CN107405217A - The manufacture method and manufacture device of absorbent commodity piece - Google Patents

The manufacture method and manufacture device of absorbent commodity piece Download PDF

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Publication number
CN107405217A
CN107405217A CN201580077245.7A CN201580077245A CN107405217A CN 107405217 A CN107405217 A CN 107405217A CN 201580077245 A CN201580077245 A CN 201580077245A CN 107405217 A CN107405217 A CN 107405217A
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China
Prior art keywords
figuration
piece
roller
convex portion
face
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Granted
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CN201580077245.7A
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Chinese (zh)
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CN107405217B (en
Inventor
石川慎
石川慎一
河守良太
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Unicharm Corp
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Unicharm Corp
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Publication of CN107405217A publication Critical patent/CN107405217A/en
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Publication of CN107405217B publication Critical patent/CN107405217B/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers

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  • Health & Medical Sciences (AREA)
  • Epidemiology (AREA)
  • Engineering & Computer Science (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Absorbent Articles And Supports Therefor (AREA)

Abstract

The purpose of the present invention is to obtain a kind of manufacture method for manufacturing absorbent commodity piece, the manufacture method, when being coated with skin conditioner to the convex portion with convex portion, the figuration piece of recess, it can suppress to be coated with the skin conditioner to the bottom of the recess, on the other hand, the skin conditioner stably can be coated with to the convex portion.I.e., after figuration piece formation process, in the painting process for implementing the hydrophobic skin conditioner (17) of convex portion (11) coating to figuration piece (5), make figuration piece (5) while being extended on conveying direction (MD) so that its width becomes smaller than the width of serialgram (2), while being coated with skin conditioner (17) from the lateral convex portion (11) in the first face (5a) of figuration piece (5).

Description

The manufacture method and manufacture device of absorbent commodity piece
Technical field
The present invention relates to the absorbent commodity used in the absorbent commodities such as disposable diaper, sanitary napkin, incontinence pad use The manufacture method of piece.
Background technology
For example, in the absorbent commodities such as disposable diaper, adhesive-bonded fabric that the structural elements as top sheet etc. uses Deng absorbent commodity piece, equipped with the convex portion of multiple row ridge shape and it is arranged in the face of skin contact between adjacent convex portion The piece of the recess of channel-shaped, is widely known by the people.
Using top sheet of this absorbent commodity by the use of piece as absorbent commodity in use, the convex portion connects with skin Touch, still, due to producing fash etc. because of sultry grade sometimes, there is the manufacture in absorbent commodity piece Cheng Zhong, the situation of skin conditioner is coated with the convex portion.Because the skin conditioner is typically hydrophobic, top sheet is being applied to In the case of upper, easily the discharged liquids such as urine are repelled, so, fash of skin etc., also, in order that discharged liquid can be prevented The absorber of absorbability article rightly absorbs, and makes the bottom that skin conditioner is only adhered on convex portion without being attached to recess be Critically important.
In the manufacturing process of the absorbent commodity piece, as the technology that skin conditioner is coated with to the convex portion, for example, As described in patent document 1, skin conditioner is sprayed from the first surface side of figuration piece, on the other hand, the from side opposite with the first face Two faces carry out air attraction.
The figuration piece used in the technology of the patent document 1, the top of the convex portion prominent to the first surface side, by assigning Extend as the piece of figuration object in a thickness direction during shape, fibre density diminishes, on the other hand, due to recess bottom not Extension, so, compared with the top of convex portion, fibre density is big.
Therefore, in the case where having carried out air attraction from the second surface side of the figuration piece, the small convex portion of fibre density Top, the circulation of air is more, and in the case where skin conditioner is sprayed, skin conditioner is easily as air stream is attached to convex portion Top and its near.Conversely, for the bottom of the fibre density recess bigger than the top of convex portion, from the second surface side of figuration piece In the case of carrying out air attraction, compared with the top of convex portion, the circulation of air is few, even if skin conditioner is sprayed, there is also The tendency that the skin conditioner can not move too much in the bottom of recess.Patent document 1 utilizes this principle so that skin conditioner is only attached The top to convex portion.
But in the case of the technology of the patent document 1, although having the top that skin conditioner is readily adhered to convex portion really The tendency in portion, still, because figuration piece is the piece of adhesive-bonded fabric etc., substantially thin slice in itself, so, pass through the bottom of recess Air flowing it is quite a few.
Therefore, a part for the skin conditioner of spraying, moved sometimes by the air-flow of air to the bottom of recess, moreover, shield A part for skin agent is not influenceed by the circulation of the air by convex portion, and is dropped on figuration piece, so, in fact, skin care Agent is also applied to the bottom of recess.
Prior art literature
Patent document
Patent document 1:Japanese Unexamined Patent Publication 2012-143543 publications
The content of the invention
Invent problem to be solved
The technical task of the present invention is to provide a kind of manufacture method and manufacture device of absorbent commodity piece, the suction The manufacture method and manufacture device of the property received article piece, skin conditioner is being coated with to convex portion and the convex portion of the figuration piece of recess When, suppress the bottom that the skin conditioner is applied to recess, on the other hand, stably can be coated with skin conditioner to convex portion.
The means to solve the problem
In order to solve the problem, the manufacture method of absorbent commodity piece of the invention is as described below.
(1) a kind of method for manufacturing absorbent commodity piece, including figuration piece formation process and painting process, in the tax Shape piece formation process, by make in the conveying direction continuous serialgram there is jog and intermeshing a pair in outer peripheral face By forming figuration piece, the figuration piece is among the second face of the first face and side opposite with first face between figuration roller At least the first face, there are the multiple convex portions extended in the longitudinal direction and the multiple recesses being arranged between these convex portions, The painting process, hydrophobic skin conditioner is coated with the convex portion, wherein, in the painting process, while in conveying side Make the figuration piece elongation upwards so that its width becomes smaller than the width of the serialgram, while from first surface side to institute State convex portion and be coated with the skin conditioner.
