CN107398299B - A kind of preparation method and application of modified TS-1 catalyst - Google Patents
A kind of preparation method and application of modified TS-1 catalyst Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 12
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- VEZUQRBDRNJBJY-UHFFFAOYSA-N cyclohexanone oxime Chemical compound ON=C1CCCCC1 VEZUQRBDRNJBJY-UHFFFAOYSA-N 0.000 claims abstract description 85
- 238000006243 chemical reaction Methods 0.000 claims abstract description 57
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- LPSKDVINWQNWFE-UHFFFAOYSA-M tetrapropylazanium;hydroxide Chemical compound [OH-].CCC[N+](CCC)(CCC)CCC LPSKDVINWQNWFE-UHFFFAOYSA-M 0.000 description 9
- APQHKWPGGHMYKJ-UHFFFAOYSA-N Tributyltin oxide Chemical compound CCCC[Sn](CCCC)(CCCC)O[Sn](CCCC)(CCCC)CCCC APQHKWPGGHMYKJ-UHFFFAOYSA-N 0.000 description 8
- 229910021529 ammonia Inorganic materials 0.000 description 8
- 239000013078 crystal Substances 0.000 description 8
- 239000002808 molecular sieve Substances 0.000 description 8
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 8
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- 238000006237 Beckmann rearrangement reaction Methods 0.000 description 4
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 4
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- 230000000052 comparative effect Effects 0.000 description 3
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
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- 239000010457 zeolite Substances 0.000 description 3
- UGACIEPFGXRWCH-UHFFFAOYSA-N [Si].[Ti] Chemical compound [Si].[Ti] UGACIEPFGXRWCH-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- SFZULDYEOVSIKM-UHFFFAOYSA-N chembl321317 Chemical compound C1=CC(C(=N)NO)=CC=C1C1=CC=C(C=2C=CC(=CC=2)C(=N)NO)O1 SFZULDYEOVSIKM-UHFFFAOYSA-N 0.000 description 2
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- 239000010936 titanium Substances 0.000 description 2
- 229910052724 xenon Inorganic materials 0.000 description 2
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 2
- 229920002292 Nylon 6 Polymers 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
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- 230000033444 hydroxylation Effects 0.000 description 1
- 238000005805 hydroxylation reaction Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000001471 micro-filtration Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 125000000864 peroxy group Chemical group O(O*)* 0.000 description 1
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- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 238000010189 synthetic method Methods 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/89—Silicates, aluminosilicates or borosilicates of titanium, zirconium or hafnium
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C249/00—Preparation of compounds containing nitrogen atoms doubly-bound to a carbon skeleton
- C07C249/04—Preparation of compounds containing nitrogen atoms doubly-bound to a carbon skeleton of oximes
- C07C249/08—Preparation of compounds containing nitrogen atoms doubly-bound to a carbon skeleton of oximes by reaction of hydroxylamines with carbonyl compounds
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Abstract
一种改性TS‑1催化剂的制备方法和应用,取0.2g TS‑1催化剂装入陶瓷坩埚,置于紫外高温反应器的加热腔体中;将腔体压力抽真空至2Pa,后在2min内加热至425℃;用紫外照射样品10min,即得到改性TS‑1催化剂。所述改性TS‑1催化剂在环己酮氨肟化制备环己酮肟反应中的应用。改性后的TS‑1催化剂在环己酮氨肟化反应中表现出更高的催化活性和对目标产物环己酮肟更高的选择性。
A preparation method and application of a modified TS-1 catalyst, taking 0.2g of TS-1 catalyst into a ceramic crucible and placing it in a heating cavity of an ultraviolet high temperature reactor; vacuuming the cavity pressure to 2Pa, and then evacuating the cavity pressure to 2Pa for 2min Internally heated to 425°C; the sample was irradiated with ultraviolet light for 10 min to obtain the modified TS-1 catalyst. The application of the modified TS-1 catalyst in the reaction of cyclohexanone ammoximation to prepare cyclohexanone oxime. The modified TS-1 catalyst showed higher catalytic activity and higher selectivity to the target product cyclohexanone oxime in the cyclohexanone ammoximation reaction.
Description
技术领域technical field
本发明涉及沸石分子筛和工业催化领域,具体涉及一种改性TS-1催化剂的制备方法和应用。The invention relates to the field of zeolite molecular sieve and industrial catalysis, in particular to a preparation method and application of a modified TS-1 catalyst.
背景技术Background technique
钛硅分子筛TS-1的合成和作为有机物选择性氧化催化剂的成功应用,被认为是20世纪80年代沸石分子筛催化领域的重要里程碑。TS-1是具有MFI结构的沸石分子筛,它由直型孔道(straight channels,孔径约为0.57nm×0.51nm),Z字型孔道(zig-zag channels,孔径约为0.54nm)以及与它们相接的交叉孔道(intersections,孔径约为0.90nm)构成,它的特点是用Ti4+取代全硅分子筛骨架中的部分Si4+。由于Ti4+离子具有六配位特性,其钛氧四面体的能量较高,结构存在电子缺陷,具有接受电子对的潜能,对H2O2或有机过氧化合物具有独特的吸附活化性能。目前,已采用TS-1为催化剂进行有机化合物选择性氧化的主要反应有烯烃环氧化、芳烃羟基化、酮氨氧化、烷烃氧化及醇氧化等。其中,以TS-1作为催化剂,环己酮、氨和双氧水作为反应原料一步合成环己酮肟的生产工艺已成功实现了工业规模化生产。The synthesis of titanium-silicon molecular sieve TS-1 and its successful application as a catalyst for the selective oxidation of organic compounds are considered to be an important milestone in the field of zeolite molecular sieve catalysis in the 1980s. TS-1 is a zeolite molecular sieve with MFI structure, which consists of straight channels (with a pore size of about 0.57nm × 0.51nm), zig-zag channels (with a pore size of about 0.54nm) and a phase with them. It is composed of connected intersecting channels (intersections with a diameter of about 0.90 nm), which is characterized by replacing part of Si 4+ in the framework of the all-silicon molecular sieve with Ti 4+ . Due to the six-coordination characteristics of Ti 4+ ions, its titanium oxide tetrahedron has high energy, and its structure has electronic defects, which has the potential to accept electron pairs, and has unique adsorption and activation properties for H 2 O 2 or organic peroxy compounds. At present, the main reactions that have used TS-1 as a catalyst for selective oxidation of organic compounds include olefin epoxidation, aromatic hydrocarbon hydroxylation, ketone ammoxidation, alkane oxidation and alcohol oxidation. Among them, the production process of one-step synthesis of cyclohexanone oxime using TS-1 as a catalyst and cyclohexanone, ammonia and hydrogen peroxide as reaction raw materials has successfully achieved industrial-scale production.
