CN107402544A - A kind of high reliability nitrogen gas generator drainage system - Google Patents
A kind of high reliability nitrogen gas generator drainage system Download PDFInfo
- Publication number
- CN107402544A CN107402544A CN201610338413.XA CN201610338413A CN107402544A CN 107402544 A CN107402544 A CN 107402544A CN 201610338413 A CN201610338413 A CN 201610338413A CN 107402544 A CN107402544 A CN 107402544A
- Authority
- CN
- China
- Prior art keywords
- nitrogen gas
- gas generator
- pressure sensor
- solenoid valve
- drainage system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B21/00—Nitrogen; Compounds thereof
- C01B21/02—Preparation of nitrogen
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Abstract
The present invention relates to a kind of high reliability nitrogen gas generator drainage system, including drain solenoid valve (1) and PLC (2), described drain solenoid valve (1) is arranged on the drainage pipeline of nitrogen gas generator and is connected with PLC (2), drain solenoid valve (1) forms timing drainage magnetic valve with PLC (2), described drainage system also includes microcontroller (3), alarm (4), first pressure sensor (51) and second pressure sensor (52), the discharge outlet of described nitrogen gas generator, first pressure sensor (51), drain solenoid valve (1) and second pressure sensor (52) are sequentially connected, described microcontroller (3) respectively with alarm (4), first pressure sensor (51) and second pressure sensor (52) connection.Compared with prior art, the present invention has the advantages of reliability is high by setting pressure detecting and water level monitoring, and alarm and hand-operated valve.
Description
Technical field
The present invention relates to a kind of automatic drain system in machine pipes, more particularly, to a kind of high reliability
Nitrogen gas generator drainage system.
Background technology
At present, common nitrogen gas generator drainage system uses timing cycle Auto-drainage programme-control, in each week
The end of phase carries out Auto-drainage, and this programme-control is simple on programming mode, applies to nitrogen gas generator operation
Simplicity, without manual drainage.
But it is shortcoming be present in terms of the maintenance diagnosis of nitrogen gas generator.When nitrogen gas generator is safeguarded, in work
, it is necessary to wait the time of 25 to 30 minutes just to can determine that the drainage system of nitrogen gas generator is after Cheng Shi machine startups
It is no normal, extremely lose time.When breaking down, it is necessary to which user oneself diagnoses drain system fault reason, but
It is that user waits more than 10 minutes the usually not time, and waiting process is easily divert one's attention, and leads to miss draining opportunity.
After nitrogen gas generator, which is started shooting, checks that draining is normal, operating personnel may not work as nitrogen gas generator on station
After running a period of time, the pipeline of magnetic valve is possible to block, and drain function is affected, now operating personnel
It possibly can not notice and the drainage pipeline of nitrogen gas generator is produced ponding, influence normal operation.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide one kind comprehensive can be examined
Survey drain function and realize the high reliability nitrogen gas generator drainage system of danger warning.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of high reliability nitrogen gas generator drainage system, including drain solenoid valve and PLC, it is described
Drain solenoid valve is arranged on the drainage pipeline of nitrogen gas generator and is connected with PLC, drain solenoid valve with
PLC form timing drainage magnetic valve, it is characterised in that described drainage system also include microcontroller,
Alarm, first pressure sensor and second pressure sensor, the discharge outlet of described nitrogen gas generator, the first pressure
Force snesor, drain solenoid valve and second pressure sensor are sequentially connected, described microcontroller respectively with alarm,
First pressure sensor connects with second pressure sensor,
When drainage system starts, PLC control drain solenoid valve opens a period of time, while enters draining
Electromagnetic valve work cycle, described work period include draining period and non-draining period, in the draining period, PLC
Controller control drain solenoid valve is opened, and microcontroller compares first pressure sensor and second pressure sensor
Pressure sensing result, when the difference between the two detected value exceedes setting value, microprocessor control alarm equipment alarm,
In the non-draining period, PLC control drain solenoid valve is closed.
