CN107413321A - A kind of preparation method of hud typed carrier - Google Patents

A kind of preparation method of hud typed carrier Download PDF

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Publication number
CN107413321A
CN107413321A CN201710400659.XA CN201710400659A CN107413321A CN 107413321 A CN107413321 A CN 107413321A CN 201710400659 A CN201710400659 A CN 201710400659A CN 107413321 A CN107413321 A CN 107413321A
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carrier
glue
base material
preparation
mass ratio
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CN107413321B (en
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李新
王春艳
成峻青
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Beijing Haixin Energy Technology Co.,Ltd.
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Beijing SJ Environmental Protection and New Material Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/396Distribution of the active metal ingredient
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/08Silica

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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
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Abstract

The invention provides a kind of preparation method of hud typed carrier, including:Ludox, Alumina gel, titanium colloidal sol, sesbania gum, sodium carboxymethylcellulose and water mixing, obtain glue;The glue is sprayed on base material, in 100 200 DEG C of roastings, obtains carrier precursor;Shell slurries are coated on outside the support precursor, are then calcined at 300 500 DEG C of temperature.One layer of glue-line is first prepared on base material, the roughness of substrate surface is added, avoids the phenomenon that Shell Materials easily come off from base material;From the glue for limiting proportioning, the duct on base material not only can be effectively blocked, and increase mechanical strength to a certain extent;Sintering temperature is controlled to be effectively guaranteed the crystal formation of shell at 300 500 DEG C, increase the specific surface area of carrier.

Description

A kind of preparation method of hud typed carrier
Technical field
The present invention relates to catalyst carrier field, and in particular to a kind of preparation method of hud typed carrier.
Background technology
As chemical industry constantly develops towards environmental protection, energy-conservation and efficient direction.To the performance requirements of catalyst Improve constantly.Loaded catalyst is so that its catalytic activity is high and selective good and is widely used.Wherein using noble metal as activity The loaded catalyst of component is most widely used, and particularly in petrochemical industry, noble metal carrier catalyst is excellent with its The catalytic performance of effect is widely applied in the techniques such as purification for gas, raw material hydrogenation, cracking.The most frequently used prepares noble-metal-supported The method of type catalyst is, by noble metal active component by the mode such as impregnating, spraying, is directly loaded in the load more larger than surface On body, then by roasting, noble metal carrier catalyst is finally given.In above-mentioned preparation method, compare surface due to having selected The larger carrier of product, and larger its duct of carrier of specific surface area so allows for during load, had compared with horn of plenty The noble metal of sizable part penetrates into carrier inside, and carrier inside noble metal in catalytic process utilization rate it is very low, The waste of noble metal is thus caused, and noble metal is expensive, greatly adds the cost of production.
In view of the above-mentioned problems, people are improved carrier, a kind of hud typed carrier is designed, it is small in specific surface area Carrier on coat the larger material of one layer of specific surface area, the depth in the larger material surface duct of specific surface area is reduced with this. γ-Al2O3And TiO2It is big with its specific surface area, and cheap wide material sources, and be widely used on Shell Materials, at present With γ-Al2O3Preparation method for the hud typed carrier of Shell Materials is:It will be made Alumina gel of boehmite, then by base Material is immersed in Alumina gel, then drying and roasting, and hud typed carrier prepared by the above method is uneven there is shell thickness, and The problem of bad mechanical strength;With TiO2Preparation method for the hud typed carrier of Shell Materials is:Titanium chloride is mixed with water, taken The titanium colloidal sol that its upper strata is formed, carrier is placed in titanium colloidal sol and impregnated, and is calcined, in the preparation method, after meeting water due to titanium chloride, Violent hydrolysis occurs immediately, simultaneous largely precipitates generation so that the amount of the titanium colloidal sol of generation is then considerably less, is only 5%-10% or so, so that substantial amounts of titanium material is wasted, while substantial amounts of dusty gas chlorination is also produced in hydrolytic process Hydrogen;Simultaneously, the problem of shell carrier prepared using this kind of method equally exists bad mechanical strength.