环己酮肟是生产尼龙-6单体ε-己内酰胺的关键中间体,其传统生产工艺流程为:环己酮与羟胺发生非催化氧化反应生成环己酮肟,环己酮肟在发烟硫酸催化作用下发生液相Beckmann重排反应制得ε-己内酰胺。由于该生产过程中使用了有毒的羟胺和强腐蚀性的发烟硫酸,且产生大量的副产物硫酸铵(每吨ε-己内酰胺大约副产2.8吨硫酸铵)和氮氧化物,因此造成了严重的环境污染问题。Cyclohexanone oxime is a key intermediate in the production of nylon-6 monomer ε-caprolactam. The traditional production process is as follows: cyclohexanone and hydroxylamine undergo non-catalytic oxidation reaction to generate cyclohexanone oxime, and cyclohexanone oxime is dissolved in oleum. ε-caprolactam was prepared by liquid phase Beckmann rearrangement reaction under catalysis. Due to the use of toxic hydroxylamine and strong corrosive oleum in the production process, and the production of a large amount of by-products of ammonium sulfate (about 2.8 tons of ammonium sulfate per ton of ε-caprolactam) and nitrogen oxides, it has caused serious problems. environmental pollution problem.
20世纪80年代意大利Montedipe S.p.A(现EniChem S.p.A)公司成功开发了环己酮氨肟化工艺,该过程以环己酮、氨和H2O2为原料,在钛硅分子筛TS-1的催化作用下进行氨肟化反应直接制备环己酮肟。后来,日本Sumitomo Chemical公司开发了以环己酮肟发生气相Beckmann重排反应制备ε-己内酰胺的生产工艺,该反应过程以高硅MFI型分子筛催化剂代替浓硫酸,避免了硫酸铵副产物的产生。与传统工艺相比,以环己酮氨肟化和气相Beckmann重排反应相结合制备ε-己内酰胺的生产过程具有如下优点:中间步骤少,无需合成羟胺,缩短了工艺流程;反应温度低,降低了能耗;催化剂可重复使用;无副产硫酸铵,所产生的副产物仅有水(如下式所示),提高了ε-己内酰胺生产的经济效益和社会效益,实现了“零排放”,合乎绿色化工发展的要求。In the 1980s, the Italian company Montedipe SpA (now EniChem SpA) successfully developed the cyclohexanone ammoximation process. The process used cyclohexanone, ammonia and H 2 O 2 as raw materials, and the catalytic effect of titanium silicon molecular sieve TS-1 was Cyclohexanone oxime can be directly prepared by ammoximation reaction. Later, Japan's Sumitomo Chemical Company developed a production process for preparing ε-caprolactam by gas-phase Beckmann rearrangement reaction of cyclohexanone oxime. This reaction process replaced concentrated sulfuric acid with a high-silicon MFI molecular sieve catalyst to avoid the production of ammonium sulfate by-products. Compared with the traditional process, the production process of preparing ε-caprolactam by combining cyclohexanone ammoximation and gas-phase Beckmann rearrangement reaction has the following advantages: less intermediate steps, no need to synthesize hydroxylamine, shortening the process flow; low reaction temperature, reducing The energy consumption is reduced; the catalyst can be reused; there is no by-product ammonium sulfate, and the only by-product produced is water (as shown in the following formula), which improves the economic and social benefits of ε-caprolactam production, and realizes "zero discharge". In line with the requirements of green chemical development.
环己酮氨肟化和环己酮肟气相Beckmann重排反应生产ε-己内酰胺Ammoximation of cyclohexanone and gas-phase Beckmann rearrangement of cyclohexanone oxime to produce ε-caprolactam
然而,研究表明,在TS-1催化作用下环己酮氨肟化制备环己酮肟的生产过程中,TS-1的催化活性受制于晶内传质限制,且随着TS-1晶体尺寸的增大其催化活性逐渐降低,当晶体尺寸大于0.5um时,其催化活性明显降低。However, studies have shown that in the production process of cyclohexanone ammoximation to cyclohexanone oxime under the catalysis of TS-1, the catalytic activity of TS-1 is limited by intracrystalline mass transfer, and with the crystal size of TS-1 The catalytic activity decreased gradually with the increase of , and when the crystal size was larger than 0.5um, the catalytic activity decreased significantly.
