CN107384255A - Sealant composition, fluid sealant and sealed Cellophane - Google Patents
Sealant composition, fluid sealant and sealed Cellophane Download PDFInfo
- Publication number
- CN107384255A CN107384255A CN201710707428.3A CN201710707428A CN107384255A CN 107384255 A CN107384255 A CN 107384255A CN 201710707428 A CN201710707428 A CN 201710707428A CN 107384255 A CN107384255 A CN 107384255A
- Authority
- CN
- China
- Prior art keywords
- polyisobutene
- mass parts
- ethyl propionate
- modified
- sealant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000565 sealant Substances 0.000 title claims abstract description 50
- 229920000298 Cellophane Polymers 0.000 title claims abstract description 37
- 239000000203 mixture Substances 0.000 title claims abstract description 28
- 239000012530 fluid Substances 0.000 title claims abstract description 25
- 229920002367 Polyisobutene Polymers 0.000 claims abstract description 101
- FKRCODPIKNYEAC-UHFFFAOYSA-N ethyl propionate Chemical compound CCOC(=O)CC FKRCODPIKNYEAC-UHFFFAOYSA-N 0.000 claims abstract description 97
- 238000006735 epoxidation reaction Methods 0.000 claims description 20
- 239000004902 Softening Agent Substances 0.000 claims description 17
- 239000000945 filler Substances 0.000 claims description 17
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 16
- 229920005549 butyl rubber Polymers 0.000 claims description 15
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 11
- 239000004698 Polyethylene Substances 0.000 claims description 9
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 8
- -1 polyethylene Polymers 0.000 claims description 8
- 239000006229 carbon black Substances 0.000 claims description 7
- 229920000573 polyethylene Polymers 0.000 claims description 7
- 235000021355 Stearic acid Nutrition 0.000 claims description 5
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 5
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 5
- 239000008117 stearic acid Substances 0.000 claims description 5
- 239000005995 Aluminium silicate Substances 0.000 claims description 4
- 235000012211 aluminium silicate Nutrition 0.000 claims description 4
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 4
- 239000000377 silicon dioxide Substances 0.000 claims description 4
- 239000005662 Paraffin oil Substances 0.000 claims description 3
- 125000003118 aryl group Chemical group 0.000 claims description 3
- 235000010216 calcium carbonate Nutrition 0.000 claims description 3
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 3
- 230000032683 aging Effects 0.000 abstract description 7
- 239000003963 antioxidant agent Substances 0.000 abstract description 3
- 230000003078 antioxidant effect Effects 0.000 abstract description 3
- 230000002079 cooperative effect Effects 0.000 abstract description 3
- 239000000853 adhesive Substances 0.000 abstract description 2
- 230000001070 adhesive effect Effects 0.000 abstract description 2
- 238000006243 chemical reaction Methods 0.000 description 21
- 238000002360 preparation method Methods 0.000 description 20
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 18
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 12
- 239000010408 film Substances 0.000 description 11
- 239000012535 impurity Substances 0.000 description 10
- 239000007788 liquid Substances 0.000 description 10
- 239000012528 membrane Substances 0.000 description 9
- 239000003208 petroleum Substances 0.000 description 9
- 235000019260 propionic acid Nutrition 0.000 description 9
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- 230000008859 change Effects 0.000 description 6
- 239000012074 organic phase Substances 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 5
- 229920001971 elastomer Polymers 0.000 description 5
- 150000002118 epoxides Chemical class 0.000 description 5
- 229910052740 iodine Inorganic materials 0.000 description 5
- 239000011630 iodine Substances 0.000 description 5
- 239000006210 lotion Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 239000005060 rubber Substances 0.000 description 5
- 239000010409 thin film Substances 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- 239000008096 xylene Substances 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000006837 decompression Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 150000002170 ethers Chemical class 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 229910002012 Aerosil® Inorganic materials 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 229920005987 OPPANOL® Polymers 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 2
- DCXXMTOCNZCJGO-UHFFFAOYSA-N tristearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC DCXXMTOCNZCJGO-UHFFFAOYSA-N 0.000 description 2
- 229940099259 vaseline Drugs 0.000 description 2
- MARUHZGHZWCEQU-UHFFFAOYSA-N 5-phenyl-2h-tetrazole Chemical compound C1=CC=CC=C1C1=NNN=N1 MARUHZGHZWCEQU-UHFFFAOYSA-N 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229920002368 Glissopal ® Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229920005557 bromobutyl Polymers 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000004494 ethyl ester group Chemical group 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 230000001404 mediated effect Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 239000011669 selenium Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
- C09J123/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
- C09J123/20—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
- C09J123/22—Copolymers of isobutene; Butyl rubber ; Homo- or copolymers of other iso-olefines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/08—Epoxidation
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Inorganic Chemistry (AREA)
- Sealing Material Composition (AREA)
Abstract
The invention provides a kind of sealant composition, fluid sealant and sealed Cellophane.The sealant composition, including the polyisobutene that ethyl propionate is modified.The sealant composition of an embodiment of the present invention, the polyisobutene that ethyl propionate therein is modified can be used as antioxidant, the heat endurance and ageing-resistant performance of products made thereby can not only be improved, while can also improve adhesive strength and peel strength of the product to backing, serves cooperative effect.
