CN107400693B - Method for producing astaxanthin by self-assembled siliceous body electrostatic spinning fibrous membrane immobilized cells - Google Patents

Method for producing astaxanthin by self-assembled siliceous body electrostatic spinning fibrous membrane immobilized cells Download PDF

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CN107400693B
CN107400693B CN201710883642.4A CN201710883642A CN107400693B CN 107400693 B CN107400693 B CN 107400693B CN 201710883642 A CN201710883642 A CN 201710883642A CN 107400693 B CN107400693 B CN 107400693B
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汤佳鹏
葛彦
傅海洪
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Qingdao Hengnuo Shijia Brand management Co.,Ltd.
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Abstract

The invention discloses a method for producing astaxanthin by self-assembly silica-body electrostatic spinning fibrous membrane immobilized cells, which comprises the steps of wrapping phaffia rhodozyma protoplasts in stable silica bodies formed by organic-inorganic composite lipids by using an electrostatic self-assembly method; completely dissolving chitosan, polyvinyl alcohol and polyoxyethylene in an acetic acid solution, adding glycerol and a silica body, preparing a nano-fiber membrane by electrostatic spinning, and loading the nano-fiber membrane into a chromatographic column in a coiled manner; preparing a mixed solution of glucose, yeast extract, corn steep liquor, ammonium sulfate, potassium dihydrogen phosphate, dipotassium hydrogen phosphate, calcium chloride and magnesium sulfate, filtering and sterilizing, flowing through a chromatographic column at a certain flow rate, ventilating the lower part of the chromatographic column, and detecting that effluent contains astaxanthin. The method for immobilizing the cells has the characteristics of high efficiency, anti-infection, high yield and high product concentration, and is convenient for subsequent product separation and purification.

Description

Method for producing astaxanthin by self-assembled siliceous body electrostatic spinning fibrous membrane immobilized cells
Technical Field
The invention relates to a method for producing astaxanthin by self-assembled silica body electrostatic spinning fibrous membrane immobilized cells, belonging to the field of biochemical engineering.
Background
Astaxanthin is a fat-soluble natural carotenoid with extremely strong physiological functions, is lutein which is most widely distributed in nature, has unique antioxidant function and coloring function, can resist tumors and enhance immunity, is safe, non-toxic, environment-friendly and high in biological value, so that the preparation and the application of the astaxanthin are favored by people. Natural astaxanthin is generally derived from: the method comprises extracting astaxanthin from aquatic product processing waste, producing astaxanthin from algae such as Haematococcus pluvialis, producing astaxanthin from bacteria such as Mycobacterium lactis, producing astaxanthin by fermentation with Phaffia rhodozyma, etc. Phaffia rhodozyma serves as an important natural astaxanthin source, and the biosynthesis of Phaffia rhodozyma is an important way for commercial production and development of astaxanthin.
The silica liposome is a liposome-like body, and is a novel lipid molecule formed from a molecule connecting two hydrophobic carbon chains and a hydrophilic organosilane molecule, said molecule can be self-assembled in water to form vesicle, the surface of the vesicle is covered with inorganic silicate shell layer with nano-grade thickness, and the stable Si-C bond is used for connecting inorganic layer with organic layer bipartite body together. Compared with the traditional liposome vesicle, the liposome is a very stable vesicle structure and is an organic-inorganic hybrid material. Compared with the traditional conventional liposome, the siloxane network on the surface of the liposome obviously improves the stability of the liposome and immobilized cells, and has good tolerance to a surfactant and acid-base. The silica body is used as a carrier for immobilized cells, compared with other conventional carriers, one cell can be loaded on one silica body, and the cell is bound in the silica body, so that the silica body has great mechanical strength, great specific surface area and pollution resistance.
Compared with the conventional immobilized carrier, the electrostatic spinning nanofiber membrane has the characteristics of high porosity, large specific surface area and good pore connectivity, can reduce the diffusion resistance of a substrate, and is favorable for improving the reactivity of immobilized cells.
Disclosure of Invention
The purpose of the invention is as follows: aiming at the defects of the prior art, the invention provides an immobilized cell method which has the advantages of high efficiency, antibacterium, high yield and high product concentration for producing astaxanthin and is convenient for separating and purifying subsequent products.
