CN107391847A - It is a kind of that mould method is virtually matched somebody with somebody based on measurement - Google Patents
It is a kind of that mould method is virtually matched somebody with somebody based on measurement Download PDFInfo
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- CN107391847A CN107391847A CN201710607035.5A CN201710607035A CN107391847A CN 107391847 A CN107391847 A CN 107391847A CN 201710607035 A CN201710607035 A CN 201710607035A CN 107391847 A CN107391847 A CN 107391847A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/20—Design optimisation, verification or simulation
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/10—Geometric CAD
- G06F30/17—Mechanical parametric or variational design
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2111/00—Details relating to CAD techniques
- G06F2111/04—Constraint-based CAD
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2119/00—Details relating to the type or aim of the analysis or the optimisation
- G06F2119/18—Manufacturability analysis or optimisation for manufacturability
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Abstract
Mould method is virtually matched somebody with somebody based on measurement the invention discloses a kind of, it is intended to reduce mould with the manual steps in mold process, quantify the overproof amount with mould key point, instruct to repair a die, mould success rate is once matched somebody with somebody in raising.The present invention is achieved by the following technical programs:1) model file, reference plane measurement data are read in, obtains punch and matrix initial local coordinate system, is fitted reference for assembling plane;2) locked mode is analyzed, and reference for assembling plane is bonded in locked mode accuracy rating, solves punch and matrix local coordinate system;3) die joint measurement data is read in, die joint interference analysis is carried out in die joint accuracy rating, calculating difference, draws the overproof point of die joint;4) virtually show and export with mould result.The present invention can instruct to repair a die according to quantization with mould result, improve efficiency with mold.
Description
Technical field
The invention belongs to field of mould production, and in particular to a kind of virtually to match somebody with somebody mould method based on measurement.
Background technology
Mould is a kind of precision instrument for making formed article, and different moulds is made up of different parts, is had higher
Processing request.The production process of mould includes:Mold design, numerical control programming, roughing, heat treatment, finishing, with mould, throw
Light and die trial process., it is necessary to repaired a die with mould with examining die quality according to mould result after the completion of mould finishing
Work.
For the Virtual assemble of mould, traditional method is by means of computer aided, to assembling for product
Property evaluation carry out intuitively description and expression, and provide three-dimensional animation to show the assembly simulation process of product, effectively checking dress
Correctness and reasonability with technique, product design personnel are made to find and exclude in time design defect and hidden danger.
Existing craft by the way of cavity plate, punch-pin apply red lead, after punch-pin is contacted with cavity plate, passes through sight with mould method
Examine its red lead and tint situation to examine mold parting surface crudy, carry out repairing a die by hand accordingly, this process is repeated, finally
Complete die joint and match somebody with somebody mould.The method is high to Personnel Dependence, can not quantify overproof amount, and once the success rate with mould is low, with imitating
Rate is low.
The conventional e measurement technology of manufacturing includes three coordinate measuring engine measurement, optical measurement and on-machine measurement etc., can be with
The CD data of product is drawn according to the measurement point of selection.At present, still mould is matched somebody with somebody without using e measurement technology progress mould
Method.
The content of the invention
It is an object of the invention to for above-mentioned the problems of the prior art, there is provided a kind of virtually to match somebody with somebody mould side based on measurement
Method, this method can provide the guide data that repairs a die, and mould success rate and efficiency with mold are once matched somebody with somebody in raising, reduce to personnel according to
Rely.
To achieve these goals, the technical solution adopted by the present invention comprises the following steps:
1) read in and the measurement data of analysis model file and reference plane, obtain world coordinate system under assembly environment and
Punch and matrix initial local coordinate system, reference plane measurement data is grouped, and is fitted reference for assembling plane;
2) the reference for assembling plane of fitting is grouped, successively entered reference for assembling plane in locked mode precision in group
The fitting constraint of row face, solves and updates punch-pin local coordinate system, each group result is fitted to obtain punch and matrix local coordinate system;
3) punch and matrix die joint measurement data is read in, according under the punch and matrix local coordinate system and assembly environment of solution
World coordinate system, punch and matrix die joint measurement data and detection direction are subjected to Coordinate Conversion, make the measurement on punch and matrix
Point is all switched under the world coordinate system of assembly environment, and the detection direction collection on cavity plate is transformed into the world of assembly environment
Under coordinate system, die joint interference analysis is carried out in die joint accuracy rating, calculating difference, draws the overproof point of die joint;
4) according to the overproof point of die joint, tree control and graphic software platform are carried out, output virtually matches somebody with somebody mould result.
