CN107414177B - It is a kind of to prevent the control method that flying shear miscut is cut after bar breaking down - Google Patents
It is a kind of to prevent the control method that flying shear miscut is cut after bar breaking down Download PDFInfo
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- CN107414177B CN107414177B CN201710841171.0A CN201710841171A CN107414177B CN 107414177 B CN107414177 B CN 107414177B CN 201710841171 A CN201710841171 A CN 201710841171A CN 107414177 B CN107414177 B CN 107414177B
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- flying shear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D36/00—Control arrangements specially adapted for machines for shearing or similar cutting, or for sawing, stock which the latter is travelling otherwise than in the direction of the cut
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D25/00—Machines or arrangements for shearing stock while the latter is travelling otherwise than in the direction of the cut
- B23D25/02—Flying shearing machines
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- Mechanical Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
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Abstract
The control method that flying shear miscut is cut after bar breaking down is prevented the invention discloses a kind of, belongs to electrical drive control system field.It is more for miscut situation existing in the prior art, high production cost, the problem of plant maintenance difficulty, the control method that flying shear miscut is cut after bar breaking down is prevented the present invention provides a kind of, flying shear shears starting impulse instruction control unit after generating unit and bar breaking down including flying shear No starting instruction after bar breaking down, the two units control the instruction of flying shear No starting and flying shear shearing starting impulse instruction respectively.After the two units, it can thus greatly increase this to avoid the miscut of flying shear after bar breaking down and cut reliability of operation.
Description
Technical field
The present invention relates to electrical drive control system field, flying shear miscut after bar breaking down is prevented more specifically to one kind
The control method cut.
Background technique
Bar generally requires carry out flying shear after going out well, in the prior art often through control milling train muzzle velocity, metal
Detector is sheared with computational length according to fixed length, but since supplied materials length is unstable, and it is abnormal to be easy to appear shearing,
Flying shear appears in one knife of miscut and tail portion in the normal operation of rolling often and shears too long phenomenon after breaking down, after Bar Rolling Line breaking down
The problems of flying shear is difficult to solve in existing technology, and failure often occurs repeatedly, and each failure not only results in
Averagely 30 minutes or more halt production fault times and a rolled piece roll useless, but also can be to flying shear and its phase after the Bar Rolling Line breaking down
Equipment belt is closed to damage.It follows that after Bar Rolling Line breaking down the problems of flying shear to stable and antegrade production, production cost with
And cost of equipment maintenance is brought greater impact.
Summary of the invention
1. technical problems to be solved
More, the high production cost for miscut situation existing in the prior art, the problem of plant maintenance difficulty, the present invention mention
Supplied it is a kind of prevent the control method that flying shear miscut is cut after bar breaking down, it can eliminate miscut, reduce production cost, and bar is raw
Producing line maintenance is simple.
2. technical solution
The purpose of the present invention is achieved through the following technical solutions.
A kind of to prevent the control method that flying shear miscut is cut after bar breaking down, steps are as follows:
One kind prevents flying shear after bar breaking down from missing flying shear No starting instruction production after shearing property program, including bar breaking down
Flying shear shears starting impulse instruction control unit after raw unit and bar breaking down, respectively the instruction of control output flying shear No starting and
Flying shear shears starting impulse instruction;
When bar breaking down unit end rack and bar intermediate mill head rack have steel, and flying shear does not exist after bar breaking down
When cataclasm state, the instruction of flying shear No starting generates flying shear No starting after unit issues bar breaking down and instructs after bar breaking down,
Flying shear will be unable to restart after bar breaking down, thus avoid the flying shear that miscut situation occurs;
The previous rack of flying shear has steel, the latter rack without steel after bar breaking down and flying shear is instructed without No starting
In the case of, hot metal detector is examined before the previous rack of flying shear after bar breaking down, flying shear shearing starting arteries and veins after bar breaking down
It rushes instruction control unit and issues flying shear shearing starting impulse instruction, flying shear starting cutting head operation
The previous rack of flying shear is without steel, the feelings that the latter rack has steel and flying shear is instructed without No starting after bar breaking down
Under condition, hot metal detector inspection is lost before the previous rack of flying shear after bar breaking down, and flying shear shears starting impulse after bar breaking down
Instruction control unit issues flying shear shearing starting impulse instruction, flying shear starting back-end crop operation after bar breaking down.