In order to solve the technical problem, the invention discloses a method for producing astaxanthin by self-assembled silica body electrostatic spinning fibrous membrane immobilized cells, which comprises the following steps:
the method comprises the following steps: preparing a phaffia rhodozyma protoplast: weighing organic-inorganic composite lipid and phaffia rhodozyma protoplast in a mass ratio of 0.1-0.2: 1-3, preferably 0.15: 2; dissolving organic-inorganic composite lipid in chloroform, and evaporating to remove chloroform to obtain lipid film; suspending the phaffia rhodozyma protoplast in a mannitol aqueous solution, adding the phaffia rhodozyma protoplast into the obtained lipid-like film, stirring and uniformly mixing, rapidly heating to 45-50 ℃, preferably 48 ℃, thermally shocking for 10-30 s, simultaneously performing water bath ultrasound, cooling to 4 ℃, standing, and extruding by a liposome extruder to obtain a phaffia rhodozyma protoplast suspension with uniform particle size;
step two: preparing a nanofiber membrane: dissolving chitosan, polyvinyl alcohol and polyoxyethylene in an acetic acid aqueous solution, adding glycerol, adding the phaffia rhodozyma protoplasm liposome suspension prepared in the step one, uniformly stirring, preparing a nanofiber membrane through electrostatic spinning, filling the nanofiber membrane into a chromatographic column in a coiled manner, and leaving a space in the center of the chromatographic column for sterile air to pass through;
step three: preparing a mixed solution of glucose, yeast extract, corn steep liquor, ammonium sulfate, potassium dihydrogen phosphate, dipotassium hydrogen phosphate, calcium chloride and magnesium sulfate, filtering bacteria, passing through the chromatographic column prepared in the second step, and collecting the effluent.
In the first step, the phaffia rhodozyma protoplast is obtained through the following steps:
step a: taking the phaffia rhodozyma, fully washing with sterile water, centrifuging and taking a precipitate;
step b: preparing an enzymolysis liquid: respectively taking lywallzyme, helicase, cellulase and collapse enzyme with the mass of 2-4% of the precipitate obtained in the step a, and adding the lywallzyme, the helicase, the cellulase and the collapse enzyme into a mixture containing 0.3-0.5 mol/L KCl and 0.2-0.4 mol/LMgSO in a mass-volume ratio of 0.1: 5-10 g/mL 4Is dissolved in waterStirring for dissolving, and filtering to obtain enzymolysis solution;
step c: and (c) adding the precipitate obtained in the step (a) into the enzymolysis liquid obtained in the step (b), uniformly mixing in a vortex manner, carrying out water bath enzymolysis at the temperature of 25-30 ℃ for 3-8 h, and centrifuging to obtain the precipitate, thus obtaining the phaffia rhodozyma protoplast.
In the first step, the structural formula of the organic-inorganic composite lipid is as follows:
Figure BDA0001419693070000021
the structure forms a stable, extremely thin and rigid compact reticular membrane in the silicon plastid, and can restrain the protoplast, so that the protoplast cannot be broken due to the change of environmental osmotic pressure, and the action time of the protoplast is greatly prolonged; in addition, because the organic-inorganic composite lipid has similar phospholipid structure, the silica liposome combines the dual advantages of the liposome and the silica nanoparticles, avoids the respective defects of the liposome and the silica nanoparticles, can reduce the toxicity to the protoplast to the maximum extent, ensures the normal physiological functions of protein and enzyme in the protoplast, and simultaneously can not obstruct the entering and exiting of micromolecular substances.
In the first step, the mixing mass-volume ratio of the organic-inorganic composite lipid to the trichloromethane is 100: 200:10mg/mL, preferably 150:10 mg/mL; the concentration of the mannitol aqueous solution is 100-180g/L, and the mixing mass volume ratio of the phaffia rhodozyma protoplast to the mannitol aqueous solution is 1-3: 10g/mL, preferably 2:10 g/mL; the liposome extruder adopts a polycarbonate filter membrane, and the aperture of the filter membrane is 0.5-1.0 μm, preferably 1.0 μm.