(2) manufacture method as described in above (1), before the figuration piece formation process, have heating described continuous The heating process of piece, after the figuration piece formation process, before painting process, there is the bosher for cooling down the figuration piece Sequence.
(3) manufacture method as described in above (2), in the painting process, by the coating structure for making the skin conditioner Part and the protrusions contact, the skin conditioner is only applied on the convex portion.
(4) manufacture method as any one of above (1)~(3), in the painting process, in the pair of tax , will between the conveying roller of shape roller and the conveying figuration piece being arranged at the downstream that conveying direction is leaned on than the pair of figuration roller The skin conditioner is applied on the convex portion, and the peripheral speed of the conveying roller is faster than the peripheral speed of the pair of figuration roller, The figuration piece is pulled out between the pair of figuration roller, thus, tension force is acted on the figuration piece in the conveying direction.
(5) in the manufacture method described in above (4), the peripheral speed of the conveying roller is made than the pair of figuration roller Peripheral speed fast 1~15%.
In addition, in order to solve above-mentioned problem, manufacture device of the invention is as described below.
(6) a kind of manufacture device of absorbent commodity piece, the figuration piece of the absorbent commodity piece in the first face and At least the first face among second face of side opposite with first face, there are the multiple convex portions extended in the longitudinal direction and set Multiple recesses between these convex portions are put, the convex portion in the figuration piece, are coated with hydrophobic skin conditioner, its In, the manufacture device has:A pair of figuration rollers, by make in the conveying direction continuous serialgram in the pair of figuration roller Between by carrying out figuration, form the figuration piece, the pair of figuration roller has jog in outer peripheral face and mutually nibbled Close;Conveying roller, the conveying roller are arranged on the downstream of the pair of figuration roller, convey the figuration piece;And coated member, institute The convex portion that the skin conditioner is coated on the figuration piece by coated member is stated, the conveying roller can be by the figuration piece one While it is set to extend in the conveying direction so that its width becomes smaller than the width of the serialgram, while being conveyed, making State in the state of figuration piece extends so that its width becomes smaller than the width of the serialgram in the conveying direction, the coating structure The skin conditioner can be coated on the convex portion by part from first surface side.
The effect of invention
According to the present invention, due to the distance between region, the adjacent convex portion contracting of the both sides of the conveying direction in figuration piece It is short, so, become prone to skin conditioner being applied to convex portion, on the other hand, skin conditioner is difficult to the bottom for being applied to recess.Separately Outside, figuration piece conveying direction central region, can come by the tension force from both sides along with width retraction steady Surely the shape of convex portion is kept, so, it can stablize and easily carry out coating of the skin conditioner to convex portion.As a result, energy Enough bottoms for both having suppressed skin conditioner and being applied to the recess of figuration piece, and skin conditioner is stably coated on convex portion.
Brief description of the drawings
Fig. 1 is to represent to implement the system according to absorbent commodity of the invention with a kind of embodiment of the manufacture method of piece Make the schematic diagram of an example of device.
Fig. 2 be by using Fig. 1 manufacture device implement according to the present invention absorbent commodity piece manufacture method and A kind of plan of embodiment of the absorbent commodity piece of formation.
Fig. 3 is its sectional block diagram.
Fig. 4 is the stereogram of a pair of figuration rollers of the size enlargement apparatus in the manufacture device for show schematically Fig. 1.
Fig. 5, which is showed schematically, makes figuration piece extend in the conveying direction so that its width becomes smaller than the width of serialgram State, wherein, (a) is plan, and (b) is sectional view.
Embodiment
The manufacture method of the absorbent commodity piece of the present invention is explained below based on accompanying drawing.
Fig. 1, Fig. 4, Fig. 5 are to represent that a kind of embodiment for implementing the manufacture method of the absorbent commodity piece of the present invention is used Manufacture device an example figure.
The manufacture device 1 is equipped with decoiling equipment 3 and preheating device 4, continuously and with predetermined on conveying direction MD The serialgram 2 of width is wound into web-like, and the decoiling equipment 3 is by the serialgram 2 towards conveying direction MD uncoilings, the preheating Device 4 preheats to the serialgram 2 for being uncoiled the uncoiling of device 3.In addition, the manufacture device 1 has size enlargement apparatus 6, it is described Size enlargement apparatus 6 stretches to the serialgram 2 being preheated, the second face 5b in the first face 5a and side opposite with first face 5a It is upper to form convex portion and recess to form figuration piece 5.
And then manufacture device 1 equipped with:In the conveying direction MD of size enlargement apparatus 6 downstream, will be assigned by the size enlargement apparatus 6 First conveying roller 7 of the downstream transport of figuration piece 5 of shape;And configure and more depending on conveying direction MD than first conveying roller 7 Downstream the second conveying roller 8.In addition, manufacture device 1 has an apparatus for coating 9, the apparatus for coating 9 configures first defeated at these Between sending the conveying roller 8 of roller 7 and second, skin conditioner is coated with from the first face 5a sides to figuration piece 5 and forms absorbent commodity piece 10.
In addition, in manufacture device 1 preferably, due in size enlargement apparatus 6, figuration piece 5 is formed in lower side Convex portion 11, so, in Fig. 1 and Fig. 5, turn into the first face 2a below serialgram 2, turn into the second face 2b, figuration piece 5 above Below turn into the first face 5a, turn into the second face 5b above.
