CN107398901B - The visual servo control method of robot for space maintainable technology on-orbit - Google Patents

The visual servo control method of robot for space maintainable technology on-orbit Download PDF

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Publication number
CN107398901B
CN107398901B CN201710629709.1A CN201710629709A CN107398901B CN 107398901 B CN107398901 B CN 107398901B CN 201710629709 A CN201710629709 A CN 201710629709A CN 107398901 B CN107398901 B CN 107398901B
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electric tool
formula
pose
screw
manipulator
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CN107398901A (en
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刘冬雨
刘宏
何宇
张柏楠
李志奇
刘伊威
金明河
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Harbin Institute of Technology
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Harbin Institute of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1628Programme controls characterised by the control loop
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1656Programme controls characterised by programming, planning systems for manipulators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1694Programme controls characterised by use of sensors other than normal servo-feedback from position, speed or acceleration sensors, perception control, multi-sensor controlled systems, sensor fusion
    • B25J9/1697Vision controlled systems

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Medicines Containing Antibodies Or Antigens For Use As Internal Diagnostic Agents (AREA)
  • Manipulator (AREA)

Abstract

The visual servo control method of robot for space maintainable technology on-orbit belongs to manned spacecraft overall design technique field.Method of the invention is: passing through global cameras record and calculates current poseCTt(t0), with the pose define robot mechanical arm grasp electric tool after screw screw during the nominal pose of electric tool and corresponding coordinate system Ft;Manipulator grasps electric tool and passes through the positioning that global camera visual servo completion screws screw;During screwing screw task, manipulator grasps electric tool, the closed-loop control of visual servo is carried out under global camera vision guide, electric tool moves to the nominal pose for screwing screw under robot arm drive, realizes electric tool to the alignment function of screw.A kind of visual servo control method of robot for space maintainable technology on-orbit based on man-machine coordination proposed by the present invention is directly measured electric tool pose using global camera and introduces robot closed-loop system, and this method can realize the fine maintenance operation of in-orbit removable screw.

