CN107399263A - A kind of sound-absorbing carpet backing and installation system and its process equipment - Google Patents
A kind of sound-absorbing carpet backing and installation system and its process equipment Download PDFInfo
- Publication number
- CN107399263A CN107399263A CN201710751506.XA CN201710751506A CN107399263A CN 107399263 A CN107399263 A CN 107399263A CN 201710751506 A CN201710751506 A CN 201710751506A CN 107399263 A CN107399263 A CN 107399263A
- Authority
- CN
- China
- Prior art keywords
- sound
- roller
- drive roll
- plant
- processing unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009434 installation Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000012545 processing Methods 0.000 claims abstract description 24
- 210000002615 epidermis Anatomy 0.000 claims abstract description 17
- 239000011148 porous material Substances 0.000 claims abstract description 16
- 238000004804 winding Methods 0.000 claims abstract description 12
- 150000001875 compounds Chemical class 0.000 claims abstract description 6
- 229920000742 Cotton Polymers 0.000 claims description 7
- 239000002131 composite material Substances 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 230000026676 system process Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 16
- 238000010521 absorption reaction Methods 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 238000005096 rolling process Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011799 hole material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N3/00—Arrangements or adaptations of other passenger fittings, not otherwise provided for
- B60N3/04—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets
- B60N3/042—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets of carpets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0036—Heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/04—Punching, slitting or perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/04—Punching, slitting or perforating
- B32B2038/047—Perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a kind of sound-absorbing carpet backing and installation system, including Porous materials and epidermis are pricked, prick Porous materials and epidermis is bonded by thermal into type；The invention also discloses a kind of process equipment of sound-absorbing carpet, the process equipment of the sound-absorbing carpet includes the first feeding room, processing unit (plant), the second feeding room and winding room, the first feeding device is provided with the first feeding room, drive roll is provided with processing unit (plant), heater and needle roller are provided with drive roll, under the drive of motor and transmission device, drive roll rotates so that needle roller forms equally distributed aperture in material surface；Heater is provided with processing unit (plant) and steps up roller, heater cooperation steps up roller can be compound by two kinds of materials heat rolling, forms sound-absorbing structure；The present invention forms densely covered aperture, heat is compounded to form sound-absorbing structure, improves the sound absorption qualities of material by additional secondary operation technique in material internal.
Description
Technical field
The present invention relates to automotive upholstery correlative technology field, specially a kind of sound-absorbing carpet backing and installation system and its process equipment.
Background technology
With the continuous development and growth of automobile market, the continuous change of Automobile Design structure and performance improve, main engine plants
Have and propose that higher sound absorption qualities require that the existing carpet of part largely utilizes material structure.Bonded using 2 layers or 3 layer materials compound
Main material is fabricated to, performance relies primarily on grading materials sound-absorbing effect.Existing material structure can not meet that client's sound absorption qualities carry
High request on the basis of current material, it is necessary to increase material thickness, weight and annex（Sound-absorbing cotton pad）Etc. reaching sound absorption qualities
It is required that.Material cost input is larger, and complete vehicle weight rises, and cost of parts goes up.A kind of therefore, it is proposed that sound-absorbing carpet backing and installation system
And its process equipment.
The content of the invention
It is an object of the invention to provide a kind of sound-absorbing carpet backing and installation system and its process equipment, to solve in above-mentioned background technology
The problem of proposition.
To achieve the above object, the present invention provides following technical scheme：
A kind of sound-absorbing carpet backing and installation system, including Porous materials and epidermis are pricked, the bundle Porous materials and epidermis are bonded by thermal into type.
Preferably, the epidermis is sound-absorbing cotton pad epidermis.