Description
Technical field
The present invention relates to fluid sealant, specially a kind of fluid sealant, fluid sealant available for flexible thin film photovoltaic's component combines
Thing and sealed Cellophane.
Background technology
Hull cell is that thin film is prepared into solar cell, and it is few with silicon amount, it is easier to reduces cost;Simultaneously
It is also a kind of high efficient energy sources product, easily with the perfect adaptation such as building, automobile, dress ornament.
The hull cell that can have carried out industrialization large-scale production at present mainly has 3 kinds:Silicon-based film solar cells,
Copper-indium-galliun-selenium film solar cell, cadmium telluride diaphragm solar battery.These hull cells are when mounted, first close using bonding
Sealing film fixes flexible thin-film battery component with being bonded using position, then by component surrounding.At present, commercially available glued membrane is deposited
It is such as easy to crack, easy to aging, inadequate with backing unsticking, shear strength in problems, photovoltaic module sliding etc..
The content of the invention
To solve above-mentioned at least one defect of the prior art, the invention provides a kind of sealant composition, including
The polyisobutene that ethyl propionate is modified.
According to an embodiment of the present invention, the polyisobutene that the ethyl propionate is modified is made in the following way:
Polyisobutene is oxidized to epoxidation polyisobutene;And
The epoxidation polyisobutene and ethyl propionate are reacted, the polyisobutene that the ethyl propionate is modified is made.
According to an embodiment of the present invention, the viscosity average molecular weigh for the polyisobutene that the ethyl propionate is modified for 500~
5000。
According to an embodiment of the present invention, the composition is included in butyl rubber, polyisobutene, softening agent and filler
It is one or more.
According to an embodiment of the present invention, the composition includes butyl rubber, 40~80 mass described in 5~30 mass parts
Softening agent described in polyisobutene that ethyl propionate described in part described polyisobutene, 5~20 mass parts is modified, 0.5~3 mass parts and
Filler described in 50~100 mass parts.
According to an embodiment of the present invention, the viscosity average molecular weigh of the butyl rubber is 50000~1000000, and/or,
The viscosity average molecular weigh of the polyisobutene is 5000~1000000.
According to an embodiment of the present invention, the softening agent is selected from aromatic naphtha, paraffin oil, naphthenic oil, vaseline, tristearin
One or more in acid, oxidic polyethylene, Petropols etc.;And/or the filler is selected from kaolin, calcium carbonate, talcum
One or more in powder, silica, carbon black.
An embodiment of the present invention provides a kind of fluid sealant, includes the sealant composition of any of the above-described.
An embodiment of the present invention provides a kind of sealed Cellophane, including above-mentioned fluid sealant.
According to an embodiment of the present invention, the sealed Cellophane includes the first mould release membrance, sealant layer and the second mould release membrance;
Wherein, the sealant layer is arranged on first mould release membrance;Second mould release membrance is arranged on the sealant layer.
The sealant composition of an embodiment of the present invention, the polyisobutene that ethyl propionate therein is modified can be used as antioxygen
Agent, the heat endurance and ageing-resistant performance of products made thereby can not only be improved, while it is strong to the bonding of backing also to improve product
Degree and peel strength, serve cooperative effect.
Brief description of the drawings
Fig. 1 is the structural representation of the sealed Cellophane of an embodiment of the present invention;
Fig. 2 is the form schematic diagram after the sealed Cellophane of the embodiment of the present invention 2 is destroyed;
Fig. 3 is the form schematic diagram after the sealed Cellophane of comparative example 2 of the present invention is destroyed.