Description

The visual servo control method of robot for space maintainable technology on-orbit
Technical field
The present invention relates to a kind of control methods of robot for space maintainable technology on-orbit, belong to manned spacecraft overall design technique Field.
Background technique
Robot in-orbit service and maintenance can extend the service life of satellite, not need to emit new replacement satellite, significant to save Save replacement cost.Robot for space takes care of in international space station assembling, load and space technology is tested and Mir station Assembling etc. can be used widely.
Chinese Space robot maintainable technology on-orbit attended operation, especially for true spacecraft functional component and general dimension The maintainable technology on-orbit operation for repairing tool rarely has research, also has no in the in-orbit service Verification Project for the in-orbit flight that succeeded in the world Using and implement.
Summary of the invention
The purpose of the present invention is to provide a kind of visual servo control methods of robot for space maintainable technology on-orbit, it uses one The robot for space visual servo piloting strategies that kind is repaired towards replaceable units fastener in-orbit in cabin, to robot for space The design of in-orbit service scheme system and analysis.
It is straight using global camera the present invention is based on the robot for space maintainable technology on-orbit visual servo piloting strategies of man-machine coordination It connects measurement electric tool pose and introduces robot closed-loop system, which can be achieved the fine maintenance operation of in-orbit removable screw.
To achieve the above object, the technical solution adopted by the present invention is that:
The visual servo control method of robot for space maintainable technology on-orbit of the invention, the method the following steps are included:
Step 1: spacefarer's on-orbit calibration electric tool screws the object pose of screw;
Go out the current pose of electric tool by global cameras recordCTt(t0), robot mechanical arm is defined with the pose and is grasped The nominal pose of electric tool and corresponding coordinate system F during screwing screw after electric toolt
Step 2: the manipulator grasps electric tool and screws determining for screw by global camera visual servo completion Position;
During screwing screw task, manipulator grasps electric tool, and vision is carried out under global camera vision guide and is watched The closed-loop control of clothes, electric tool move to the nominal pose for screwing screw under robot arm drive, realize electronic work Has the alignment function to screw;
In this step, pass through the current pose of calibration resultCTt(t0) and vision real-time measurementCTt(t) it is formed and manipulator is grabbed Pose T (t) closed-loop control after holding electric tool, will be between the mechanical arm pedestal installation error, manipulator and electric tool Grabbing error, the installation error of simulation maintenance single machine and the installation error of global camera evade falling, whereinCTt(t)∈R4 ×4The relatively global camera measurement coordinate system of the electric tool that global camera real-time measurement obtains during screwing screw for manipulator Transformation matrix, T (t) ∈ R4×4For the transformation matrix of electric tool relative mechanical arm base coordinate system;
In this step, the parsing point of closed-loop control is electric tool ending coordinates system FtPose, rather than manipulator is grabbed Hold coordinate system FePose, this method cause the D-H parameter for grasping electric tool front and back ending coordinates system to change, therefore, The Visual servoing control device for adapting to this variation need to be designed, the embodiment of Visual servoing control device and control algolithm includes Following two step:
(1) Visual servoing control device design and analysis;
Visual servoing control device is with global camera measurement coordinate system FcFor reference, t moment electric tool attitude matrix RtUsing Rodrigues formula indicates are as follows:
In formula, Rt∈R3×3, I is the unit matrix of 3 rows 3 column, At∈R3×3For with FcFor the unit length of referential description Torque battle array, θ corresponding to rotary shaftt[0,180 °] of ∈ is corresponding rotation angle;R indicates real number, RtIndicate t moment electric tool Attitude matrix;
T+1 moment, Visual servoing control device control manipulator motion make electric tool attitudes vibration, the electronic work after variation Has posture still with global camera measurement coordinate system FcMatrix R is expressed as referencet+1:
Rt+1=RmRt (2)
In formula, Rt+1∈R3×3, Rm∈R3×3Indicate that manipulator motion leads to the transformation matrices of electric tool posture;Rt+1It indicates T+1 moment electric tool attitude matrix;
Control algolithm is designed, enabling the coefficient of proportional controller Kp is α, then
Wherein, (0,1) α ∈;Bt∈R3×3For homography RmUnit length rotary shaft corresponding to torque battle array, BtWith AtThe angle of corresponding direction vector is between 170 °~190 °;
(2) Visual servoing control algorithmic statement proves;
To prove to guarantee to converge to calibration appearance under the vision closed loop of global camera after manipulator catches electric tool State need to prove the following contents:
θt+1< θt (4)
Wherein, θt+1For corresponding attitude matrix Rt+1Shaft angle;For corresponding AtShaft unit direction vector;For corresponding At+1Shaft unit direction vector;ε is a small amount of;
A coordinate system F can be found, electric tool can be described at this coordinate system F in t moment AtCorresponding turn Axis are as follows:
Then, BtCorresponding shaft is
Wherein, due to BtWith AtThe angle of corresponding direction vector is between 170 °~190 °, therefore
c∈[-1,0) (8)
| s | < ε (9)
c2+s2=1 (10)
In formula, C indicates BtCorresponding shaft vectorFirst element, S indicate BtCorresponding shaft vector? Two elements;
It is discussed at coordinate system F, formula (6) is substituted into formula (1), after formula (7) substitutes into formula (3), there is following relationship:
Formula (11) and formula (12) are substituted into formula (2), can be obtained:
It wherein, is simplification matrix RtExpression-form, enable D here1=sin θt;D2=sin α θt;E1=1-cos θt;E2= 1-cosαθt
According to Rodrigues formula,
That is,
All in formula includes 1-cos α θtAmount be about α θtSecond order dimensionless near zero,
-2sinθt sinαθtC is the algebraic term greater than zero;
Therefore, when α is sufficiently small, there is cos θt+1-cosθt> 0, it may be assumed that
θt+1< θt (16)
According to the inverse transformation of Rodrigues rotation formula, it is known that spin matrix Rt+1, then its corresponding rotary shaftFor
The corresponding element of formula (13) is substituted into formula (17), can be obtained
Using formula (6) and formula (18), calculateThen have:
Formula (19) is about α θtSecond order dimensionless near zero, when α is sufficiently small, shaftWith shaftDirection It varies less, i.e.,
Composite type (16) and formula (20), show within each mechanical arm closed-loop control period, manipulator is with electric tool Under the feedback of global camera vision closed loop, with the posture direction change of very little, towards reduction initial time electric tool posture The attitude angle of deviation changes, i.e., when α is sufficiently small, satisfaction needs the formula (4) and formula (5) proved, and control algolithm guarantees electronic work Tool converges to calibration posture under the movement of mechanical arm.
The beneficial effect of the present invention compared with the existing technology is:
1, technical solution of the present invention considers world gravity difference, robot base mechanical connection error, robot end It holds the crawl deviation between pose deviation, manipulator and electric tool, influenced by deviation of operation screw relative mechanical arm pedestal etc., The object pose and global camera vision guide of screw are screwed based on spacefarer's on-orbit calibration electric tool, it is suitable by choosing Control parameter, is adaptable to robot for space cooperation or the operation of noncooperative target operation object space free-position deviation is appointed Business.
2, control method of the invention can guarantee that the electric tool of robot manipulation converges to boat under the movement of robot The targeted attitude of its member calibration.By convergence proof show no matter manipulator grasp the electric tool moment occur it is great with Chance error is poor, and the Visual servoing control strategy that can propose through the invention is effectively corrected.By robot maintainable technology on-orbit mould The operation precision that quasi-simple machine unscrews screw improves to global camera measurement precision superposition robot end the amount for repeating pose accuracy Grade, greatly improves the positioning accuracy of operation task.
Detailed description of the invention
Fig. 1 is that the visual servo control method calibration of robot for space maintainable technology on-orbit of the invention and visual servo pose close It is transition diagram;
Fig. 2 is the Visual servoing control device frame of the visual servo control method of robot for space maintainable technology on-orbit of the invention Figure.
Specific embodiment
The present invention is elaborated below in conjunction with attached drawing, but the present invention is not limited only to specific embodiment party below Formula.
Specific embodiment 1: present embodiment discloses the visual servo control method of robot for space maintainable technology on-orbit, The method the following steps are included:
Step 1: spacefarer's on-orbit calibration electric tool screws the object pose of screw;
Go out the current pose of electric tool by global cameras recordCTt(t0), robot mechanical arm is defined with the pose and is grasped The nominal pose of electric tool and corresponding coordinate system F during screwing screw after electric toolt
As shown in Figure 1, F0Indicate mechanical arm pedestal mounting coordinate system, FeIndicate that manipulator grasps coordinate system, FtIndicate electronic Tool tip coordinate system, FboltIndicate screw coordinate system, FCIndicate global camera measurement coordinate system,CTt(t0)∈R4×4It indicates The transformation matrix of the relatively global camera measurement coordinate system of electric tool under nominal pose;
Step 2: the manipulator grasps electric tool and screws determining for screw by global camera visual servo completion Position;
During screwing screw task, manipulator grasps electric tool, and vision is carried out under global camera vision guide and is watched The closed-loop control of clothes, electric tool move to the nominal pose for screwing screw under robot arm drive, realize electronic work Has the alignment function to screw;