Therefore, a kind of thin-shell type noble metal catalysts of Chinese patent CN101491778A, it is adopted using aluminum oxide as kernel To γ-Al2O3Coating material and water, glue and surfactant are mixed and made into slurries, then by powder as coating material Slurries are sprayed on substrate surface again, is calcined at 700-1200 DEG C, obtains lamellar composite carrier.In above-mentioned technical proposal, directly Connect and use with γ-Al2O3The mixing of powder glue is used as Shell Materials, and for adhesion strength, it can only use very high temperature to roast Burn, it is understood that the presence temperature of the aluminum oxide crystal formation of γ phases is at 400-600 DEG C, if temperature is too high, may result in crystal formation Change, and at 700-1200 DEG C, the crystal formation of the aluminum oxide of γ phases can be converted into the δ phases or/and θ phases of specific surface area very little, greatly The big specific surface area for reducing carrier;At the same time, technical scheme disclosed in above-mentioned patent does not have to the mechanical strength of carrier yet There is improvement;
Simultaneously in technical scheme disclosed in above-mentioned patent, disclosed base material is the less α-Al of specific surface area2O3、θ- Al2O3, spinelle, quartz etc. be used as base material, above-mentioned material surface is smooth, and during gluing, often producing glue can not Situation about being supported on base material.
The content of the invention
Therefore, the technical problem to be solved in the present invention is to overcome shell thickness of the prior art uneven, when it is negative When carrying active component, active component is readily permeable to the defects of on base material, mechanical strength is low, and Shell Materials are not easy to be coated on Defect on base material, so as to provide a kind of preparation method of hud typed carrier.
A kind of preparation method of hud typed carrier, comprises the following steps:
(1) Ludox, Alumina gel, titanium colloidal sol, sesbania gum, sodium carboxymethylcellulose and water are mixed, obtains glue;
(2) glue is sprayed on base material, in 100-200 DEG C of roasting, obtains carrier precursor;
(3) shell slurries are coated on outside the support precursor, are then calcined, obtain at 300-500 DEG C of temperature The hud typed carrier.
Preferably, in described preparation method, the shell slurries are Alumina gel or titanium colloidal sol.
Preferably, in described preparation method, in the glue, SiO2、Al2O3、TiO2, sesbania gum, carboxymethyl cellulose The mass ratio of plain sodium and water is:(0.1-10):(0.1-10):(0.1-10):(0.1-1):(0.1-1):100.
Preferably, in described preparation method, in the glue, SiO2、Al2O3、TiO2, sesbania gum, carboxymethyl cellulose The mass ratio of plain sodium and water is:0.1:1:1:0.1:0.2:100.
Preferably, in described preparation method, the mass ratio of the glue and the base material is:(1-13):25.
Preferably, in described preparation method, the base material is α-Al2O3、δ-Al2O3、θ-Al2O3Or α-SiO2
Preferably, in described preparation method, the base material is spherical, a diameter of 2-5mm.
Preferably, in described preparation method,
In the step 2, roasting time 0.5-1h;
In the step 3, roasting time 0.5-3h.
Technical solution of the present invention, have the following advantages that:
The invention provides a kind of preparation method of hud typed carrier, including:Ludox, Alumina gel, titanium colloidal sol, sesbania Glue, sodium carboxymethylcellulose and water mixing, obtain glue;The glue is sprayed on base material, in 100-200 DEG C of roasting, obtained To carrier precursor;Shell slurries are coated on outside the support precursor, is then calcined, obtains at 300-500 DEG C of temperature To the hud typed carrier.First, one layer of glue-line is first prepared on base material, the roughness of substrate surface is added, avoids shell Layer material comes off from base material;Secondth, from the glue for limiting proportioning, the duct on base material not only can be effectively blocked, and And increase mechanical strength to a certain extent, tests prove that, mechanical strength can reach 170N/ grains;3rd, control sintering temperature Degree is effectively guaranteed the crystal formation of shell, increases the specific surface area of carrier at 300-500 DEG C.
