, including installing a large wallboard 5, as shown in Figures 2 and 3, a rotary screen printing unit 1 is fixedly installed on the large wallboard 5 , a flexographic printing unit 3 and a gravure printing unit 4, the rotary screen printing unit 1 includes a rotary screen bottom plate 101 fixed on the large wallboard 5 installed, and the rotary screen bottom plate 101 is slidably connected to two sides away from the large wallboard 5 for installation The symmetrically arranged rotary screen mounting base 103, the rotary screen base plate 101 is fixed on the large wallboard 5, and the corresponding two sides of the two rotary screen mounting bases 103 are respectively rotated and installed with a rotary screen drive head 213, and the two rotary screen drive heads 213 are jointly detachably connected with a rotary screen 121 or a flexographic plate roller 301, and the rotary screen driving head 213 is also connected with a transmission device 2, and the transmission device 2 is fixed on the large wallboard 5, and the large wallboard 5 is also installed with a Several guide rollers 6.
圆网底板101远离圆网安装座103的一侧固定设有两个托辊支架107,两个托辊支架107的同一侧均滑动连接有滑臂111,滑臂111在托辊支架107上的滑动方向与圆网底板101垂直,圆网底板101上与滑臂111对应处开设有孔,托辊支架107上还设置有气缸支座108,气缸支座108上固定有滑臂气缸109,滑臂气缸109的活塞杆固定连接滑臂111,滑臂111上靠近圆网底板101的一端还固定有托辊气缸113,托辊气缸113的活塞杆固定连接有滑座114,两个滑座114分别固定连接托辊115的两侧,托辊115与圆网121啮合,圆网底板101靠近圆网121的一侧连接有刮刀104,托辊支架107一侧固定有摆臂旋转座116,摆臂旋转座116与滑臂111位于托辊支架107的同一侧,摆臂旋转座116上铰接有摆臂117,摆臂117与滑臂111滑动连接,圆网底板101上还安装有前限位器120,前限位器120为丝杆螺母结构,丝杆螺母结构的螺母固定在圆网底板101上,丝杆螺母结构的丝杆穿过圆网底板101,丝杆的一端接触摆臂117,摆臂117上还固定有油压缓冲器119,摆臂117上设置有限位槽122,滑臂111上与摆臂117滑动连接处固定有转轴118,转轴118嵌入限位槽122内。The side of the rotary screen bottom plate 101 away from the rotary screen mounting seat 103 is fixed with two idler brackets 107, and the same side of the two idler brackets 107 is slidably connected with a sliding arm 111, and the sliding arm 111 is mounted on the idler bracket 107. The sliding direction is perpendicular to the rotary screen bottom plate 101, and the rotary screen bottom plate 101 is provided with a hole corresponding to the sliding arm 111. The idler support 107 is also provided with a cylinder support 108, which is fixed with a sliding arm cylinder 109, and the sliding arm cylinder 109 is fixed on the cylinder support 108. The piston rod of the arm cylinder 109 is fixedly connected to the sliding arm 111, and the end of the sliding arm 111 close to the cylinder bottom plate 101 is also fixed with a roller cylinder 113, and the piston rod of the roller cylinder 113 is fixedly connected with a sliding seat 114, two sliding seats 114 The two sides of the idler roller 115 are fixedly connected respectively, the idler roller 115 meshes with the rotary screen 121, the side of the rotary screen bottom plate 101 close to the rotary screen 121 is connected with a scraper 104, and the side of the idler bracket 107 is fixed with a swing arm rotating seat 116. The arm rotating base 116 and the sliding arm 111 are located on the same side of the idler bracket 107, the swing arm rotating base 116 is hinged with a swing arm 117, and the swing arm 117 is slidingly connected with the sliding arm 111. Device 120, the front limiter 120 is screw nut structure, and the nut of screw nut structure is fixed on the rotary net bottom plate 101, and the screw mandrel of screw mandrel nut structure passes through rotary net bottom plate 101, and one end of screw mandrel contacts swing arm 117 , The oil pressure buffer 119 is also fixed on the swing arm 117, the limit slot 122 is arranged on the swing arm 117, the rotating shaft 118 is fixed at the sliding connection between the sliding arm 111 and the swing arm 117, and the rotating shaft 118 is embedded in the limit slot 122.