In this step, pass through the current pose of calibration resultCTt(t0) and vision real-time measurementCTt(t) it is formed and manipulator is grabbed Pose T (t) closed-loop control after holding electric tool, will be between the mechanical arm pedestal installation error, manipulator and electric tool Grabbing error, the installation error of simulation maintenance single machine and the installation error of global camera evade falling, whereinCTt(t)∈R4 ×4The relatively global camera measurement coordinate system of the electric tool that global camera real-time measurement obtains during screwing screw for manipulator Transformation matrix, T (t) ∈ R4×4For the transformation matrix of electric tool relative mechanical arm base coordinate system;
In this step, the parsing point of closed-loop control is electric tool ending coordinates system FtPose, rather than manipulator is grabbed Hold coordinate system FePose, this method lead to the D-H (Denavit- for grasping electric tool front and back ending coordinates system Hartenberg) parameter changes, and therefore, need to design the Visual servoing control device for adapting to this variation, visual servo The embodiment of controller and control algolithm includes following two step:
(1) Visual servoing control device design and analysis;
Visual servoing control device can be used as Fig. 2 form is designed and is analyzed.In fig. 1 and 2 with the survey of global camera Measure coordinate system FcFor reference, t moment electric tool attitude matrix RtIt is indicated using Rodrigues formula are as follows:
In formula, Rt∈R3×3, I is the unit matrix of 3 rows 3 column, At∈R3×3For with FcFor the unit length of referential description Torque battle array, θ corresponding to rotary shaftt[0,180 °] of ∈ is corresponding rotation angle;R indicates real number, RtIndicate t moment electric tool Attitude matrix;
T+1 moment, Visual servoing control device control manipulator motion make electric tool attitudes vibration, the electronic work after variation Has posture still with global camera measurement coordinate system FcMatrix R is expressed as referencet+1:
Rt+1=RmRt (2)
In formula, Rt+1∈R3×3, Rm∈R3×3Indicate that manipulator motion leads to the transformation matrices of electric tool posture;Rt+1It indicates T+1 moment electric tool attitude matrix;
Control algolithm is designed, enabling the coefficient of proportional controller Kp is α, then
Wherein, (0,1) α ∈;Bt∈R3×3For homography RmUnit length rotary shaft corresponding to torque battle array, BtWith AtThe angle of corresponding direction vector is between 170 °~190 °;
(2) Visual servoing control algorithmic statement proves;
To prove to guarantee to converge to calibration appearance under the vision closed loop of global camera after manipulator catches electric tool State need to prove the following contents:
θt+1< θt (4)
Wherein, θt+1For corresponding attitude matrix Rt+1Shaft angle;For corresponding AtShaft unit direction vector;For corresponding At+1Shaft unit direction vector;ε is a small amount of;
A coordinate system F can be found, electric tool can be described at this coordinate system F in t moment AtCorresponding turn Axis are as follows:
Then, BtCorresponding shaft is
Wherein, due to BtWith AtThe angle of corresponding direction vector is between 170 °~190 °, therefore
c∈[-1,0) (8)
| s | < ε (9)
c2+s2=1 (10)
In formula, C indicates BtCorresponding shaft vectorFirst element, S indicate BtCorresponding shaft vector? Two elements;
It is discussed at coordinate system F, formula (6) is substituted into formula (1), after formula (7) substitutes into formula (3), there is following relationship:
Formula (11) and formula (12) are substituted into formula (2), can be obtained:
It wherein, is simplification matrix RtExpression-form, enable D here1=sin θt;D2=sin α θt;E1=1-cos θt;E2= 1-cosαθt
According to Rodrigues formula,
That is,
All in formula includes 1-cos α θtAmount be about α θtSecond order dimensionless near zero, -2sin θt sinα θtC is the algebraic term greater than zero;
Therefore, when α is sufficiently small, there is cos θt+1-cosθt> 0, it may be assumed that
θt+1< θt (16)
According to the inverse transformation of Rodrigues rotation formula, it is known that spin matrix Rt+1, then its corresponding rotary shaftFor
The corresponding element of formula (13) is substituted into formula (17), can be obtained
Using formula (6) and formula (18), calculateThen have:
Formula (19) is about α θtSecond order dimensionless near zero, when α is sufficiently small, shaftWith shaftSide To varying less, i.e.,
Composite type (16) and formula (20), show within each mechanical arm closed-loop control period, manipulator is with electric tool Under the feedback of global camera vision closed loop, with the posture direction change of very little, towards reduction initial time electric tool posture The attitude angle of deviation changes, i.e., when α is sufficiently small, satisfaction needs the formula (4) and formula (5) proved, and control algolithm guarantees electronic work Tool converges to calibration posture under the movement of mechanical arm.
Convergence proof shows no matter manipulator is grasping the great random error of electric tool moment appearance, can lead to The Visual servoing control strategy for crossing this patent proposition is effectively corrected.

