CN107400417A - The special reinforced corrosion resistant coating of air entrained concrete sheet material and its production method - Google Patents

The special reinforced corrosion resistant coating of air entrained concrete sheet material and its production method Download PDF

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Publication number
CN107400417A
CN107400417A CN201710759596.7A CN201710759596A CN107400417A CN 107400417 A CN107400417 A CN 107400417A CN 201710759596 A CN201710759596 A CN 201710759596A CN 107400417 A CN107400417 A CN 107400417A
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Prior art keywords
corrosion resistant
resistant coating
sheet material
air entrained
iron oxide
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CN201710759596.7A
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CN107400417B (en
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李连华
蔡占国
吕汝祥
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Shandong Union New Type Building Material Co Ltd
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Shandong Union New Type Building Material Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D113/00Coating compositions based on rubbers containing carboxyl groups
    • C09D113/02Latex
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/02Organic and inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2265Oxides; Hydroxides of metals of iron
    • C08K2003/2272Ferric oxide (Fe2O3)
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • C08K2003/3045Sulfates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • C08K2003/387Borates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/05Alcohols; Metal alcoholates

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention discloses the special reinforced corrosion resistant coating of air entrained concrete sheet material and its production method, it is characterised in that:It includes following component and is made by quality proportioning mixing:Carboxylic styrene butadiene latex:600Kg—800Kg;Calcium hydroxide:30Kg—100Kg;Iron oxide red:30Kg—60Kg;Defoamer:20Kg—40Kg;Quartz sand:100Kg—250Kg;Blender:0.015Kg—0.025Kg.The present invention it is safe and convenient to use, can dip-coating, can brush, flawless after reinforcing bar dip-coating drying, eliminate the 2mm of part ¢ 1 of longitudinal reinforcement upper surface attachment bubble, enhance the cohesive force of the cylinder mould reinforcing bar after dipping lacquer, it is firmly combined with concrete, reinforcing bar adhesion strength detected value enhances crack resistance up to 1.7Mpa or so, with good anti-corrosive properties, the durability of plate construction is improved.