Punch-pin, cavity plate reference measurement point set are respectively divided into four groups according to mould reference plane first in described step 1)
Datum mark subset, each datum mark subset is then fitted to two reference for assembling planes respectively.
In the packet of each reference for assembling plane, four reference planes of mould are divided into two groups according to diagonal, each
The corresponding two reference for assembling planes of the reference plane of mould, are grouped according to the reference plane of mould and are grouped reference for assembling plane.
Described step 2) cavity plate initial local coordinate system fixed first, calculates two assemblings and carries out face with datum plane respectively
Punch-pin local coordinate system after fitting constraint, and two punch-pin local coordinate systems are fitted, solve final punch and matrix
Local coordinate system.Described step 2) is first carried out the punch and matrix reference for assembling plane of the first composition pair in locked mode precision
Face fitting constraint, solves and updates punch-pin local coordinate system, and in each calculate, keeps existing restriction relation to be asked
Solution, fail if there is solving, then exit and virtually match somebody with somebody mold process;Second group of punch-pin local coordinate system is carried out using same method to ask
Solution.
Described step 3) is in mathematic interpolation, and node-by-node algorithm punch-pin measurement point, cavity plate measurement point are on detection direction
Difference, and record difference.Described step 3) enters each point difference when the overproof point of die joint judges with die joint precision successively
Row compares, and is non-super not good enough when absolute difference is not more than die joint precision;When absolute difference is more than die joint precision, it is
Overproof point;If difference is just, judgement measurement point has gap;If difference is negative, judge that measurement point has interference.
Step 4) is virtually with mould result by drawing and report display, in tree control and graphic software platform, in control and figure
Overproof point is shown in shape window with non-super not good enough, and is distinguished in different colors, overproof value is shown in tree control;Virtually match somebody with somebody mould knot
In fruit drawing and form, drawing shows overproof point and numbering, the numbering of report display die joint whole measurement point, difference amount and super
Poor situation.
Compared with prior art, the present invention has following beneficial effect:E measurement technology and Virtual Assembling Technology are integrated
Apply to mould and match somebody with somebody mold process, Virtual assemble is carried out using measurement data and model file.The present invention virtually matching somebody with somebody based on measurement
Mould method is calculated according to mould measurement data file and mold former file after finishing automatically by computer,
Including being fitted reference for assembling plane, mould locked mode analysis is carried out, and then calculate the overproof point of die joint.The invention enables mould to match somebody with somebody mould
Method of the process without using applying red lead by hand in the past, then reduce mould with the manual steps in mold process, quantified to match somebody with somebody
It the overproof amount of mould key point, can instruct to repair a die, improve and once match somebody with somebody mould success rate, improve efficiency with mold.
Brief description of the drawings
Fig. 1 present invention virtually matches somebody with somebody the flow chart of mould method;
Fig. 2 locked mode analysis operation interface schematic diagrams of the present invention;
Fig. 3 inventive die basis points distribution schematic diagrams, wherein 1,2,3,4 be mould reference plane;
Fig. 4 present invention fitting reference for assembling floor map;
Fig. 5 die joint interference analysis operation interface schematic diagrames of the present invention;
Fig. 6 inventive die die joint key measurement point distribution schematic diagrams;
Fig. 7 present invention matches somebody with somebody mould result tree control display schematic diagram;
Fig. 8 present invention matches somebody with somebody mould result graphics field display schematic diagram;
Fig. 9 present invention matches somebody with somebody mould result images outputting schematic diagram;
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
Referring to Fig. 1, the present invention virtually comprising the following steps with mould method based on measurement:
1) referring to Fig. 2, simultaneously analysis model file, reference plane measurement data is read in, is fitted reference for assembling plane;
1.1) punch-pin, the model file of cavity plate are read in, obtains world coordinate system LW under assembly environment, punch-pin initial local is sat
Mark system LA0, cavity plate initial local coordinate system LB0;
1.2) reference plane measurement data file and locked mode precision Tol are read inO, carry out data examination;
1.3) according to reference plane measurement data file, it is fitted assembling base plane.