Claims (1)

1. a kind of visual servo control method of robot for space maintainable technology on-orbit, it is characterised in that: the method includes following Step:
Step 1: spacefarer's on-orbit calibration electric tool screws the object pose of screw;
Go out the current pose of electric tool by global cameras recordCTt(t0), it is electronic that robot mechanical arm grasping is defined with the pose The nominal pose of electric tool and corresponding coordinate system F during screwing screw after toolt
Step 2: the manipulator grasps electric tool and passes through the positioning that global camera visual servo completion screws screw;
During screwing screw task, manipulator grasps electric tool, and visual servo is carried out under global camera vision guide Closed-loop control, electric tool move to the nominal pose for screwing screw under robot arm drive, realize electric tool pair The alignment function of screw;
In this step, pass through the current pose of calibration resultCTt(t0) and vision real-time measurementCTt(t) it is formed and electricity is grasped to manipulator Pose T (t) closed-loop control after power driven tools, by between mechanical arm pedestal installation error, manipulator and electric tool grabbing error, The installation error of simulation maintenance single machine and the installation error of global camera are evaded falling, whereinCTt(t)∈R4×4For manipulator rotation The transformation matrix of the relatively global camera measurement coordinate system of the electric tool that global camera real-time measurement obtains during twisting screw, T (t) ∈R4×4For the transformation matrix of electric tool relative mechanical arm base coordinate system;
In this step, the parsing point of closed-loop control is electric tool ending coordinates system FtPose, rather than manipulator grasp coordinate It is FePose, this method cause the D-H parameter for grasping electric tool front and back ending coordinates system to change, therefore, need to design The embodiment of the Visual servoing control device of one this variation of adaptation, Visual servoing control device and control algolithm includes following two A step:
(1) Visual servoing control device design and analysis;
Visual servoing control device is with global camera measurement coordinate system FcFor reference, t moment electric tool attitude matrix RtUsing Rodrigues formula indicates are as follows:
In formula, Rt∈R3×3, I is the unit matrix of 3 rows 3 column, At∈R3×3For with FcFor the rotary shaft of the unit length of referential description Corresponding torque battle array, θt[0,180 °] of ∈ is corresponding rotation angle;R indicates real number, RtIndicate t moment electric tool posture square Battle array;
T+1 moment, Visual servoing control device control manipulator motion make electric tool attitudes vibration, the electric tool appearance after variation State is still with global camera measurement coordinate system FcMatrix R is expressed as referencet+1:
Rt+1=RmRt (2)
In formula, Rt+1∈R3×3, Rm∈R3×3Indicate that manipulator motion leads to the transformation matrices of electric tool posture;Rt+1Indicate t+1 Moment electric tool attitude matrix;
Control algolithm is designed, enabling the coefficient of proportional controller Kp is α, then
Wherein, (0,1) α ∈;Bt∈R3×3For homography RmUnit length rotary shaft corresponding to torque battle array, BtWith AtIt is right The angle for the direction vector answered is between 170 °~190 °;
(2) Visual servoing control algorithmic statement proves;
To prove to guarantee to converge to calibration posture under the vision closed loop of global camera after manipulator catches electric tool, need Prove the following contents:
θt+1< θt (4)
Wherein, θt+1For corresponding attitude matrix Rt+1Shaft angle;For corresponding AtShaft unit direction vector;For corresponding At+1Shaft unit direction vector;ε is a small amount of;
A coordinate system F can be found, electric tool can be described at this coordinate system F in t moment AtCorresponding shaft are as follows:
Then, BtCorresponding shaft is
Wherein, due to BtWith AtThe angle of corresponding direction vector is between 170 °~190 °, therefore
c∈[-1,0) (8)
| s | < ε (9)
c2+s2=1 (10)
In formula, C indicates BtCorresponding shaft vectorFirst element, S indicates the corresponding shaft vector of BtSecond Element;
It is discussed at coordinate system F, formula (6) is substituted into formula (1), after formula (7) substitutes into formula (3), there is following relationship:
Formula (11) and formula (12) are substituted into formula (2), can be obtained:
It wherein, is simplification matrix RtExpression-form, enable D here1=sin θt;D2=sin α θt
E1=1-cos θt;E2=1-cos α θt
According to Rodrigues formula,
That is,
All in formula includes 1-cos α θtAmount be about α θtSecond order dimensionless near zero,
-2sinθtsinαθtC is the algebraic term greater than zero;
Therefore, when α is sufficiently small, there is cos θt+1-cosθt> 0, it may be assumed that
θt+1< θt (16)
According to the inverse transformation of Rodrigues rotation formula, it is known that spin matrix Rt+1, then its corresponding rotary shaftFor
The corresponding element of formula (13) is substituted into formula (17), can be obtained
Using formula (6) and formula (18), calculateThen have:
Formula (19) is about α θtSecond order dimensionless near zero, when α is sufficiently small, shaftWith shaftDirection become Change very little, i.e.,
Composite type (16) and formula (20), show within each mechanical arm closed-loop control period, manipulator is with electric tool complete Under the feedback of office's camera vision closed loop, with the posture direction change of very little, towards reduction initial time electric tool attitude misalignment Attitude angle variation meet the formula (4) and formula (5) for needing to prove that is, when α is sufficiently small, control algolithm guarantee electric tool exists Calibration posture is converged under the movement of mechanical arm.
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CN108161940B (en) * 2018-02-26 2020-11-03 哈尔滨工业大学 Method for realizing man-machine cooperative screw unscrewing operation by using space manipulator operation system
CN108908291B (en) * 2018-06-29 2020-07-14 北京空间飞行器总体设计部 Multi-arm space robot for on-orbit maintenance
CN111590566B (en) * 2020-05-12 2021-07-13 北京控制工程研究所 On-orbit calibration method for kinematic parameters of fully-configured space manipulator
CN112894823B (en) * 2021-02-08 2022-06-21 珞石(山东)智能科技有限公司 Robot high-precision assembling method based on visual servo
CN112989633B (en) * 2021-04-20 2021-08-10 中国人民解放军国防科技大学 Maintenance-based ORU layout optimization method and track device
CN113386136B (en) * 2021-06-30 2022-05-20 华中科技大学 Robot posture correction method and system based on standard spherical array target estimation

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