Embodiment
Embodying the exemplary embodiments of feature of present invention and advantage will describe in detail in the following description.It should be understood that this
Invention can have various changes in different embodiments, and it is neither departed from the scope of the present invention, and description therein exists
Purposes of discussion is substantially treated as, and is not used to the limitation present invention.
An embodiment of the present invention provides a kind of sealant composition, including the polyisobutene that ethyl propionate is modified.Should
The polyisobutene that ethyl propionate is modified can be used as antioxidant, can not only improve the heat endurance and resistance to ag(e)ing of products made thereby
Can, while adhesive strength and peel strength of the product to backing can be also improved, serve cooperative effect.
In an embodiment of the present invention, the polyisobutene that ethyl propionate is modified can be made in the following way:Will be poly- different
Butylene oxidation is epoxidation polyisobutene, then epoxidation polyisobutene and ethyl propionate are reacted, and is made what ethyl propionate was modified
Polyisobutene.
The present invention is not limited the method for oxidation of polyisobutene, such as can be the polyisobutene in the presence of propionic acid
It is oxidized to epoxidation polyisobutene.Wherein, the mass ratio of polyisobutene and propionic acid can be (50~60):(15~30).
In an embodiment of the present invention, at 60~90 DEG C, such as 75 DEG C, polyisobutene be oxidized to epoxidation gather it is different
Butylene.
In an embodiment of the present invention, at 120~170 DEG C, such as 150 DEG C, epoxidation polyisobutene and propionic acid second
Ester reacts, the polyisobutene that generation ethyl propionate is modified.
In an embodiment of the present invention, the mass ratio of epoxidation polyisobutene and ethyl propionate can be 6:(1~2).
In an embodiment of the present invention, the preparation process for the polyisobutene that ethyl propionate is modified can be:
(1) polyisobutene, petroleum ether, propionic acid are added into stirred tank, slowly heated up in stirring condition, finally at 60~90 DEG C
Lower isothermal reaction 4~6 hours.After reaction terminates, with hot wash to washing lotion in neutrality.Take organic phase to be evaporated under reduced pressure, remove stone
The impurity such as oily ether, water, clarified, be transparent, sticky liquid, as epoxidation polyisobutene.
(2) epoxidation polyisobutene, ethyl propionate, dimethylbenzene etc. are added into stirred tank, slowly heated up in stirring condition,
Isothermal reaction at 120~170 DEG C, stop reaction when reaching theoretical water yield.Organic phase is taken to be evaporated under reduced pressure, except removal xylene, water
Deng impurity, clarified, be transparent, sticky liquid, the polyisobutene that as ethyl propionate is modified.
In an embodiment of the present invention, the viscosity average molecular weigh for the polyisobutene that ethyl propionate is modified is 500~5000, example
Such as 1000,2000,3000,4000.
In an embodiment of the present invention, sealant composition include butyl rubber, ethyl propionate be modified polyisobutene,
Polyisobutene, softening agent and filler.
In an embodiment of the present invention, sealant composition includes 5~30 mass parts butyl rubbers, 40~80 mass parts
Polyisobutene, 0.5~3 mass parts softening agent and 50~100 mass parts that polyisobutene, 5~20 mass parts ethyl propionates are modified
Filler.Such as sealant composition can include 20 mass parts butyl rubbers, 50 mass parts polyisobutene, 15 mass parts propionic acid
Ethyl ester modified polyisobutene, 1.5 mass parts softening agents and 70 mass parts fillers.
In an embodiment of the present invention, the viscosity average molecular weigh of butyl rubber can be 50000~1000000, such as
75000th, 100000,500000,750000 etc..Specifically, butyl rubber can be Butyl 268, the Bayer of Exxon companies
The 301 of company, or IIR1751 of Beijing Yanshan Petrochemical Co. etc..
In an embodiment of the present invention, the viscosity average molecular weigh of polyisobutene can be 5000~1000000, such as
10000th, 50000,100000,500000 etc..
In an embodiment of the present invention, polyisobutene can be Oppanol B50, B80, B100 of BASF AG,
Oppanol B10N, B12N, B15N of BASF AG, or the SDG-8350 of Hangzhou Shunda new material limited company,
8650th, 8950 etc..The Glissopal 1000,1300,2300 of BASF AG, or the PB1300 of great Lin companies of South Korea,
PB1400, PB2300 etc..
In an embodiment of the present invention, softening agent can be aromatic naphtha, paraffin oil, naphthenic oil, vaseline, stearic acid,
Petropols etc..
In an embodiment of the present invention, filler can be kaolin, calcium carbonate, talcum powder, silica, carbon black etc..