如图4所示,传动装置2包括固定在安装大墙板5上的电机支架202,电机支架202上固定有伺服电机201,伺服电机201的输出轴上固定有第一带轮203,第一带轮203通过第一同步带204传动连接有第二带轮206,第二带轮206固定连接有通轴205,通轴205两端均固定有第三带轮207,第三带轮207通过第二同步带208传动连接第四带轮209,第四带轮209固定连接有传动轴210,传动轴210通过轴承支座转动固定在圆网底板101上,传动轴210还固定安装有第一齿轮211,第一齿轮211与圆网驱动头213传动连接。As shown in Figure 4, the transmission device 2 includes a motor bracket 202 fixed on the large wallboard 5, a servo motor 201 is fixed on the motor bracket 202, and a first pulley 203 is fixed on the output shaft of the servo motor 201. The pulley 203 is connected with the second pulley 206 through the transmission of the first synchronous belt 204, the second pulley 206 is fixedly connected with the through shaft 205, the two ends of the through shaft 205 are fixed with the third pulley 207, the third pulley 207 passes through The second synchronous belt 208 is drivingly connected with the fourth pulley 209, and the fourth pulley 209 is fixedly connected with the transmission shaft 210, and the transmission shaft 210 is fixed on the rotary net base plate 101 through the rotation of the bearing support, and the transmission shaft 210 is also fixedly installed with the first The gear 211, the first gear 211 is in transmission connection with the cylinder driving head 213.
如图5、图6所示,柔版印刷单元3包括安装在安装大墙板5上的呈对称设置的大支架307,大支架307与圆网安装座103位于安装大墙板5同侧,大支架307上固定有滑轨装置309,所述滑轨装置309上滑动设置有滑动支架308,两个滑动支架308相对应的两侧分别设置有偏心套314,两个偏心套314内通过轴承分别安装有上墨辊305的两端,滑动支架308上位于上墨辊305的下方还设置有墨槽313,两个滑动支架308上靠近柔版版辊301处共同安装有网纹辊306,网纹辊306与柔版版辊301啮合,柔版版辊301包括版辊芯轴302,版辊芯轴302两端固定连接有固定座304,固定座304与圆网驱动头213可拆卸连接,柔版版辊301的版辊安装在版辊芯轴302上,且两端设置有锥顶303,锥顶303与版辊芯轴302固定,版辊芯轴302一端还设置有第三齿轮315,网纹辊306和上墨辊305同侧也分别设置有第四齿轮316和第五齿轮317,大支架307上还设置有丝杆310,丝杆310沿滑动支座308的滑动方向设置,丝杆310抵住滑动支座308,两个滑动支架308上靠近柔版版辊301处设置有卡槽,卡槽上设置有压盖装置312,网纹辊306两端安装有轴承,网纹辊306通过两端轴承放置在滑动支座308的卡槽内。As shown in Fig. 5 and Fig. 6, the flexographic printing unit 3 includes a symmetrically arranged large bracket 307 installed on the large wallboard 5, and the large bracket 307 and the rotary screen mounting seat 103 are located on the same side where the large wallboard 5 is installed. A slide rail device 309 is fixed on the large bracket 307, a slide bracket 308 is slidably arranged on the slide rail device 309, and eccentric sleeves 314 are respectively arranged on the corresponding two sides of the two slide brackets 308, and the bearings pass through the two eccentric sleeves 314. The two ends of the inking roller 305 are installed respectively, and the ink tank 313 is also arranged below the inking roller 305 on the sliding bracket 308, and the anilox roller 306 is installed on the two sliding brackets 308 close to the flexographic roller 301, The anilox roll 306 meshes with the flexo plate roll 301, and the flexo plate roll 301 includes a plate roll mandrel 302, and the two ends of the plate roll mandrel 302 are fixedly connected with a fixed seat 304, and the fixed seat 304 is detachably connected with the cylinder driving head 213 , the plate roll of the flexographic plate roll 301 is installed on the plate roll mandrel 302, and the two ends are provided with a cone top 303, the cone top 303 is fixed to the plate roll mandrel 302, and one end of the plate roll mandrel 302 is also provided with a third gear 315, the same side of the anilox roller 306 and the ink roller 305 are respectively provided with a fourth gear 316 and a fifth gear 317, and the large support 307 is also provided with a screw mandrel 310, and the screw mandrel 310 is arranged along the sliding direction of the sliding support 308 , the screw rod 310 is against the sliding support 308, the two sliding supports 308 are provided with slots close to the flexographic roller 301, the slots are provided with a capping device 312, the two ends of the anilox roller 306 are equipped with bearings, and the net The grain roller 306 is placed in the slot of the sliding support 308 through bearings at both ends.