为了改善TS-1催化剂的传质性能,科学工作者合成了纳米级的TS-1小晶体,但此方法不仅在合成过程中造成分子筛晶体与合成液难分离的问题,而且在反应过程中使得催化剂与反应液难以分离,从而造成高能耗。目前,中石化研发的单釜连续淤浆床合成环己酮肟的技术中,将膜微滤分离技术用于分离TS-1微晶和反应介质,然而,膜在使用过程中易被污损,需不定时清洗及更换,对分离过程造成诸多不便。In order to improve the mass transfer performance of TS-1 catalyst, scientists synthesized nano-scale TS-1 small crystals, but this method not only caused the problem of difficult separation of molecular sieve crystals and synthesis liquid during the synthesis process, but also made the reaction process difficult. It is difficult to separate the catalyst from the reaction solution, resulting in high energy consumption. At present, in the single-pot continuous slurry bed synthesis technology of cyclohexanone oxime developed by Sinopec, the membrane microfiltration separation technology is used to separate the TS-1 crystallites and the reaction medium. However, the membrane is easily fouled during use. It needs to be cleaned and replaced from time to time, causing a lot of inconvenience to the separation process.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种改性TS-1催化剂的制备方法和应用。The invention provides a preparation method and application of a modified TS-1 catalyst.
合成TS-1催化剂:按正硅酸四乙酯(TEOS):钛酸四丁酯(TBOT):四丙基氢氧化铵(TPAOH):H2O的摩尔比为1:0.03:0.45:15.5;将24.19g TEOS和1.19g TBOT的混合液加入到42.98g 25wt.%的TPAOH的水溶液中,60℃下搅拌3h,并在80℃下排醇1h,将得到的胶状溶液转移到100ml不锈钢反应釜中,在均相反应器中动态晶化24h(转动速率为25~120转/分钟),经过离心、洗涤及干燥,最后将固体粉末以5℃/min升温速率在550℃下空气气氛中焙烧6h,得到TS-1催化剂。合成方法参考文献(M.G.Clerici et al.,J.Catal.,1991,129:157-167)所述。Synthesis of TS-1 catalyst: the molar ratio of tetraethylorthosilicate (TEOS):tetrabutyl titanate (TBOT):tetrapropylammonium hydroxide (TPAOH): H2O is 1:0.03:0.45:15.5 ; Add the mixture of 24.19g TEOS and 1.19g TBOT to 42.98g 25wt.% TPAOH aqueous solution, stir at 60°C for 3h, and drain alcohol at 80°C for 1h, transfer the obtained colloidal solution to 100ml stainless steel In the reaction kettle, dynamic crystallization was carried out in a homogeneous reactor for 24h (rotation rate was 25-120 rpm), after centrifugation, washing and drying, the solid powder was finally heated at a rate of 5°C/min in an air atmosphere of 550°C. After calcination for 6h, TS-1 catalyst was obtained. Synthetic methods are described in the reference (MG Clerici et al., J. Catal., 1991, 129: 157-167).
一种改性TS-1催化剂的制备方法:取0.2g TS-1催化剂装入陶瓷坩埚,置于紫外高温反应器的加热腔体中;将腔体压力抽真空至2Pa,后在2min内加热至425℃;紫外照射(波长为200-400nm)样品10min,即得到改性后TS-1催化剂。A preparation method of a modified TS-1 catalyst: take 0.2g of TS-1 catalyst and put it into a ceramic crucible and place it in a heating cavity of an ultraviolet high temperature reactor; evacuate the cavity pressure to 2Pa, and then heat it within 2min to 425°C; UV irradiation (wavelength of 200-400nm) samples for 10min, namely, the modified TS-1 catalyst is obtained.
改性TS-1催化剂在环己酮氨肟化制备环己酮肟反应中的应用,包括以下步骤:The application of the modified TS-1 catalyst in the reaction of cyclohexanone ammoximation to prepare cyclohexanone oxime includes the following steps:
1)将改性后的TS-1催化剂、溶剂和环己酮一次性加入配有回流冷凝装置的三口玻璃反应器中,在78℃下恒温水浴加热,磁力搅拌反应混合物;其中TS-1催化剂与环己酮用量比为8g/mol;所用溶剂为叔丁醇与蒸馏水的等摩尔混合液;1) Add the modified TS-1 catalyst, solvent and cyclohexanone into a three-port glass reactor equipped with a reflux condensing device at one time, heat in a constant temperature water bath at 78°C, and magnetically stir the reaction mixture; wherein the TS-1 catalyst The dosage ratio to cyclohexanone is 8g/mol; the solvent used is an equimolar mixed solution of tert-butanol and distilled water;
2)然后用恒流进样泵连续加入30wt.%双氧水,其中双氧水与环己酮的摩尔比为1.2:1,双氧水连续进样速率为0.04ml/min;同时间歇式加入25wt.%氨水,其中氨水与环己酮的摩尔比为2:1,氨水间歇加入时间间隔为10min;2) Then continuously add 30wt.% hydrogen peroxide with a constant flow sampling pump, wherein the molar ratio of hydrogen peroxide and cyclohexanone is 1.2:1, and the continuous sampling rate of hydrogen peroxide is 0.04ml/min; at the same time, 25wt.% ammonia water is added intermittently, Wherein the mol ratio of ammonia water to cyclohexanone is 2:1, and the intermittent addition time interval of ammonia water is 10min;
3)待上述混合物反应3h后,加入甲醇混合搅拌,离心分离,取液样,然后用内标法在气相色谱上分析环己酮的转化率和对环己酮肟的选择性。3) After the above mixture was reacted for 3 hours, methanol was added, mixed and stirred, centrifuged, and a liquid sample was taken. Then, the conversion rate of cyclohexanone and the selectivity to cyclohexanone oxime were analyzed by gas chromatography using the internal standard method.
