CN107399969A - A kind of method that curtain coating in situ prepares zirconia ceramics piece - Google Patents

A kind of method that curtain coating in situ prepares zirconia ceramics piece Download PDF

Info

Publication number
CN107399969A
CN107399969A CN201610332306.6A CN201610332306A CN107399969A CN 107399969 A CN107399969 A CN 107399969A CN 201610332306 A CN201610332306 A CN 201610332306A CN 107399969 A CN107399969 A CN 107399969A
Authority
CN
China
Prior art keywords
oxide
powder
ball milling
revs
slurry
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610332306.6A
Other languages
Chinese (zh)
Inventor
张尚权
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hefei Angtu Nanomaterials Co., Ltd.
Original Assignee
张尚权
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 张尚权 filed Critical 张尚权
Priority to CN201610332306.6A priority Critical patent/CN107399969A/en
Publication of CN107399969A publication Critical patent/CN107399969A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/48Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • C04B2235/3225Yttrium oxide or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/48Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5427Particle size related information expressed by the size of the particles or aggregates thereof millimeter or submillimeter sized, i.e. larger than 0,1 mm
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5445Particle size related information expressed by the size of the particles or aggregates thereof submicron sized, i.e. from 0,1 to 1 micron
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74Physical characteristics
    • C04B2235/77Density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • C04B2235/9607Thermal properties, e.g. thermal expansion coefficient

Abstract

The invention discloses a kind of method that method of curtain coating in situ prepares zirconia ceramics body, its process includes mixing Zirconium powder and doping phase oxide using high-energy ball milling, it is dispersion liquid that well mixed powder is added into solvent, dispersant and levelling agent ball milling mixing again, and it is casting slurry that binding agent and plasticizer ball milling mixing are then added in dispersion liquid.Casting slurry is left a message on casting machine after drying, then cut and be sintered to doped zirconia ceramics lamellar body.Zirconia ceramics preparation of the present invention, the cost of raw material is relatively low, and sintering character is good, easily realizes extensive prepare.