As the serialgram of the present invention, adhesive-bonded fabric, the film etc. of resin-made can be used, in the case of adhesive-bonded fabric, Preferably, containing thermoplastic resin fibre.In this embodiment, as the serialgram 2 for being uncoiled the uncoiling of device 3, using containing There is the adhesive-bonded fabric of thermoplastic resin fibre.
In addition, the weight per unit area of serialgram is different according to purposes of absorbent commodity piece being formed etc., but it is logical Often it is 10~100g/m2.And then for the thickness of serialgram, also according to purposes of absorbent commodity piece being formed etc. It is different, but usually 0.1~5mm.
On the other hand, figuration piece there are convex portion and recess on the first face (such as surface) and the second face (such as back side), As long as there are convex portion and recess at least the first face in the first face and second to face, do not have for the shape of convex portion and recess Specific limitation.
The figuration piece 5 of the embodiment is by alternately turning back and the substantially ripple formed on the first face 5a and the second face 5b The piece of shape.In addition, Fig. 2 and Fig. 3 figuration piece 5 represents using the first face 5a as top using the second face 5b as lower section.
As shown in Figures 2 and 3, figuration piece 5 equipped with the first face 5a sides turn into it is convex ground protrusion on conveying direction MD Continuous and multiple convex portions 11 for extending parallel to each other and it is arranged between these convex portions 11 and turns into convexly in the second face 5b sides The multiple recesses 12 recessed to the second face 5b sides.And then there are multiple recess 13, the multiple recess 13 is arranged on recess It is further more recessed to the second face 5b sides than its bottom 12a and be protrudedly formed to the second face 5b sides in 12.
In addition, recess 13 equipped with:The perpendicular wall extended with the continuous states of bottom 12a with recess 12 to the second face 5b The side face 15 of shape and be arranged on side face 15 most by the second face 5b sides end bottom 14.And then side face 15 equipped with: Extend along conveying direction MD and configure in a pair first side faces 15a, 15a of opposed facing opening position and along width Direction CD extends and configures a pair second side faces 15b, 15b in opposed facing opening position.
In the first side face 15a the hole portion of the second face 5b sides of figuration piece 5 is led to formed with the first side face 15a is penetrated 16, the tension force of the fiber of convex portion 11 is discharged by the hole portion 16, whole convex portion 11 is improved or forms the fiber movement of convex portion 11 The free degree, improve convex portion 11 flexibility.
And then absorbent commodity piece 10 is to be coated with skin conditioner 17 on the convex portion 11 of figuration piece 5 to form, and is suitable for making To configure in the top sheet of the absorbent commodity such as disposable diaper or sanitary napkin, urine pad, scanties lining or leakage preventing wall etc. and suction The piece of the skin contact side of the user of the property received article uses.
The skin conditioner used in the present invention, as long as using in the portion that absorbent commodity piece contacts with skin surface The skin of the wearer of the absorbent article divided in (such as top sheet) has the hydrophobic shield of the efficiency such as protection or healing Skin agent, then use with can having no particular limits.
For example, as skin conditioner, the oily skin care agent containing diamide derivatives can be used or in cosmetic field etc. The middle oily skin care agent used as lubricant.In addition it is possible to use atoleine, silicone oil, of animal or plant nature oil are (for example, olive Oil or jojoba oil, safranine caul-fat, squalene, MF59 etc.), monoglyceride, Diglyceride, triglycerides, aliphatic Ether (myristyl 1,3- dimethylbutyls ether, palmityl 1,3- dimethylbutyls ether, stearyl 1,3- dimethylbutyls ether, Palmityl 1,3- metopryls, stearyl 1,3- metopryls etc.), isostearoyl base cholesterol ester, paraffin, C12~C22Aliphatic acid, C12~C44Aliphatic acid ether, C12~C22Fatty alcohol, vaseline, aliphatic acid sorb alcohol ester (any of monoester, two fat and three fat .), polyoxyethylene fatty acid sorbic acid alcohol ester (any of monoester, two fat and three fat.), metallic soap (stearic acid Magnesium etc.), sucrose fatty ester, cyclodextrin fatty acid ester, silicone, silicone-based resin.In addition, for these skin conditioners, Ke Yidan Solely use one kind therein, can also and with two or more.
In addition, the skin conditioner used in the present invention can also be gel constituent, especially it is possible to be can be 38 DEG C of skin conditioners for keeping keeping various skin conditioner compositions in gelatinous constituent.
For example, hydrocarbon ils and silicone oil can be maintained to styrene series elastomer (particularly, polystyrene thermoplastic elastic Body) in material used as skin conditioner.As long as the mixture that hydrocarbon ils is made up of carbon and hydrogen does not limit specifically then, example Such as, can use polyolefin hydrocarbon, alkane hydrocarbon system hydrocarbon, acetylene system hydrocarbon, containing two with On the hydrocarbon that closes of double bond and/or three bonds, aromatic hydrocarbons, the ring-type such as ester ring type hydrocarbon it is hydrocarbon Compound.As silicone oil, it is, for example, possible to use the organopolysiloxane such as dimethyl polysiloxane, methyl phenyl silicone, ring The cyclic polysiloxanes such as amyl group polysiloxanes.
In addition, gel constituent can comprise at least according to desired article characteristic etc. stabilizer, antioxidant (for example, BHT (2,6 two-t- butyl-p- phenolic aldehyde), BHA (butylated hydroxy anisole (BHA)), propyl gallate etc.), light are stable One kind in any additive such as agent, colouring agent, pigment, spices, inorganic particle, organic powder or other compositions.