Described drainage system also includes the leve monitor being arranged on the drainage pipeline of nitrogen gas generator, described
Leve monitor position is higher than drain solenoid valve, and is connected with microcontroller, when leve monitor detects that water level surpasses
When crossing setting value, alarm signal is sent to microcontroller, microcontroller controls alarm equipment alarm after receiving signal.
Described drainage system also includes the hand-operated valve being arranged on the drainage pipeline of nitrogen gas generator, and described is manual
Valve position is less than leve monitor.
Described leve monitor and microcontroller wired connection.
Described microcontroller is connected with alarm, first pressure sensor and second pressure sensor wireless respectively.
When drainage system starts, PLC control drain solenoid valve opens 2~10s, and the described draining period holds
Continuous 2~10s, described 25~30min of non-draining period lasts.
Compared with prior art, the present invention has advantages below:
(1) discharge outlet of nitrogen gas generator, first pressure sensor, drain solenoid valve and second pressure sensor
It is sequentially connected, the draining period that microcontroller can be set according to PLC program, regularly to two pressure sensors
Pressure sensing result is compared, and judges that magnetic valve whether there is action failure according to comparative result, and pass through alarm
Device carries out fault alarm, is further ensured that the reliability of drainage system in the course of work;The opening and closing of drain solenoid valve by
PLC is controlled, and Reliability of Microprocessor is high.
(2) when drainage system starts, PLC control drain solenoid valve opens a period of time, realizes walkthrough
Water, to judge whether draining is normal, so as to examine drainage system, eliminate operating personnel's stand-by period.
(3) leve monitor position is higher than drain solenoid valve, and is connected with microcontroller, when microcontroller and pressure
Communication failures and during solenoid valve failure between force snesor, leve monitor can monitor undischarged water, so as to
Microcontroller sends dangerous command.
(4) hand-operated valve is provided with below leve monitor, manual drainage can be carried out, do not influenceing nitrogen gas generator just
Often work.
(5) leve monitor and microcontroller wired connection, the reliability of connection is ensured.
(6) microcontroller is connected with alarm, first pressure sensor and second pressure sensor wireless respectively,
Reduce system wiring.
Brief description of the drawings
Fig. 1 is the structural representation of the present embodiment;
Fig. 2 is the PLC program ladder diagram of the present embodiment;
Reference:
1 is drain solenoid valve;2 be PLC;3 be microcontroller;4 be alarm;51 be the first pressure
Force snesor;52 be second pressure sensor;6 be leve monitor;7 hand-operated valves.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with the technology of the present invention side
Implemented premised on case, give detailed embodiment and specific operating process, but the protection model of the present invention
Enclose and be not limited to following embodiments.
Embodiment
As shown in figure 1, a kind of high reliability nitrogen gas generator drainage system, including drain solenoid valve 1 and PLC
Controller 2, drain solenoid valve 1 are arranged on the drainage pipeline of nitrogen gas generator and are connected with PLC 2,
Drain solenoid valve 1 and PLC 2 form timing drainage magnetic valve, drainage system also include microcontroller 3,
Alarm 4, first pressure sensor 51 and second pressure sensor 52, the discharge outlet of nitrogen gas generator, first
Pressure sensor 51, drain solenoid valve 1 and second pressure sensor 52 are sequentially connected, microcontroller 3 respectively with
Alarm 4, first pressure sensor 51 and second pressure sensor 52 connect.
When 1 normal work of drain solenoid valve, the hydraulic pressure in drainage pipeline everywhere should be consistent, when the first pressure
When the hydraulic pressure value that force snesor 51 and second pressure sensor 52 detect differs by more than setting value, draining can determine whether
Magnetic valve 1 fails, or has blocking in pipeline, and now microcontroller 3 makes alarm 4 alarm in the first manner,
Remind faulty in operating personnel's pipe.