Description

A kind of method that curtain coating in situ prepares zirconia ceramics piece
Technical field
This technology is related to a kind of preparation method of zirconia ceramics, especially relates to the tape casting in situ and prepares zirconium oxide The preparation method of potsherd.
Background technology
Zirconia material is because having high rigidity, high intensity, high tenacity, high wearability and higher and pure oxonium ion The premium properties such as electric conductivity, obtained in each field such as ceramics, refractory material, machinery, electronics, optics, Aero-Space, biology, chemistry Obtained and be widely applied.Be present three kinds of crystal formations in pure zirconia, and can mutually convert:It is monoclinic system less than 950 DEG C, 1200 It is tetragonal structure to more than 2370 DEG C, in 2370 DEG C of cubics formed above.Due to the zirconia material in high and low temperature shift Phase transformation larger Volume Changes be present, cause material to be easy to ftracture during sintering is use, crush and intensity step-down, So using when be typically necessary and be doped phase with stabilizing zirconia with other elements, it is not produced in temperature change The destruction of material.By controlling stably-doped dose of content to obtain the different zirconium oxide of phase composition, if making part Tetragonal It is metastable to arrive room temperature, just obtain PSZ PSZ;If make Tetragonal all it is metastable to room temperature if obtain containing only single-phase polycrystalline Tetragonal zircite TZP;If making cube is metastable to arrive room temperature, it is fully stabilized zirconia FSZ to obtain single-phase cubic phase material.Stabilizer A variety of it can also be used in combination with single use, it is also different to zirconia stabilized effect.At present for doped zirconia Moulding process be essentially all have followed first into phase reshaping technical process, such as CN103951421A, CN100519475C Etc. the method that patent all discloses preparing zirconium oxide ceramic by curtain coating, i.e., prepare the powder of doped zirconia first, then by powder Sinter molding is prepared as device.The method is typically all to prepare doped zirconia using wet chemistry method, it is necessary to costly Zirconates presoma, and substantial amounts of organic solvent and other organic matters are needed in preparation process, seriously polluted and cost is high, mixes Miscellaneous zirconium oxide preparation process is required for sintering phase into, and high temperature can cause the sintering activity of zirconium oxide to substantially reduce, walked after making into The increase of type sintering temperature, sintered density reduce.
The content of the invention
In view of problem present in current zirconia ceramics forming process, the invention reside in provide one kind to be cast using in situ Method prepare doped zirconia ceramics lamella, its raw material is zirconium oxide and doping powder, using the tape casting by material into Mutually completed with forming process by a step, reduce material preparation process, reduce the cost of product.
For achieving the above object, present invention employs following technical scheme:
(1)Zirconium oxide and doping phase oxide powder are mixed using ball milling in proportion;
(2)The use of ball milling mixing is uniformly dispersion liquid by mixed uniformly powder, solvent, dispersant, levelling agent.Dispersion liquid quality Than for:Powder 20% ~ 50%, solvent 10% ~ 50%, dispersant 1% ~ 10%, levelling agent 0 ~ 3%.The ball milling mixing time was at 30 minutes to 6 Between individual hour, ball mill tank rotating speed is between 30 revs/min to 100 revs/min, and the mass ratio of ball and powder is 30:1 arrives 2:Between 1;
(3)It is uniformly zirconia slurry that binding agent, plasticizer, defrother are added into dispersion liquid using ball milling mixing.The matter of slurry Measuring ratio is:Dispersion liquid 70% ~ 95%, binding agent 5% ~ 25%, plasticizer 1% ~ 5%, defrother 0.5% ~ 2%.The ball milling mixing time is 30 Minute, ball mill tank rotating speed was between 10 revs/min ~ 30 revs/min, and the mass ratio of ball and powder is 20 to 4 hours:1 To 2:Between 1;
(4)De-bubble processing is carried out to zirconia slurry using the method for being stirred under vacuum deaeration;
(5)Slurry after de-bubble is cast, dried, is sintered and is obtained zirconia ceramics piece.