Simultaneously, the catalyst that the hud typed carrier prepared with method disclosed by the invention is prepared also has higher Catalytic activity.
Embodiment
Technical scheme will be clearly and completely described below, it is clear that described embodiment is this hair Bright part of the embodiment, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art are not having There is the every other embodiment made and obtained under the premise of creative work, belong to the scope of protection of the invention.In addition, below As long as it is mutual not form conflict can each other for involved technical characteristic in described different embodiments of the present invention With reference to.
Heretofore described Alumina gel and titanium colloidal sol can use any method preparation for preparing it in the prior art Obtain, finished product on the market can also be bought, for the ease of comparing, the preparation method of Alumina gel is in embodiment 1-3:It will intend thin After diaspore powder is well mixed with water, at 80 DEG C, such as salpeter solution is added dropwise while stirring, is cooled to room temperature, admittedly contained Measure the Alumina gel for 10%;The preparation method of titanium colloidal sol is in embodiment 4-6:By TiCl3Mixed with water, it is quiet after stirring 5-10min is put, takes upper strata glue, as solid content is 10% titanium colloidal sol.
Embodiment 1
A kind of preparation method of hud typed carrier, including:
(1) at room temperature, Ludox, Alumina gel, titanium colloidal sol, sesbania gum, CMC (sodium carboxymethylcellulose) and water are mixed Close, stir, obtain glue, wherein, in the glue, SiO2、Al2O3、TiO2, sesbania gum, the mass ratio of CMC and water be 0.1:0.1:10:1:0.1:100;
(2) a diameter of 2mm spherical α-Al are chosen2O3It is placed in as base material in sugar coating machine, with glue and the mass ratio of base material For 1:25 amount, glue is sprayed onto on base material, and 0.5h is then rolled in sugar coating machine, glue is uniformly coated on outside base material Portion, 0.5h is calcined at being 100 DEG C in temperature, obtains carrier precursor;
(3) it is 1 by Alumina gel and substrate mass ratio:25 amount, Alumina gel is sprayed on to obtain on carrier precursor, At 300 DEG C, 3h is calcined, that is, obtains carrier A;
Embodiment 2
A kind of preparation method of hud typed carrier, including:
(1) at room temperature, Ludox, Alumina gel, titanium colloidal sol, sesbania gum, CMC and water are mixed, stirs, obtain glue Liquid, wherein, in the glue, SiO2、Al2O3、TiO2, sesbania gum, the mass ratio of CMC and water be 10:10:0.1:0.1:1:100;
(2) a diameter of 5mm spherical δ-Al are chosen2O3It is placed in as base material in sugar coating machine, with glue and the mass ratio of base material For 13:25 amount, glue is sprayed onto on base material, and 1h is then rolled in sugar coating machine, glue is uniformly coated on outside base material Portion, 1h is calcined at being 150 DEG C in temperature, obtains carrier precursor;
(3) it is 13 by Alumina gel and substrate mass ratio:25 amount, Alumina gel is sprayed on to obtain on carrier precursor, At 500 DEG C, 0.5h is calcined, that is, obtains carrier B;
Embodiment 3
A kind of preparation method of hud typed carrier, including:
(1) at room temperature, Ludox, Alumina gel, titanium colloidal sol, sesbania gum, CMC and water are mixed, stirs, obtain glue Liquid, wherein, in the glue, SiO2、Al2O3、TiO2, sesbania gum, the mass ratio of CMC and water be 1:1:1:1:1:100;
(2) a diameter of 3mm spherical θ-Al are chosen2O3It is placed in as base material in sugar coating machine, with glue and the mass ratio of base material For 7:25 amount, glue is sprayed onto on base material, and 1h is then rolled in sugar coating machine, glue is uniformly coated on outside base material Portion, 1h is calcined at being 200 DEG C in temperature, obtains carrier precursor;
(3) it is 7 by Alumina gel and substrate mass ratio:25 amount, Alumina gel is sprayed on to obtain on carrier precursor, At 400 DEG C, 2h is calcined, that is, obtains support C.