In the second step, the viscosity average molecular weight of the chitosan is 5.0 multiplied by 10 5The deacetylation degree is 80-85%, and preferably 85%; the weight average molecular weight of the polyvinyl alcohol is 180000-200000, and is preferably 200000; the polyoxyethylene has a weight average molecular weight of 1 × 10 6~1×10 7Preferably 1X 10 7(ii) a The volume concentration of the acetic acid aqueous solution is 1-2%; the mass ratio of the chitosan to the polyvinyl alcohol to the polyoxyethylene is 1-22 to 4:7 to 9, preferably 2:3:8, chitosan, polyvinyl alcohol and polyethylene oxide are dissolved in an acetic acid aqueous solution at a total mass concentration of 1.5 to 2%, preferably 1.8%; the mass volume ratio of the added amount of the glycerol to the acetic acid water solution is 1-2 g/L, and 1.5g/L is preferred; the volume ratio of the addition amount of the phaffia rhodozyma protoplast suspension to the acetic acid aqueous solution is 1: 100-500, and preferably 1: 400.
In the second step, the receiving device of the electrostatic spinning adopts an aluminum foil, and the distance from the spray head to the receiving device is 5-30 cm, preferably 20 cm; the voltage is 3-30 KV, and preferably 20 KV; the spraying flow rate is 1-5 mL/h, preferably 1 mL/h.
In the third step, the concentration of glucose in the mixed aqueous solution is 40-60 g/L, preferably 50 g/L; the concentration of the yeast extract is 3-5 g/L, preferably 4 g/L; the concentration of the corn steep liquor is 2-3 g/L, preferably 2.5 g/L; the concentration of the ammonium sulfate is 4-6 g/L, preferably 5 g/L; the concentration of the monopotassium phosphate is 0.2-0.8 g/L, preferably 0.5 g/L; the concentration of the dipotassium phosphate is 1.5-3 g/L, preferably 2 g/L; the concentration of calcium chloride is 0.005-0.02 g/L, preferably 0.01 g/L; the concentration of magnesium sulfate is 0.5-0.8 g/L, preferably 0.6 g/L; the pH value of the mixed aqueous solution is adjusted to 5.0-5.8, preferably 5.5.
In the third step, the flow rate of the mixed aqueous solution is 0.2-0.5 mL/h, preferably 0.2 mL/h; the ventilation quantity of the sterile air in the chromatographic column is 1.0-2.0V/V.min, preferably 2.0V/V.min; the temperature of the chromatography column jacket is controlled to be 22-27 ℃, and preferably 25 ℃.
Has the advantages that:
1. the method adopts continuous operation, is simple to operate, has high raw material conversion efficiency and less time consumption, and can continuously biosynthesize the astaxanthin.
2. This application adopts the silica plastid as the direct carrier of cell, and the effectual constraint holds the cell to it reduces the cell volume to prepare protoplast through hypertonic solution, and this is favorable to the loading rate of cell in the silica plastid and keeps the stability of silica, and the activity of cell can be lastingly kept to the phaffia rhodozyma protoplast silica plastid of self-assembling, improves production efficiency, reduces the loss rate of cell.
3. The phaffia rhodozyma protoplast and the silicon plastid can enhance the permeability of cells to a greater extent, are beneficial to the secretion and discharge of astaxanthin, reduce the concentration of astaxanthin in cells, and effectively relieve the low yield of astaxanthin caused by product inhibition.
4. The method adopts electrostatic spinning to prepare a reaction medium, and utilizes the advantages of large porosity and small diffusion resistance and the combination of the silica body, so that the maximum reaction contact area can be obtained, and the maximum reaction efficiency can be exerted.
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The foregoing and/or other advantages of the invention will become further apparent from the following detailed description of the invention when taken in conjunction with the accompanying drawings.
FIG. 1 is a schematic side view of the apparatus of the present invention.
FIG. 2 is a schematic diagram of the top view of the apparatus of the present invention.
Detailed Description
The invention will be better understood from the following examples. The description of the embodiments is intended to be illustrative of the invention and should not, nor should it be taken to limit the invention to the details set forth in the claims.