Among a typical embodiments, the method that the curtain coating in situ prepares zirconia ceramics piece includes:
(1)Zirconium oxide and doping phase oxide powder are mixed using ball milling in proportion.2 hours of ball milling mixing time, Ball mill tank rotating speed is 800 revs/min, and the mass ratio of ball and powder is 15:1;
(2)The use of ball milling mixing is uniformly dispersion liquid by mixed uniformly powder, solvent, dispersant, levelling agent.Dispersion liquid quality Than for:Powder 45%, solvent are ethanol and butanone mixture 50%, dispersant triethanolamine 3%, levelling agent cyclohexanone 2%.Ball milling mixes Close 4 hours, 80 revs/min of ball mill tank rotating speed, the mass ratio of ball and powder is 20:1;
(3)It is uniformly zirconia slurry that binding agent, plasticizer, defrother are added into dispersion liquid using ball milling mixing.The matter of slurry Measuring ratio is:Dispersion liquid 80%, binding agent polyvinyl butyral resin 15%, polyethylene glycol 400 account for 4.5%, defrother isooctanol 0.5%. The ball milling mixing time, ball mill tank rotating speed was at 20 revs/min, and the mass ratio of ball and powder is 20 in 4 hours:1;
5th, froth in vacuum method will be prepared, vacuum 4KPa, mixing speed is 10 revs/min, and inclined heated plate was at 30 minutes.It is de- Slurry viscosity after bubble is 20000mPa.s;
6th, it is stirred under vacuum the slurry after deaeration and drying is cast on casting machine, drying temperature is 25 DEG C;Drying time is 12 hours; Thickness is 5 millimeters;The green compact that curtain coating obtains after drying heat up for -500 DEG C in room temperature by 1 DEG C/min of speed, and in 500 degree of guarantors Temperature dumping processing in 4 hours, then heats up, between maximum temperature is 1450 DEG C, insulation is mixed after 3 hours by 3 DEG C/min of speed Miscellaneous zirconia ceramics piece.
Compared with the prior art, the positive effect of the present invention includes:
1st, compared with the prior art, present invention omits doped zirconia ceramic powder into phase process, using into phase-shaping one Step process is completed, and is saved the process time, is reduced process costs;
2nd, the present invention will complete into phase-a be molded over step so that material sintering activity strengthens, and can partly reduce the sintering of material Temperature, the sintered density of material is improved, be readily available high-performance, highdensity doped zirconia ceramic material;
3rd, the present invention using the tape casting in situ prepare doped zirconia ceramics, technique is flexible, can prepare various complicated shapes or The ceramic material of person's sandwich construction, it can very easily realize that different elements, various concentrations are mixed using the method for reaction in-situ It is miscellaneous, avoid ceramic powder into phase preparation process.
Brief description of the drawings:
Fig. 1 is the process chart of the present invention.
Embodiment
As it was previously stated, in view of many defects of prior art, inventor is through studying for a long period of time and putting into practice, it is proposed that a kind of 0 Curtain coating in situ prepares the preparation method of doped zirconia potsherd, and nationality is to realize inexpensive, the big rule of doped zirconia potsherd Mould and high performance production.Illustrate as follows.
The invention provides a kind of method that method using curtain coating in situ prepares doped zirconia potsherd, it is utilized just Beginning material be Zirconium powder and doping phase oxide powder, using flow casting molding method by doped zirconia ceramics shaping Completed with into phase process in a step.
The preparation method can include:
(1)Zirconium oxide and doping phase oxide powder are mixed using ball milling in proportion.
(2)The use of ball milling mixing is uniformly dispersion liquid by mixed uniformly powder, solvent, dispersant, levelling agent.
(3)It is uniformly zirconia slurry that binding agent, plasticizer, defrother are added into dispersion liquid using ball milling mixing.
(4)De-bubble processing is carried out to zirconia slurry using the method for being stirred under vacuum deaeration.
(5)Slurry after de-bubble is cast, dried, is sintered and is obtained zirconia ceramics piece