本发明在配有FID检测器和HP-5毛细管柱的气相色谱Agilent 7890B上,以甲苯为内标物采用内标法,按照如下公式计算环己酮的转化率和对环己酮肟的选择性:In the present invention, on a gas chromatography Agilent 7890B equipped with a FID detector and an HP-5 capillary column, the internal standard method is adopted with toluene as an internal standard, and the conversion rate of cyclohexanone and the selection of p-cyclohexanone oxime are calculated according to the following formulas sex:
式中C0、C1和C2分别为反应前环己酮的浓度、反应后环己酮的浓度和环己酮肟的浓度。In the formula, C 0 , C 1 and C 2 are the concentration of cyclohexanone before the reaction, the concentration of cyclohexanone after the reaction and the concentration of cyclohexanone oxime, respectively.
本发明采用一种紫外高温处理的方法对TS-1催化剂进行改性,将改性前后的催化剂应用于环己酮氨肟化合成环己酮肟反应中,并对其进行XRD及SEM表征。结果表明,与传统的TS-1催化剂相比,改性后的TS-1催化剂在环己酮氨肟化反应中表现出更高的催化活性和对目标产物环己酮肟更高的选择性,且改性前后其晶体结构及形貌均未发生变化。The invention adopts an ultraviolet high temperature treatment method to modify the TS-1 catalyst, applies the catalyst before and after modification to the reaction of cyclohexanone ammoxime synthesis to cyclohexanone oxime, and conducts XRD and SEM characterization. The results show that, compared with the traditional TS-1 catalyst, the modified TS-1 catalyst exhibits higher catalytic activity and higher selectivity to the target product cyclohexanone oxime in the ammoximation reaction of cyclohexanone. , and its crystal structure and morphology did not change before and after modification.
附图说明Description of drawings
图1为紫外高温反应器装置示意图Fig. 1 is the schematic diagram of ultraviolet high temperature reactor device
图2为实施例1催化剂的XRD图谱Fig. 2 is the XRD pattern of the catalyst of Example 1
图3为实施例1催化剂的SEM图谱Fig. 3 is the SEM spectrum of the catalyst of Example 1
图4为实施例2催化剂的XRD图谱Fig. 4 is the XRD pattern of the catalyst of Example 2
图5为实施例2催化剂的SEM图谱Fig. 5 is the SEM spectrum of the catalyst of Example 2
图6为实施例3催化剂的XRD图谱Fig. 6 is the XRD pattern of the catalyst of Example 3
图7为实施例3催化剂的SEM图谱Fig. 7 is the SEM spectrum of the catalyst of Example 3
具体实施方式Detailed ways
下面将通过具体的实例对本发明作进一步的描述,但本发明并不局限于下述实施例。The present invention will be further described below through specific examples, but the present invention is not limited to the following examples.
实施例1Example 1
TS-1催化剂的制备:按TEOS:TBOT:TPAOH:H2O的摩尔比为1:0.03:0.45:15.5;将24.19g TEOS和1.19g TBOT的混合液加入到42.98g 25wt.%的TPAOH的水溶液中,60℃下搅拌3h,并在80℃下排醇1h,将得到的胶状溶液转移到100ml不锈钢反应釜中,在均相反应器中动态晶化24h(转动速率为25转/分钟),经过离心、洗涤及干燥,最后将固体粉末以5℃/min升温速率在550℃下空气气氛中焙烧6h,得到TS-1催化剂。Preparation of TS-1 catalyst: According to the molar ratio of TEOS:TBOT:TPAOH:H 2 O, it was 1:0.03:0.45:15.5; the mixed solution of 24.19g TEOS and 1.19g TBOT was added to 42.98g of 25wt.% TPAOH. In an aqueous solution, stirred at 60 ° C for 3 h, and drained alcohol at 80 ° C for 1 h, the obtained colloidal solution was transferred to a 100 ml stainless steel reaction kettle, and dynamically crystallized in a homogeneous reactor for 24 h (rotation rate: 25 rpm ), after centrifugation, washing and drying, the solid powder was finally calcined at a heating rate of 5 °C/min in an air atmosphere at 550 °C for 6 h to obtain a TS-1 catalyst.
TS-1催化剂的改性:取0.2gTS-1催化剂装入陶瓷坩埚,置于紫外高温反应器的加热腔体中;将腔体压力抽真空至2Pa,后在2min内加热至425℃;用波长为200-400nm紫外照射样品10min,即得改性TS-1催化剂。Modification of TS-1 catalyst: take 0.2g of TS-1 catalyst into a ceramic crucible and place it in the heating chamber of the ultraviolet high temperature reactor; vacuum the chamber pressure to 2Pa, and then heat it to 425°C within 2min; use The modified TS-1 catalyst was obtained by irradiating the sample with UV light at a wavelength of 200-400 nm for 10 min.
所述紫外高温反应器参见图1,反应器由紫外光源、温控系统和真空系统组成。氙灯1放置在支撑架3上,氙灯产生的光通过滤光片后所得紫外光由窗口2照射在粉末样品上;样品置于坩埚8中,通过快开门11送入加热腔体4中,石英坩埚罩7可以防止粉末样品被真空泵14抽走。温控系统包括电阻式加热台5、真空电贯通法兰10(集成一对K型热偶和一对电源接头)以及PID温控电源,控温精度±1℃。真空系统包括皮拉尼真空计6、KF16波纹管12、KF16手动角阀13和真空泵14。另外,波纹管阀9连接保护气气路,可以实现样品在保护气氛中进行紫外高温处理。紫外高温反应系统的腔体以及温控电源放置于架台15上。The ultraviolet high temperature reactor is shown in FIG. 1, and the reactor is composed of an ultraviolet light source, a temperature control system and a vacuum system. The
改性前后TS-1催化剂的XRD表征结果如图2所示,SEM表征结果如图3所示,由图可见,改性前后催化剂的晶体结构及形貌均未发生变化。The XRD characterization results of the TS-1 catalyst before and after modification are shown in Figure 2, and the SEM characterization results are shown in Figure 3. It can be seen from the figures that the crystal structure and morphology of the catalyst before and after modification have not changed.