Further, the milling train has steel signal to judge by driving motor reality output torque, as two rack masters
Driving motor reality output torque is greater than setting torque, then judges there is steel in rack.
Further, described to set torque as 15% Rated motor torque.
Further, flying shear No starting instruction generation unit includes after bar breaking down, including functional block FFWC01~
FFWC6, FFWC01, FFWC02 are respectively two NCM functional blocks, and the X1 input terminal of FFWC01 connects bar blooming mill group end rack
Motor actual torque signal, X2 input terminal connect motor and set torque signal, milling train in the X1 input terminal connection bar of FFWC02
The first gantry motor actual torque of group, X2 input terminal connect bar intermediate mill head gantry motor and set torque, two NCM functional blocks
Output end QU is separately connected two input ports of AND functional block FFWC06, FFWC01 output end QU also with flying shear after bar breaking down
The input port connection of the AND functional block FFWC12 in starting impulse instruction control unit is sheared, FFWC02 output end QU is also
It is connect with an input port of the AND functional block FFWC10 after bar breaking down in flying shear shearing starting impulse instruction control unit,
An input port of FFWC01 output end QL and FFWC10 connect, and an input port of FFWC02 output end QL and FFWC12 connect
It connects, two input terminals of OR functional block FFWC03 are separately connected the automatic cataclasm instruction of flying shear and flying shear cataclasm instruction manually, output end
The end the S input port of RSR functional block FFWC04 is connected, the end the R input port of FFWC04 connects the cataclasm halt instruction of flying shear, and FFWC04 is defeated
1 input port of FFWC06, another input port of FFWC06 are sent into after signal is handled by NOT functional block FFWC05 out
Input high level signal, four input signals of FFWC06 export flying shear No starting command signal after handling by FFWC06.
Further, after bar breaking down flying shear shearing starting impulse instruction control unit include functional block FFWC07~
Thermometal before flying shear rack after FFWC14, PDF functional block FFWC07 connect bar breaking down with the port I of PDE functional block FFWC11
Detector signal, T-port Connection Time signal, FFWC07 output enter FFWC10's after handling by NOT functional block FFWC08
One input port, the output of FFWC11 enter an input port of FFWC12, and flying shear No starting command signal passes through NOT function
An input port of FFWC10 and an input port of FFWC12, FFWC10 and FFWC12 output letter are sent into after block FFWC09 processing
It number is respectively fed to OR functional block FFWC13, FFWC13 delivery outlet and is sent into front and back after set-up function block FFWC14, FFWC14 passes through
QP exports flying shear shearing starting impulse instruction.
3. beneficial effect
Compared with the prior art, the present invention has the advantages that
(1) this programme has steel signal by detection, judges that corresponding steel enter situation, by logic control, effectively controls
The shearing step that system expense subtracts thoroughly avoids after this prevents the control method that flying shear miscut is cut after bar breaking down from coming into operation
Too long problem is sheared in the flying shear one knife of miscut and tail portion in the normal operation of rolling, and practical effect is fine;
(2) this programme combination flying shear control system carries out information transmission by whole PLC, effectively detection motor model,
The entrance for judging steel prevents in the extreme circumstances, and when generation if any steam, external detector can not effectively detect steel
The entrance of material;It prevents from not judging the position that steel reach, controls shearing opportunity, avoid miscut.
Detailed description of the invention
Fig. 1 is overall system architecture schematic diagram of the invention;
Fig. 2 is the control program flow diagram of invention.
Specific embodiment
With reference to the accompanying drawings of the specification and specific embodiment, the present invention is described in detail.