Description

The special reinforced corrosion resistant coating of air entrained concrete sheet material and its production method
Technical field
The present invention relates to a kind of improvement of steel bar anti-corrosion paint, specifically a kind of air entrained concrete sheet material is special reinforced anti- Corruption paint and its production method, the anti-corrosion of built-in rebar cylinder mould suitable for steam-aerated concrete plate.
Background technology
Steel bar anti-corrosion paint is that the cylinder mould dip-coating in steam-aerated concrete plate production must use material, and it is with Carboxy Latex is primary raw material, and using calcium hydroxide, quartz sand as auxiliary material, iron oxide red is toner, is arranged in pairs or groups according to a certain percentage, Stirred in special agitator tank, pour into dipping lacquer pond and use after stirring evenly.The weak point for the corrosion resistant coating prepared with this four kinds of raw materials It is:Cylinder mould dipping lacquer surface after anti-corrosion is easy to crack, and multiple tracks hair check, longitudinal reinforcement upper table are presented especially at the big face of connection sheet Face attachment portion minute bubbles, easy-to-rust, resistance to warm rust surface product rate beyond 5% and paint, reinforcing bar adhesion relatively low with the cohesive force of reinforcing bar Power detected value only up to 1.0Mpa or so, influence the durability of plate construction.
The content of the invention
It is an object of the invention to provide a kind of high-adhesion, high cracking resistance, good endurance, suitable for steam pressurized coagulation The special reinforced corrosion resistant coating of air entrained concrete sheet material that native sheet material uses.
In order to reach object above, the technical solution adopted in the present invention is:The air entrained concrete sheet material is special reinforced anti- Corruption paint, it is characterised in that:It includes following component and is made by quality proportioning mixing:Carboxylic styrene butadiene latex:600Kg— 800Kg;Calcium hydroxide:30Kg—100Kg;Iron oxide red:30Kg—60Kg;Defoamer:20Kg—40Kg;Quartz sand:100Kg— 250Kg;Blender:0.015Kg—0.025Kg.
Described carboxylic styrene butadiene latex, it is PC-2 type carboxylic styrene butadiene latexs.
Described calcium hydroxide, to clear up complete lime paste in advance.
Described iron oxide red is H101 types iron oxide red or H130 type iron oxide reds.
Described defoamer, it is octanol or 2-ethylhexanol.
Described quartz sand, it is river sand or ore in sand form, the purity quartzite between 40% -55% is tailed over for 0.08mm.
Described blender, it is sodium tetraborate decahydrate.
The production method of the above-mentioned special reinforced corrosion resistant coating of air entrained concrete sheet material, it is characterised in that:
(1), by quality proportioning weigh following raw material:Carboxylic styrene butadiene latex:600Kg—800Kg;Calcium hydroxide:30Kg—100Kg; Iron oxide red:30Kg—60Kg;Defoamer:20Kg—40Kg;Quartz sand:100Kg—250Kg;Blender:0.015Kg— 0.025Kg;
(2), carboxylic styrene butadiene latex poured into special agitator tank, stir 5-7 minutes;
(3), gradually pour into calcium hydroxide into agitator tank, stir 5-7 minutes;
(4), add defoamer, continue to stir;
(5), ammonia taste to be generated it is drained after, be slowly added to iron oxide red, continue stirring 7-10 minutes, make iron oxide red complete Dissolving;
(6), add quartz sand, continue to stir;
(7), be eventually adding blender, untill stirring, that is, obtain the special reinforced corrosion resistant coating of aerated concrete panel material.
The beneficial effects of the present invention are:It is safe and convenient to use, can dip-coating, can brush, reinforcing bar dip-coating drying after flawless, The part ¢ 1-2mm of longitudinal reinforcement upper surface attachment bubble is eliminated, enhances the cohesive force of the cylinder mould reinforcing bar after dipping lacquer, with Concrete is firmly combined with, and reinforcing bar adhesion strength detected value enhances crack resistance, have good anti-corrosive properties, carry up to 1.7Mpa or so The high durability of plate construction;It is more per ton than market price to save 2380 yuan or so and manufacturing cost is relatively low.
Embodiment
Embodiment 1:
The special reinforced corrosion resistant coating of air entrained concrete sheet material, it is characterised in that:It includes following component and stirred by quality proportioning mixing Mixing into:Carboxylic styrene butadiene latex:600Kg;Calcium hydroxide:100Kg;Iron oxide red:60Kg;Defoamer:40Kg;Quartz sand: 200Kg;Blender:0.025Kg.
Described carboxylic styrene butadiene latex, it is PC-2 type carboxylic styrene butadiene latexs.
Described calcium hydroxide, to clear up complete lime paste in advance.
Described iron oxide red is H101 type iron oxide reds.
Described defoamer, it is octanol.
Described quartz sand, using river sand, the purity quartzite between 40% -55% is tailed over for 0.08mm.
Described blender, it is sodium tetraborate decahydrate.
The production method of the above-mentioned special reinforced corrosion resistant coating of air entrained concrete sheet material, it is characterised in that:
(1), by quality proportioning weigh following raw material:Carboxylic styrene butadiene latex:600Kg;Calcium hydroxide:100Kg;Iron oxide red:60Kg; Defoamer:40Kg;Quartz sand:200Kg;Blender:0.025Kg;
(2), carboxylic styrene butadiene latex poured into special agitator tank, stir 5-7 minutes;
(3), gradually pour into calcium hydroxide into agitator tank, stir 5-7 minutes;
(4), add defoamer, continue to stir;
(5), ammonia taste to be generated it is drained after, be slowly added to iron oxide red, continue stirring 7-10 minutes, make iron oxide red complete Dissolving;
(6), add quartz sand, continue to stir;
(7), be eventually adding blender, untill stirring, that is, obtain the special reinforced corrosion resistant coating of aerated concrete panel material.