将改性后的TS-1催化剂应用于环己酮氨肟化合成环己酮肟反应中:The modified TS-1 catalyst was used in the synthesis of cyclohexanone amidoxime to cyclohexanone oxime:
按照TS-1催化剂与环己酮的用量比为8g/mol,将0.128g TS-1催化剂、1.571g环己酮、5.910g溶剂加入100ml配有回流冷凝装置的三口玻璃烧瓶中,之后将三口玻璃烧瓶放入78℃恒温水浴中加热,磁力搅拌反应混合物。According to the consumption ratio of TS-1 catalyst and cyclohexanone being 8g/mol, add 0.128g TS-1 catalyst, 1.571g cyclohexanone and 5.910g solvent into 100ml three-neck glass flask equipped with a reflux condensing device. The glass flask was heated in a constant temperature water bath at 78°C, and the reaction mixture was magnetically stirred.
用蠕动泵连续向上述三口烧瓶中以0.04ml/min的流速,按双氧水与环己酮的摩尔比为1.2:1加入2.177g 30wt.%双氧水;同时每间隔10min加入2.40ml25wt.%氨水,其中氨水与环己酮的摩尔比为2:1。Continuously add 2.177g 30wt.% hydrogen peroxide to the above-mentioned three-necked flask at a flow rate of 0.04ml/min with a peristaltic pump at a molar ratio of hydrogen peroxide and cyclohexanone to be 1.2:1; add 2.40ml25wt.% ammonia water every 10min simultaneously, wherein The molar ratio of ammonia to cyclohexanone was 2:1.
以加双氧水于反应器开始计时,反应3h后,加入甲醇混合搅拌,离心分离,取液样,在配有FID检测器和HP-5毛细管柱的气相色谱Agilent 7890B上,以甲苯为内标物采用内标法,按照如下公式计算环己酮的转化率和对环己酮肟的选择性:Start timing by adding hydrogen peroxide to the reactor. After 3 hours of reaction, add methanol, mix and stir, centrifuge, take liquid samples, and use toluene as an internal standard on a gas chromatograph Agilent 7890B equipped with FID detector and HP-5 capillary column. Using the internal standard method, the conversion of cyclohexanone and the selectivity to cyclohexanone oxime were calculated according to the following formula:
式中C0、C1和C2分别为反应前环己酮的浓度、反应后环己酮的浓度和环己酮肟的浓度。In the formula, C 0 , C 1 and C 2 are the concentration of cyclohexanone before the reaction, the concentration of cyclohexanone after the reaction and the concentration of cyclohexanone oxime, respectively.
催化剂活性评价结果:环己酮的转化率为81.8%,对环己酮肟的选择性为83.9%。Catalyst activity evaluation results: the conversion rate of cyclohexanone was 81.8%, and the selectivity to cyclohexanone oxime was 83.9%.
对比例1Comparative Example 1
TS-1催化剂的制备如实施例1。The preparation of TS-1 catalyst is as in Example 1.
TS-1催化剂应用于环己酮氨肟化合成环己酮肟反应中:TS-1 catalyst is used in the reaction of cyclohexanone ammoxime synthesis to cyclohexanone oxime:
按照TS-1催化剂与环己酮的用量比为8g/mol,将0.128g TS-1催化剂、1.571g环己酮、5.910g溶剂加入100ml配有回流冷凝装置的三口玻璃烧瓶中,之后将三口玻璃烧瓶放入78℃恒温水浴中加热,磁力搅拌反应混合物。According to the consumption ratio of TS-1 catalyst and cyclohexanone being 8g/mol, add 0.128g TS-1 catalyst, 1.571g cyclohexanone and 5.910g solvent into 100ml three-neck glass flask equipped with a reflux condensing device. The glass flask was heated in a constant temperature water bath at 78°C, and the reaction mixture was magnetically stirred.
用蠕动泵连续向上述三口烧瓶中以0.04ml/min的流速,按双氧水与环己酮的摩尔比为1.2:1加入2.177g 30wt.%双氧水;同时每间隔10min加入2.40ml25wt.%氨水,其中氨水与环己酮的摩尔比为2:1。Continuously add 2.177g 30wt.% hydrogen peroxide to the above-mentioned three-necked flask at a flow rate of 0.04ml/min with a peristaltic pump at a molar ratio of hydrogen peroxide and cyclohexanone to be 1.2:1; add 2.40ml25wt.% ammonia water every 10min simultaneously, wherein The molar ratio of ammonia to cyclohexanone was 2:1.
以加双氧水于反应器开始计时,反应3h后,加入甲醇混合搅拌,离心分离,取液样,在配有FID检测器和HP-5毛细管柱的气相色谱Agilent 7890B上,以甲苯为内标物采用内标法,按照如下公式计算环己酮的转化率和对环己酮肟的选择性:Start timing by adding hydrogen peroxide to the reactor. After 3 hours of reaction, add methanol, mix and stir, centrifuge, take liquid samples, and use toluene as an internal standard on a gas chromatograph Agilent 7890B equipped with FID detector and HP-5 capillary column. Using the internal standard method, the conversion of cyclohexanone and the selectivity to cyclohexanone oxime were calculated according to the following formula:
式中C0、C1和C2分别为反应前环己酮的浓度、反应后环己酮的浓度和环己酮肟的浓度。In the formula, C 0 , C 1 and C 2 are the concentration of cyclohexanone before the reaction, the concentration of cyclohexanone after the reaction and the concentration of cyclohexanone oxime, respectively.