Drainage system also includes the leve monitor 6 being arranged on the drainage pipeline of nitrogen gas generator, leve monitor
6 positions are higher than drain solenoid valve 1, and are connected with microcontroller 3.Under normal circumstances, should not in drainage pipeline
There is too many ponding.When drain solenoid valve is unable to proper drainage, and microcontroller 3 and two pressure sensors are not yet
When detecting pressure anomaly, leve monitor 6 can be made up, i.e., when leve monitor 6 detects that water level exceedes
During setting value, now pipe internal water accumulation has reached dangerous values, and leve monitor 6 sends alarm signal to microcontroller 3
Number, control alarm 4 is alarmed in the second after microcontroller 3 receives signal, is reminded at operating personnel
Reason.Because the drainage pipeline of nitrogen gas generator is provided with hand-operated valve 7, the position of hand-operated valve 7 is less than leve monitor 6,
When operating personnel notice the alarm of the second way, then operable hand-operated valve 7, by the ponding in drainage pipeline
Discharge manually, the normal operation of nitrogen gas generator is not influenceed, reduce shutdown loss.
In the present embodiment, leve monitor 6 and the wired connection of microcontroller 3, microcontroller 3 respectively with alarm
4th, first pressure sensor 51 and the wireless connection of second pressure sensor 52, radio communication can be that zigbee communicates
Mode, wifi connections etc..
Microcontroller 3 can be dsp chip, single-chip microcomputer etc., and hand-operated valve can be butterfly valve or ball valve, and alarm 4 can
For audible-visual annunciator.
Fig. 2 is the ladder diagram of this implementations PLC program, and X0 is input switch in figure, and T0, T1, T2 representative are prolonged
When relay, Y0 is drain solenoid valve coil.
When input switch X0 is closed, drain solenoid valve Y0 energization drainings, time-delay relay T2 obtains electric timing,
Time-delay relay T0 obtains electric timing;After two seconds, time-delay relay switch T2 disconnects, drain solenoid valve Y0
Power-off;After 30 minutes, time-delay relay switch T0 closures, time-delay relay T1 obtains electric timing, draining electricity
Magnet valve Y0 obtains electric;After two seconds, time-delay relay switch T1 disconnects, and causes time-delay relay T0 dead electricity
Switch off, then cause drain solenoid valve Y0 to power off, time-delay relay T1 dead electricity switch closure, be delayed relay
Device T0 obtains electric reclocking, circulates according to this.
This design increase start pre-draining program, dead electricity obtain it is electric during pre-draining, whether to judge draining
Normally, so as to examining drainage system.Nitrogen gas generator normal work is not influenceed, reduces the time used in maintenance and maintenance.
Claims (6)
1. a kind of high reliability nitrogen gas generator drainage system, including drain solenoid valve (1) and PLC
(2), described drain solenoid valve (1) be arranged on the drainage pipeline of nitrogen gas generator and with PLC (2)
Connection, drain solenoid valve (1) form timing drainage magnetic valve with PLC (2), it is characterised in that
Described drainage system also includes microcontroller (3), alarm (4), first pressure sensor (51) and second
Pressure sensor (52), the discharge outlet of described nitrogen gas generator, first pressure sensor (51), draining electromagnetism
Valve (1) and second pressure sensor (52) are sequentially connected, described microcontroller (3) respectively with alarm (4),
First pressure sensor (51) and second pressure sensor (52) connection,
When drainage system starts, PLC (2) control drain solenoid valve (1) opens a period of time, together
When enter drain solenoid valve (1) work period, the described work period includes draining period and non-draining period,
In the draining period, PLC (2) control drain solenoid valve (1) is opened, and microcontroller (3) compares
The pressure sensing result of first pressure sensor (51) and second pressure sensor (52), when the two detected value it
Between difference when exceeding setting value, microcontroller (3) control alarm (4) alarm, in the non-draining period,
PLC (2) control drain solenoid valve (1) is closed.