1.3.1) it is referring to Fig. 3, note punch-pin reference plane measurement point setCavity plate reference plane measures point setAccording to datum-plane position, punch-pin, cavity plate reference plane are measured into point setIt is respectively divided into four groups
Datum mark subset
Wherein datum mark subsetRespectively in four reference planes of punch-pin, base
Subset on scheduleRespectively in four reference planes of cavity plate, on the basis of n
Measurement point number;
1.3.2) referring to Fig. 4, according to benchmark point set Each benchmark point set is fitted to two reference for assembling planes respectively, after note fitting
Punch-pin reference for assembling planar set be combined intoCavity plate reference for assembling planar set is combined into
2) locked mode is analyzed, and restriction relation is bonded according to the reference for assembling plane after fitting and face, carries out punch-pin and cavity plate lock
Mould analyzes the assembling capacity for judging punch and matrix reference plane, solves punch and matrix local coordinate system LA, LB;
2.1) it is one group by 1,4 point of the reference plane of diagonal position, 2,3 points of reference plane is one group referring to Fig. 3 and Fig. 4;Wherein
The corresponding reference for assembling plane on punch-pin of reference plane 1 is PA1、PA2, corresponding reference for assembling plane is PB on cavity plate1、
PB2;The corresponding reference for assembling plane on punch-pin of reference plane 4 is PA7、PA8, corresponding reference for assembling plane is on cavity plate
PB7、PB8;The corresponding fitting reference for assembling plane on punch-pin of reference plane 2 is PA3、PA4, the corresponding fitting assembling on cavity plate
Datum plane is PB3、PB4;The corresponding fitting reference for assembling plane on punch-pin of reference plane 3 is PA5、PA6, it is corresponding on cavity plate
Fitting reference for assembling plane be PB5、PB6;
2.2) datum plane PA is matched somebody with somebody for the first assembling1、PA2、PA7、PA8、PB1、PB2、PB7、PB8, the fixed initial office of cavity plate
Portion coordinate system LB0, mobile punch-pin initial local coordinate system LA0, in locked mode precision TolOFitting constraint in carry out face in the margin of tolerance,
Draw first group of local coordinate system LA of punch-pin1, judge locked mode situation;
2.2.1) by punch-pin reference for assembling plane PA1With cavity plate reference for assembling plane PB1The fitting constraint of carry out face, is obtained convex
Mould local coordinate system LA1;
2.2.2) with punch and matrix reference for assembling plane PA1、PB1Local coordinate system LA after fitting1、LB0As initial strip
Part, in locked mode precision TolOBy punch-pin reference for assembling plane PA in the margin of tolerance2With cavity plate reference for assembling plane PB2Carry out face patch
Contract beam, and update punch-pin local coordinate system LA1;If punch and matrix reference for assembling plane PA2、 PB2Fitting failure, it is believed that mould
Reference plane it is overproof, exit this calculating, and no longer carry out follow-up all calculating, prompt virtually to match somebody with somebody mould failure information;It is if convex, recessed
Mould base reference for assembling plane PA2、PB2It is bonded successfully, then continues PA7With PB7、PA8With PB8Face fitting calculate;
2.2.3) with punch and matrix reference for assembling plane PA1With PB1、PA2With PB2Local coordinate system LA after fitting1、 LB0
As primary condition, continue to be bonded PA7With PB7, and update punch-pin local coordinate system LA1;If calculate failure, then it is assumed that virtually match somebody with somebody
Mould fails, and exits follow-up all calculating;If calculating successfully, continue PA8With PB8Face fitting calculate;
2.2.4) with punch and matrix reference for assembling plane PA1With PB1、PA2With PB2、PA7With PB7Local coordinate system after fitting