Embodiment 1
As shown in Figure 1, flying shear control system includes, milling train control PLC (AC450), flying shear shear location control plate
(DSDP140), flying shear transmission interface and logic control panel (APC), flying shear DC Transmission control device (DCV700), flying shear direct current
The DC Transmission motor parameter of drive motor, the present embodiment is, rated power 335KW, specified armature voltage 600V, specified
850 revs/min of revolving speed further includes that flying shear motor speed detection encoder, flying shear speed reducer, flying shear cut disk and flying shear blade up and down
Position detection encoder.Flying shear shearing location control plate and technology controlling and process plate are inserted in the machine of milling train control PLC after the bar breaking down
In case, it is connected by backboard with milling train control PLC, to realize the transmission of data and signal between the two, and passes through two
Rigid line is driven interface with flying shear and logic control panel is connected, the flying shear motor speed that output flying shear shearing location control plate provides
A reference value is spent, flying shear DC Transmission control device will be according to the practical speed of electromotor velocity a reference value control flying shear motor
Degree.Flying shear milling train control PLC is connected by fieldbus AF100 with flying shear DC Transmission control device after the bar breaking down,
With information such as the actual speed, actual current and the actual torques that obtain flying shear drive motor.In process of production, before flying shear
Breaking down unit end rack its export bar rolling speed (i.e. rolled piece pass through flying shear speed), the manual cut command of flying shear and flying shear
Cataclasm order etc. is sent to flying shear shearing location control plate by milling train control PLC, and the enabling signal of flying shear cutting head and back-end crop is (i.e.
Hot metal detector HMD6 signal before the rack of breaking down unit end) then it is conveyed directly to flying shear shearing location control plate.Flying shear motor
Velocity measuring encoder detects flying shear motor signal, and transmits information to flying shear DC Transmission control device, flying shear blade
Position detection encoder detects flying shear speed reducer signal, and transmits signals to flying shear shearing location control plate.
It further include process data collection and analytical equipment, milling train control PLC information enters process data collection and analysis dress
It sets and is stored and analyzed.The information and data for effectively collecting PLC, complete the optimization to flying shear program.
The problems of the Bar Rolling Line flying shear entirely due to caused by existing control program existing defects, so, in order to
The generation of the Bar Rolling Line flying shear above problem is prevented, we design in the upper level control system of flying shear in milling train control PLC
It is a kind of to prevent the control method that flying shear miscut is cut after bar breaking down, it controls under program structure diagram shown in Fig. 2.
This prevents flying shear mistake shearing property program after bar breaking down from being made of two units, i.e. and functional block FFWC01~
The instruction of flying shear No starting generates unit after FFWC06 constitutes bar breaking down;FFWC07~FFWC14 constitutes flying shear after bar breaking down
Shear starting impulse instruction control unit.
In Fig. 2, wherein FFWC01, FFWC02 are NCM functional block, and FFWC03, FFWC13 are OR functional block, and FFWC04 is
RSR functional block, FFWC05, FFWC08, FFWC09 are NOT functional block, and FFWC06, FFWC10, FFWC12 are AND functional block;
FFWC07 is PDF functional block, and FFWC11 is PDE functional block, and FFWC14 is front and back along set-up function block, and NCM is " numerical value compares "
Functional block, as X1 > X2, QU is ' 1 ', and as X1=X2, QE is ' 1 ', and as X1 < X2, QL is ' 1 ';RSR is " reset terminal R
Preferential rest-set flip-flop " functional block, when it is ' 0 ' that S, which is ' 1 ', R, Q is that ' 1 ', QN is ' 0 ', and when it is ' 1 ' that S, which is ' 1 ', R, Q is
' 0 ', QN are ' 1 ', and when it is ' 0 ' that S, which is ' 0 ', R, Q and QN keep ortho states, and when it is ' 1 ' that S, which is ' 0 ', R, Q is that ' 0 ' QN is ' 1 ';
PDE is " forward position delay " functional block;PDF is " rear along delay " functional block;OR is OR-gate;AND is AND gate;NOT is " non-"
Door.ETE is " front and back is along setting " functional block, and when input terminal I becomes ' 1 ' by ' 0 ', it is 1 cycle period that the end QP, which only exports length,