A kind of 2. high reliability nitrogen gas generator drainage system according to claim 1, it is characterised in that
Described drainage system also includes the leve monitor (6) being arranged on the drainage pipeline of nitrogen gas generator, described
Leve monitor (6) position is higher than drain solenoid valve (1), and is connected with microcontroller (3), works as level monitoring
When device (6) detects that water level exceedes setting value, alarm signal, microcontroller (3) are sent to microcontroller (3)
Alarm (4) alarm is controlled after receiving signal.
A kind of 3. high reliability nitrogen gas generator drainage system according to claim 2, it is characterised in that
Described drainage system also includes the hand-operated valve (7) being arranged on the drainage pipeline of nitrogen gas generator, and described is manual
Valve (7) position is less than leve monitor (6).
A kind of 4. high reliability nitrogen gas generator drainage system according to claim 2, it is characterised in that
Described leve monitor (6) and microcontroller (3) wired connection.
A kind of 5. high reliability nitrogen gas generator drainage system according to claim 1, it is characterised in that
Described microcontroller (3) senses with alarm (4), first pressure sensor (51) and second pressure respectively
Device (52) wireless connection.
A kind of 6. high reliability nitrogen gas generator drainage system according to claim 1, it is characterised in that
When drainage system starts, PLC (2) control drain solenoid valve (1) opens 2~10s, described draining
Period lasts 2~10s, described 25~30min of non-draining period lasts.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610338413.XA CN107402544B (en) | 2016-05-19 | 2016-05-19 | High-reliability nitrogen generator drainage system |
Applications Claiming Priority (1)
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CN201610338413.XA CN107402544B (en) | 2016-05-19 | 2016-05-19 | High-reliability nitrogen generator drainage system |
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Publication Number | Publication Date |
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CN107402544A true CN107402544A (en) | 2017-11-28 |
CN107402544B CN107402544B (en) | 2023-07-28 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203614130U (en) * | 2013-11-29 | 2014-05-28 | 山东华腾自动化科技有限公司 | Mine drainage system |
CN104406043A (en) * | 2014-10-24 | 2015-03-11 | 安徽双鹤药业有限责任公司 | Compressed air system automatic drainage monitor |
CN204302814U (en) * | 2014-11-11 | 2015-04-29 | 西安联控电气有限责任公司 | A kind of vacuum drainage monitoring system based on CAN |
CN204344167U (en) * | 2014-11-25 | 2015-05-20 | 李家海 | A kind of drainage underground unmanned control system |
CN204594622U (en) * | 2015-05-26 | 2015-08-26 | 金牛股份有限公司 | A kind of automatic water saving boiler body pressure detecting system |
CN104938304A (en) * | 2015-05-25 | 2015-09-30 | 浙江大学 | Domestic sewage agricultural irrigation utilization and control system |
-
2016
- 2016-05-19 CN CN201610338413.XA patent/CN107402544B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203614130U (en) * | 2013-11-29 | 2014-05-28 | 山东华腾自动化科技有限公司 | Mine drainage system |
CN104406043A (en) * | 2014-10-24 | 2015-03-11 | 安徽双鹤药业有限责任公司 | Compressed air system automatic drainage monitor |
CN204302814U (en) * | 2014-11-11 | 2015-04-29 | 西安联控电气有限责任公司 | A kind of vacuum drainage monitoring system based on CAN |
CN204344167U (en) * | 2014-11-25 | 2015-05-20 | 李家海 | A kind of drainage underground unmanned control system |
CN104938304A (en) * | 2015-05-25 | 2015-09-30 | 浙江大学 | Domestic sewage agricultural irrigation utilization and control system |
CN204594622U (en) * | 2015-05-26 | 2015-08-26 | 金牛股份有限公司 | A kind of automatic water saving boiler body pressure detecting system |
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CN107402544B (en) | 2023-07-28 |
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