LA1、LB0As primary condition, continue to be bonded PA8With PB8, and update punch-pin local coordinate system LA1;If calculate failure, then it is assumed that
Virtually fail with mould, and exit follow-up all calculating;If calculating successfully, the assembling of record first is with convex after datum plane fitting
Mould local coordinate system LA1;
2.3) the second assembling is carried out using same method and matches somebody with somebody datum plane PA3、PA4、PA5、PA6、PB3、PB4、 PB5、PB6's
Face fitting calculates, fixed cavity plate initial local coordinate system LB0, mobile punch-pin initial local coordinate system LA0, in locked mode precision TolO
Fitting constraint in carry out face in the margin of tolerance, if solving the local coordinate system LA for successfully, drawing punch-pin2;If solving failure, recognize
Virtually to fail with mould, and exit follow-up all calculating;
2.4) result of calculation is bonded according to two faces of the assembling with datum plane, is fitted the local coordinate system LA of punch-pin1With LA2,
Draw punch-pin local coordinate system LA, cavity plate local coordinate system LB=LB after locked mode0;
3) die joint measurement data is read in, carries out die joint interference analysis, analyzes punch and matrix die joint mated condition, meter
Calculate overproof point;
3.1) referring to Fig. 5, die joint measurement data file and die joint precision Tol are read inT, carry out data correctness inspection
Look into;Referring to Fig. 6, punch-pin measurement point point set is rememberedCavity plate measurement point point setRemember the detection of cavity plate measurement point
Direction set isThe local coordinate system of punch-pin, cavity plate under assembly environment is respectively LA, LB after locked mode analysis, mounting ring
World coordinate system under border is LW;
3.2) by the measurement point on punch-pinMeasurement point on cavity plateIt is with detection direction collection
All switch under the world coordinate system LW of assembly environment;
3.2.1) according to punch-pin local coordinate system LA, transition matrix TranA is obtained:
Calculate [TAjx,TAjy,TAjz,1]T=TranA* [TAjx,TAjy,TAjz,1]T;
3.2.2) according to cavity plate local coordinate system LB, transition matrix TranB, TranVB are obtained:
Calculate [TBjx,TBjy,TBjz,1]T=TranA* [TBjx,TBjy,TBjz,1]T, VBj=TranVB*VBj;
3.3) punch-pin measurement point TA is calculated successively since j=1j, cavity plate measurement point TBjIn detection direction VBjOn difference
δj:Calculate vectorial Vecj=(TBjx-TAjx,TBjy-TAjy,TBjz-TAjz)T, calculating difference δj=Vecj·VBj, by δjIt is included in survey
Amount point difference setUntil during j=m, calculating terminates;
3.4) traversal differenceCompareIt is Tol with die joint precisionTSize, judgement match somebody with somebody mould situation:If |
δj|≤TolT, then with mould success at j-th of key point;If | δj| > TolT, represent overproof with mould at j-th of key point;If δjFor
Just, then it represents that measurement point has gap;If δjIt is negative, then it represents that measurement point has interference;
4) mould result is matched somebody with somebody in display, and mould form is matched somebody with somebody in output;
4.1) referring to Fig. 7 and Fig. 8, the overproof situation of die joint punch and matrix being calculated according to previous step, tree control is carried out
Part and graphic software platform, tree control, figure distinguish overproof point and non-super not good enough with color, and tree control shows overproof value;
4.2) referring to Fig. 9, according to overproof situation of die joint punch and matrix, output virtually matches somebody with somebody the overproof drawing of mould and result
Form, drawing show overproof point and numbering, numbering, difference amount and the overproof situation of report display die joint whole measurement point, energy
Enough guidance is carried out accordingly to repair a die.