催化剂活性评价结果:环己酮的转化率为71.1%,对环己酮肟的选择性为74.1%。Catalyst activity evaluation results: the conversion of cyclohexanone was 71.1%, and the selectivity to cyclohexanone oxime was 74.1%.
实施例2Example 2
TS-1催化剂的制备:按TEOS:TBOT:TPAOH:H2O的摩尔比为1:0.03:0.45:15.5;将24.19g TEOS和1.19g TBOT的混合液加入到42.98g 25wt.%的TPAOH的水溶液中,60℃下搅拌3h,并在80℃下排醇1h,将得到的胶状溶液转移到100ml不锈钢反应釜中,在均相反应器中动态晶化24h(转动速率为80转/分钟),经过离心、洗涤及干燥,最后将固体粉末以5℃/min升温速率在550℃下空气气氛中焙烧6h,得到TS-1催化剂。Preparation of TS-1 catalyst: According to the molar ratio of TEOS:TBOT:TPAOH:H 2 O, it was 1:0.03:0.45:15.5; the mixed solution of 24.19g TEOS and 1.19g TBOT was added to 42.98g of 25wt.% TPAOH. In aqueous solution, stirred at 60°C for 3h, and drained alcohol at 80°C for 1h, the obtained colloidal solution was transferred to a 100ml stainless steel reaction kettle, and dynamically crystallized in a homogeneous reactor for 24h (rotation rate was 80 rpm ), after centrifugation, washing and drying, the solid powder was finally calcined at a heating rate of 5 °C/min in an air atmosphere at 550 °C for 6 h to obtain a TS-1 catalyst.
TS-1催化剂的改性:取0.2g的TS-1催化剂装入陶瓷坩埚,置于紫外高温反应器的加热腔体中;将腔体压力抽真空至2Pa,后在2min内加热至425℃;用波长为200-400nm紫外照射样品10min,即得改性后TS-1催化剂。Modification of TS-1 catalyst: take 0.2g of TS-1 catalyst into a ceramic crucible and place it in the heating chamber of the ultraviolet high temperature reactor; evacuate the chamber pressure to 2Pa, and then heat it to 425°C within 2min ; Irradiate the sample with ultraviolet rays with a wavelength of 200-400 nm for 10 min, to obtain the modified TS-1 catalyst.
改性前后TS-1催化剂的XRD表征结果如图4所示,SEM表征结果如图5所示,由图可见,改性前后催化剂的晶体结构及形貌均未发生变化。The XRD characterization results of the TS-1 catalyst before and after modification are shown in Figure 4, and the SEM characterization results are shown in Figure 5. It can be seen from the figures that the crystal structure and morphology of the catalyst before and after modification have not changed.
将改性后的TS-1催化剂应用于环己酮氨肟化合成环己酮肟反应中:The modified TS-1 catalyst was used in the synthesis of cyclohexanone amidoxime to cyclohexanone oxime:
按照TS-1催化剂与环己酮的用量比为8g/mol,将0.128g TS-1催化剂、1.571g环己酮、5.910g溶剂加入100ml配有回流冷凝装置的三口玻璃烧瓶中,之后将三口玻璃烧瓶放入78℃恒温水浴中加热,磁力搅拌反应混合物。According to the consumption ratio of TS-1 catalyst and cyclohexanone being 8g/mol, add 0.128g TS-1 catalyst, 1.571g cyclohexanone and 5.910g solvent into 100ml three-neck glass flask equipped with a reflux condensing device. The glass flask was heated in a constant temperature water bath at 78°C, and the reaction mixture was magnetically stirred.
用蠕动泵连续向上述三口烧瓶中以0.04ml/min的流速,按双氧水与环己酮的摩尔比为1.2:1加入2.177g 30wt.%双氧水;同时每间隔10min加入2.40ml25wt.%氨水,其中氨水与环己酮的摩尔比为2:1。Continuously add 2.177g 30wt.% hydrogen peroxide to the above-mentioned three-necked flask at a flow rate of 0.04ml/min with a peristaltic pump at a molar ratio of hydrogen peroxide and cyclohexanone to be 1.2:1; add 2.40ml25wt.% ammonia water every 10min simultaneously, wherein The molar ratio of ammonia to cyclohexanone was 2:1.
以加双氧水于反应器开始计时,反应3h后,加入甲醇混合搅拌,离心分离,取液样,在配有FID检测器和HP-5毛细管柱的气相色谱Agilent 7890B上,以甲苯为内标物采用内标法,按照如下公式计算环己酮的转化率和对环己酮肟的选择性:Start timing by adding hydrogen peroxide to the reactor. After 3 hours of reaction, add methanol, mix and stir, centrifuge, take liquid samples, and use toluene as an internal standard on a gas chromatograph Agilent 7890B equipped with FID detector and HP-5 capillary column. Using the internal standard method, the conversion of cyclohexanone and the selectivity to cyclohexanone oxime were calculated according to the following formula:
式中C0、C1和C2分别为反应前环己酮的浓度、反应后环己酮的浓度和环己酮肟的浓度。In the formula, C 0 , C 1 and C 2 are the concentration of cyclohexanone before the reaction, the concentration of cyclohexanone after the reaction and the concentration of cyclohexanone oxime, respectively.