In the following examples, the HPLC detection method for astaxanthin is as follows:
the column used was Shim-pack CLC-ODS (6X 150mm, 5 μm) Shimadzu, Japan, and the mobile phase was methanol, acetonitrile and tetrahydrofuran in a flow ratio of 85:10:5 at a flow rate of 1mL/min, a column temperature of 30 ℃ and a detection wavelength of 480 nm.
And (3) porosity testing: taking a sample, accurately weighing the dry weight W of the sample 0Adding a certain amount of absolute ethyl alcohol into a weighing bottle, putting a sample into the weighing bottle, weighing the total weight W of the weighing bottle and the sample after the ethyl alcohol is fully immersed 1Then taking out the wet sample, and weighing the wet sample to obtain the weight W of the weighing bottle 2(ii) a Filling the pycnometer with absolute ethyl alcohol, weighing W 3The wet sample is put into a pycnometer, filled with ethanol to a specified scale and weighed as W 4
The porosity was calculated according to the following formula.
Figure BDA0001419693070000041
Wherein P is porosity,%.
Example 1
The preparation method of the phaffia rhodozyma protoplast comprises the following steps:
(1) 3g of the Phaffia rhodozyma is fully washed by sterile water and centrifuged to obtain a precipitate.
(2) Preparing an enzymolysis liquid: adding muramidase 0.1g, snailase 0.1g, cellulase 0.1g, and collapse enzyme 0.1g into a solution containing KCl 0.3mol/L and MgSO 0.4mol/L 4Fully dissolving in 10mL of aqueous solution, and filtering to remove bacteria to obtain the enzymatic hydrolysate.
(3) Adding the precipitate into the enzymolysis liquid, mixing uniformly by vortex, carrying out enzymolysis for 8h in water bath at 30 ℃, centrifuging, and obtaining the precipitate as the phaffia rhodozyma protoplast.
Example 2
The preparation method of the phaffia rhodozyma protoplast comprises the following steps:
(1) 4g of the phaffia rhodozyma is fully washed by sterile water and centrifuged to take the sediment.
(2) Preparing an enzymolysis liquid: adding muramidase 0.1g, snailase 0.1g, cellulase 0.1g, and collapse enzyme 0.1g into a solution containing KCl 0.5mol/L and MgSO 0.2mol/L 4Fully dissolving in 5mL of aqueous solution, and filtering to remove bacteria to obtain enzymatic hydrolysate.
(3) Adding the precipitate into the enzymolysis liquid, mixing uniformly by vortex, carrying out enzymolysis for 3h in water bath at 25 ℃, centrifuging, and obtaining the precipitate as the phaffia rhodozyma protoplast.
Example 3
(1) Weighing 150mg of organic-inorganic composite lipid, dissolving the organic-inorganic composite lipid in 10mL of trichloromethane, removing the trichloromethane by rotary evaporation, and forming a layer of transparent lipid-like film at the bottom of a round-bottom flask; suspending 2g of phaffia rhodozyma protoplast with 10mL of 180g/L mannitol aqueous solution, adding the suspended phaffia rhodozyma protoplast into the obtained lipid-like film, fully stirring and uniformly mixing, rapidly heating to 48 ℃, thermally shocking for 20s and simultaneously performing water bath ultrasound; rapidly cooling to 4 ℃, standing for 12h, and extruding by a liposome extruder (the aperture of a polycarbonate filter membrane is 1.0 mu m) to obtain the phaffia rhodozyma protoplasm body suspension with uniform particle size.