凹版印刷单元4包括凹版版辊401和压印装置402,凹版版辊401和压印装置402均固定在安装大墙板5上。压印装置402包括气缸,与气缸活塞杆连接的摆臂,以及与转动固定在摆臂上的压辊。The gravure printing unit 4 includes a gravure roll 401 and an embossing device 402 , both of which are fixed on the large wallboard 5 . The embossing device 402 includes a cylinder, a swing arm connected with the piston rod of the cylinder, and a pressing roller fixed to the swing arm for rotation.
本发明的两个圆网安装座103同侧均固定有第一滑块,圆网底板101与第一滑块对应处固定设置有第一滑轨102,两个圆网安装座103通过第一滑块和第一滑轨102共同滑动连接圆网底板101。The first sliders are fixed on the same side of the two rotary screen mounting seats 103 of the present invention, and the first slide rails 102 are fixedly arranged at the corresponding positions of the rotary screen bottom plate 101 and the first sliders, and the two rotary screen mounting seats 103 pass through the first The slider and the first slide rail 102 are jointly slidably connected to the bottom plate 101 of the rotary screen.
本发明的两侧托辊支架107的同一侧固定设置有第二滑轨112,滑臂111底部设置有第二滑块,托辊支架107与滑臂111通过第二滑轨112和第二滑块滑动连接。The same side of the idler bracket 107 on both sides of the present invention is fixedly provided with a second slide rail 112, and the bottom of the slide arm 111 is provided with a second slider, and the idler bracket 107 and the slide arm 111 pass through the second slide rail 112 and the second slide Block sliding connections.
本发明的圆网驱动头213上还固定连接有第二齿轮212,第一齿轮211和第二齿轮212啮合传动。The rotary screen driving head 213 of the present invention is also fixedly connected with a second gear 212, and the first gear 211 and the second gear 212 are meshed for transmission.
本发明的滑臂气缸109的活塞杆通过销轴110与滑臂111固定连接。The piston rod of the sliding arm cylinder 109 of the present invention is fixedly connected with the sliding arm 111 through the pin shaft 110 .
本发明一种圆凹柔三位一体壁纸印刷装置的工作原理为:圆网印刷单元1工作时,若在安装座在640圆网105工作时,滑动圆网安装座103到适当的位置,然后只需通过电磁阀控制滑臂气缸109推动滑臂111在托辊支架107上滑动,带动托辊115移动,与640圆网105啮合或分离,此种工作模式下,托辊气缸113不工作;当圆网网版切换为530圆网106时,保证圆网安装座103的位置不变,即就是圆网网版中心位置B1B2保持不变,只需通过控制电磁阀同时给滑臂气缸109和托辊气缸113供气,推动托辊115与530圆网106啮合,完成一键切换,省时省力。The working principle of a circular concave flexible trinity wallpaper printing device of the present invention is as follows: when the rotary screen printing unit 1 is working, if the mounting seat is at 640 and the rotary screen 105 is working, slide the rotary screen mounting seat 103 to an appropriate position, and then only need to The sliding arm cylinder 109 is controlled by the electromagnetic valve to push the sliding arm 111 to slide on the idler bracket 107, and the idler roller 115 is driven to move, and meshes with or separates from the 640 round screen 105. In this working mode, the idler cylinder 113 does not work; When the screen version is switched to 530 rotary screen 106, ensure that the position of the rotary screen mounting seat 103 remains unchanged, that is, the center position B 1 B 2 of the rotary screen screen remains unchanged, and only need to control the solenoid valve to simultaneously feed the sliding arm cylinder 109 Air is supplied to the idler cylinder 113, and the idler 115 is pushed to mesh with the 530 round screen 106 to complete one-key switching, saving time and effort.