催化剂活性评价结果:环己酮的转化率为96.4%,对环己酮肟的选择性为99.9%。Catalyst activity evaluation results: the conversion rate of cyclohexanone was 96.4%, and the selectivity to cyclohexanone oxime was 99.9%.
对比例2Comparative Example 2
TS-1催化剂的制备同实施例2。The preparation of the TS-1 catalyst is the same as that in Example 2.
TS-1催化剂应用于环己酮氨肟化合成环己酮肟反应中:TS-1 catalyst is used in the reaction of cyclohexanone ammoxime synthesis to cyclohexanone oxime:
按照TS-1催化剂与环己酮的用量比为8g/mol,将0.128g TS-1催化剂、1.571g环己酮、5.910g溶剂加入100ml配有回流冷凝装置的三口玻璃烧瓶中,之后将三口玻璃烧瓶放入78℃恒温水浴中加热,磁力搅拌反应混合物。According to the consumption ratio of TS-1 catalyst and cyclohexanone being 8g/mol, add 0.128g TS-1 catalyst, 1.571g cyclohexanone and 5.910g solvent into 100ml three-neck glass flask equipped with a reflux condensing device. The glass flask was heated in a constant temperature water bath at 78°C, and the reaction mixture was magnetically stirred.
用蠕动泵连续向上述三口烧瓶中以0.04ml/min的流速,按双氧水与环己酮的摩尔比为1.2:1加入2.177g 30wt.%双氧水;同时每间隔10min加入2.40ml25wt.%氨水,其中氨水与环己酮的摩尔比为2:1。Continuously add 2.177g 30wt.% hydrogen peroxide to the above-mentioned three-necked flask at a flow rate of 0.04ml/min with a peristaltic pump at a molar ratio of hydrogen peroxide and cyclohexanone to be 1.2:1; add 2.40ml25wt.% ammonia water every 10min simultaneously, wherein The molar ratio of ammonia to cyclohexanone was 2:1.
以加双氧水于反应器开始计时,反应3h后,加入甲醇混合搅拌,离心分离,取液样,在配有FID检测器和HP-5毛细管柱的气相色谱Agilent 7890B上,以甲苯为内标物采用内标法,按照如下公式计算环己酮的转化率和对环己酮肟的选择性:Start timing by adding hydrogen peroxide to the reactor. After 3 hours of reaction, add methanol, mix and stir, centrifuge, take a liquid sample, and use toluene as an internal standard on a gas chromatograph Agilent 7890B equipped with a FID detector and HP-5 capillary column. Using the internal standard method, the conversion of cyclohexanone and the selectivity to cyclohexanone oxime were calculated according to the following formula:
式中C0、C1和C2分别为反应前环己酮的浓度、反应后环己酮的浓度和环己酮肟的浓度。In the formula, C 0 , C 1 and C 2 are the concentration of cyclohexanone before the reaction, the concentration of cyclohexanone after the reaction and the concentration of cyclohexanone oxime, respectively.
催化剂活性评价结果:环己酮的转化率为76.6%,对环己酮肟的选择性为99.9%。Catalyst activity evaluation results: the conversion of cyclohexanone was 76.6%, and the selectivity to cyclohexanone oxime was 99.9%.
实施例3Example 3
TS-1催化剂的制备:按TEOS:TBOT:TPAOH:H2O的摩尔比为1:0.03:0.45:15.5;将24.19g TEOS和1.19g TBOT的混合液加入到42.98g 25wt.%的TPAOH的水溶液中,60℃下搅拌3h,并在80℃下排醇1h,将得到的胶状溶液转移到100ml不锈钢反应釜中,在均相反应器中动态晶化24h(转动速率为120转/分钟),经过离心、洗涤及干燥,最后将固体粉末以5℃/min升温速率在550℃下空气气氛中焙烧6h,得到TS-1催化剂。Preparation of TS-1 catalyst: According to the molar ratio of TEOS:TBOT:TPAOH:H 2 O, it was 1:0.03:0.45:15.5; the mixed solution of 24.19g TEOS and 1.19g TBOT was added to 42.98g of 25wt.% TPAOH. In aqueous solution, stirred at 60 °C for 3 h, and drained alcohol at 80 °C for 1 h, the obtained colloidal solution was transferred to a 100 ml stainless steel reaction kettle, and dynamically crystallized in a homogeneous reactor for 24 h (rotation speed: 120 rpm ), after centrifugation, washing and drying, the solid powder was finally calcined at a heating rate of 5 °C/min in an air atmosphere at 550 °C for 6 h to obtain a TS-1 catalyst.
TS-1催化剂的改性:取0.2g的TS-1催化剂装入陶瓷坩埚,置于紫外高温反应器的加热腔体中;将腔体压力抽真空至2Pa,后在2min内加热至425℃;用波长为200-400nm紫外照射样品10min,即得改性后TS-1催化剂。Modification of TS-1 catalyst: take 0.2g of TS-1 catalyst into a ceramic crucible and place it in the heating chamber of the ultraviolet high temperature reactor; evacuate the chamber pressure to 2Pa, and then heat it to 425°C within 2min ; Irradiate the sample with ultraviolet rays with a wavelength of 200-400 nm for 10 min, to obtain the modified TS-1 catalyst.
改性前后TS-1催化剂的XRD表征结果如图6所示,SEM表征结果如图7所示,由图可见,改性前后催化剂的晶体结构及形貌均未发生变化。The XRD characterization results of the TS-1 catalyst before and after modification are shown in Figure 6, and the SEM characterization results are shown in Figure 7. It can be seen from the figures that the crystal structure and morphology of the catalyst before and after modification have not changed.