Following table gives the present invention and matches somebody with somebody mould result form output result:
The invention enables mould with method of the mold process without using applying red lead by hand in the past, then reduce mould and match somebody with somebody mould
During manual steps, quantified the overproof amount with mould key point, improved and once match somebody with somebody mould success rate and efficiency with mold.
Claims (8)
1. a kind of virtually match somebody with somebody mould method based on measurement, it is characterised in that comprises the following steps:
1) read in and the measurement data of analysis model file and reference plane, obtain world coordinate system under assembly environment and it is convex,
Cavity plate initial local coordinate system, reference plane measurement data is grouped, and is fitted reference for assembling plane;
2) the reference for assembling plane of fitting is grouped, reference for assembling plane is subjected to face in locked mode precision successively in group
Fitting constraint, solves and updates punch-pin local coordinate system, each group result is fitted to obtain punch and matrix local coordinate system;
3) punch and matrix die joint measurement data is read in, according to the generation under the punch and matrix local coordinate system and assembly environment of solution
Boundary's coordinate system, punch and matrix die joint measurement data and detection direction are subjected to Coordinate Conversion, make the measurement point on punch and matrix complete
Portion is transformed under the world coordinate system of assembly environment, and the detection direction collection on cavity plate is transformed into the world coordinates of assembly environment
Under system, die joint interference analysis is carried out in die joint accuracy rating, calculating difference, draws the overproof point of die joint;
4) according to the overproof point of die joint, tree control and graphic software platform are carried out, output virtually matches somebody with somebody mould result.
2. mould method is virtually matched somebody with somebody based on measurement according to claim 1, it is characterised in that:By benchmark planar survey in step 1)
Data are divided into four groups of basis points subsets, and each basis points subset is fitted into two reference for assembling planes respectively.
3. mould method is virtually matched somebody with somebody based on measurement according to claim 2, it is characterised in that:In each reference for assembling plane
In packet, four reference planes of mould are divided into two groups according to diagonal, corresponding two reference for assemblings of reference plane of each mould
Plane, it is grouped according to the reference plane of mould and is grouped reference for assembling plane.
4. mould method is virtually matched somebody with somebody based on measurement according to claim 1, it is characterised in that:Described step 2) is fixed first
Cavity plate initial local coordinate system, two assemblings are calculated respectively and carry out the punch-pin local coordinate system after the fitting constraint of face with datum plane,
And be fitted two punch-pin local coordinate systems, solve final punch and matrix local coordinate system.
5. mould method is virtually matched somebody with somebody based on measurement according to claim 1 or 4, it is characterised in that described step 2) is being locked
The punch and matrix reference for assembling plane of the first composition pair is subjected to face fitting constraint first in mould precision, solves and updates punch-pin office
Portion's coordinate system, and in each calculate, keep existing restriction relation to be solved, fail if there is solving, then exit
Virtually match somebody with somebody mold process;Second group of punch-pin local coordinate system is carried out using same method to solve.
6. mould method is virtually matched somebody with somebody based on measurement according to claim 1, it is characterised in that:Described step 3) is in difference meter
In calculation, node-by-node algorithm punch-pin measurement point, difference of the cavity plate measurement point on detection direction, and record difference.
7. mould method is virtually matched somebody with somebody based on measurement according to claim 1, it is characterised in that:Described step 3) is in die joint
Overproof point is when judging, by each point difference successively compared with die joint precision, when absolute difference is not more than die joint precision,
To be non-super not good enough;It is overproof point when absolute difference is more than die joint precision;Between if difference is just, judges that measurement point has
Gap;If difference is negative, judge that measurement point has interference.
8. mould method is virtually matched somebody with somebody based on measurement according to claim 1, it is characterised in that:Described step 4) virtually matches somebody with somebody mould
As a result by drawing and report display, in tree control and graphic software platform, shown in control and graphical window overproof point with it is non-
It is overproof, and make a distinction in different colors, overproof value is shown in tree control;Virtually with mould result drawing and form, scheme
Paper shows overproof point and numbering, numbering, difference amount and the overproof situation of report display die joint whole measurement point.
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