Further, the Zirconium powder used in the present invention is monoclinic phase Zirconium powder, and diameter of particle D50 arrives at 100 nanometers Between 500 microns, purity is more than 99.9%, the monoclinic phase zirconia powder that more preferably particle diameter is 5 microns, purity is 99.9% Body.Doping is mutually aluminum oxide, yittrium oxide, cerium oxide, scandium oxide, erbium oxide, niobium oxide, ytterbium oxide, gadolinium oxide, molybdenum oxide, oxygen Change one or more kinds of mixing and dopings in lanthanum, praseodymium oxide, samarium oxide, magnesia, calcium oxide, barium monoxide, preferred doping Thing is yittrium oxide, aluminum oxide, calcium oxide, scandium oxide.The particle diameter D50 of above oxide powder 100 nanometers to 500 microns it Between, purity is more than 99.9%, and more preferably particle diameter is 5 microns, and purity is 99.95% oxide powder.
Further, the ball milling mixing time of zirconium oxide and doping oxide of the present invention is small at 30 minutes to 3 When between, more preferably 1 ~ 2 hour;Ball mill tank rotating speed is between 100 revs/min to 1000 revs/min, more preferably 400 revs/min to 800 revs/min;The mass ratio of ball and powder is 20:1 to 10:Between 5, more preferably 15:1 to 3:1 it Between.
Further, solvent of the present invention is that described solvent is water, ethanol, propyl alcohol, isopropanol, butanol, isobutyl Alcohol, the tert-butyl alcohol, acetone, butanone, toluene, n-hexane, isohexane, neohexane, pentane, isopentane, neopentane, N- methylpyrroles One or several kinds of mixtures in alkanone, tetrahydrofuran, more preferably water, ethanol/acetone mixture, N- crassitudes Ketone;The mass fraction that solvent accounts for dispersion liquid is 10% ~ 50%, more preferably 20% ~ 45%;Described dispersant can be fat The more second polyamines of amine, diethanol amine, triethanolamine, N-alkyl Diethylenetriamine, N-alkyl, 2-alkyl imidazoline, 2-alkyl ammonia Base ethyl imidazol(e) quinoline, OTAC, hexadecyltrimethylammonium chloride, distearyl hydroxyethyl methyl sulfuric acid Formicester ammonium, distearyl hydroxyethyl methyl sulfuric acid formicester ammonium, cetearyl alcohol alcohol ether -2, cetearyl alcohol alcohol ether -21, cetearyl alcohol Base ether -20, lauryl glucoside polyglycereol, rilanit special, APEO phosphotriester, polyoxyethylene sorbitan Monolaurate, sodium alkyl benzene sulfonate, sodium alkyl sulfate, pareth sulfate, sodium soap, alkyl polyoxyethylene Ether carboxylic acid sodium, sodium alkyl sulfonate, sodium methylene bis-naphthalene sulfonate, glycerin monostearate, polyalcohol sucrose ester, aliphatic acid sorb It is smooth, one or more kinds of mixtures in polysorbate, more preferably diethanol amine, triethanolamine, octadecyl trimethyl Ammonium chloride, hexadecyltrimethylammonium chloride, the mass fraction that described dispersant accounts for dispersion liquid are 1% ~ 10%, more preferably 2%~6%。
Further, the dispersion liquid ball milling mixing time of the present invention between 30 minutes to 6 hours, more preferably Time is between 2 hours to 5 hours;Ball mill tank rotating speed is between 30 revs/min to 100 revs/min, more preferably 40 Rev/min between 90 revs/min;The mass ratio of ball and powder is 30:1 to 10:Between 5, more preferably 20:1 to 3:1 it Between.
Further binding agent of the present invention be polyvinyl alcohol, polyvinyl butyral resin, polyacrylic acid, polyurethane, One in epoxy resin, methylcellulose, ethyl cellulose, carboxymethyl cellulose, carboxyethyl cellulose, polyvinylpyrrolidone Kind or a variety of mixing, more preferably polyvinyl alcohol, polyvinyl butyral resin, polyvinylpyrrolidone, described binding agent The mass ratio for accounting for slurry is 5% ~ 25%, with being preferably 10% ~ 20%;Plasticizer of the present invention is to face the fourth of phthalic acid two Ester, diisooctyl phthalate, diisooctyl phthalate, diisooctyl phthalate, two different nonyl of phthalic acid Ester, dibutyl phthalate, diisobutyl phthalate, BBP(Butyl Benzyl Phthalate, repefral, adjacent benzene Dicarboxylate, dicyclohexyl phthalate, DOTP, dioctyl adipate, diisodecyl adipate, One or more in dioctyl azelate, the butyric acid of decanedioic acid two, polyethylene glycol 400, Macrogol 600, polyethylene glycol-800 Mixing, more preferably repefral, diethyl phthalate, dicyclohexyl phthalate, polyethylene glycol 400th, Macrogol 600, polyethylene glycol-800, described plasticizer account for slurry mass ratio be 1% ~ 5%, more preferably 2% ~ 4%;Defrother of the present invention is octanol, 2-Ethylhexyl Alcohol, propane diols, stearic acid, palmitic acid, fatty acid ester, tricresyl phosphate fourth One or more kinds of mixtures in ester, sorbitan fatty acid ester, more preferably octanol, fatty acid ester, propane diols, it is described De-bubble dosage account for slurry mass ratio be 0.5% ~ 2%, more preferably 0.5% ~ 1%.
