CN107402544A - A kind of high reliability nitrogen gas generator drainage system - Google Patents

A kind of high reliability nitrogen gas generator drainage system Download PDF

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Publication number
CN107402544A
CN107402544A CN201610338413.XA CN201610338413A CN107402544A CN 107402544 A CN107402544 A CN 107402544A CN 201610338413 A CN201610338413 A CN 201610338413A CN 107402544 A CN107402544 A CN 107402544A
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CN
China
Prior art keywords
nitrogen gas
gas generator
pressure sensor
solenoid valve
drainage system
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610338413.XA
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Chinese (zh)
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CN107402544B (en
Inventor
徐新元
蔡建兵
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Baimo Experimental Equipment (shanghai) Ltd By Share Ltd
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Baimo Experimental Equipment (shanghai) Ltd By Share Ltd
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Priority to CN201610338413.XA priority Critical patent/CN107402544B/en
Publication of CN107402544A publication Critical patent/CN107402544A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B21/00Nitrogen; Compounds thereof
    • C01B21/02Preparation of nitrogen
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

Abstract

The present invention relates to a kind of high reliability nitrogen gas generator drainage system, including drain solenoid valve (1) and PLC (2), described drain solenoid valve (1) is arranged on the drainage pipeline of nitrogen gas generator and is connected with PLC (2), drain solenoid valve (1) forms timing drainage magnetic valve with PLC (2), described drainage system also includes microcontroller (3), alarm (4), first pressure sensor (51) and second pressure sensor (52), the discharge outlet of described nitrogen gas generator, first pressure sensor (51), drain solenoid valve (1) and second pressure sensor (52) are sequentially connected, described microcontroller (3) respectively with alarm (4), first pressure sensor (51) and second pressure sensor (52) connection.Compared with prior art, the present invention has the advantages of reliability is high by setting pressure detecting and water level monitoring, and alarm and hand-operated valve.