As shown in figure 1, the preheating device 4 of manufacture device 1 is equipped with upper and lower a pair of heating rollers 21,22.Also, it will be conveyed Serialgram 2 out is wound up on the heating roller 22 of the lower section rotated, abuts the second face 2b of the serialgram 2, is being incited somebody to action After the heating of the second face 2b sides, the heating roller 21 of the top rotated is given.And then make the first of the serialgram 2 of delivery Face 2a abuts with the heating roller 21 above this, can heat first face 2a.Whereby, preheating device 4 can be to serialgram 2 First face 2a and the second face 2b two sides are preheated.
In addition, as shown in Figures 1 and 5, size enlargement apparatus 6 is equipped with a pair of the figurations up and down rotated with identical peripheral speed Roller 25,26, these figuration rollers 25,26 have intermeshing jog.Also, by making serialgram 2 in these a pair of figurations By the tax using the mutually immediate position of the outer peripheral face of these a pair of figuration rollers 25,26 as serialgram 2 between roller 25,26 Shaped position, formation have convex portion 11 and recess 12, the figuration piece 5 of recess 13.
Here, the first figuration roller 25 above lies in the surface of the second figuration roller 26 of lower section, and first assigns The axis of shape roller 25 is located at the vertical top of the axis of the second figuration roller 26, also, the axis of these figuration rollers 25,26 is mutually flat OK.So as to which serialgram 2 will be located at the top positioned at the part of bottom in first figuration roller 25 and in the second figuration roller 26 Part between as figuration position carry out figuration, determine convex portion 11 and recess 12, the final shape of recess 13.
First figuration roller 25 is as the jog equipped with lug, nib 27 and multiple row groove 28, and the lug, nib 27 is in roller width Configured at certain intervals on direction, multiple row is set in parallel to each other along the outer peripheral face of first figuration roller 25, and in week Extend to direction, the multiple row groove 28 is arranged between lug, nib 27,27.
In addition, for the height of the lug, nib 27 of first figuration roller 25, width, the interval with adjacent other lug, nib 27 (that is, the groove width of groove 28), according to the height of the convex portion 11 of figuration piece 5, width, recess 12 depth and width, and then second assign The size of the pin 29 that will be discussed later of shape roller 26, height, interval, material, thickness, the unit area of the serialgram 2 of figuration The relation of weight etc. determines.
On the other hand, the second figuration roller 26 is used as the jog in outer peripheral face equipped with multiple pins 29 and recess 30, institute State multiple pins 29 to set at certain intervals in a manner of the groove 28 with the first figuration roller 25 engages, the recess 30 is arranged on Between these multiple pins 29.
As shown in figure 4, pin 29 on roller width in a manner of not contacted with the lug, nib 27 of the first figuration roller 25 with one Fixed interval configuration, it is substantially rectilinear at certain intervals along the outer peripheral face of the second figuration roller 26 in the circumferential direction of roller Ground configures.
In addition, height, rugosity for pin 29, according to the depth of the recess 12 of the figuration piece 5 formed by figuration, width Degree, recess 3 plan view in size, depth, the height of lug, nib 27 of the first figuration roller 25, width, with it is adjacent another The relation of the material of the interval of outer lug, nib 27 and then the serialgram 2 of figuration, thickness, weight per unit area etc. determines.
And then first conveying roller 7 and the second conveying roller 8 there are bumps with a pair of figuration rollers 25,26 in size enlargement apparatus 6 Length on the roller width of the pair of figuration roller 25,26 in portion compares bigger roller width.
As shown in figure 5, the first conveying roller 7 and the second conveying roller 8 of the embodiment have bigger than the width of serialgram 2 Roller width.In addition, in this embodiment, size and shape is identical each other for these conveying rollers 8 of the first conveying roller 7 and second, outside All diameter and roller width etc. are identical.
In addition, the first conveying roller 7 and the second conveying roller 8 in the embodiment positioned at the part of the top, formed with Figuration piece 5 is from the substantially the same height of the height stretched out between a pair of figuration rollers 25,26.Whereby, from a pair of figuration rollers 25,26 Between the figuration piece 5 that stretches out substantially horizontally conveyed to the first conveying roller 7 and then to the second conveying roller 8.
Apparatus for coating 9 is coated with skin conditioner 17 to the convex portion 11 of figuration piece 5 from the first face 5a sides of the figuration piece 5, by figuration Piece 5 is used as absorbent commodity piece 10.
The apparatus for coating used in the present invention, it can select to make coated member and protrusions contact and be coated with connecing for skin conditioner The apparatus for coating of touch;Or by spraying or spraying skin conditioner to convex portion, non-connect what skin conditioner was applied on figuration piece Any one device such as apparatus for coating of touch.
The apparatus for coating 9 of the embodiment has the coated member 41 and backing roll 42 of roll, the coated member 41 1 Side is synchronously rotated with the conveying of figuration piece 5 while being contacted with the convex portion 11 of the figuration piece 5, coating skin conditioner 17, the supporting Roller 42 is when carrying out the coating of skin conditioner 17 using the coated member 41, supporting figuration piece 5.In addition, in coated member 41 and branch Gap is formed between bearing member 42, skin conditioner 17 can be only rightly coated on convex portion, the degree in the gap is, later In the painting process that will be described, figuration piece 5 will not damage convex portion 11 between coated member 41 and backing roll 42, and make coating Component 41 can be with the top contact of convex portion 11.
Below, for implementing to be used according to the absorbent commodity of present embodiment using the manufacture device 1 with the structure The situation of the manufacture method of piece 10 illustrates.
When implementing the manufacture method of absorbent commodity piece of present embodiment, carry out successively to being opened from decoiling equipment 3 The preheating procedure and extend the serialgram 2 that have passed through preheating procedure to carry out figuration processing that the serialgram 2 of volume is preheated Figuration piece formation process.Afterwards, enter to be about to successively to be pulled out from size enlargement apparatus 6 by the figuration piece 5 that figuration piece formation process is formed And the pull-out process conveyed, the refrigerating work procedure that cools down the figuration piece 5 pulled out by pull-out process from size enlargement apparatus 6 and The coating of skin conditioner is carried out to the figuration piece 5 after refrigerating work procedure to form the painting process of absorbent commodity piece 10.