In an embodiment of the present invention, after each component mixing of composition, by mediating, such as the kneading of kneader,
Fluid sealant is made.
An embodiment of the present invention provides a kind of sealed Cellophane, including flexible mould release membrance 1, sealant layer 2 and rigidity from
Type film 3.Wherein, sealant layer 2 is made by above-mentioned sealant composition, including first surface and relative with first surface
Two surfaces, flexible mould release membrance 1 and rigid mould release membrance 3 are respectively arranged on the first surface and second surface of sealant layer 2.
In the sealed Cellophane of an embodiment of the present invention, the thickness of sealant layer can be 0.5~3mm, and shear strength can
Think 0.10~0.30MPa.
In the sealed Cellophane of an embodiment of the present invention, flexible mould release membrance can be two-sided painting silicon PE mould release membrances, rigidity from
Type film can be two-sided painting silicon PET mould release membrances.
In the sealed Cellophane of an embodiment of the present invention, flexible mould release membrance, rigid mould release membrance thickness can be 20~
100μm。
The sealed Cellophane of an embodiment of the present invention, applied to flexible thin film photovoltaic's component, it can effectively obstruct steam pair
The erosion of photovoltaic module;And glue-line is not easy to trickle at high temperature, adhesiving effect is good under low temperature, and weather-resistant performance is good, can prolong
The service life of long photovoltaic module, reduce maintenance cost.
It the sealed Cellophane of an embodiment of the present invention, can be wound on spool, save space and be readily transported.
The sealed Cellophane of an embodiment of the present invention, production automation degree is high, product stability is good.And easy construction,
Do not limited by component coating and material, for different back veneer materials, such as PE, PET, TPT, EPDM, metal etc., can be realized
Good bonding.
The sealed Cellophane of an embodiment of the present invention can be made by the following method:
Step A:Practice being moulded in butyl rubber, softening agent input mill 10~30 minutes, it is coiled standby.
Step B:Kneader is first heated to 80~150 DEG C, by butyl rubber volume, polyisobutene, propionic acid formed by step A
In ethyl ester modified polyisobutene, filler input kneader, mediate 10~20 minutes, then in 0.09~0.095MPa of vacuum
After lower kneading 60~120 minutes, fluid sealant is made.
Step C:In coating film forming equipment, flexible mould release membrance, fluid sealant and rigid mould release membrance are stacked successively, suppressed,
Produce the sealed Cellophane available for flexible thin film photovoltaic's component.
Hereinafter, the fluid sealant to one embodiment of the present invention, sealed Cellophane and preparation method thereof in conjunction with specific embodiments
It is described further.
Embodiment 1
The preparation for the polyisobutene that ethyl propionate is modified
50 mass parts polyisobutene (PB2300), 25 mass parts petroleum ethers, 15 mass parts propionic acid are added into stirred tank, stirred
Mix condition slowly to heat up, finally the isothermal reaction 5h at 75 DEG C.After reaction terminates, with hot wash to washing lotion in neutrality.Take
Machine is mutually evaporated under reduced pressure, and is removed the impurity such as petroleum ether, water, is clarified, be transparent, sticky liquid, as epoxidation polyisobutene.
30 mass parts epoxidation polyisobutene, 6 mass parts ethyl propionates, 10 mass parts dimethylbenzene etc. are added into stirred tank,
Slowly heated up in stirring condition, the isothermal reaction at 150 DEG C, stop reaction when reaching theoretical water yield.Organic phase decompression is taken to steam
Evaporate, except impurity such as removal xylene, water, clarified, be transparent, sticky liquid, the polyisobutene that as ethyl propionate is modified.
The preparation of fluid sealant
Fluid sealant in the present embodiment is made by raw material of following component:
Butyl-like rubber:The mass parts of Butyl 268 10
Polyisobutene:The mass parts of B50 10
The mass parts of B10N 30
The polyisobutene that ethyl propionate obtained above is modified:5 mass parts
Softening agent:The mass parts of stearic acid 1
The mass parts of oxidic polyethylene 1
Filler:The mass parts of calcium carbonate 30
The mass parts of aerosil 10
The mass parts of carbon black 10
(1) it will mould and practice 10 minutes in butyl rubber, softening agent input mill, it is coiled standby.
(2) kneader is first heated to 120 DEG C, by butyl rubber volume and polyisobutene, ethyl propionate formed by step (1)
In modified polyisobutene, filler input kneader, mediate 20 minutes, then mediated under 0.09~0.095MPa of vacuum
After 100 minutes, fluid sealant is made.