Further froth in vacuum method of the present invention, vacuum more preferably exist between 6KPa to 2KPa Between 5KPa to 3KPa;Mixing speed is between 5rpm to 15rpm, more preferably between 7rpm to 10rpm;Inclined heated plate exists Between 15 minutes to 1 hour more preferably between 30 minutes to 1 hour.
It is stirred under vacuum the slurry after deaeration and drying is cast on casting machine, drying temperature is 20 DEG C -60 DEG C;Drying time is - 24 hours 0.5 hour;Thickness is 0.1 millimeter -10 millimeters;After curtain coating is dried obtained green compact in -500 DEG C of room temperature by 1 DEG C/min Speed is heated up, and the processing of 1-6 hours dumping is incubated at 500 degree, is then heated up by 3 DEG C/min speed, maximum temperature 1200 Between DEG C -1500 DEG C, 1-4 hours are incubated.Its optimize parameter can with environment, application scenario, dopant difference and It is fixed.
Below in conjunction with some preferred embodiments the technical solution of the present invention is further explained explanation.
Embodiment 1,
100 grams of Zirconium powder and 15 grams of yttrium oxide powder are mixed using ball milling.2 hours of ball milling, ball mill Tank body rotating speed is at 800 revs/min, and the mass ratio of ball and powder is 10:1;Then 45 grams of ethanol, 55 grams of acetone, 4 gram of three second are added Between hydramine, 4 hours of 2 grams of cyclohexanone ball milling mixings, ball mill tank rotating speed is 80rpm, and the mass ratio of ball and powder is 20: 1;By the ball milling mixing time in 40 grams of polyvinyl butyral resins, 8.8 grams of polyethylene glycol 400s, 2 grams of octanols addition dispersion liquids at 4 Hour, ball mill tank rotating speed is 20 revs/min, and the mass ratio of ball and powder is 20:1;The slurry viscosity of preparation is at 25 DEG C For 10000mPa.s.The slurry of preparation is poured into deaeration in vacuum degasing machine, deaeration vacuum is 4KPa, mixing speed 10 Rev/min, inclined heated plate is 15 minutes.Slurry after de-bubble is cast, dried, and curtain coating is that edge height is adjusted to 5 millimeters, stream After prolonging end, green compact are dried 12 hours at 25 DEG C.Curtain coating green compact are placed on load bearing board of zirconia and are put into Muffle furnace, 1 DEG C/min Speed is warming up to 500 DEG C, is incubated 4 hour dumping processing, and then 3 DEG C/min speed is warming up to 1450 DEG C, is incubated 3 small doping Zirconia ceramics piece.Zirconia ceramics piece density prepared by the method is 6.2g/cc, bending strength 780MPa, 800 DEG C of conductances Rate is 0.02S/cm, and thermal conductivity is 2.0W/mk at 20 DEG C.
Embodiment 2,
100 grams of Zirconium powder, 15 grams of yittrium oxide, 2 grams of alumina powders are mixed using ball milling.Ball milling is 2 small When, ball mill tank rotating speed is at 800 revs/min, and the mass ratio of ball and powder is 10:1;Then add 45 grams of ethanol, 55 gram third Ketone, 3.5 grams of triethanolamines, between 4 hours of 1.6 grams of cyclohexanone ball milling mixings, ball mill tank rotating speed be 80 revs/min, ball Mass ratio with powder is 20:1;40 grams of polyvinyl butyral resins, 8.8 grams of polyethylene glycol 400s, 2 grams of octanols are added into dispersion liquid The middle ball milling mixing time, ball mill tank rotating speed was 20 revs/min in 4 hours, and the mass ratio of ball and powder is 20:1;Prepare Slurry viscosity be 15000mPa.s at 25 DEG C.The slurry of preparation is poured into deaeration in vacuum degasing machine, deaeration vacuum is 4KPa, mixing speed 10rpm, inclined heated plate are 15 minutes.Slurry after de-bubble is cast, dried, and curtain coating is edge of a knife height Degree is adjusted to 5 millimeters, after curtain coating terminates, and green compact are dried 12 hours at 25 DEG C.Curtain coating green compact are placed on load bearing board of zirconia and are put into Muffle furnace, 1 DEG C/min speed are warming up to 500 DEG C, are incubated 4 hour dumping processing, then 3 DEG C/min speed is warming up to 1450 DEG C, it is incubated 3 small doped zirconia potsherd.Zirconia ceramics piece density prepared by the method is 6.3g/cc, and bending strength is 900MPa, 800 DEG C of electrical conductivity are 0.002S/cm, and thermal conductivity is 2.5W/mk at 20 DEG C.

