CN107398623A - A kind of gouge machine automatic control system - Google Patents
A kind of gouge machine automatic control system Download PDFInfo
- Publication number
- CN107398623A CN107398623A CN201710733526.4A CN201710733526A CN107398623A CN 107398623 A CN107398623 A CN 107398623A CN 201710733526 A CN201710733526 A CN 201710733526A CN 107398623 A CN107398623 A CN 107398623A
- Authority
- CN
- China
- Prior art keywords
- gouge
- machine
- magnetic valve
- pincers
- compressed air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 210000000080 chela (arthropods) Anatomy 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 10
- 238000012544 monitoring process Methods 0.000 claims abstract description 9
- 230000005611 electricity Effects 0.000 claims description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/10—Other electric circuits therefor; Protective circuits; Remote controls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/013—Arc cutting, gouging, scarfing or desurfacing
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
The present invention relates to gouge machine automatic control system in gouge machine technical field, including gouge machine and the gouge pincers through gouge cable connection, the gouge pincers are connected with compressed air bellows chamber through supplying sebific duct, magnetic valve is connected with the supply sebific duct, program board is additionally provided with the gouge machine, described program control panel is used for the electric current for monitoring gouge cable, and controls the break-make of magnetic valve.The gouge machine automatic control system of the present invention, the established procedure control panel on the basis of gouge machine, gouge pincers and compressed air bellows chamber, make for gouge pincers worker to be monitored and controlled, and by controlling the break-make of magnetic valve and flow to provide appropriate air supply and gassing time, solves the auto switching control of compressed air, the waste of contractive pressure gas is reduced, mitigates the labor intensity of operator, improves gouge operating efficiency.
Description
Technical field
The present invention relates to gouge machine technical field, more particularly to one kind can detect and control in good time gouge machine working condition gas
Planer automatic control system.
Background technology
At present, the defects of most of steel-casting foundries handle the size fleshiness of steel-casting, forging using carbon arc type gas gouging machine, operator
In gouge defect, gouge machine often works after 5~20min member, must just carry out the work such as quality inspection, dimensional measurement, typically
Need 5~30min time；Due to the switch frequently clamped using gouge, and by high temperature heat radiation during gouge, on switch
Sealing ring aging quickly, switch can not normal switching-off.During gouge, operating personnel need to frequently go switch to show apart from operation
Controlled valve on the compressed air bellows chamber of field certain distance, not only increases the labor intensity of operating personnel, and frequently changes
Valve, also will increase cost of equipment maintenance, reduction production efficiency；After gouge terminates, operating personnel, which also exist, to be forgotten to close compression sky
Air cock phenomenon, substantial amounts of compressed air is caused to waste.
The content of the invention
Inconvenience of the present invention for the frequent manual control switch of gouge machine in the prior art, there is provided a kind of gouge machine automatically controls
System, automatic detection, monitoring and control in the work of gouge machine are realized, to improve gouge efficiency, save the energy, mitigate operator
Labor intensity.
The object of the present invention is achieved like this, a kind of gouge machine automatic control system, including through gouge cable connection
Gouge machine and gouge pincers, the gouge pincers are connected with compressed air bellows chamber through supplying sebific duct, it is characterised in that the supply sebific duct
On be connected with magnetic valve, be additionally provided with program board in the gouge machine, described program control panel is used to monitor gouge cable
Electric current, and control the break-make of magnetic valve.The gouge machine automatic control system of the present invention, in gouge machine, gouge pincers and compressed air
Established procedure control panel on the basis of bellows chamber, make for gouge pincers worker to be monitored and controlled, and by controlling the break-make and stream of magnetic valve
Amount provides appropriate air supply and gassing time, solves the auto switching control of compressed air, reduces the wave of contractive pressure gas
Take, mitigate the labor intensity of operator, improve gouge operating efficiency.
For ease of controlling electromagnetism valve events, control cable is connected between the magnetic valve and program board.
To be further easy to the monitoring and control of gouge process, described program control panel, including current monitoring module, electromagnetism
Valve control module and delay process module, the current control module are used for the current signal that gouge cable is monitored and controlled, institute
State solenoid valve control module and the break-make of magnetic valve and the flow of compressed air, the delay process module are controlled according to current signal
For time-delay closing magnetic valve.
Brief description of the drawings
Fig. 1 is the schematic diagram of the gouge machine automatic control system of the present invention.
Fig. 2 is the gouge machine automatic control system fundamental diagram of the present invention.
Embodiment
It is as depicted in figs. 1 and 2 the gouge machine automatic control system of the present invention, including the gouge connected through gouge cable 8
Machine 1 and gouge pincers 7, gouge pincers 7 are connected with compressed air bellows chamber 4 through supplying sebific duct 7, supply and are connected with magnetic valve 5 on sebific duct 6,
Program board 2 is additionally provided with gouge machine 1, program board 2 is used for the electric current for monitoring gouge cable 8, and controls magnetic valve 5
Break-make.The gouge machine automatic control system of the present invention, journey is set up on the basis of gouge machine 1, gouge pincers 7 and compressed air bellows chamber 4
Sequence control panel 2 and magnetic valve 5, for the work of gouge pincers 7 to be monitored and controlled, and by controlling the break-make of magnetic valve 5 and flow to carry
For appropriate air supply and gassing time, solve the auto switching control of compressed air, reduce the waste of contractive pressure gas, subtract
The labor intensity of light work person, improve gouge operating efficiency.