本发明的一体式圆网印刷机构在工作时,通过调整前限位器120的丝杆长度,抵住摆臂117,在滑臂111前后运动时,转轴118在摆臂117的限位槽122内滑动,带动摆臂117绕摆臂旋转座116中心旋转摆动,不会超过丝杆顶端,就可以保证托辊和圆网网版的啮合位置,只要圆网网版与刮刀104位置固定,就能保证圆网和托辊115每次啮合在同一位置,同时,油压缓冲器119在圆网网版、托辊115啮合时,会随摆臂117突然向前运动而产生阻力,降低啮合时托辊115对圆网的冲击力,使啮合平稳准确,最大限度的延长圆网121寿命,减少噪音。When the integrated rotary screen printing mechanism of the present invention is working, by adjusting the length of the screw rod of the front limiter 120, it is against the swing arm 117. Sliding inside drives the swing arm 117 to rotate and swing around the center of the swing arm rotating seat 116, and will not exceed the top of the screw rod, so that the meshing position of the idler and the rotary screen can be guaranteed. As long as the position of the rotary screen and the scraper 104 is fixed, the It can ensure that the cylinder screen and the idler roller 115 mesh at the same position each time. At the same time, when the cylinder screen screen and the idler roller 115 mesh, the oil pressure buffer 119 will produce resistance with the sudden forward movement of the swing arm 117, reducing the meshing time. The impact force of the roller 115 on the cylinder makes the meshing smooth and accurate, prolongs the life of the cylinder 121 to the greatest extent, and reduces noise.
本发明的圆网底板101是圆网印刷单元其他部件的安装基准,圆网底板101在加工时分别确保上下端面平行和前后大面平行,同时上下端面和前后大面垂直,所以此部件在安装时上其他部件都可通过圆网底板101确保各机构的安装精度以及各机构之间的配合精度要求。所以,此一体式圆网印刷机构可单独进行安装,安装完毕后,整体装配在安装大墙板5基准面A上,更大程度的提高了装配效率,简化了装配流程。The rotary screen bottom plate 101 of the present invention is the installation reference of other parts of the rotary screen printing unit. The rotary screen bottom plate 101 ensures that the upper and lower end surfaces are parallel to the front and rear large surfaces respectively during processing, and the upper and lower end surfaces are vertical to the front and rear large surfaces, so this part is installed At the same time, other components can ensure the installation accuracy of each mechanism and the cooperation accuracy requirements between each mechanism through the rotary screen bottom plate 101 . Therefore, this integrated rotary screen printing mechanism can be installed separately. After the installation is completed, it is assembled on the reference plane A of the large wall panel 5 as a whole, which improves the assembly efficiency to a greater extent and simplifies the assembly process.
本发明的传动装置,在工作时,带动圆网驱动头213转动,从而带动圆网或者柔版版辊转动,解决了机械轴传动传递路线长,对各传动零件精度要求高,加工装配误差要求严的问题。由伺服电机直接的同步驱动圆网网版的两端,套花简单稳定,避免不同步造成的扭网问题。The transmission device of the present invention drives the rotary screen drive head 213 to rotate during operation, thereby driving the rotary screen or the flexo plate roller to rotate, which solves the problem of long transmission route of the mechanical shaft, high precision requirements for each transmission part, and processing and assembly error requirements. strict question. The two ends of the rotary screen screen are directly and synchronously driven by the servo motor, and the stitching is simple and stable, avoiding the twisting problem caused by asynchrony.
柔版印刷单元3工作时,通过固定座304将柔版版辊301安装在圆网驱动头213上,上墨辊305通过轴承安装在偏心套314内,偏心套314固定连接有涡轮蜗杆311,且与涡轮同轴固定连接,通过调整涡轮蜗杆311,偏心套314随着涡轮转动,从而调整上墨辊305与网纹辊306辊面间隙,然后调节丝杆310,使网纹辊306辊面与版辊301辊面啮合,从而实现油墨均匀定量的转移到版辊301上,托辊115依然作为承印物7的印刷平台,在托辊气缸113的推力下使承印物7与版辊301接触,完成印刷。版辊芯轴302一端还设置有第三齿轮315,网纹辊306和上墨辊305同侧也分别设置有第四齿轮316和第五齿轮317,三个齿轮依次同步啮合,从而将伺服电机201的动力通过圆网驱动头213按比例传递给上墨辊305、网纹辊306和版辊301。When the flexographic printing unit 3 is working, the flexographic roller 301 is installed on the cylinder driving head 213 through the fixed seat 304, the inking roller 305 is installed in the eccentric sleeve 314 through the bearing, and the eccentric sleeve 314 is fixedly connected with the worm gear 311. And it is coaxially fixedly connected with the turbine, by adjusting the turbine worm 311, the eccentric sleeve 314 rotates with the turbine, thereby adjusting the gap between the ink roller 305 and the anilox roller 306 roller surface, and then adjusting the screw rod 310 to make the anilox roller 306 roller surface Engaging with the roller surface of the version roller 301, so as to realize the uniform and quantitative transfer of ink to the version roller 301, the idler roller 115 is still used as the printing platform of the substrate 7, and the substrate 7 is in contact with the version roller 301 under the thrust of the idler cylinder 113 , to complete printing. One end of the master shaft 302 of the version roller is also provided with a third gear 315, and the same side of the anilox roller 306 and the ink roller 305 are respectively provided with a fourth gear 316 and a fifth gear 317, and the three gears are synchronously meshed in turn, so that the servo motor The power of 201 is transmitted to the ink form roller 305 , the anilox roller 306 and the version roller 301 in proportion through the cylinder driving head 213 .