Claims (9)

1. a kind of method that curtain coating in situ prepares zirconia ceramics piece, its process include:
(1)Zirconium oxide and doping phase oxide powder are mixed using high-energy ball milling in proportion;
The ball milling mixing time, ball mill tank rotating speed was at 300 revs/min to 3000 revs/min between 30 minutes to 3 hours Between, the mass ratio of ball and powder is 20:1 to 2:Between 1;
(2)Will(1)Powder that step obtains, solvent, dispersant, levelling agent are uniformly dispersion liquid using ball milling mixing;
Dispersion liquid composition is:Powder 20% ~ 50%, solvent 10% ~ 50%, dispersant 1% ~ 10%, levelling agent 0 ~ 3%;
The ball milling mixing time between 30 minutes to 6 hours, ball mill tank rotating speed 30 revs/min to 100 revs/min it Between, the mass ratio of ball and powder is 30:1 to 2:Between 1;
(3)It using ball milling mixing is uniformly zirconia slurry that binding agent, plasticizer, defrother, which are added in dispersion liquid,;
The composition of slurry is:Dispersion liquid 70% ~ 95%, binding agent 5% ~ 25%, plasticizer 1% ~ 5%, defrother 0.5% ~ 2%;
The ball milling mixing time between 30 minutes to 6 hours, ball mill tank rotating speed 10 revs/min to 30 revs/min it Between, the mass ratio of ball and powder is 30:1 to 2:Between 1;
(4)De-bubble processing is carried out to zirconia slurry using the method for being stirred under vacuum deaeration;
(5)Slurry after de-bubble is cast, dried, is sintered and is obtained zirconia ceramics piece.
2. Zirconium powder as claimed in claim 1 is monocline phase zircite, diameter of particle D50 is at 100 nanometers to 500 microns Between, between zirconia content is 99% to 99.99%;Doping mutually for aluminum oxide, yittrium oxide, cerium oxide, scandium oxide, erbium oxide, One kind in niobium oxide, ytterbium oxide, gadolinium oxide, molybdenum oxide, lanthana, praseodymium oxide, samarium oxide, magnesia, calcium oxide, barium monoxide Or a variety of mixing and dopings, between 100 nanometers to 500 microns, purity arrives the particle diameter D50 of above oxide powder for 99% Between 99.99%.
3. powder as claimed in claim 1 is zirconium oxide and doping oxide through the uniform powder of ball milling mixing;Described Solvent is water, ethanol, propyl alcohol, isopropanol, butanol, isobutanol, the tert-butyl alcohol, acetone, butanone, toluene, n-hexane, isohexane, new One or several kinds of mixtures in hexane, pentane, isopentane, neopentane, 1-METHYLPYRROLIDONE, tetrahydrofuran.
4. dispersant as claimed in claim 1 is fatty amine, diethanol amine, triethanolamine, N-alkyl diethyl triamine, 2-alkyl imidazoline, 2-alkylaminoethyl imidazoline, OTAC, cetyl trimethyl chlorination Ammonium, distearyl hydroxyethyl methyl sulfuric acid formicester ammonium, distearyl hydroxyethyl methyl sulfuric acid formicester ammonium, cetearyl alcohol alcohol ether -2, Cetearyl alcohol alcohol ether -21, cetearyl ether -20, lauryl glucoside polyglycereol, rilanit special, APEO phosphorus Sour three esters, polyoxyethylene 20 sorbitan monolaurate, sodium alkyl benzene sulfonate, sodium alkyl sulfate, alkyl polyoxyethylene ether sulphur Sour sodium, sodium soap, Alkyl ethoxy carboxylate acid sodium, sodium alkyl sulfonate, sodium methylene bis-naphthalene sulfonate, glycerol monostearate One or more kinds of mixtures in ester, fatty acid sorbitan, polysorbate;
Levelling agent is cyclohexanone.
5. binding agent as claimed in claim 1 is polyvinyl alcohol, polyvinyl butyral resin, polyacrylic acid, polyurethane, asphalt mixtures modified by epoxy resin One kind in fat, methylcellulose, ethyl cellulose, carboxymethyl cellulose, carboxyethyl cellulose, polyvinylpyrrolidone or A variety of mixing.
6. plasticizer as claimed in claim 1 is to face dibatyl phithalate, dioctyl phthalate, phthalic acid Di-isooctyl, diisooctyl phthalate, diisononyl phthalate, dibutyl phthalate, phthalic acid two Isobutyl ester, BBP(Butyl Benzyl Phthalate, repefral, diethyl phthalate, dicyclohexyl phthalate, DOTP, dioctyl adipate, diisodecyl adipate, dioctyl azelate, the butyric acid of decanedioic acid two, poly- second two One or more kinds of mixing in alcohol 400, Macrogol 600, polyethylene glycol-800;
Defrother is octanol, 2-Ethylhexyl Alcohol, propane diols, stearic acid, palmitic acid, fatty acid ester, tributyl phosphate, Sorbitan One or more kinds of mixtures in alcohol fatty acid ester.
7. froth in vacuum method as claimed in claim 1, vacuum is between 6KPa to 2KPa, and mixing speed is at 5 revs/min To between 15 revs/min, inclined heated plate is between 15 minutes to 1 hour;
Slurry viscosity after deaeration is 8000mPa.s ~ 40000mPa.s.
8. the slurry as claimed in claim 1, being stirred under vacuum after deaeration is cast drying on casting machine;
Drying temperature is 20 DEG C ~ 60 DEG C;Drying time is 0.5 hour ~ 24 hours;Thickness is 0.1 millimeter ~ 10 millimeters;Curtain coating is dry The green compact obtained after dry heat up in room temperature ~ 500 DEG C by 1 DEG C/min speed, and are handled in 500 degree of insulations, 1 ~ 6 hour dumping, so Heated up afterwards by 3 DEG C/min speed, between maximum temperature is 1200 DEG C ~ 1500 DEG C, be incubated 1 ~ 4 hour.
9. the method that curtain coating in situ as claimed in claim 1 prepares zirconia ceramics piece, its process include:Starting powder processing Process, dispersion liquid preparation process, slurry preparation process, it is cast drying process, sinters porcelain process into.
CN201610332306.6A 2016-05-19 2016-05-19 A kind of method that curtain coating in situ prepares zirconia ceramics piece Pending CN107399969A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610332306.6A CN107399969A (en) 2016-05-19 2016-05-19 A kind of method that curtain coating in situ prepares zirconia ceramics piece