Embodiment 4
A kind of preparation method of hud typed carrier, including:
(1) at room temperature, Ludox, Alumina gel, titanium colloidal sol, sesbania gum, CMC and water are mixed, stirs, obtain glue Liquid, wherein, in the glue, SiO2、Al2O3、TiO2, sesbania gum, the mass ratio of CMC and water be 0.1:1:1:0.1:0.2:100;
(2) a diameter of 4mm spherical α-Al are chosen2O3It is placed in as base material in sugar coating machine, with glue and the mass ratio of base material For 9:25 amount, glue is sprayed onto on base material, and 1h is then rolled in sugar coating machine, glue is uniformly coated on outside base material Portion, 1h is calcined at being 130 DEG C in temperature, obtains carrier precursor;
(3) it is 9 by titanium colloidal sol and substrate mass ratio:25 amount, titanium colloidal sol is sprayed on to obtain on carrier precursor, At 400 DEG C, 2h is calcined, that is, obtains carrier D.
Embodiment 5
A kind of preparation method of hud typed carrier, including:
(1) at room temperature, Ludox, Alumina gel, titanium colloidal sol, sesbania gum, CMC and water are mixed, stirs, obtain glue Liquid, wherein, in the glue, SiO2、Al2O3、TiO2, sesbania gum, the mass ratio of CMC and water be 5:4:6:0.5:0.7:100;
(2) a diameter of 4mm spherical α-SiO are chosen2It is placed in as base material in sugar coating machine, with glue and the mass ratio of base material For 10:25 amount, glue is sprayed onto on base material, and 1h is then rolled in sugar coating machine, glue is uniformly coated on outside base material Portion, 1h is calcined at being 180 DEG C in temperature, obtains carrier precursor;
(3) it is 10 by titanium colloidal sol and substrate mass ratio:25 amount, titanium colloidal sol is sprayed on to obtain on carrier precursor, At 500 DEG C, 3h is calcined, that is, obtains carrier E.
Embodiment 6
One kind is with γ-Al2O3For the preparation method of the hud typed carrier of shell, including:
(1) at room temperature, Ludox, Alumina gel, titanium colloidal sol, sesbania gum, CMC and water are mixed, stirs, obtain glue Liquid, wherein, in the glue, SiO2、Al2O3、TiO2, sesbania gum, the mass ratio of CMC and water be 9:8:10:0.7:0.3:100;
(2) a diameter of 5mm spherical θ-Al are chosen2O3It is placed in as base material in sugar coating machine, with glue and the mass ratio of base material For 12:25 amount, glue is sprayed onto on base material, and 2h is then rolled in sugar coating machine, glue is uniformly coated on outside base material Portion, 1h is calcined at being 110 DEG C in temperature, obtains carrier precursor;
(3) it is 12 by titanium colloidal sol and substrate mass ratio:25 amount, titanium colloidal sol is sprayed on to obtain on carrier precursor, At 500 DEG C, 3h is calcined, that is, obtains carrier F.
Comparative example 1
A kind of preparation method of hud typed carrier, including:
(1) at room temperature, Ludox, CMC and water are mixed, stirs, obtain glue, wherein, in the glue, SiO2, CMC and water mass ratio be 0.5:0.5:100;
(2) a diameter of 4mm spherical α-Al are chosen2O3It is placed in as base material in sugar coating machine, with glue and the mass ratio of base material For 9:25 amount, glue is sprayed onto on base material, and 1h is then rolled in sugar coating machine, glue is uniformly coated on outside base material Portion, 1h is calcined at being 130 DEG C in temperature, obtains carrier precursor;
(3) it is 9 by titanium colloidal sol and substrate mass ratio:25 amount, titanium colloidal sol is sprayed on to obtain on carrier precursor, At 400 DEG C, 2h is calcined, that is, obtains carrier G.