(2) Weighing chitosan (viscosity average molecular weight of 5.0 × 10) according to the mass ratio of 2:3:8 5Degree of deacetylation 85%), polyvinyl alcohol (weight average molecular weight 200000) and polyethylene oxide (weight average molecular weight 1X 10) 7) Completely dissolving 1.8 percent of total mass concentration in an acetic acid aqueous solution with volume solubility of 2 percent, adding glycerol with the mass-to-volume ratio of the acetic acid aqueous solution of 1.5g/L, adding the silica suspension prepared in the step (1) according to the volume ratio of the phaffia rhodozyma protoplast silica suspension to the acetic acid aqueous solution of 1:400, stirring at 4 ℃ until the mixture is completely mixed, adopting an electrostatic spinning method, using an aluminum foil as a receiving device, setting the receiving distance to be 20cm, setting the voltage to be 20KV, preparing a nanofiber membrane with the jet flow of 1mL/h, measuring the porosity of the nanofiber membrane to be 97.1 percent, and filling the nanofiber membrane into a chromatographic column in a coiled manner, wherein the figure is 2;
(3) preparing a mixed aqueous solution according to the concentrations of 50g/L glucose, 4g/L yeast extract, 2.5g/L corn steep liquor, 5g/L ammonium sulfate, 0.5g/L potassium dihydrogen phosphate, 2g/L dipotassium hydrogen phosphate, 0.01g/L calcium chloride and 0.6g/L magnesium sulfate, adjusting the pH value of the solution to 5.5, filtering out bacteria, flowing through the chromatographic column in the step (2) at the flow rate of 0.2mL/h, and simultaneously introducing sterile air into the chromatographic column at the flow rate of 2.0V/V.min, controlling the temperature of a jacket at 25 ℃, and collecting an effluent to determine the astaxanthin concentration by using HPLC.
The average astaxanthin concentration reached 1.72g/L after 30 days of continuous operation, i.e. the productivity of the process was 1.72 g/(L.h).
Example 4
(1) Weighing 100mg of organic-inorganic composite lipid, dissolving in 10mL of trichloromethane, removing the trichloromethane by rotary evaporation, and forming a layer of transparent lipid-like film at the bottom of a round-bottom flask; suspending 3g of phaffia rhodozyma protoplast with 10mL of 100g/L mannitol aqueous solution, adding into the obtained lipid-like film, fully stirring and uniformly mixing, rapidly heating to 45 ℃, thermally exciting for 10s and simultaneously performing water bath ultrasound; rapidly cooling to 4 deg.C, standing for 12 hr, and extruding with liposome extruder (with polycarbonate filter membrane aperture of 0.5 μm) to obtain phaffia rhodozyma protoplasm body suspension with uniform particle size;
(2) weighing chitosan (viscosity average molecular weight 5.0 × 10) at a mass ratio of 1:2:7 5Degree of deacetylation 80%), polyvinyl alcohol (weight average molecular weight of 180000) and polyethylene oxide (weight average molecular weight of 1 × 10) 6) Completely dissolving 1.5 percent of total mass concentration into 2 percent of acetic acid aqueous solution, adding 1g/L of glycerol in the mass-to-volume ratio of the acetic acid aqueous solution, adding the silica suspension prepared in the step (1) according to the volume ratio of 1:100 of the Phaffia rhodozyma protoplasm silica suspension to the acetic acid aqueous solution, stirring at 4 ℃ until the mixture is completely mixed, adopting an electrostatic spinning method, using an aluminum foil as a receiving device, setting the receiving distance to be 5cm and the voltage to be 3KV, preparing a nanofiber membrane with the jet flow of 1mL/h, measuring the porosity of the nanofiber membrane to be 96.3 percent, and filling the nanofiber membrane into a chromatographic column in a coiled manner;
(3) preparing a mixed solution according to the concentrations of 40g/L glucose, 3g/L yeast extract, 2g/L corn steep liquor, 4g/L ammonium sulfate, 0.2g/L potassium dihydrogen phosphate, 1.5g/L dipotassium hydrogen phosphate, 0.005g/L calcium chloride and 0.5g/L magnesium sulfate, adjusting the pH value of the solution to 5.0, filtering out bacteria, flowing through the chromatographic column in the step (2) at the flow rate of 0.2mL/h, simultaneously introducing sterile air into the chromatographic column at the flow rate of 1.0V/V.min, controlling the temperature of a jacket water to be 22 ℃, collecting an effluent liquid, and measuring the astaxanthin concentration by using HPLC.
The average astaxanthin concentration reached 1.22g/L, i.e. the productivity of the process was 1.22 g/(L.h), operating continuously for 30 days.