A kind of process equipment of sound-absorbing carpet, including the first feeding room, processing unit (plant), the second feeding room and winding room, institute
State and the first feeding device is provided with the first feeding room, motor is provided with the upside of one end of the processing unit (plant), motor is filled by being driven
Connection drive roll is put, drive roll is arranged in processing unit (plant) by support frame, and the middle part of the drive roll is provided with wedge-shaped regulating block,
The inner chamber both ends of drive roll are all provided with having heaters, needle roller are provided with the outside of heater, needle roller is located at the outside of drive roll, and adds
Hot device is connected by heat-conducting block with needle roller, and mobile carrying roller is provided with below the drive roll, and mobile carrying roller is arranged on cylinder A,
Cylinder A is arranged on the support frame on processing unit (plant), and the both sides of the drive roll are equipped with composite roller, and composite roller passes through company
Extension bar is arranged on support frame, and the upper end opposite side of the processing unit (plant) is provided with heater, and heater is arranged on installation
On plate, the upper end side of installing plate is arranged on support frame by cylinder B, and the lower section of the heater is provided with mounting table, puts
Put and be arranged in the middle part of the lower end of platform by cylinder C on support frame, and the upper end side of mounting table is provided with and steps up roller, described second
The second feeding device is provided with feeding room, the winding interior is provided with wrap-up, first feeding device and wrap-up
It is fitted and connected with two symmetrically arranged live-rollers, the processing unit (plant), the second feeding room and winding interior are equipped with auxiliary
Carrying roller.
Preferably, described to step up roller and formed by fixing carrying roller and movable carrying roller, fixed carrying roller is fixedly mounted on support frame
On, movable carrying roller is fixedly mounted on mounting table.
Compared with prior art, the beneficial effects of the invention are as follows：
1st, drive roll is provided with processing unit (plant), heater and needle roller are provided with drive roll, in the drive of motor and transmission device
Under, drive roll rotates so that needle roller forms equally distributed aperture in material surface；
2nd, heater is provided with processing unit (plant) and steps up roller, heater cooperation steps up roller can be by two kinds of materials heat rollings
Press compound, formation sound-absorbing structure；
3rd, the present invention forms densely covered aperture, heat is compounded to form sound-absorbing structure, carries by additional secondary operation technique in material internal
The high sound absorption qualities of material.
Brief description of the drawings
Fig. 1 is structural profile illustration of the present invention；
Fig. 2 is structure schematic top plan view of the present invention；
Fig. 3 is drive roll structure diagrammatic cross-section of the present invention.
In figure：First feeding room 1, processing unit (plant) 2, the second feeding room 3, winding room 4, live-roller 5, the first feeding device 6,
Motor 7, drive roll 8, heater 81, needle roller 82, heat-conducting block 83, wedge-shaped regulating block 9, mobile carrying roller 10, cylinder A 11, compound support
Roller 12, heater 13, cylinder B 14, mounting table 15, cylinder C 16, step up roller 17, the second feeding device 18, wrap-up
19th, carrying roller 20 is aided in.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
The present invention provides a kind of technical scheme：
A kind of sound-absorbing carpet backing and installation system, including it is sound-absorbing cotton pad epidermis to prick Porous materials and epidermis, epidermis, pricks Porous materials and epidermis passes through
Heat bonding shaping.