Comparative example 2
A kind of preparation method of the hud typed carrier of shell, including:
(1) a diameter of 4mm spherical α-Al are chosen2O3It is placed in as base material in sugar coating machine, with glue and the mass ratio of base material For 9:25 amount, glue is sprayed onto on base material, and 1h is then rolled in sugar coating machine, glue is uniformly coated on outside base material Portion, 1h is calcined at being 130 DEG C in temperature, obtains carrier precursor;
(2) it is 9 by titanium colloidal sol and substrate mass ratio:25 amount, titanium colloidal sol is sprayed on to obtain on carrier precursor, At 400 DEG C, 2h is calcined, that is, obtains carrier H.
Compliance test result:
The present invention, which prepares hud typed carrier, to be prepared into any one catalysis according to preparation method of the prior art Agent, for the ease of comparing, carrier A-H prepared by embodiment 1-6 and comparative example 1-2 is prepared into deoxidation by the following method Catalyst A-H.
The preparation method of dehydrogenation catalyst, including:
The chloroplatinic acid aqueous solution that weight/mass percentage composition is 10% is prepared, it is water-soluble in 100mL chloroplatinic acids according to 1g carrier impregnations The amount of liquid, by carrier impregnation in chloroplatinic acid aqueous solution 1.5h, 2h is dried at 70 DEG C, at 500 DEG C, be calcined 2h, obtain deoxidation Catalyst.
1. the Liquid penetrant testing of active component platinum
The evaluation of metal active constituent load capacity is carried out to catalyst A-H using electron probe, tests catalyst A-H carriers Base material on the amount of platinum that loads, as a result as shown in table 1.
The tenor of the hud typed carrier inside base material of table 1
As it can be seen from table 1 the dehydrogenation catalyst A-F prepared with embodiment 1-6 carrier A-F, on its base material (core portion) Substantially platinum is not detected;And the dehydrogenation catalyst G and H prepared with comparative example 1-2 carrier G and H, detect on its base material To there is platinum active component.
2. deoxidation effectiveness detects
Dehydrogenation catalyst A-H is used for the deoxidation of unstripped gas, the unstripped gas to be nitrogen, and in normal temperature and pressure, air speed is 5000h-1Under conditions of, hydrogen is added using mass flowmenter control system, determines the deoxy performance of catalyst, it the results are shown in Table Shown in 2.
The deoxy performance of the catalyst of table 2
From table 2 it can be seen that the deoxy performance that dehydrogenation catalyst is prepared with embodiment 1-8 carrier is substantially better than with contrast The deoxy performance of dehydrogenation catalyst prepared by example 1-2 carrier.
3. carrier A-H mechanical strengths detect
The embodiment 1-6 and comparative example 1-2 carrier A-H prepared mechanical strength is carried out using pressure particle testing machine Detection, test result are shown in Table 3.
The carrier mechanical strength of table 3
Mechanical strength (N/ grains)
Embodiment 1 Carrier A 150
Embodiment 2 Carrier B 152
Embodiment 3 Support C 162
Embodiment 4 Carrier D 170
Embodiment 5 Carrier E 159
Embodiment 6 Carrier F 155
Comparative example 1 Carrier G 113
Comparative example 2 Carrier H 94
From table 3 it is observed that carrier A-F prepared by embodiment 1-6 mechanical strength is substantially better than comparative example 1-2 preparations Carrier G-H mechanical strength.
4. carrier A-K specific surface areas detect
Using BET specific surface area detection method, detection carrier A-H specific surface area, testing result is shown in Table 4.