After testing:Flawless after reinforcing bar dip-coating drying, eliminate part 1-2mm of ¢ of longitudinal reinforcement upper surface attachment gas Bubble, enhances the cohesive force of the cylinder mould reinforcing bar after dipping lacquer, is firmly combined with concrete, and reinforcing bar adhesion strength detected value reaches 1.6Mpa, Resistance to warm rust surface product rate up to 3.8%, enhance crack resistance, there are good anti-corrosive properties, improve the durability of plate construction.
Embodiment 2:
The special reinforced corrosion resistant coating of air entrained concrete sheet material, it is characterised in that:It includes following component and stirred by quality proportioning mixing Mixing into:Carboxylic styrene butadiene latex:800Kg;Calcium hydroxide:30Kg;Iron oxide red:30Kg;Defoamer:40Kg;Quartz sand:100Kg; Blender:0.025Kg.
Described carboxylic styrene butadiene latex, it is PC-2 type carboxylic styrene butadiene latexs.
Described calcium hydroxide, to clear up complete lime paste in advance.
Described iron oxide red is H130 type iron oxide reds.
Described defoamer, it is octanol.
Described quartz sand, using ore in sand form, the purity quartzite between 40% -55% is tailed over for 0.08mm.
Described blender, it is sodium tetraborate decahydrate.
The production method of the above-mentioned special reinforced corrosion resistant coating of air entrained concrete sheet material, with embodiment 1.
After testing:Flawless after reinforcing bar dip-coating drying, eliminate the part ¢ 1-2mm of longitudinal reinforcement upper surface attachment gas Bubble, enhances the cohesive force of the cylinder mould reinforcing bar after dipping lacquer, is firmly combined with concrete, and reinforcing bar adhesion strength detected value reaches 1.75Mpa, Resistance to warm rust surface product rate enhances crack resistance, has good anti-corrosive properties, improve the durability of plate construction up to 3.5%.
Embodiment 3:
The special reinforced corrosion resistant coating of air entrained concrete sheet material, it is characterised in that:It includes following component and stirred by quality proportioning mixing Mixing into:Carboxylic styrene butadiene latex:700Kg;Calcium hydroxide:80Kg;Iron oxide red:60Kg;Defoamer:20Kg;Quartz sand:140Kg; Blender:0.015Kg.
Described carboxylic styrene butadiene latex, it is PC-2 type carboxylic styrene butadiene latexs.
Described calcium hydroxide, to clear up complete lime paste in advance.
Described iron oxide red is H101 type iron oxide reds.
Described defoamer, it is 2-ethylhexanol.
Described quartz sand, using river sand, the purity quartzite between 40% -55% is tailed over for 0.08mm.
Described blender, it is sodium tetraborate decahydrate.
The production method of the above-mentioned special reinforced corrosion resistant coating of air entrained concrete sheet material, with embodiment 1.
After testing:Flawless after reinforcing bar dip-coating drying, eliminate the part ¢ 1-2mm of longitudinal reinforcement upper surface attachment gas Bubble, enhances the cohesive force of the cylinder mould reinforcing bar after dipping lacquer, is firmly combined with concrete, and reinforcing bar adhesion strength detected value reaches 1.55Mpa, Resistance to warm rust surface product rate enhances crack resistance, has good anti-corrosive properties, improve the durability of plate construction up to 3.8%.
Embodiment 4:
The special reinforced corrosion resistant coating of air entrained concrete sheet material, it is characterised in that:It includes following component and stirred by quality proportioning mixing Mixing into:Carboxylic styrene butadiene latex:620Kg;Calcium hydroxide:50Kg;Iron oxide red:50Kg;Defoamer:30Kg;Quartz sand:250Kg; Blender:0.020Kg.
Described carboxylic styrene butadiene latex, it is PC-2 type carboxylic styrene butadiene latexs.
Described calcium hydroxide, to clear up complete lime paste in advance.
Described iron oxide red is H130 type iron oxide reds.
Described defoamer, it is 2-ethylhexanol.
Described quartz sand, using ore in sand form, the purity quartzite between 55% -70% is tailed over for 0.08mm.
Described blender, it is sodium tetraborate decahydrate.
The production method of the above-mentioned special reinforced corrosion resistant coating of air entrained concrete sheet material, with embodiment 1.
After testing:Flawless after reinforcing bar dip-coating drying, eliminate the part ¢ 1-2mm of longitudinal reinforcement upper surface attachment gas Bubble, enhances the cohesive force of the cylinder mould reinforcing bar after dipping lacquer, is firmly combined with concrete, and reinforcing bar adhesion strength detected value reaches 1.65Mpa, Resistance to warm rust surface product rate enhances crack resistance, has good anti-corrosive properties, improve the durability of plate construction up to 3.8%.
Embodiment 5:
The special reinforced corrosion resistant coating of air entrained concrete sheet material, it is characterised in that:It includes following component and stirred by quality proportioning mixing Mixing into:Carboxylic styrene butadiene latex:Carboxylic styrene butadiene latex:750Kg;Calcium hydroxide:30Kg;Iron oxide red:30Kg;Defoamer:20Kg; Quartz sand:170Kg;Blender:0.015Kg.
Described carboxylic styrene butadiene latex, it is PC-2 type carboxylic styrene butadiene latexs.
Described calcium hydroxide, to clear up complete lime paste in advance.
Described iron oxide red is H130 type iron oxide reds.
Described defoamer, it is octanol.
Described quartz sand, using river sand, the purity quartzite between 40% -55% is tailed over for 0.08mm.
Described blender, it is sodium tetraborate decahydrate.
The production method of the above-mentioned special reinforced corrosion resistant coating of air entrained concrete sheet material, with embodiment 1.
After testing:Flawless after reinforcing bar dip-coating drying, eliminate the part ¢ 1-2mm of longitudinal reinforcement upper surface attachment gas Bubble, enhances the cohesive force of the cylinder mould reinforcing bar after dipping lacquer, is firmly combined with concrete, and reinforcing bar adhesion strength detected value reaches 1.50Mpa, Resistance to warm rust surface product rate enhances crack resistance, has good anti-corrosive properties, improve the durability of plate construction up to 3.5%.