Description

A kind of high reliability nitrogen gas generator drainage system
Technical field
The present invention relates to a kind of automatic drain system in machine pipes, more particularly, to a kind of high reliability Nitrogen gas generator drainage system.
Background technology
At present, common nitrogen gas generator drainage system uses timing cycle Auto-drainage programme-control, in each week The end of phase carries out Auto-drainage, and this programme-control is simple on programming mode, applies to nitrogen gas generator operation Simplicity, without manual drainage.
But it is shortcoming be present in terms of the maintenance diagnosis of nitrogen gas generator.When nitrogen gas generator is safeguarded, in work , it is necessary to wait the time of 25 to 30 minutes just to can determine that the drainage system of nitrogen gas generator is after Cheng Shi machine startups It is no normal, extremely lose time.When breaking down, it is necessary to which user oneself diagnoses drain system fault reason, but It is that user waits more than 10 minutes the usually not time, and waiting process is easily divert one's attention, and leads to miss draining opportunity.
After nitrogen gas generator, which is started shooting, checks that draining is normal, operating personnel may not work as nitrogen gas generator on station After running a period of time, the pipeline of magnetic valve is possible to block, and drain function is affected, now operating personnel It possibly can not notice and the drainage pipeline of nitrogen gas generator is produced ponding, influence normal operation.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide one kind comprehensive can be examined Survey drain function and realize the high reliability nitrogen gas generator drainage system of danger warning.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of high reliability nitrogen gas generator drainage system, including drain solenoid valve and PLC, it is described Drain solenoid valve is arranged on the drainage pipeline of nitrogen gas generator and is connected with PLC, drain solenoid valve with PLC form timing drainage magnetic valve, it is characterised in that described drainage system also include microcontroller, Alarm, first pressure sensor and second pressure sensor, the discharge outlet of described nitrogen gas generator, the first pressure Force snesor, drain solenoid valve and second pressure sensor are sequentially connected, described microcontroller respectively with alarm, First pressure sensor connects with second pressure sensor,
When drainage system starts, PLC control drain solenoid valve opens a period of time, while enters draining Electromagnetic valve work cycle, described work period include draining period and non-draining period, in the draining period, PLC Controller control drain solenoid valve is opened, and microcontroller compares first pressure sensor and second pressure sensor Pressure sensing result, when the difference between the two detected value exceedes setting value, microprocessor control alarm equipment alarm, In the non-draining period, PLC control drain solenoid valve is closed.
Described drainage system also includes the leve monitor being arranged on the drainage pipeline of nitrogen gas generator, described Leve monitor position is higher than drain solenoid valve, and is connected with microcontroller, when leve monitor detects that water level surpasses When crossing setting value, alarm signal is sent to microcontroller, microcontroller controls alarm equipment alarm after receiving signal.
Described drainage system also includes the hand-operated valve being arranged on the drainage pipeline of nitrogen gas generator, and described is manual Valve position is less than leve monitor.
Described leve monitor and microcontroller wired connection.
Described microcontroller is connected with alarm, first pressure sensor and second pressure sensor wireless respectively.
When drainage system starts, PLC control drain solenoid valve opens 2~10s, and the described draining period holds Continuous 2~10s, described 25~30min of non-draining period lasts.
Compared with prior art, the present invention has advantages below:
(1) discharge outlet of nitrogen gas generator, first pressure sensor, drain solenoid valve and second pressure sensor It is sequentially connected, the draining period that microcontroller can be set according to PLC program, regularly to two pressure sensors Pressure sensing result is compared, and judges that magnetic valve whether there is action failure according to comparative result, and pass through alarm Device carries out fault alarm, is further ensured that the reliability of drainage system in the course of work;The opening and closing of drain solenoid valve by PLC is controlled, and Reliability of Microprocessor is high.
(2) when drainage system starts, PLC control drain solenoid valve opens a period of time, realizes walkthrough Water, to judge whether draining is normal, so as to examine drainage system, eliminate operating personnel's stand-by period.
(3) leve monitor position is higher than drain solenoid valve, and is connected with microcontroller, when microcontroller and pressure Communication failures and during solenoid valve failure between force snesor, leve monitor can monitor undischarged water, so as to Microcontroller sends dangerous command.
(4) hand-operated valve is provided with below leve monitor, manual drainage can be carried out, do not influenceing nitrogen gas generator just Often work.
(5) leve monitor and microcontroller wired connection, the reliability of connection is ensured.
(6) microcontroller is connected with alarm, first pressure sensor and second pressure sensor wireless respectively, Reduce system wiring.
Brief description of the drawings
Fig. 1 is the structural representation of the present embodiment;
Fig. 2 is the PLC program ladder diagram of the present embodiment;
Reference:
1 is drain solenoid valve;2 be PLC;3 be microcontroller;4 be alarm;51 be the first pressure Force snesor;52 be second pressure sensor;6 be leve monitor;7 hand-operated valves.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with the technology of the present invention side Implemented premised on case, give detailed embodiment and specific operating process, but the protection model of the present invention Enclose and be not limited to following embodiments.
Embodiment
As shown in figure 1, a kind of high reliability nitrogen gas generator drainage system, including drain solenoid valve 1 and PLC Controller 2, drain solenoid valve 1 are arranged on the drainage pipeline of nitrogen gas generator and are connected with PLC 2, Drain solenoid valve 1 and PLC 2 form timing drainage magnetic valve, drainage system also include microcontroller 3, Alarm 4, first pressure sensor 51 and second pressure sensor 52, the discharge outlet of nitrogen gas generator, first Pressure sensor 51, drain solenoid valve 1 and second pressure sensor 52 are sequentially connected, microcontroller 3 respectively with Alarm 4, first pressure sensor 51 and second pressure sensor 52 connect.
When 1 normal work of drain solenoid valve, the hydraulic pressure in drainage pipeline everywhere should be consistent, when the first pressure When the hydraulic pressure value that force snesor 51 and second pressure sensor 52 detect differs by more than setting value, draining can determine whether Magnetic valve 1 fails, or has blocking in pipeline, and now microcontroller 3 makes alarm 4 alarm in the first manner, Remind faulty in operating personnel's pipe.
Drainage system also includes the leve monitor 6 being arranged on the drainage pipeline of nitrogen gas generator, leve monitor 6 positions are higher than drain solenoid valve 1, and are connected with microcontroller 3.Under normal circumstances, should not in drainage pipeline There is too many ponding.When drain solenoid valve is unable to proper drainage, and microcontroller 3 and two pressure sensors are not yet When detecting pressure anomaly, leve monitor 6 can be made up, i.e., when leve monitor 6 detects that water level exceedes During setting value, now pipe internal water accumulation has reached dangerous values, and leve monitor 6 sends alarm signal to microcontroller 3 Number, control alarm 4 is alarmed in the second after microcontroller 3 receives signal, is reminded at operating personnel Reason.Because the drainage pipeline of nitrogen gas generator is provided with hand-operated valve 7, the position of hand-operated valve 7 is less than leve monitor 6, When operating personnel notice the alarm of the second way, then operable hand-operated valve 7, by the ponding in drainage pipeline Discharge manually, the normal operation of nitrogen gas generator is not influenceed, reduce shutdown loss.
In the present embodiment, leve monitor 6 and the wired connection of microcontroller 3, microcontroller 3 respectively with alarm 4th, first pressure sensor 51 and the wireless connection of second pressure sensor 52, radio communication can be that zigbee communicates Mode, wifi connections etc..
Microcontroller 3 can be dsp chip, single-chip microcomputer etc., and hand-operated valve can be butterfly valve or ball valve, and alarm 4 can For audible-visual annunciator.
Fig. 2 is the ladder diagram of this implementations PLC program, and X0 is input switch in figure, and T0, T1, T2 representative are prolonged When relay, Y0 is drain solenoid valve coil.
When input switch X0 is closed, drain solenoid valve Y0 energization drainings, time-delay relay T2 obtains electric timing, Time-delay relay T0 obtains electric timing;After two seconds, time-delay relay switch T2 disconnects, drain solenoid valve Y0 Power-off;After 30 minutes, time-delay relay switch T0 closures, time-delay relay T1 obtains electric timing, draining electricity Magnet valve Y0 obtains electric;After two seconds, time-delay relay switch T1 disconnects, and causes time-delay relay T0 dead electricity Switch off, then cause drain solenoid valve Y0 to power off, time-delay relay T1 dead electricity switch closure, be delayed relay Device T0 obtains electric reclocking, circulates according to this.
This design increase start pre-draining program, dead electricity obtain it is electric during pre-draining, whether to judge draining Normally, so as to examining drainage system.Nitrogen gas generator normal work is not influenceed, reduces the time used in maintenance and maintenance.