Example 5
(1) Weighing 200mg of organic-inorganic composite lipid, dissolving in 10mL of trichloromethane, removing the trichloromethane by rotary evaporation, and forming a layer of transparent lipid-like film at the bottom of a round-bottom flask; suspending 1g of phaffia rhodozyma protoplast with 10mL of 180g/L mannitol aqueous solution, adding the suspended phaffia rhodozyma protoplast into the obtained lipid-like film, fully stirring and uniformly mixing, rapidly heating to 50 ℃, thermally shocking for 30s and simultaneously performing water bath ultrasound; rapidly cooling to 4 deg.C, standing for 12 hr, and extruding with liposome extruder (with polycarbonate filter membrane aperture of 0.8 μm) to obtain phaffia rhodozyma protoplasm body suspension with uniform particle size;
(2) weighing chitosan (viscosity average molecular weight 5.0 × 10) according to the mass ratio of 2:4:9 5Degree of deacetylation 80%), polyvinyl alcohol (weight average molecular weight of 180000) and polyethylene oxide (weight average molecular weight of 1 × 10) 6) Completely dissolving 2% of total mass concentration into 2% of acetic acid aqueous solution with volume solubility, adding glycerol with the mass-to-volume ratio of the acetic acid aqueous solution of 2g/L, adding the silica suspension prepared in the step (1) according to the volume ratio of the phaffia rhodozyma protoplasm silica suspension to the acetic acid aqueous solution of 1:500, stirring at 4 ℃ until the mixture is completely mixed, adopting an electrostatic spinning method, using an aluminum foil as a receiving device, setting the receiving distance to be 30cm and the voltage to be 30KV, preparing a nanofiber membrane with the jet flow of 5mL/h, measuring the porosity of the nanofiber membrane to be 93.9%, and filling the nanofiber membrane into a chromatographic column in a coiled manner;
(3) preparing a mixed solution according to the concentrations of 60g/L glucose, 5g/L yeast extract, 3g/L corn steep liquor, 6g/L ammonium sulfate, 0.8g/L potassium dihydrogen phosphate, 3g/L dipotassium hydrogen phosphate, 0.02g/L calcium chloride and 0.8g/L magnesium sulfate, adjusting the pH value of the solution to 5.8, filtering out bacteria, flowing through the chromatographic column in the step (2) at the flow rate of 0.5mL/h, simultaneously introducing sterile air into the chromatographic column at the flow rate of 1.5V/V.min, controlling the temperature of a jacket water to be 27 ℃, and collecting an effluent liquid to measure the astaxanthin concentration by utilizing HPLC.
The average astaxanthin concentration reached 1.21g/L, i.e. the productivity of the process was 1.21 g/(L.h), operating continuously for 30 days.
Comparative example 1
(1) Suspending 3g of phaffia rhodozyma protoplast by using 5mL of 180g/L mannitol aqueous solution to prepare phaffia rhodozyma protoplast suspension;
(2) weighing chitosan (viscosity average molecular weight 5.0 × 10) at a mass ratio of 1:2:7 5Degree of deacetylation 85%), polyvinyl alcohol (molecular weight 200000) and polyethylene oxide (molecular weight 1X 10) 7) Completely dissolving 1.8% of total mass concentration in 2% of volume solubility acetic acid aqueous solution, adding glycerol with the mass-to-volume ratio of the acetic acid aqueous solution of 2g/L, adding the phaffia rhodozyma protoplast suspension prepared in the step (1) according to the volume ratio of the phaffia rhodozyma protoplast suspension to the acetic acid aqueous solution of 1:400, stirring at 4 ℃ until the phaffia rhodozyma protoplast suspension is completely and uniformly mixed, adopting an electrostatic spinning method, using an aluminum foil as a receiving device, setting the receiving distance to be 20cm and the voltage to be 20KV, preparing a nanofiber membrane with the jet flow of 1mL/h, measuring the porosity of the nanofiber membrane to be 96.2%, and filling the nanofiber membrane into a chromatographic column in a coiled manner;
(3) preparing a mixed solution according to the concentrations of 50g/L glucose, 4g/L yeast extract, 2.5g/L corn steep liquor, 5g/L ammonium sulfate, 0.5g/L potassium dihydrogen phosphate, 2g/L dipotassium hydrogen phosphate, 0.01g/L calcium chloride and 0.6g/L magnesium sulfate, adjusting the pH value of the solution to 5.5, filtering out bacteria, flowing through the chromatographic column in the step (2) at the flow rate of 0.2mL/h, simultaneously introducing sterile air into the chromatographic column at the flow rate of 2.0V/V.min, controlling the temperature of a jacket water to be 25 ℃, collecting effluent and measuring the astaxanthin concentration by using HPLC.