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610332306.6A CN107399969A (en) 2016-05-19 2016-05-19 A kind of method that curtain coating in situ prepares zirconia ceramics piece

Publications (1)

Publication Number Publication Date
CN107399969A true CN107399969A (en) 2017-11-28

Family

ID=60394426

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610332306.6A Pending CN107399969A (en) 2016-05-19 2016-05-19 A kind of method that curtain coating in situ prepares zirconia ceramics piece

Country Status (1)

Country Link
CN (1) CN107399969A (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110350225A (en) * 2019-07-05 2019-10-18 湖南稀土金属材料研究院 A kind of scandium zircon ceramic electrolyte sheet and preparation method thereof
CN110357623A (en) * 2019-07-16 2019-10-22 广东捷成科创电子股份有限公司 A kind of fine grain and high-intensitive novel zirconia ceramic product and preparation method thereof
CN110922194A (en) * 2019-11-13 2020-03-27 歌尔股份有限公司 Ceramic slurry and preparation method thereof
CN112299847A (en) * 2020-10-30 2021-02-02 新沂市锡沂高新材料产业技术研究院有限公司 5G communication signal-based unshielded microcrystalline ceramic backboard preparation method
CN112876245A (en) * 2021-01-28 2021-06-01 深圳陶陶科技有限公司 Preparation method of zirconia ceramic
CN113087523A (en) * 2021-04-07 2021-07-09 盐城工学院 Zirconia ceramic doped with rare earth/transition metal oxide and preparation method thereof
CN115093201A (en) * 2022-07-11 2022-09-23 江苏富乐华功率半导体研究院有限公司 Method for preparing ceramic slurry by combining sand mill and ball mill
CN116283244A (en) * 2023-05-17 2023-06-23 湖南大学 Method for preparing alumina ceramic flake by casting
CN113773091B (en) * 2021-08-11 2023-10-24 臻金新材(深圳)有限公司 Aluminum nitride ceramic casting slurry, aluminum nitride ceramic substrate and preparation method

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0500114A1 (en) * 1991-02-22 1992-08-26 Nissan Chemical Industries, Limited Slurry composition and sintered part prepared therefrom
CN1510011A (en) * 2002-12-24 2004-07-07 湖南省新化长青电子器件有限责任公司 Zirconium oxide engineering ceramic and preparing method thereof
CN1534001A (en) * 2003-04-02 2004-10-06 珠海粤科清华电子陶瓷有限公司 Method of preparing zirconium oxide ceramic by curtain coating method and product obtained from said method
CN101244944A (en) * 2008-03-19 2008-08-20 田维 Zirconium oxide composite kiln furniture for electronic industry and method for manufacturing same
CN101357845A (en) * 2008-09-11 2009-02-04 西北有色金属研究院 Stable tetragonal zirconia ceramics material of manganese oxide and method of preparing the same
CN101500943A (en) * 2006-08-17 2009-08-05 H.C.施塔克有限公司 Zirconium oxide and method for the production thereof
CN104098341A (en) * 2014-07-11 2014-10-15 中国第一汽车股份有限公司 Preparation method of porous yttrium-stabilized zirconium oxide for sensor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0500114A1 (en) * 1991-02-22 1992-08-26 Nissan Chemical Industries, Limited Slurry composition and sintered part prepared therefrom
CN1510011A (en) * 2002-12-24 2004-07-07 湖南省新化长青电子器件有限责任公司 Zirconium oxide engineering ceramic and preparing method thereof
CN1534001A (en) * 2003-04-02 2004-10-06 珠海粤科清华电子陶瓷有限公司 Method of preparing zirconium oxide ceramic by curtain coating method and product obtained from said method
CN101500943A (en) * 2006-08-17 2009-08-05 H.C.施塔克有限公司 Zirconium oxide and method for the production thereof
CN101244944A (en) * 2008-03-19 2008-08-20 田维 Zirconium oxide composite kiln furniture for electronic industry and method for manufacturing same
CN101357845A (en) * 2008-09-11 2009-02-04 西北有色金属研究院 Stable tetragonal zirconia ceramics material of manganese oxide and method of preparing the same
CN104098341A (en) * 2014-07-11 2014-10-15 中国第一汽车股份有限公司 Preparation method of porous yttrium-stabilized zirconium oxide for sensor