The preheating procedure, by make by from the uncoiling of decoiling equipment 3 and along conveying direction MD be conveyed out come it is continuous Outer peripheral face of the piece 2 successively with a pair of the heating rollers 21,22 up and down being rotating of preheating device 4 contacts, by the second face of serialgram 2 2b and the first face 2a two sides are heated, and are preheated.Kind of the preheating temperature dependent on the thermoplastic resin fibre for forming serialgram 2 Class, for example, in the situation of PET (PET) and the composite fibre of the core-sheath-type of high density polyethylene (HDPE) (HDPE) Under, it is preferable that the temperature of the outer peripheral face of heating roller is 50~80 DEG C or so, more preferably 60~70 DEG C or so.
The figuration piece formation process, the serialgram 2 for being conveyed out coming by preheating procedure is loaded in size enlargement apparatus 6 Engaged to the jog while between a pair of the figuration rollers 25,26 up and down being rotating, utilize the prominent of the first figuration roller 25 The pin 29 and recess 30 of rib 27 and the figuration roller 26 of groove 28 and second are to the stretching of serialgram 2 and figuration.At this moment, the first figuration roller 25 Lug, nib 27 contacted with the second face 2b of serialgram 2, the part of the serialgram 2 of contact is pressed into the recess 30 of the second figuration roller 26 It is interior, by the figuration of convex portion 11 of figuration piece 5.
On the other hand, the multiple pins 29 arranged in the circumferential of the second figuration piece 26 contact with the first face 2a of serialgram 2, The part of the serialgram 2 of preceding end in contact with pin 29 is pressed into the groove 28 of the first figuration roller 25.At this moment, in serialgram 2 In by with pin 29 and contact portion that the other pin 29 adjacent in the circumferential direction of the second figuration roller with the pin 29 contacts The part clipped, it is pressed into the groove 28 of the first figuration roller 25, becomes the recess 12 of figuration piece 5.
In addition, the part contacted with serialgram 2 is forcibly pressed into the first tax by the front end of the pin 29 of the second figuration roller 26 Figuration is carried out in the groove 28 of shape roller 25, forms the recess 13 with side face 15 and bottom 14.At this moment, in serialgram 2 In part with two ends contacts of the width (roller width) of the front end of pin 29, in the lug, nib of the first figuration roller 25 27 by direction from serialgram 2 to the second figuration roller 26 be pressed into when tension force also help that thermoplastic resin fibre is scraped off or broken Open, form hole portion.
In addition, in the state of serialgram 2 to be engaged to fixation with the second figuration roller 26 for the first figuration roller 25, the second figuration roller The abutment portion of serialgram 2 is pressed into the groove 28 of the first figuration roller 25 by 26 pin 29, forms fibre density than other portions Divide high bottom 14.Whereby, the rigidity of figuration piece 5 is improved, also, the shape of figuration piece 5 is stably kept by side face 15.
Here, in the present embodiment, when implementing figuration piece formation process, in order to more easily carry out serialgram 2 Figuration, using at least one figuration roller in a pair of figuration rollers 25,26, while serialgram 2 is heated once again, while being assigned Shape.At this moment, it is preferable that the heating-up temperature for figuration roller to serialgram, than the preheating carried out in preheating procedure to serialgram Temperature it is high, for example, in the core pin type composite fibre of PET (PET) and high density polyethylene (HDPE) (HDPE) In the case of, in heating process, in the feelings that the temperature (temperature of the outer peripheral face of heating roller) with 60~70 DEG C or so is preheated Under condition, it can be heated using 90~100 DEG C or so of temperature (temperature of the outer peripheral face of the first figuration roller 25).
And then in the figuration piece formation process, make the transporting velocity of the serialgram 2 of the upstream of a pair of figuration rollers 25,26 The peripheral speed of than a pair of figuration rollers 25,26 is fast.So as to, can be with when using a pair of figuration rollers 25,26 by 2 figuration of serialgram Suppress deformation of the serialgram 2 on conveying direction MD.In addition, the transporting velocity of serialgram is according to the convex portion of the figuration piece of figuration Highly, the depth of recess, the raw material etc. of serialgram determine.
After the figuration piece formation process terminates, implement the pull-out process.
The pull-out process, by making the peripheral speed of than a pair of figuration rollers of peripheral speed 25,26 of the first conveying roller 7 fast, Figuration piece 5 is pulled out between a pair of figuration rollers 25,26 using the first conveying roller 7.At this moment, due to the circumference of the first conveying roller 7 The peripheral speed of a pair of figuration rollers of speed ratio 25,26 is fast, so, towards conveying direction MD tension force effect in a pair of figuration rollers 25th, on the figuration piece 5 passed through between 26.
The peripheral speed of first conveying roller 7 of present embodiment is such speed:The speed causes in a pair of taxes The figuration piece 5 passed through between shape roller 25,26 makes figuration piece 5 extend in the conveying direction towards conveying direction MD working tensions, So that its width becomes the width than serialgram 2 and then the original width than figuration piece 5 (does not make tension force to conveying direction Width in the state of MD effects) it is small.
In addition, in the pull-out process, why make the peripheral speed of the first conveying roller 7 than size enlargement apparatus b a pair of taxes The peripheral speed of shape roller 25,26 is fast, and figuration piece 5 is pulled out between a pair of figuration rollers 25,26, is in order to which one side is properly maintained Convex portion 11 and recess 12, the shape of recess 13, while figuration piece 5 is taken out between figuration roller 25,26.In addition, as below It is in painting process, easily only be coated with skin conditioner 17 in convex portion 11 as will describing.