改性后的TS-1催化剂应用于环己酮氨肟化合成环己酮肟反应中:The modified TS-1 catalyst was used in the reaction of cyclohexanone ammoxime synthesis to cyclohexanone oxime:
按照TS-1催化剂与环己酮的用量比为8g/mol,将0.128g TS-1催化剂、1.571g环己酮、5.910g溶剂加入100ml配有回流冷凝装置的三口玻璃烧瓶中,之后将三口玻璃烧瓶放入78℃恒温水浴中加热,磁力搅拌反应混合物。According to the consumption ratio of TS-1 catalyst and cyclohexanone being 8g/mol, add 0.128g TS-1 catalyst, 1.571g cyclohexanone and 5.910g solvent into 100ml three-neck glass flask equipped with a reflux condensing device. The glass flask was heated in a constant temperature water bath at 78°C, and the reaction mixture was magnetically stirred.
用蠕动泵连续向上述三口烧瓶中以0.04ml/min的流速,按双氧水与环己酮的摩尔比为1.2:1加入2.177g 30wt.%双氧水;同时每间隔10min加入2.40ml25wt.%氨水,其中氨水与环己酮的摩尔比为2:1。Continuously add 2.177g 30wt.% hydrogen peroxide to the above-mentioned three-necked flask at a flow rate of 0.04ml/min with a peristaltic pump at a molar ratio of hydrogen peroxide and cyclohexanone to be 1.2:1; add 2.40ml25wt.% ammonia water every 10min simultaneously, wherein The molar ratio of ammonia to cyclohexanone was 2:1.
以加双氧水于反应器开始计时,反应3h后,加入甲醇混合搅拌,离心分离,取液样,在配有FID检测器和HP-5毛细管柱的气相色谱Agilent 7890B上,以甲苯为内标物采用内标法,按照如下公式计算环己酮的转化率和对环己酮肟的选择性:Start timing by adding hydrogen peroxide to the reactor. After 3 hours of reaction, add methanol, mix and stir, centrifuge, take liquid samples, and use toluene as an internal standard on a gas chromatograph Agilent 7890B equipped with FID detector and HP-5 capillary column. Using the internal standard method, the conversion of cyclohexanone and the selectivity to cyclohexanone oxime were calculated according to the following formula:
式中C0、C1和C2分别为反应前环己酮的浓度、反应后环己酮的浓度和环己酮肟的浓度。In the formula, C 0 , C 1 and C 2 are the concentration of cyclohexanone before the reaction, the concentration of cyclohexanone after the reaction and the concentration of cyclohexanone oxime, respectively.
催化剂活性评价结果:环己酮的转化率为99.1%,对环己酮肟的选择性为99.9%。Catalyst activity evaluation results: the conversion rate of cyclohexanone was 99.1%, and the selectivity to cyclohexanone oxime was 99.9%.
对比例3Comparative Example 3
TS-1催化剂的制备同实施例3。The preparation of the TS-1 catalyst is the same as that in Example 3.
TS-1催化剂应用于环己酮氨肟化合成环己酮肟反应中:TS-1 catalyst is used in the reaction of cyclohexanone ammoxime synthesis to cyclohexanone oxime:
按照TS-1催化剂与环己酮的用量比为8g/mol,将0.128g TS-1催化剂、1.571g环己酮、5.910g溶剂加入100ml配有回流冷凝装置的三口玻璃烧瓶中,之后将三口玻璃烧瓶放入78℃恒温水浴中加热,磁力搅拌反应混合物。According to the consumption ratio of TS-1 catalyst and cyclohexanone being 8g/mol, add 0.128g TS-1 catalyst, 1.571g cyclohexanone and 5.910g solvent into 100ml three-neck glass flask equipped with a reflux condensing device. The glass flask was heated in a constant temperature water bath at 78°C, and the reaction mixture was magnetically stirred.
用蠕动泵连续向上述三口烧瓶中以0.04ml/min的流速,按双氧水与环己酮的摩尔比为1.2:1加入2.177g 30wt.%双氧水;同时每间隔10min加入2.40ml25wt.%氨水,其中氨水与环己酮的摩尔比为2:1。Continuously add 2.177g 30wt.% hydrogen peroxide to the above-mentioned three-necked flask at a flow rate of 0.04ml/min with a peristaltic pump at a molar ratio of hydrogen peroxide and cyclohexanone to be 1.2:1; add 2.40ml25wt.% ammonia water every 10min simultaneously, wherein The molar ratio of ammonia to cyclohexanone was 2:1.
以加双氧水于反应器开始计时,反应3h后,加入甲醇混合搅拌,离心分离,取液样,在配有FID检测器和HP-5毛细管柱的气相色谱Agilent 7890B上,以甲苯为内标物采用内标法,按照如下公式计算环己酮的转化率和对环己酮肟的选择性:Start timing by adding hydrogen peroxide to the reactor. After 3 hours of reaction, add methanol, mix and stir, centrifuge, take liquid samples, and use toluene as an internal standard on a gas chromatograph Agilent 7890B equipped with FID detector and HP-5 capillary column. Using the internal standard method, the conversion of cyclohexanone and the selectivity to cyclohexanone oxime were calculated according to the following formula:
式中C0、C1和C2分别为反应前环己酮的浓度、反应后环己酮的浓度和环己酮肟的浓度。In the formula, C 0 , C 1 and C 2 are the concentration of cyclohexanone before the reaction, the concentration of cyclohexanone after the reaction and the concentration of cyclohexanone oxime, respectively.
催化剂活性评价结果:环己酮的转化率为88.5%,对环己酮肟的选择性为99.9%。Catalyst activity evaluation results: the conversion rate of cyclohexanone was 88.5%, and the selectivity to cyclohexanone oxime was 99.9%.
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