The carrier specific surface area of table 4
Specific surface area (g/m2)
Embodiment 1 Carrier A 350
Embodiment 2 Carrier B 320
Embodiment 3 Support C 340
Embodiment 4 Carrier D 280
Embodiment 5 Carrier E 265
Embodiment 6 Carrier F 249
Comparative example 1 Carrier G 200
Comparative example 2 Carrier H 155
As can be seen from Table 4, comparative example 1-2 systems are significantly greater than with the embodiment 1-6 carrier A-F prepared specific surface area Standby carrier G-H specific surface area.
Obviously, above-described embodiment is only intended to clearly illustrate example, and is not the restriction to embodiment.It is right For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of change or Change.There is no necessity and possibility to exhaust all the enbodiments.And the obvious change thus extended out or Among changing still in the protection domain of the invention.

Claims (8)

1. a kind of preparation method of hud typed carrier, comprises the following steps:
(1) Ludox, Alumina gel, titanium colloidal sol, sesbania gum, sodium carboxymethylcellulose and water are mixed, obtains glue;
(2) glue is sprayed on base material, in 100-200 DEG C of roasting, obtains carrier precursor;
(3) shell slurries are coated on outside the support precursor, be then calcined at 300-500 DEG C of temperature, obtained described Hud typed carrier.
2. preparation method according to claim 1, it is characterised in that the shell slurries are Alumina gel or titanium colloidal sol.
3. preparation method according to claim 1 or 2, it is characterised in that in the glue, SiO2、Al2O3、TiO2, Tian Qing The mass ratio of glue, sodium carboxymethylcellulose and water is:(0.1-10):(0.1-10):(0.1-10):(0.1-1):(0.1-1): 100。
4. according to any described preparation methods of claim 1-3, it is characterised in that in the glue, SiO2、Al2O3、TiO2、 The mass ratio of sesbania gum, sodium carboxymethylcellulose and water is:0.1:1:1:0.1:0.2:100.
5. according to any described preparation methods of claim 1-4, it is characterised in that the mass ratio of the glue and the base material For:(1-13):25.
6. according to the preparation method described in claim 1-5, it is characterised in that the base material is α-Al2O3、δ-Al2O3、θ- Al2O3Or α-SiO2
7. according to the preparation method described in claim 1-6, it is characterised in that the base material is spherical, a diameter of 2-5mm.
8. according to the preparation method described in claim 1-7, it is characterised in that
In the step 2, roasting time 0.5-1h;
In the step 3, roasting time 0.5-3h.
CN201710400659.XA 2017-05-31 2017-05-31 Preparation method of core-shell type carrier Active CN107413321B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101143325A (en) * 2006-09-13 2008-03-19 中国科学院大连化学物理研究所 Method for preparing catalyst and application thereof
CN101485974A (en) * 2009-02-23 2009-07-22 东南大学 Method for supporting nano titanic oxide on surface of carrier material
CN101491778A (en) * 2008-01-23 2009-07-29 中国石油化工股份有限公司 Preparation method of thin shell shaped noble metal catalyst
CN101716533A (en) * 2009-11-13 2010-06-02 北京化工大学 Integrated catalyst carriers and method thereof for preparing catalyst
CN101992112A (en) * 2009-08-27 2011-03-30 中国科学院金属研究所 Titanium oxide coating/ceramic structural catalyst carrier and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101143325A (en) * 2006-09-13 2008-03-19 中国科学院大连化学物理研究所 Method for preparing catalyst and application thereof
CN101491778A (en) * 2008-01-23 2009-07-29 中国石油化工股份有限公司 Preparation method of thin shell shaped noble metal catalyst
CN101485974A (en) * 2009-02-23 2009-07-22 东南大学 Method for supporting nano titanic oxide on surface of carrier material
CN101992112A (en) * 2009-08-27 2011-03-30 中国科学院金属研究所 Titanium oxide coating/ceramic structural catalyst carrier and preparation method thereof
CN101716533A (en) * 2009-11-13 2010-06-02 北京化工大学 Integrated catalyst carriers and method thereof for preparing catalyst

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