Fig. 1-3, a kind of process equipment of sound-absorbing carpet backing and installation system are referred to, the process equipment of sound-absorbing carpet includes the first feeding
Room 1, processing unit (plant) 2, the second feeding room 3 and winding room 4, the first feeding device 6 is provided with the first feeding room 1, processing unit (plant) 2
Motor 7 is provided with the upside of one end, motor 7 connects drive roll 8 by transmission device, and drive roll 8 is arranged on processing by support frame and filled
Put in 2, the middle part of drive roll 8 is provided with wedge-shaped regulating block 9, and the inner chamber both ends of drive roll 8 are all provided with having heaters 81, heater 81
Outside is provided with needle roller 82, and needle roller 82 is located at the outside of drive roll 8, and heater 81 is connected by heat-conducting block 83 with needle roller 82,
The lower section of drive roll 8 is provided with mobile carrying roller 10, and mobile carrying roller 10 is arranged on cylinder A 11, and cylinder A 11 is arranged on processing unit (plant)
On support frame on 2, the both sides of drive roll 8 are equipped with composite roller 12, and composite roller 12 is arranged on support frame by connecting rod
On, the upper end opposite side of processing unit (plant) 2 is provided with heater 13, and heater 13 is installed on a mounting board, installing plate it is upper
Side is held to be arranged on by cylinder B 14 on support frame, the lower section of heater 13 is provided with mounting table 15, the lower end of mounting table 15
Middle part is arranged on support frame by cylinder C 16, and the upper end side of mounting table 15 is provided with and steps up roller 17, steps up roller 17
It is made up of fixed carrying roller and movable carrying roller, fixed carrying roller is fixedly mounted on support frame, and movable carrying roller is fixedly mounted on mounting table
On 15, the second feeding device 18 is provided with the second feeding room 3, winding is provided with wrap-up 19, the He of the first feeding device 6 in room 4
Wrap-up 19 is fitted and connected with two symmetrically arranged live-rollers 5, in processing unit (plant) 2, the second feeding room 3 and winding room 4
It is equipped with auxiliary carrying roller 20.
This process equipment first starts motor 7 when in use, and motor 7 drives drive roll 8 to rotate by transmission device, drive roll
Prick Porous materials for 8 pairs to draw, prick Porous materials and be located on the first feeding device 6, the composite roller 12 of the both sides of drive roll 8 is to pricking hole
Material carries out stepping up to draw, and prevents from pricking Porous materials sideslip, in the regularly arranged multiple row needle roller 82 in the outer surface of drive roll 8, each rolling
Pin 82 uses pyramidal structure, is provided with heater 81 in drive roll 8, heater 81 can be added by heat-conducting block 83 to needle roller 82
Heat, facilitate needle roller 82 to pierce through and prick Porous materials, equally distributed aperture, the adjustable movements of cylinder A 11 are formed pricking Porous materials surface
Carrying roller 10 moves up and down, and cylinder A 11 and wedge-shaped regulating block 9 coordinate the spacing that can control drive roll 8 and mobile carrying roller 10, heating
Device 13 can heat to pricking Porous materials, and sound-absorbing cotton pad epidermis is located on the second feeding device 18, and sound-absorbing cotton pad epidermis passes through
Auxiliary carrying roller 20 is fitted and connected with pricking Porous materials, and the bundle Porous materials after sound-absorbing cotton pad epidermis and heating are rolled by stepping up the heat of roller 17
Press compound, form sound-absorbing structure, then the wrap-up 19 by winding in room 4 wound.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of changes, modification can be carried out to these embodiments, replace without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (4)
1. a kind of sound-absorbing carpet backing and installation system, including prick Porous materials and epidermis, it is characterised in that：The bundle Porous materials and epidermis pass through heat
It is adhesion-molded.
A kind of 2. sound-absorbing carpet backing and installation system according to claim 1, it is characterised in that：The epidermis is sound-absorbing cotton pad epidermis.