The preparation of sealed Cellophane
The fluid sealant of above-mentioned preparation is delivered to glued membrane production line, extruded by flat slit die, extrusion temperature is 60 DEG C,
Density polyethylene film with high and PET mould release membrances are conveyed by upper and lower winding up roller respectively, and extruded velocity is consistent with transporting velocity, through terminal
Pressure roller is suppressed, and obtains sealed Cellophane.Wherein the thickness of density polyethylene film with high (flexible mould release membrance) is 50 μm, the thickness of sealant layer
Spend for 1mm, the thickness of PET mould release membrances (rigid mould release membrance) is 100 μm.
Embodiment 2
The preparation for the polyisobutene that ethyl propionate is modified
60 mass parts polyisobutene (PB2300), 20 mass parts petroleum ethers, 30 mass parts propionic acid are added into stirred tank, stirred
Mix condition slowly to heat up, finally the isothermal reaction 6h at 60 DEG C.After reaction terminates, with hot wash to washing lotion in neutrality.Take
Machine is mutually evaporated under reduced pressure, and is removed the impurity such as petroleum ether, water, is clarified, be transparent, sticky liquid, as epoxidation polyisobutene.
30 mass parts epoxidation polyisobutene, 10 mass parts ethyl propionates, 10 mass parts dimethylbenzene etc. are added into stirred tank,
Slowly heated up in stirring condition, the isothermal reaction at 170 DEG C, stop reaction when reaching theoretical water yield.Organic phase decompression is taken to steam
Evaporate, except impurity such as removal xylene, water, clarified, be transparent, sticky liquid, the polyisobutene that as ethyl propionate is modified.
The preparation of fluid sealant
The preparation process of fluid sealant in the present embodiment is same as Example 1, and difference essentially consists in raw materials used
Species and dosage.
Butyl-like rubber:The mass parts of IIR1751 5
Polyisobutene:The mass parts of B50 10
The mass parts of B10N 50
The mass parts of PB2300 20
The polyisobutene that ethyl propionate obtained above is modified:20 mass parts
Softening agent:The mass parts of stearic acid 0.5
Filler:The mass parts of calcium carbonate 50
The mass parts of precipitated silica 20
The mass parts of carbon black 10
The preparation of sealed Cellophane
In the present embodiment sealed Cellophane prepare it is same as Example 1.
Embodiment 3
The preparation for the polyisobutene that ethyl propionate is modified
55 mass parts polyisobutene (PB1300), 20 mass parts petroleum ethers, 15 mass parts propionic acid are added into stirred tank, stirred
Mix condition slowly to heat up, finally the isothermal reaction 4h at 90 DEG C.After reaction terminates, with hot wash to washing lotion in neutrality.Take
Machine is mutually evaporated under reduced pressure, and is removed the impurity such as petroleum ether, water, is clarified, be transparent, sticky liquid, as epoxidation polyisobutene.
30 mass parts epoxidation polyisobutene, 10 mass parts ethyl propionates, 20 mass parts dimethylbenzene etc. are added into stirred tank,
Slowly heated up in stirring condition, the isothermal reaction at 120 DEG C, stop reaction when reaching theoretical water yield.Organic phase decompression is taken to steam
Evaporate, except impurity such as removal xylene, water, clarified, be transparent, sticky liquid, the polyisobutene that as ethyl propionate is modified.
The preparation of fluid sealant
The preparation process of fluid sealant in the present embodiment is same as Example 1, and difference essentially consists in raw materials used
Species and dosage.
Butyl-like rubber:The mass parts of Bayer301 30
Polyisobutene:The mass parts of B15N 30
The mass parts of PB1400 20
The polyisobutene that ethyl propionate obtained above is modified:10 mass parts
Softening agent:The mass parts of atoleine 3
Filler:The mass parts of calcium carbonate 40
The mass parts of talcum powder 40
The mass parts of carbon black 20
The preparation of sealed Cellophane
In the present embodiment sealed Cellophane prepare it is same as Example 1.
Embodiment 4
The preparation for the polyisobutene that ethyl propionate is modified
50 mass parts polyisobutene (PB1300), 20 mass parts petroleum ethers, 15 mass parts propionic acid are added into stirred tank, stirred
Mix condition slowly to heat up, finally the isothermal reaction 5h at 80 DEG C.After reaction terminates, with hot wash to washing lotion in neutrality.Take
Machine is mutually evaporated under reduced pressure, and is removed the impurity such as petroleum ether, water, is clarified, be transparent, sticky liquid, as epoxidation polyisobutene.