Claims (6)

1. a kind of high reliability nitrogen gas generator drainage system, including drain solenoid valve (1) and PLC (2), described drain solenoid valve (1) be arranged on the drainage pipeline of nitrogen gas generator and with PLC (2) Connection, drain solenoid valve (1) form timing drainage magnetic valve with PLC (2), it is characterised in that Described drainage system also includes microcontroller (3), alarm (4), first pressure sensor (51) and second Pressure sensor (52), the discharge outlet of described nitrogen gas generator, first pressure sensor (51), draining electromagnetism Valve (1) and second pressure sensor (52) are sequentially connected, described microcontroller (3) respectively with alarm (4), First pressure sensor (51) and second pressure sensor (52) connection,
When drainage system starts, PLC (2) control drain solenoid valve (1) opens a period of time, together When enter drain solenoid valve (1) work period, the described work period includes draining period and non-draining period, In the draining period, PLC (2) control drain solenoid valve (1) is opened, and microcontroller (3) compares The pressure sensing result of first pressure sensor (51) and second pressure sensor (52), when the two detected value it Between difference when exceeding setting value, microcontroller (3) control alarm (4) alarm, in the non-draining period, PLC (2) control drain solenoid valve (1) is closed.
A kind of 2. high reliability nitrogen gas generator drainage system according to claim 1, it is characterised in that Described drainage system also includes the leve monitor (6) being arranged on the drainage pipeline of nitrogen gas generator, described Leve monitor (6) position is higher than drain solenoid valve (1), and is connected with microcontroller (3), works as level monitoring When device (6) detects that water level exceedes setting value, alarm signal, microcontroller (3) are sent to microcontroller (3) Alarm (4) alarm is controlled after receiving signal.
A kind of 3. high reliability nitrogen gas generator drainage system according to claim 2, it is characterised in that Described drainage system also includes the hand-operated valve (7) being arranged on the drainage pipeline of nitrogen gas generator, and described is manual Valve (7) position is less than leve monitor (6).
A kind of 4. high reliability nitrogen gas generator drainage system according to claim 2, it is characterised in that Described leve monitor (6) and microcontroller (3) wired connection.
A kind of 5. high reliability nitrogen gas generator drainage system according to claim 1, it is characterised in that Described microcontroller (3) senses with alarm (4), first pressure sensor (51) and second pressure respectively Device (52) wireless connection.
A kind of 6. high reliability nitrogen gas generator drainage system according to claim 1, it is characterised in that When drainage system starts, PLC (2) control drain solenoid valve (1) opens 2~10s, described draining Period lasts 2~10s, described 25~30min of non-draining period lasts.
CN201610338413.XA 2016-05-19 2016-05-19 High-reliability nitrogen generator drainage system Active CN107402544B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201610338413.XA CN107402544B (en) 2016-05-19 2016-05-19 High-reliability nitrogen generator drainage system

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CN107402544A true CN107402544A (en) 2017-11-28
CN107402544B CN107402544B (en) 2023-07-28

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203614130U (en) * 2013-11-29 2014-05-28 山东华腾自动化科技有限公司 Mine drainage system
CN104406043A (en) * 2014-10-24 2015-03-11 安徽双鹤药业有限责任公司 Compressed air system automatic drainage monitor
CN204302814U (en) * 2014-11-11 2015-04-29 西安联控电气有限责任公司 A kind of vacuum drainage monitoring system based on CAN
CN204344167U (en) * 2014-11-25 2015-05-20 李家海 A kind of drainage underground unmanned control system
CN204594622U (en) * 2015-05-26 2015-08-26 金牛股份有限公司 A kind of automatic water saving boiler body pressure detecting system
CN104938304A (en) * 2015-05-25 2015-09-30 浙江大学 Domestic sewage agricultural irrigation utilization and control system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203614130U (en) * 2013-11-29 2014-05-28 山东华腾自动化科技有限公司 Mine drainage system
CN104406043A (en) * 2014-10-24 2015-03-11 安徽双鹤药业有限责任公司 Compressed air system automatic drainage monitor
CN204302814U (en) * 2014-11-11 2015-04-29 西安联控电气有限责任公司 A kind of vacuum drainage monitoring system based on CAN
CN204344167U (en) * 2014-11-25 2015-05-20 李家海 A kind of drainage underground unmanned control system
CN104938304A (en) * 2015-05-25 2015-09-30 浙江大学 Domestic sewage agricultural irrigation utilization and control system
CN204594622U (en) * 2015-05-26 2015-08-26 金牛股份有限公司 A kind of automatic water saving boiler body pressure detecting system

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