Direct impulse, the end QP remains ' 0 ' state under remaining state.When input terminal I becomes ' 0 ' by ' 1 ', the end QN only exports length and is
The direct impulse of 1 cycle period, the end QN remains ' 0 ' state under remaining state;
Flying shear No starting instruction generation unit includes after bar breaking down, including functional block FFWC01~FFWC6,
FFWC01, FFWC02 are respectively two NCM functional blocks, and the X1 input terminal connection bar blooming mill group end gantry motor of FFWC01 is real
Border torque signal, X2 input terminal connect Rated motor torque 15% signal, 15% ratio herein be according to actual needs into
Row is set, adjustable different ratio in the state of difference, and the X1 input terminal of FFWC02 connects bar intermediate mill head rack
Motor actual torque, X2 input terminal connect the 15% of bar intermediate mill head gantry motor nominal torque, and two NCM functional blocks are defeated
Outlet QU is separately connected two input ports of AND functional block FFWC06, and FFWC01 output end QU is also cut with flying shear after bar breaking down
Cut the AND functional block FFWC12 in starting impulse instruction control unit an input port connection, FFWC02 output end QU also with
The input port connection of AND functional block FFWC10 after bar breaking down in flying shear shearing starting impulse instruction control unit,
An input port of FFWC01 output end QL and FFWC10 connect, and an input port of FFWC02 output end QL and FFWC12 connect
It connects, two input terminals of OR functional block FFWC03 are separately connected the automatic cataclasm instruction of flying shear and flying shear cataclasm instruction manually, output end
The end the S input port of RSR functional block FFWC04 is connected, the end the R input port of FFWC04 connects the cataclasm halt instruction of flying shear, and FFWC04 is defeated
1 input port of FFWC06, another input port of FFWC06 are sent into after signal is handled by NOT functional block FFWC05 out
Input high level signal, four input signals of FFWC06 export flying shear No starting command signal after handling by FFWC06.
Flying shear shearing starting impulse instruction control unit includes functional block FFWC07~FFWC14, PDF function after bar breaking down
Hot metal detector before the previous rack of flying shear after energy block FFWC07 connects bar breaking down with the port I of PDE functional block FFWC11
Signal, T-port Connection Time signal, FFWC07 output pass through defeated into one of FFWC10 after NOT functional block FFWC08 processing
Entrance, the output of FFWC11 enter an input port of FFWC12, and flying shear No starting command signal passes through NOT functional block
An input port of FFWC10 and an input port of FFWC12, FFWC10 and FFWC12 output signal are sent into after FFWC09 processing
It is respectively fed to OR functional block FFWC13, FFWC13 delivery outlet and is sent into front and back after set-up function block FFWC14, FFWC14 passes through QP
Export flying shear shearing starting impulse instruction.
In actual operation, unit is generated for flying shear No starting instruction after bar breaking down, when bar breaking down unit end
Rack (abbreviation flying shear rack) and bar intermediate mill head rack have steel, and (i.e. two rack main driving motor reality output torques are equal
Greater than 15% Rated motor torque), as have steel signal, and after bar breaking down flying shear not in cataclasm state (i.e. control list
Functional block FFWC05 output end Q is ' 1 ' state in member) when, functional block FFWC06 output end Q is ' 1 ' in the control unit, in this way,
The control unit issues the instruction of flying shear No starting, and flying shear does not start, and thus flying shear will not be made to locate always there is a situation where miscut
It is released in dead ship condition until the flying shear No starting instructs.
Starting impulse instruction control unit, the previous rack of flying shear after bar breaking down are sheared for flying shear after bar breaking down
There are steel, the latter rack without steel and in the case that flying shear is instructed without No starting, the previous rack of flying shear after bar breaking down
Preceding hot metal detector HMD6 examine (i.e. HMD6 output state becomes ' 1 ' from ' 0 ') and it is for 1 seconds more than when, the control unit
Middle functional block FFWC12 and FFWC13 output end Q will become ' 1 ' by ' 0 ', in this way, functional block FFWC14 output end in the control unit
QP will generate ' 1 ' pulse an of cycle period, thus make flying shear starting cutting head operation.