Claims (8)

1. the special reinforced corrosion resistant coating of air entrained concrete sheet material, it is characterised in that:It includes following component and stirred by quality proportioning mixing Mixing into:Carboxylic styrene butadiene latex:600Kg—800Kg;Calcium hydroxide:30Kg—100Kg;Iron oxide red:30Kg—60Kg;Defoaming Agent:20Kg—40Kg;Quartz sand:100Kg—250Kg;Blender:0.015Kg—0.025Kg.
2. the special reinforced corrosion resistant coating of air entrained concrete sheet material according to claim 1, it is characterised in that:Described carboxyl fourth Benzene latex, it is PC-2 type carboxylic styrene butadiene latexs.
3. the special reinforced corrosion resistant coating of air entrained concrete sheet material according to claim 1, it is characterised in that:Described niter Ash, to clear up complete lime paste in advance.
4. the special reinforced corrosion resistant coating of air entrained concrete sheet material according to claim 1, it is characterised in that:Described iron oxide Red is H101 types iron oxide red or H130 type iron oxide reds.
5. the special reinforced corrosion resistant coating of air entrained concrete sheet material according to claim 1, it is characterised in that:Described defoaming Agent, it is octanol or 2-ethylhexanol.
6. the special reinforced corrosion resistant coating of air entrained concrete sheet material according to claim 1, it is characterised in that:Described quartz Sand, it is river sand or ore in sand form, the purity quartzite between 40% -55% is tailed over for 0.08mm.
7. the special reinforced corrosion resistant coating of air entrained concrete sheet material according to claim 1, it is characterised in that:Described mediation Agent, it is sodium tetraborate decahydrate.
8. the production method of the special reinforced corrosion resistant coating of air entrained concrete sheet material, it is characterised in that:
(1), by quality proportioning weigh following raw material:Carboxylic styrene butadiene latex:600Kg—800Kg;Calcium hydroxide:30Kg—100Kg; Iron oxide red:30Kg—60Kg;Defoamer:20Kg—40Kg;Quartz sand:100Kg—250Kg;Blender:0.015Kg— 0.025Kg;
(2), carboxylic styrene butadiene latex poured into special agitator tank, stir 5-7 minutes;
(3), gradually pour into calcium hydroxide into agitator tank, stir 5-7 minutes;
(4), add defoamer, continue to stir;
(5), ammonia taste to be generated it is drained after, be slowly added to iron oxide red, continue stirring 7-10 minutes, make iron oxide red complete Dissolving;
(6), add quartz sand, continue to stir;
(7), be eventually adding blender, untill stirring, that is, obtain the special reinforced corrosion resistant coating of aerated concrete panel material.
CN201710759596.7A 2017-08-30 2017-08-30 Special steel bar anti-corrosion paint for aerated concrete plate and production method thereof Active CN107400417B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112852259A (en) * 2021-01-12 2021-05-28 广西建工集团建筑产业投资有限公司 Steel bar anticorrosive paint for autoclaved aerated concrete slab and preparation method thereof
CN113549409A (en) * 2021-08-20 2021-10-26 上海太尘新型材料科技有限公司 Eimeria-level biological extraction adhesive and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050045068A1 (en) * 2003-06-24 2005-03-03 Shimanovich Semyon A. Pigment paste for concrete and method for making the same
CN103508709A (en) * 2012-06-15 2014-01-15 北京金隅加气混凝土有限责任公司 Method for preparing steel bar antirust paint for autoclaved aerated concrete slabs
CN105153870A (en) * 2015-05-30 2015-12-16 成都拜迪新材料有限公司 Preparation method of ultralow temperature-cured and low temperature-resistant epoxy anticorrosive paint
CN105733382A (en) * 2016-03-07 2016-07-06 广东省建筑材料研究院 Micro-nano reinforcing steel bar anti-rusting agent for autoclaved aerated concrete slab and preparation method of micro-nano reinforcing steel bar anti-rusting agent

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050045068A1 (en) * 2003-06-24 2005-03-03 Shimanovich Semyon A. Pigment paste for concrete and method for making the same
CN103508709A (en) * 2012-06-15 2014-01-15 北京金隅加气混凝土有限责任公司 Method for preparing steel bar antirust paint for autoclaved aerated concrete slabs
CN105153870A (en) * 2015-05-30 2015-12-16 成都拜迪新材料有限公司 Preparation method of ultralow temperature-cured and low temperature-resistant epoxy anticorrosive paint
CN105733382A (en) * 2016-03-07 2016-07-06 广东省建筑材料研究院 Micro-nano reinforcing steel bar anti-rusting agent for autoclaved aerated concrete slab and preparation method of micro-nano reinforcing steel bar anti-rusting agent

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112852259A (en) * 2021-01-12 2021-05-28 广西建工集团建筑产业投资有限公司 Steel bar anticorrosive paint for autoclaved aerated concrete slab and preparation method thereof
CN113549409A (en) * 2021-08-20 2021-10-26 上海太尘新型材料科技有限公司 Eimeria-level biological extraction adhesive and preparation method thereof

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Denomination of invention: Special steel bar anti-corrosion paint for aerated concrete slabs and its production method

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