After the pull-out process, implement refrigerating work procedure, in the refrigerating work procedure, will be assigned by the pull-out process from a pair The figuration piece 5 pulled out between shape roller 25,26 cools down.
The refrigerating work procedure is will to be remained in because of the heating in the preheating procedure and figuration piece formation process to serialgram 2 The process that heat in figuration piece 5 removes.In addition, the cooling in the refrigerating work procedure to figuration piece 5, as long as can will be described The heat that serialgram 2 heats is removed in preheating procedure and figuration piece formation process, so as to, as long as the temperature by figuration piece Be reduced to normal temperature (in this case, for set manufacture device 1 place temperature) can.
So, due to by implementing refrigerating work procedure before painting process, being applied in painting process on figuration piece 5 Skin conditioner be not readily susceptible to heat influence, so, can suppress by figuration piece 5 heat and make skin conditioner 17 change of properties, Or bottom 12a movement of the skin conditioner 17 from convex portion 11 to recess 12 is caused from the reduction of the viscosity of skin conditioner 17.
In the present embodiment, for from the figuration piece 5 pulled out between a pair of figuration rollers 25,26, by until being used as Conveying in a period of untill skin conditioner 17 is applied on the convex portion 11 of figuration piece 5 in the painting process of subsequent handling, reduce The temperature of figuration piece 5.In addition, in the refrigerating work procedure, tempering air can also be made to be contacted with figuration piece 5, forced The cooling of property.
After the refrigerating work procedure terminates, implement the painting process.
In the painting process, figuration piece 5 is set to be extended on conveying direction MD, so that its width becomes wider than serialgram 2 Spend small.Also, while keep making the state that figuration piece 5 extends on conveying direction MD, while from the lateral convex portions 11 of the first face 5a It is coated with skin conditioner 17.
Here, why figuration piece is extended with so that the width of the figuration piece becomes than in a pair of taxes in the conveying direction Width between shape roller by the serialgram in the state of before is small, is to easily and stably only be coated with skin care to convex portion Agent.
In the case where being coated with skin conditioner to the convex portion of figuration piece, for example, being used for absorbability with piece in absorbent commodity When in article, in order to prevent from hindering absorption of the discharged liquid of the user of absorbent commodity to absorber, not to as closest The bottom coating skin conditioner of the recess of the figuration piece at the position of absorber is very important.
As the measure that skin conditioner is only coated with to the convex portion of figuration piece, it may be considered that by stably keeping figuration piece The shape of convex portion so that the difference in height of the top of convex portion and the bottom of recess is fairly obvious, is easily coated with skin conditioner to convex portion. Particularly, in the case where carrying out the coating of skin conditioner using the apparatus for coating of contact, it is necessary to relative to direct with convex portion For the pushing of the coated member of contact, the deformation (particularly, the damage of convex portion) of convex portion does not occur as much as possible.
In addition, as other measures that skin conditioner is only coated with to the convex portion of figuration piece, it may be considered that reduce adjacent convex The distance between portion, reduce the bottom of recess of figuration piece to the scope of exposing in the first face of figuration piece, suppress skin conditioner attachment To the chance of the bottom of recess.
Therefore, in the present invention, figuration piece is made to extend in the conveying direction so that its width becomes the width than serialgram It is small, suppress the deformation of convex portion, in addition, reducing the distance between adjacent convex portion.
It is described in detail below for this point, figuration piece is extended in the conveying direction so that its width becomes In the case of smaller than the width of serialgram, two sides on the width positioned at figuration piece (extend in the conveying direction Both sides) lateral region, along with the elongation to conveying direction, figuration piece width retraction (phenomenon that width diminishes).At this moment, such as Shown in Fig. 5 (a), (b), by the width retraction, produced in the region at the width CD of figuration piece 5 both ends to width The power F of CD interior side direction1, interior side direction of the lateral region 50,50 into the width CD of figuration piece 5.So as to due to hair The convex portion 11 of lateral region 50,50 is given birth to close to the phenomenon of adjacent convex portion 11, so, the distance between adjacent convex portion 11 is i.e. recessed The width (spacing of convex portion) in portion 12 diminishes.
In addition, in the case of shown in Fig. 5 (b), lateral region 50 turn into from the width CD of figuration piece 5 ora terminalis with 1/4 degree of the width of figuration piece enters the region of the part of the width CD of figuration piece 5 interior side direction.In in addition, Region 51 is entreated to turn into the width portion of 1/2 degree of the width of figuration piece 5 as the region clipped by these lateral regions 50,50 The region divided.
In addition, figuration piece is set to extend in the conveying direction so that its width becomes the situation smaller than the width of serialgram Under, as shown in Fig. 5 (a), in the middle section 51 clipped by lateral region 50,50, produce the width retraction along with figuration piece 5 And the power F of caused interior side direction from the width CD to figuration piece 51Reaction force, that is, produce the width to figuration piece 5 The power F of direction CD lateral direction2
At this moment, as shown in Fig. 5 (b), because middle section 51 is by the lateral direction drawing of from the width CD to figuration piece 5 Stretch, so, the distance between adjacent convex portion 11 and convex portion 11 will not produce big variation, conversely, convex portion 11 or formation are convex The fiber in portion 11 turns into tense situation, the dimensionally stable of convex portion 11.So as in middle section 51, can stably keep figuration The shape of the convex portion 11 of piece 5.Particularly, the coating structure in the apparatus for coating 9 of contact as in this embodiment In the case that part 41 contacts with convex portion 11, due to suppressing what convex portion 11 deformed by the pushing of coated member 41 as much as possible On the basis of, also suppress coated member 41 and contacted with the bottom 12a of recess 12, so skin conditioner 17 only can be coated with to convex portion 11.