And the previous rack of flying shear has steel without steel, the latter rack after bar breaking down and flying shear is instructed without No starting
In the case where, (i.e. HMD6 output state is by ' 1 ' for hot metal detector HMD6 inspection mistake before the previous rack of flying shear after bar breaking down
Become ' 0 ') and it is for 1 seconds above when, functional block FFWC10 and FFWC13 output end Q will become ' 1 ' by ' 0 ' in the control unit,
In this way, functional block FFWC14 output end QP will generate ' 1 ' pulse an of cycle period in the control unit, thus open flying shear
Dynamic back-end crop operation.It follows that flying shear shears starting impulse after the bar breaking down when having steel in rack before and after flying shear
Instruction control unit can avoid miscut of the flying shear in the normal operation of rolling from cutting by forbidding flying shear enabled instruction.
This programme the problems of for Bar Rolling Line flying shear, based on can when having steel in rack before and after flying shear
Flying shear miscut is avoided to cut by forbidding flying shear enabled instruction, having devised a kind of prevents the control that flying shear miscut is cut after bar breaking down
Processing procedure sequence thoroughly avoids the flying shear and exists after this prevents the control method that flying shear miscut is cut after bar breaking down from coming into operation
Too long problem is sheared in one knife of miscut and tail portion in the normal operation of rolling, and practical effect is fine.
Schematically the invention and embodiments thereof are described above, description is not limiting, not
In the case where spirit or essential characteristics of the invention, the present invention can be realized in other specific forms.Institute in attached drawing
What is shown is also one of the embodiment of the invention, and actual structure is not limited to this, any attached in claim
Icon note should not limit the claims involved.So not departed from if those of ordinary skill in the art are inspired by it
In the case where this creation objective, frame mode similar with the technical solution and embodiment are not inventively designed, it should all
Belong to the protection scope of this patent.In addition, one word of " comprising " is not excluded for other elements or step, "one" word before the component
It is not excluded for including " multiple " element.The multiple element stated in claim to a product can also by an element by software or
Person hardware is realized.The first, the second equal words are used to indicate names, and are not indicated any particular order.
Claims (3)
1. a kind of prevent the control method that flying shear miscut is cut after bar breaking down, steps are as follows:
One kind prevents flying shear after bar breaking down from missing flying shear No starting instruction generation list after shearing property program, including bar breaking down
Flying shear shears starting impulse instruction control unit after member and bar breaking down, controls the instruction of flying shear No starting and flying shear shearing respectively
Starting impulse instruction;
When bar breaking down unit end rack and bar intermediate mill head rack have steel, and after bar breaking down flying shear not cataclasm
When state, the instruction of flying shear No starting generates flying shear No starting after unit issues bar breaking down and instructs after bar breaking down, bar
Flying shear will be unable to restart after breaking down;
The previous rack of flying shear has steel, the latter rack without flying shear after steel and bar breaking down without No starting after bar breaking down
In the case where instruction, hot metal detector is examined before the previous rack of flying shear after bar breaking down, and flying shear is sheared after bar breaking down
Starting impulse instruction control unit issues flying shear shearing starting impulse instruction, flying shear starting cutting head operation after bar breaking down;
The previous rack of flying shear without steel, the latter rack has steel and the case where flying shear is instructed without No starting after bar breaking down
Under, hot metal detector inspection is lost before the previous rack of flying shear after bar breaking down, and flying shear shearing starting impulse refers to after bar breaking down
Control unit is enabled to issue flying shear shearing starting impulse instruction, flying shear starting back-end crop operation after bar breaking down;
It includes functional block FFWC01~FFWC0 6, FFWC01, FFWC02 that the instruction of flying shear No starting, which generates unit, after bar breaking down