The average concentration of astaxanthin was 0.06g/L, i.e.the productivity of the process was 0.06 g/(L.h), operating continuously for 30 days.
Comparative example 2
(1) Suspending 3g of phaffia rhodozyma with 5mL of aqueous solution to prepare phaffia rhodozyma thallus suspension;
(2) weighing chitosan (viscosity average molecular weight 5.0 × 10) at a mass ratio of 1:2:7 5Degree of deacetylation 85%), polyvinyl alcohol (molecular weight 200000) and polyethylene oxide (molecular weight 1X 10) 7) Completely dissolving 1.8 percent of total mass concentration in 2 percent of volume solubility acetic acid aqueous solution, adding glycerol with the mass-volume ratio of the acetic acid aqueous solution of 2g/L, adding the phaffia rhodozyma thallus suspension prepared in the step (1) according to the volume ratio of the phaffia rhodozyma thallus suspension to the acetic acid solution of 1:400, stirring at 4 ℃ until the phaffia rhodozyma thallus suspension is completely and uniformly mixed, filling the mixture into an injector, dripping 1mol/L of NaOH solution to form microspheres, washing the microspheres to be neutral by using water, measuring the porosity of the microspheres to be 81.5 percent, and filling the microspheres into a chromatographic column;
(3) preparing a mixed solution according to the concentrations of 50g/L glucose, 4g/L yeast extract, 2.5g/L corn steep liquor, 5g/L ammonium sulfate, 0.5g/L potassium dihydrogen phosphate, 2g/L dipotassium hydrogen phosphate, 0.01g/L calcium chloride and 0.6g/L magnesium sulfate, adjusting the pH value of the solution to 5.5, filtering out bacteria, flowing through the chromatographic column in the step (2) at the flow rate of 0.2mL/h, simultaneously introducing sterile air into the chromatographic column at the flow rate of 2.0V/V.min, controlling the temperature of a jacket water to be 25 ℃, collecting effluent and measuring the astaxanthin concentration by using HPLC.
The average concentration of astaxanthin was 0.09g/L, i.e. the productivity of the process was 0.09 g/(L.h), for 30 days of continuous operation.
The invention provides a method for producing astaxanthin by self-assembly silica body electrostatic spinning fiber membrane immobilized cells, and a method and a way for realizing the method are numerous, the above description is only a preferred embodiment of the invention, and it should be noted that, for a person skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the invention, and the improvements and decorations should also be regarded as the protection scope of the invention. All the components not specified in the present embodiment can be realized by the prior art.

Claims (6)

1. A method for producing astaxanthin by self-assembled silica body electrostatic spinning fibrous membrane immobilized cells is characterized by comprising the following steps:
the method comprises the following steps: preparing a phaffia rhodozyma protoplast: weighing organic-inorganic composite lipid and phaffia rhodozyma protoplast in a mass ratio of 0.1-0.2: 1-3; dissolving organic-inorganic composite lipid in chloroform, and evaporating to remove chloroform to obtain lipid film; suspending the phaffia rhodozyma protoplast in a mannitol aqueous solution, adding the phaffia rhodozyma protoplast into the obtained lipid-like film, stirring and uniformly mixing, rapidly heating to 45-50 ℃, thermally exciting for 10-30 s, simultaneously performing water bath ultrasound, cooling to 4 ℃, standing, and extruding by a liposome extruder to obtain a phaffia rhodozyma protoplast suspension;
step two: preparing a nanofiber membrane: dissolving chitosan, polyvinyl alcohol and polyoxyethylene in an acetic acid aqueous solution, adding glycerol, adding the phaffia rhodozyma protoplasm liposome suspension prepared in the step one, uniformly stirring, preparing a nanofiber membrane through electrostatic spinning, filling the nanofiber membrane into a chromatographic column in a coiled manner, and leaving a space in the center of the chromatographic column;