A kind of 3. process equipment of sound-absorbing carpet backing and installation system as claimed in claim 1, it is characterised in that：The sound-absorbing carpet backing and installation system
Process equipment include the first feeding room（1）, processing unit (plant)（2）, the second feeding room（3）With winding room（4）, first feeding
Room（1）Inside it is provided with the first feeding device（6）, the processing unit (plant)（2）One end on the upside of be provided with motor（7）, motor（7）Pass through biography
Dynamic device connection drive roll（8）, drive roll（8）Processing unit (plant) is arranged on by support frame（2）It is interior, the drive roll（8）In
Portion is provided with wedge-shaped regulating block（9）, drive roll（8）Inner chamber both ends be all provided with having heaters（81）, heater（81）Outside set
There is needle roller（82）, needle roller（82）Positioned at drive roll（8）Outside, and heater（81）Pass through heat-conducting block（83）With needle roller（82）Even
Connect, the drive roll（8）Lower section is provided with mobile carrying roller（10）, mobile carrying roller（10）Installed in cylinder A（11）On, cylinder A
（11）Installed in processing unit (plant)（2）On support frame on, the drive roll（8）Both sides be equipped with composite roller（12）, it is compound
Carrying roller（12）It is arranged on by connecting rod on support frame, the processing unit (plant)（2）Upper end opposite side be provided with heater
（13）, heater（13）On a mounting board, the upper end side of installing plate passes through cylinder B for installation（14）On support frame,
The heater（13）Lower section be provided with mounting table（15）, mounting table（15）Lower end in the middle part of pass through cylinder C（16）It is arranged on
On support frame, and mounting table（15）Upper end side be provided with step up roller（17）, the second feeding room（3）Inside it is provided with second
Expect device（18）, the winding room（4）It is interior to be provided with wrap-up（19）, first feeding device（6）And wrap-up（19）
With two symmetrically arranged live-rollers（5）It is fitted and connected, the processing unit (plant)（2）, the second feeding room（3）With winding room（4）
Inside it is equipped with auxiliary carrying roller（20）.
A kind of 4. process equipment of sound-absorbing carpet backing and installation system according to claim 3, it is characterised in that：It is described to step up roller
（17）It is made up of fixed carrying roller and movable carrying roller, fixed carrying roller is fixedly mounted on support frame, and movable carrying roller, which is fixedly mounted on, to be put
Put platform（15）On.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710751506.XA CN107399263A (en) | 2017-08-28 | 2017-08-28 | A kind of sound-absorbing carpet backing and installation system and its process equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710751506.XA CN107399263A (en) | 2017-08-28 | 2017-08-28 | A kind of sound-absorbing carpet backing and installation system and its process equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107399263A true CN107399263A (en) | 2017-11-28 |
Family
ID=60397639
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710751506.XA Pending CN107399263A (en) | 2017-08-28 | 2017-08-28 | A kind of sound-absorbing carpet backing and installation system and its process equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107399263A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1697620A (en) * | 2003-04-11 | 2005-11-16 | 株式会社大和 | Method and device for manufacturing sound absorbing carpet |
| KR20130130229A (en) * | 2012-04-10 | 2013-12-02 | (주) 금토일산업 | Manufacturing method of floor mat for automobile |
| CN203485799U (en) * | 2013-09-13 | 2014-03-19 | 周振华 | Car carpet capable of being formed and perforated |
| CN103640308A (en) * | 2013-11-27 | 2014-03-19 | 怡星(无锡)汽车内饰件有限公司 | Processing technology of non-woven fabric composite material for automotive interior |
| CN106245236A (en) * | 2016-08-29 | 2016-12-21 | 安庆市恒昌机械制造有限责任公司 | The three-dimensional of a kind of material punctures shaped device |
| CN206426608U (en) * | 2017-01-10 | 2017-08-22 | 广州市瑞琪牛津布有限公司 | A kind of cloth bonding embossing production line |
-
2017
- 2017-08-28 CN CN201710751506.XA patent/CN107399263A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1697620A (en) * | 2003-04-11 | 2005-11-16 | 株式会社大和 | Method and device for manufacturing sound absorbing carpet |
| KR20130130229A (en) * | 2012-04-10 | 2013-12-02 | (주) 금토일산업 | Manufacturing method of floor mat for automobile |
| CN203485799U (en) * | 2013-09-13 | 2014-03-19 | 周振华 | Car carpet capable of being formed and perforated |
| CN103640308A (en) * | 2013-11-27 | 2014-03-19 | 怡星(无锡)汽车内饰件有限公司 | Processing technology of non-woven fabric composite material for automotive interior |
| CN106245236A (en) * | 2016-08-29 | 2016-12-21 | 安庆市恒昌机械制造有限责任公司 | The three-dimensional of a kind of material punctures shaped device |
| CN206426608U (en) * | 2017-01-10 | 2017-08-22 | 广州市瑞琪牛津布有限公司 | A kind of cloth bonding embossing production line |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20171128 |