本发明的柔版版辊301通过两侧的锥顶303与版辊芯轴302配合,右端紧密配合,通过螺钉并抱死在版辊芯轴302上,左端间隙配合,方便拆卸安装,版辊芯轴302两端有固定座304与圆网驱动头213连接,这种结构方便用户换版,比一体式版辊成本低。The flexo plate roller 301 of the present invention cooperates with the plate roll mandrel 302 through the conical tops 303 on both sides, the right end is closely matched, and is locked on the plate roll mandrel 302 through screws, and the left end is clearance fit, which is convenient for disassembly and installation. Both ends of the mandrel 302 are connected to the rotary screen drive head 213 by the fixed seat 304, this structure is convenient for the user to change the plate, and the cost is lower than that of the integrated plate roll.
本发明在进行柔版印刷或者圆网印刷时,凹版印刷单元的压印装置402和凹版版辊401共同作用实现对承印物7的牵引导向。In the present invention, when flexographic printing or rotary screen printing is performed, the embossing device 402 of the gravure printing unit and the gravure roller 401 work together to realize the traction and guidance of the substrate 7 .
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| CN111907201A (en) * | 2020-09-08 | 2020-11-10 | 江苏倍川自动化设备有限公司 | A circular screen printing machine |
| CN113400791A (en) * | 2021-06-21 | 2021-09-17 | 江西服装学院 | Printing ink printing equipment for clothes and working mode of printing ink printing equipment |
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| CN102582243A (en) * | 2012-02-13 | 2012-07-18 | 西安航天华阳印刷包装设备有限公司 | Full-servo back label printing, intaglio printing, rotary screen printing and embossing register control method |
| CN202517803U (en) * | 2012-02-13 | 2012-11-07 | 西安航天华阳印刷包装设备有限公司 | Full-servo flexible back label printing device |
| CN202881754U (en) * | 2012-11-01 | 2013-04-17 | 谭日和 | Rotary screen mechanism for wallpaper production |
| CN103434266A (en) * | 2013-08-30 | 2013-12-11 | 西安航天华阳印刷包装设备有限公司 | Direct-pressing type carrier roller device with wallpaper rotary screen |
| CN204322686U (en) * | 2014-12-17 | 2015-05-13 | 西安航天华阳印刷包装设备有限公司 | Gravure apparatus |
| CN105058968A (en) * | 2015-07-21 | 2015-11-18 | 长胜纺织科技发展(上海)有限公司 | Dual-purpose printing equipment with functions of transfer printing and direct printing |
| CN105818516A (en) * | 2016-03-21 | 2016-08-03 | 西安航天华阳机电装备有限公司 | Box type flexography unit |
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| CN103434266A (en) * | 2013-08-30 | 2013-12-11 | 西安航天华阳印刷包装设备有限公司 | Direct-pressing type carrier roller device with wallpaper rotary screen |
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| CN111890784A (en) * | 2020-08-06 | 2020-11-06 | 奥美医疗用品股份有限公司 | Batch number online printing wound plaster packaging system and using method |
| CN111907201A (en) * | 2020-09-08 | 2020-11-10 | 江苏倍川自动化设备有限公司 | A circular screen printing machine |
| CN113400791A (en) * | 2021-06-21 | 2021-09-17 | 江西服装学院 | Printing ink printing equipment for clothes and working mode of printing ink printing equipment |
| CN113400791B (en) * | 2021-06-21 | 2022-06-14 | 江西服装学院 | A garment ink printing equipment and its working method |
| CN114801424A (en) * | 2022-05-31 | 2022-07-29 | 陕西北人印刷机械有限责任公司 | Control method for disassembling flexible board printing sleeve |
| CN114801424B (en) * | 2022-05-31 | 2023-12-12 | 陕西北人印刷机械有限责任公司 | Control method for disassembling flexible printing sleeve |
| CN120003155A (en) * | 2025-04-21 | 2025-05-16 | 浙江天岑科技有限公司 | A precise quantitative glazing mechanism |
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