Acted for ease of control magnetic valve 5, control cable 3 is connected between magnetic valve 5 and program board 2；To enter one
Step is easy to the monitoring and control of gouge process, and program board 2 includes current control module, at solenoid valve control module and delay
Module is managed, current monitoring module is used for the current signal that gouge cable 8 is monitored and controlled, and solenoid valve control module is believed according to electric current
Number break-make of control magnetic valve 5 and the flow of compressed air, delay process module are used for time-delay closing magnetic valve 5.
The gouge machine automatic control system of the present invention, the current control module of program board 2 is according to the electric current of gouge machine
Signal controls gouge machine operation and monitors gouge machine operation situation in real time, and gouge machine 1 provides gouge electric current and clamps 7 to gouge,
Arc melting gouge region steel have been utilized during gouge operation, have formed molten steel, supply sebific duct 6 is drawn from compressed air bellows chamber 4 to be connected
It is connected on gouge pincers 7, compressed air is guided into gouge pincers 7 to blow away the molten steel after gouge and cool down gouge pincers 7, magnetic valve 5
On the pipeline of supply sebific duct 6.Program board judges according to gouge machine current signal, when gouge machine 1 is started working
Send signal and open magnetic valve 5, connect compressed air；After gouge machine 1 stops operation, delay process module control magnetic valve prolongs
When close a period of time, general 5-10 minutes, to gouge pincers 7 and gouge position enter line delay cooling.The gouge machine of the present invention is certainly
Autocontrol system realizes automatically controlling for gouge machine compressed air break-make, empty due to being compressed caused by human factor so as to reduce
Blast takes, and reaches and saves more than 30 ten thousand yuan of the air compression station electricity charge in year, and next avoids the switch compressed air of walking about repeatedly of operation employee
Valve, the walking time of the operation employee of reduction can carry out operation, improve gouge engine efficiency.
Claims (3)
1. a kind of gouge machine automatic control system, including gouge machine and gouge through gouge cable connection pincers, the gouge pincers warp
Supply sebific duct is connected with compressed air bellows chamber, it is characterised in that described supply is connected with magnetic valve on sebific duct, in the gouge machine
Program board is additionally provided with, described program control panel is used for the electric current for monitoring gouge cable, and controls the break-make of magnetic valve.
2. gouge machine automatic control system according to claim 1, it is characterised in that the magnetic valve and program board
Between be connected with control cable.
3. gouge machine automatic control system according to claim 1, it is characterised in that described program control panel, including electricity
Monitoring modular, solenoid valve control module and delay process module are flowed, the current control module is used to gouge electricity be monitored and controlled
The current signal of cable, the solenoid valve control module control the break-make of magnetic valve and the flow of compressed air according to current signal,
The delay process module is used for time-delay closing magnetic valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710733526.4A CN107398623A (en) | 2017-08-24 | 2017-08-24 | A kind of gouge machine automatic control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710733526.4A CN107398623A (en) | 2017-08-24 | 2017-08-24 | A kind of gouge machine automatic control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107398623A true CN107398623A (en) | 2017-11-28 |
Family
ID=60396490
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710733526.4A Pending CN107398623A (en) | 2017-08-24 | 2017-08-24 | A kind of gouge machine automatic control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107398623A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110539123A (en) * | 2019-08-14 | 2019-12-06 | 甘肃酒钢集团西部重工股份有限公司 | Open arc online surfacing repair device and method for medium-speed grinding disc |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200963721Y (en) * | 2006-08-25 | 2007-10-24 | 杨华 | Multipurpose direct current arc air gouging soldering machine |
| CN201625832U (en) * | 2009-11-23 | 2010-11-10 | 深圳市瑞凌实业股份有限公司 | Inverter plasma cutting machine with lead arc control device |
| CN202271086U (en) * | 2011-10-14 | 2012-06-13 | 唐山烁宝焊接设备有限公司 | Throttle welder |
| CN202911008U (en) * | 2012-11-16 | 2013-05-01 | 江苏建筑职业技术学院 | Carbon arc gouging device of fusion cutting reinforced concrete plate |
| CN204725689U (en) * | 2015-06-10 | 2015-10-28 | 浙江联创焊接技术有限公司 | Carbon-point automatic gas planer control device |
| CN207309162U (en) * | 2017-08-24 | 2018-05-04 | 共享铸钢有限公司 | A kind of gouge machine automatic control system |
-
2017
- 2017-08-24 CN CN201710733526.4A patent/CN107398623A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200963721Y (en) * | 2006-08-25 | 2007-10-24 | 杨华 | Multipurpose direct current arc air gouging soldering machine |
| CN201625832U (en) * | 2009-11-23 | 2010-11-10 | 深圳市瑞凌实业股份有限公司 | Inverter plasma cutting machine with lead arc control device |
| CN202271086U (en) * | 2011-10-14 | 2012-06-13 | 唐山烁宝焊接设备有限公司 | Throttle welder |
| CN202911008U (en) * | 2012-11-16 | 2013-05-01 | 江苏建筑职业技术学院 | Carbon arc gouging device of fusion cutting reinforced concrete plate |
| CN204725689U (en) * | 2015-06-10 | 2015-10-28 | 浙江联创焊接技术有限公司 | Carbon-point automatic gas planer control device |
| CN207309162U (en) * | 2017-08-24 | 2018-05-04 | 共享铸钢有限公司 | A kind of gouge machine automatic control system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110539123A (en) * | 2019-08-14 | 2019-12-06 | 甘肃酒钢集团西部重工股份有限公司 | Open arc online surfacing repair device and method for medium-speed grinding disc |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171128 |