In the present invention, using by making figuration piece extend in the conveying direction so that its width becomes wider than serialgram Spend it is small and caused, in the middle section of figuration piece and the above-mentioned phenomenon of lateral region, can be easily and stably by skin care Agent is coated on convex portion.
Here, in the present embodiment, the peripheral speed for making the second conveying roller 8 is the peripheral speed with the first conveying roller 7 Same speed, figuration piece 5 is existed from the speed pulled out between a pair of figuration rollers 25,26, i.e. figuration piece 5 with the first conveying roller 7 A pair of figuration rollers 25,26 are identical with the transporting velocity between the first conveying roller 7.So as to which figuration piece 5 is by the first conveying roller 7 from one To being pulled straight out between figuration roller 25,26, still, because the peripheral speed of the second conveying roller 8 is the circumference with the first conveying roller 7 Speed same speed, therefore, it is continuously kept caused by the first conveying roller 7 to conveying direction MD tension force, as a result, second Conveying roller 8 also carries out figuration piece 5 from the pull-out between a pair of figuration rollers 25,26 indirectly.
So as to which, the second conveying roller 8 is between the conveying roller 7 of the second conveying roller 8 and first, figuration piece 5 can be acted on to Conveying direction MD tension force, the tension force and is applied between the first conveying roller 7 and a pair of figuration rollers 25,26 on figuration piece 5 The tension force towards conveying direction MD size it is roughly the same.Therefore, figuration piece 5 the second conveying roller 8 and the first conveying roller 7 it Between between the first conveying roller 7 and a pair of figuration rollers 25,26 the identical degree of figuration piece 5 extend.
As a result, figuration piece 5 between the second conveying roller 8 and the first conveying roller 7 on conveying direction MD by also stretching Long, its width becomes smaller than the width of serialgram 2.Also, due to the lateral region 50 in figuration piece 5, adjacent convex portion 11 it Between distance diminish, in middle section 51, can stably keep the shape of the convex portion 11 of figuration piece 5, therefore, become prone to only Skin conditioner 17 is coated with to convex portion 11.
In addition, as described above, the first conveying roller 7 between first conveying roller 7 and a pair of figuration rollers 25,26, makes figuration Piece 5 is extended on conveying direction MD so that its width becomes smaller than the width of serialgram 2.Therefore, in the first conveying roller 7 and a pair In stage between figuration roller 25,26, have occurred and that such phenomenon:Between the lateral region of figuration piece 5, adjacent convex portion 11 Distance diminish, in middle section, stably keep the shape of convex portion 11.
It is thus possible to further stably show such phenomenon:Implementing the first conveying roller 7 and second of painting process Between conveying roller 8, in the lateral region 50 of figuration piece 5, the distance between adjacent convex portion 11 diminishes, in middle section 51, stably keep the shape of convex portion 11.
The peripheral speed of first conveying roller and the second conveying roller, as long as in the scope that absorbent commodity is not destroyed with piece Peripheral speed than a pair of figuration rollers is big, it is preferable that the peripheral speed of these first conveying rollers and the second conveying roller is than one It is big to the peripheral speed of figuration roller by 1~15%.
When being no more than the 1% of the peripheral speed of a pair of figuration rollers in the peripheral speed of conveying roller, figuration piece is to conveying direction Elongation deficiency, there is a possibility that the width of the figuration piece does not become smaller than the width of serialgram.Accordingly, there exist The distance between the lateral region of figuration piece, adjacent convex portion 11 does not diminish, unstable in middle section, the shape of convex portion 11 Possibility.Conversely, when conveying roller peripheral speed more than the peripheral speed of a pair of figuration rollers 15% when, for figuration piece to The overtension of conveying direction, according to circumstances, it there is a possibility that figuration piece destroys.
And then after figuration piece 5 is extended on conveying direction MD, by make the coated member 41 of apparatus for coating 9 with Convex portion 11 is contacted, and skin conditioner 17 is coated with to convex portion 11.
Specifically, one side of coated member 41 in apparatus for coating 9 is on the direction along the conveying direction MD of figuration piece 5 Rotation, while directly being contacted from the first face 5a sides with convex portion 11.At this moment, as previously described, because figuration piece 5 is in lateral zones The distance between domain, adjacent convex portion 11 diminishes, in middle section, state that the shape of convex portion 11 is held stably, so, Easily make coated member 41 only with the top of convex portion 11 and its nearby abutting, thus, it is possible to stably by skin conditioner 17 be coated with In convex portion 11.
In addition, as noted previously, as the figuration piece 5 of present embodiment has recess 13, more specifically, have recessed Portion 13 than the rigid high bottom 14 of other parts, so, the rigidity raising of figuration piece 5, figuration is stably kept by side face 15 The shape of piece 5.So as to, even if coated member 14 contacts with convex portion 11, due to the presence because of the recess 13, figuration piece 5 it is recessed It is convex more stably to be kept, so, also easily coated member 41 is contacted with convex portion 11, can be with more reliable and steady Surely skin conditioner 17 is coated on convex portion 11.
In addition, in the painting process, by carrying out the convex portion 11 of figuration piece 5 coating of skin conditioner 17, complete to make For the absorbent commodity piece 10 of manufacturing purpose.
The absorbent commodity that the painting process has finished piece 10, for example, being transported to the manufacture work of absorbent commodity Sequence, for example, the top sheet as absorbent commodity uses.