step three: preparing a mixed solution of glucose, yeast extract, corn steep liquor, ammonium sulfate, potassium dihydrogen phosphate, dipotassium hydrogen phosphate, calcium chloride and magnesium sulfate, filtering bacteria, passing through the chromatographic column prepared in the second step, and collecting an effluent liquid to obtain the compound enzyme preparation;
in the first step, the phaffia rhodozyma protoplast is obtained through the following steps:
step a: washing Phaffia rhodozyma with sterile water, centrifuging and taking precipitate;
step b: preparing an enzymolysis liquid: respectively taking lywallzyme, helicase, cellulase and collapse enzyme with the mass of 2-4% of the precipitate obtained in the step a, and adding the lywallzyme, the helicase, the cellulase and the collapse enzyme into a mixture containing 0.3-0.5 mol/L KCl and 0.2-0.4 mol/L MgSO (MgSO) according to the mass-volume ratio of 0.1: 5-10 g/mL 4Stirring and dissolving the mixture in the aqueous solution, and filtering bacteria to obtain an enzymolysis solution;
step c: adding the precipitate obtained in the step a into the enzymolysis liquid obtained in the step b, uniformly mixing in a vortex manner, carrying out water bath enzymolysis at the temperature of 25-30 ℃ for 3-8 h, and centrifuging to obtain the precipitate, namely the phaffia rhodozyma protoplast;
in the first step, the structural formula of the organic-inorganic composite lipid is as follows:
Figure FDA0002268079150000011
in the first step, the mass-volume ratio of the organic-inorganic composite lipid to the chloroform is 100-200:10 mg/mL; the concentration of the mannitol aqueous solution is 100-180g/L, and the mass volume ratio of the phaffia rhodozyma protoplast to the mannitol aqueous solution is 1-3: 10 g/mL;
the liposome extruder adopts a polycarbonate filter membrane, and the aperture of the filter membrane is 0.5-1.0 μm.
2. The method of producing astaxanthin according to claim 1, wherein in the second step, the viscosity average molecular weight of the chitosan is 5.0X 10 5The deacetylation degree is 80-85%; the weight average molecular weight of the polyvinyl alcohol is 180000-200000; the polyoxyethylene has a weight average molecular weight of 1 × 10 6~1×10 7(ii) a The volume concentration of the acetic acid aqueous solution is 1-2%; the mass ratio of the chitosan to the polyvinyl alcohol to the polyoxyethylene is 1-2: 2-4: 7-9, and the chitosan, the polyvinyl alcohol and the polyoxyethylene are dissolved in an acetic acid water solution with the total mass concentration of 1.5-2%.
3. The method for producing astaxanthin according to claim 1, wherein in the second step, the mass-to-volume ratio of the glycerol to the acetic acid aqueous solution is 1-2 g/L; the volume ratio of the addition amount of the phaffia rhodozyma protoplasm liposome suspension to the acetic acid aqueous solution is 1: 100-500.
4. The method for producing astaxanthin according to claim 1, wherein in the second step, aluminum foil is used as the receiving device for electrostatic spinning, the distance from the spray head to the receiving device is 5-30 cm, the voltage is 3-30 KV, and the spray flow rate is 1-5 mL/h.
5. The method for producing astaxanthin according to claim 1, wherein in the third step, the mixed aqueous solution has a glucose concentration of 40 to 60g/L, a yeast extract concentration of 3 to 5g/L, a corn steep liquor concentration of 2 to 3g/L, an ammonium sulfate concentration of 4 to 6g/L, a potassium dihydrogen phosphate concentration of 0.2 to 0.8g/L, a dipotassium hydrogen phosphate concentration of 1.5 to 3g/L, a calcium chloride concentration of 0.005 to 0.02g/L, and a magnesium sulfate concentration of 0.5 to 0.8 g/L; and adjusting the pH value of the mixed aqueous solution to 5.0-5.8.
6. The method for producing astaxanthin according to claim 1, wherein in the third step, the flow rate of the mixed aqueous solution is 0.2-0.5 mL/h; the ventilation quantity of sterile air in the chromatographic column is 1.0-2.0V/V.min, and the temperature of a chromatographic column jacket is controlled at 22-27 ℃.
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