The X1 input terminal of respectively two NCM functional blocks, FFWC01 connects bar blooming mill group end gantry motor actual torque signal, X2
Input terminal connects motor and sets torque signal, and the X1 input terminal connection bar intermediate mill head gantry motor of FFWC02 is practical to be turned round
Square, X2 input terminal connect bar intermediate mill head gantry motor and set torque, and two NCM functional block output end QU are separately connected
Two input ports of AND functional block FFWC06, FFWC01 output end QU are also instructed with flying shear shearing starting impulse after bar breaking down
An input port of AND functional block FFWC12 in control unit connects, FFWC02 output end QU also with flying shear after bar breaking down
Shear starting impulse instruction control unit in AND functional block FFWC10 an input port connection, FFWC01 output end QL with
An input port of FFWC10 connects, the input port connection of FFWC02 output end QL and FFWC12, OR functional block FFWC03
Two input terminals are separately connected the automatic cataclasm instruction of flying shear and flying shear cataclasm instruction manually, output end connect RSR functional block
The end the R input port of the end the S input port of FFWC04, FFWC04 connects the cataclasm halt instruction of flying shear, and FFWC04 output signal passes through NOT
Functional block FFWC05 is sent into 1 input port of FFWC06, another input port input high level letter of FFWC06 after being handled
Number, four input signals of FFWC06 export flying shear No starting command signal after handling by FFWC06;
Flying shear shearing starting impulse instruction control unit includes functional block FFWC07~FFWC14, PDF functional block after bar breaking down
The port I of FFWC07 with PDE functional block FFWC11 connects after bar breaking down hot metal detector signal, T-port before flying shear rack
Connection Time signal, FFWC07 output enter an input port of FFWC10, FFWC11 after handling by NOT functional block FFWC08
Output enter FFWC12 an input port, flying shear No starting command signal by NOT functional block FFWC09 handle after gives
Enter an input port of FFWC10 and an input port of FFWC12, FFWC10 and FFWC12 output signal is respectively fed to OR function
Block FFWC13, FFWC13 delivery outlet is sent into front and back after set-up function block FFWC14, and FFWC14 exports flying shear shearing by QP and opens
Moving pulse instruction.
2. it is according to claim 1 it is a kind of prevent the control method that flying shear miscut is cut after bar breaking down, steps are as follows: described
Milling train have steel signal by mill drive motor reality output torque judge, when rack main driving motor reality output torque is big
In setting torque, then judge there is steel in rack.
3. it is according to claim 2 it is a kind of prevent the control method that flying shear miscut is cut after bar breaking down, steps are as follows: described
Set torque as 15% Rated motor torque.
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CN111421179B (en) * | 2020-03-30 | 2021-04-09 | 马鞍山钢铁股份有限公司 | Rod cold shearing fixed-length shearing control system |
CN111681227B (en) * | 2020-06-09 | 2023-03-14 | 中冶赛迪信息技术(重庆)有限公司 | Method and system for judging abnormality of flying shear machine, electronic device and medium |
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GB1286135A (en) * | 1968-12-30 | 1972-08-23 | Production Machinery Corp | Controlling flying shear machine |
CN102033506A (en) * | 2010-10-29 | 2011-04-27 | 上海金自天正信息技术有限公司 | Automatic control method and system for flying shear |
CN103135496A (en) * | 2013-03-20 | 2013-06-05 | 济钢集团有限公司 | Altitude alternating current flying shear control device based on motion control and control system |
CN203679404U (en) * | 2013-12-31 | 2014-07-02 | 天津市丰信泰和科技有限公司 | Starting and stopping type flying shear device |
CN102513355B (en) * | 2011-12-09 | 2014-07-02 | 中冶南方(武汉)自动化有限公司 | Control method for flying shear tail-shearing of rod wire |
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Publication number | Priority date | Publication date | Assignee | Title |
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GB1286135A (en) * | 1968-12-30 | 1972-08-23 | Production Machinery Corp | Controlling flying shear machine |
CN102033506A (en) * | 2010-10-29 | 2011-04-27 | 上海金自天正信息技术有限公司 | Automatic control method and system for flying shear |
CN102513355B (en) * | 2011-12-09 | 2014-07-02 | 中冶南方(武汉)自动化有限公司 | Control method for flying shear tail-shearing of rod wire |
CN103135496A (en) * | 2013-03-20 | 2013-06-05 | 济钢集团有限公司 | Altitude alternating current flying shear control device based on motion control and control system |
CN203679404U (en) * | 2013-12-31 | 2014-07-02 | 天津市丰信泰和科技有限公司 | Starting and stopping type flying shear device |
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