As described above, according to the manufacture method and manufacture device of the absorbent commodity piece of present embodiment, in coating work In sequence, while make figuration piece 5 extend in the conveying direction so that its width becomes smaller than the width of serialgram 2, while from first The convex portion 11 of the lateral figuration pieces 5 of face 5a is coated with skin conditioner 17.
At this moment, because the lateral region 50 in figuration piece 5, the width of recess 12 diminish, between adjacent convex portion 11 away from From shortening, so, skin conditioner 17 is easily applied to the top of convex portion 11, on the other hand, because the bottom 12a of recess 12 is to the Simultaneously exposing for 5a sides diminishes, so, skin conditioner 17 is not easy to be applied to the bottom 12a of recess 12.In addition, in figuration piece 5 Middle section 51, because the effect of the power of the lateral direction by the width CD to figuration piece 5, the shape of convex portion 11 are steady It is fixed, so, it can stablize and easily carry out coating of the skin conditioner 17 to convex portion 11.
As a result, it can be coated with while suppressing skin conditioner 17 to the bottom 12a of recess 12, on one side stably by skin care Agent 17 is coated on convex portion 11.
In said embodiment, the conveying roller as the downstream for being arranged on a pair of figuration rollers 25,26, it is defeated to be configured with first Send conveying roller 8 the two conveying rollers of roller 7 and second.But as long as conveying roller can make the tax after figuration piece formation process Shape piece extends in the conveying direction so that its width becomes smaller than the width of serialgram, then can also be one, or can also It is more than three.In addition, in the case where conveying roller is one, by a conveying roller carry out figuration piece from a pair of figuration rollers it Between the operation of elongation this two to conveying direction of pull-out and figuration piece.
In said embodiment, after preheating procedure has been carried out, in figuration piece formation process, enter by figuration roller Heating of the row to serialgram 2, the heating to serialgram, can also be heating in preheating procedure and in figuration piece still A side in heating in formation process.Or it can also might not carry out heating to serialgram.In addition, without To in the case of the heating of the active of serialgram, it is convenient to omit refrigerating work procedure.
Description of reference numerals
2 serialgrams
4 preheating devices
5 absorbent commodity pieces
First face of 5a absorbent commodity pieces
Second face of 5b figurations piece 5
6 size enlargement apparatus
7 first conveying rollers
8 second conveying rollers
9 apparatus for coating
11 convex portions
12 recesses
13 recess
17 skin conditioners
21st, 22 heating roller
25 first figuration rollers
26 second figuration rollers
27 lug, nibs
28 grooves
29 pins
30 recesses (the second figuration roller)
41 coated members

Claims (6)

1. a kind of manufacture method for manufacturing absorbent commodity piece, including figuration piece formation process and painting process, in the tax Shape piece formation process, by make in the conveying direction continuous serialgram there is jog and intermeshing one in outer peripheral face To between figuration roller by, formed figuration piece, the figuration piece is in the second face of the first face and side opposite with first face At least the first face, there are the multiple convex portions extended in the longitudinal direction and the multiple recesses being arranged between these convex portions, The painting process, hydrophobic skin conditioner is coated on the convex portion, wherein,
In the painting process, while making the figuration piece extend in the conveying direction so that its width becomes more continuous than described The width of piece is small, while the skin conditioner is coated on into the convex portion from first surface side.
2. manufacture method as claimed in claim 1, it is characterised in that before the figuration piece formation process, there is heating The heating process of the serialgram,
After the figuration piece formation process, before the painting process, there is the refrigerating work procedure for cooling down the figuration piece.
3. manufacture method as claimed in claim 1 or 2, it is characterised in that in the painting process, by making the skin care The coated member of agent and the protrusions contact, the convex portion is only coated on by the skin conditioner.
4. such as manufacture method according to any one of claims 1 to 3, it is characterised in that in the painting process, described The conveying of a pair of figuration rollers and the conveying figuration piece being arranged at the downstream that conveying direction is more leaned on than the pair of figuration roller Between roller, the skin conditioner is coated on the convex portion, the circumference of the peripheral speed of the conveying roller than the pair of figuration roller Speed is fast, and the figuration piece is pulled out between the pair of figuration roller, thus, tension force is acted in the conveying direction described Figuration piece.
5. manufacture method as claimed in claim 4, it is characterised in that make the peripheral speed of the conveying roller than the pair of tax The peripheral speed fast 1~15% of shape roller.
6. a kind of manufacture device of absorbent commodity piece, the figuration piece of the absorbent commodity piece the first face and with it is described At least the first face among second face of the opposite side in the first face, there are the multiple convex portions extended in the longitudinal direction and be arranged on this Multiple recesses between a little convex portions, the convex portion in the figuration piece, are coated with hydrophobic skin conditioner, wherein,
The manufacture device has:A pair of figuration rollers, by make in the conveying direction continuous serialgram in the pair of figuration By carrying out figuration between roller, the figuration piece is formed, the pair of figuration roller has jog and mutually in outer peripheral face Engagement;Conveying roller, the conveying roller are arranged on the downstream of the pair of figuration roller, convey the figuration piece;And coated member, The skin conditioner is coated on the convex portion of the figuration piece by the coated member,
The conveying roller can be by the figuration piece while making it extend in the conveying direction so that its width becomes than the company The width of continuous piece is small, while conveyed,
In the state of the figuration piece is extended in the conveying direction so that its width becomes smaller than the width of the serialgram, The skin conditioner can be coated on the convex portion by the coated member from first surface side.
CN201580077245.7A 2015-04-09 2015-04-09 Method and apparatus for manufacturing sheet for absorbent article Expired - Fee Related CN107405217B (en)

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PCT/JP2015/061169 WO2016163018A1 (en) 2015-04-09 2015-04-09 Method and device for producing sheet for use in absorbent articles

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