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110350225A (en) * 2019-07-05 2019-10-18 湖南稀土金属材料研究院 A kind of scandium zircon ceramic electrolyte sheet and preparation method thereof
CN110350225B (en) * 2019-07-05 2022-07-19 湖南稀土金属材料研究院 Scandium-zirconium ceramic electrolyte sheet and preparation method thereof
CN110357623A (en) * 2019-07-16 2019-10-22 广东捷成科创电子股份有限公司 A kind of fine grain and high-intensitive novel zirconia ceramic product and preparation method thereof
CN110922194A (en) * 2019-11-13 2020-03-27 歌尔股份有限公司 Ceramic slurry and preparation method thereof
CN112299847A (en) * 2020-10-30 2021-02-02 新沂市锡沂高新材料产业技术研究院有限公司 5G communication signal-based unshielded microcrystalline ceramic backboard preparation method
CN112299847B (en) * 2020-10-30 2022-06-28 新沂市锡沂高新材料产业技术研究院有限公司 5G communication signal-based unshielded microcrystalline ceramic backboard preparation method
CN112876245A (en) * 2021-01-28 2021-06-01 深圳陶陶科技有限公司 Preparation method of zirconia ceramic
CN113087523A (en) * 2021-04-07 2021-07-09 盐城工学院 Zirconia ceramic doped with rare earth/transition metal oxide and preparation method thereof
CN113773091B (en) * 2021-08-11 2023-10-24 臻金新材(深圳)有限公司 Aluminum nitride ceramic casting slurry, aluminum nitride ceramic substrate and preparation method
CN115093201A (en) * 2022-07-11 2022-09-23 江苏富乐华功率半导体研究院有限公司 Method for preparing ceramic slurry by combining sand mill and ball mill
CN116283244A (en) * 2023-05-17 2023-06-23 湖南大学 Method for preparing alumina ceramic flake by casting
CN116283244B (en) * 2023-05-17 2023-07-21 湖南大学 Method for preparing alumina ceramic flake by casting

Similar Documents

Publication Publication Date Title
CN107399969A (en) A kind of method that curtain coating in situ prepares zirconia ceramics piece
Hu et al. Effect of sintering temperature on compressive strength of porous yttria-stabilized zirconia ceramics
CN107857595A (en) Silicon nitride ceramics slurry and preparation method thereof and the application for preparing Silicon Nitride Slips by Tape Casting
CN105110786B (en) Zinc oxide resistance sheet and preparation method thereof
CN108511793A (en) Solid-state lithium lanthanum zirconium oxygen ceramic nanofibers electrolytic thin-membrane and its preparation
CN106007709B (en) A kind of method that gel casting forming prepares high-strength ceramic
Suárez et al. Effect of alumina addition on initial sintering of cubic ZrO2 (8YSZ)
CN110128115A (en) A kind of method that flash burning prepares oxide eutectic ceramics
CN105985131A (en) Method for preparing Y2SiO5 porous material with high temperature resistance and low thermal conductivity
Valdebenito et al. Effect of flash sintering on microstructure of Ce0. 9Gd0. 1O1. 95 electrolyte fabricated by tape-casting
CN102173780B (en) Preparation method of rare earth modified pressure-sensitive material
US10854342B2 (en) Method of manufacturing a pelletized nuclear ceramic fuel
JP6724157B2 (en) MgO partially stabilized zirconia solid electrolyte doped with Mn or Co
CN111761686A (en) YSZ electrolyte preparation material, tape-casting sheet, preparation method and gas sensor
Hbaieb Reducing sintering temperature of yttria stabilized zirconia through addition of lithium nitrate and alumina
CN104341158B (en) Gelation and the method for syneresis process of note solidification forming is controlled by high volence metal ion
CN104944946A (en) Preparation method for titanium and yttrium co-doped zirconia normal-temperature semiconductor ceramic material
CN106866137A (en) A kind of preparation method of electrolyte
CN104788094A (en) Preparation method for bismuth titanate ceramic material
Li et al. High-pressure sintered yttria stabilized zirconia ceramics
Suárez et al. Dispersion of concentrated aqueous yttria-stabilized zirconia with ammonium polyacrylate
CN103058664B (en) Preparation method of pyrochlore type man-made rock solidified body
CN107540017A (en) A kind of preparation method of nanometer of doped yttrium zirconia powder
CN106117560B (en) Preparation method of aqueous solution of ployhydroxy zirconium acetate
CN103496853A (en) Zirconium boride contained fused quartz ceramic material and preparation method thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
TA01 Transfer of patent application right
TA01 Transfer of patent application right

Effective date of registration: 20190422

Address after: 430000 No. 1, 11/F, 32-2 Jiangda Road, Jiangan District, Wuhan City, Hubei Province

Applicant after: Zhu Min

Address before: 215123 No. 1 Qiyue Street, Suzhou Industrial Park, Suzhou City, Jiangsu Province

Applicant before: Zhang Shangquan

SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
TA01 Transfer of patent application right
TA01 Transfer of patent application right

Effective date of registration: 20190724

Address after: 230000 Level 11, Zhongxin Network Security Research Center, 2688 Innovation Avenue, Hefei High-tech Zone, Anhui Province

Applicant after: Hefei Angtu Nanomaterials Co., Ltd.

Address before: 430000 No. 1, 11/F, 32-2 Jiangda Road, Jiangan District, Wuhan City, Hubei Province

Applicant before: Zhu Min

WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20171128