30 mass parts epoxidation polyisobutene, 10 mass parts ethyl propionates, 15 mass parts dimethylbenzene etc. are added into stirred tank,
Slowly heated up in stirring condition, the isothermal reaction at 140 DEG C, stop reaction when reaching theoretical water yield.Organic phase decompression is taken to steam
Evaporate, except impurity such as removal xylene, water, clarified, be transparent, sticky liquid, the polyisobutene that as ethyl propionate is modified.
The preparation of fluid sealant
The preparation process of fluid sealant in the present embodiment is same as Example 1, and difference essentially consists in raw materials used
Species and dosage.
Butyl-like rubber:The mass parts of Butyl268 15
Polyisobutene:The mass parts of B80 10
The mass parts of SDG8650 50
The polyisobutene that ethyl propionate obtained above is modified:15 mass parts
Softening agent:The mass parts of oxidic polyethylene 3
Filler:The mass parts of calcium carbonate 60
The mass parts of aerosil 10
The mass parts of kaolin 20
The preparation of sealed Cellophane
In the present embodiment sealed Cellophane prepare it is same as Example 1.
Comparative example 1
The preparation process of fluid sealant, sealed Cellophane in comparative example 1 is same as Example 1, and difference essentially consists in close
Sealing is made by following raw material.
Butyl-like rubber:The mass parts of BIIR 10
Polyisobutene:The mass parts of B50 10
The mass parts of B10N 30
The mass parts of PB1300 10
Softening agent:The mass parts of stearic acid 1
The mass parts of oxidic polyethylene 1
Filler:The mass parts of calcium carbonate 30
The mass parts of aerosil 10
The mass parts of carbon black 10
Comparative example 2
With existing ADCO photovoltaic films cell sealing glued membrane (model:PVA600BT) as a comparison case 2.
Cementability is test
The sealed Cellophane of the embodiment of the present application 4 and comparative example 2 is subjected to tack test respectively, referring specifically to Fig. 2,3.From
From the point of view of test result, according to the sealed Cellophane of the preparation of embodiment 4, tack is more preferable, unsticking phenomenon does not occur.
Performance detection
According to detection project and index listed in table 1, performance to embodiment 1~4 and the sealed Cellophane of comparative example and
The modification of polyisobutene is detected, and concrete outcome is referring to table 2,3,4.
Wherein, by the change of iodine number and epoxide number, the shape of the change of double bond and epoxy bond in polyisobutene can be characterized
Into and disappear.Iodine number is determined according to method as defined in GB/T 5532-2008, is determined according to method as defined in GB/T1677-2008
Epoxide number.
The detection project of table 1 and index
Numbering | Project | Technical indicator | Test method |
1 | Iodine number (gI/100g) | - | GB/T 5532 |
2 | Epoxide number, % | - | GB/T 1677 |
1 | Peel strength (23 DEG C, thickness 1mm), N/cm | ≥5.0 | GB/T 2792 |
2 | Peel strength (90 DEG C, thickness 1mm), N/cm | ≥2 | GB/T 7124 |
3 | Shear strength (23 DEG C, thickness 1mm), MPa | ≥0.20 | GB/T 7124 |
4 | Change of sheer strength rate (ultraviolet ageing 168h), % | ≤20 | JC/T 914 |
5 | Change of sheer strength rate (double 85 hydrothermal aging 168h), % | ≤20 | JC/T 914 |
6 | Specific insulation, Ω m | ≥1×1014 | GB/T 1410 |
The iodine number of table 2
The epoxide number of table 3
The glue film performance testing result of table 4
Performance test results and Fig. 2 from table 2,3,4,3 it can be seen that:
(1) from the point of view of the change of iodine number and epoxide number, ethyl propionate has modifying function, and molecule to polyisobutene really
Amount is lower, and modified effect is more obvious.
(2) sealed Cellophane of the polyisobutene being modified containing ethyl propionate of the embodiment of the present invention, compared to comparative example, glue
The peel strength and shear strength of film significantly improve, and in actual applications, glued membrane resistant slide ability improves, photovoltaic module not fallibility
Position;
(3) sealed Cellophane of the embodiment of the present invention, after the polyisobutene that addition ethyl propionate is modified is as antioxidant, glued membrane
Change of sheer strength rate after ultraviolet ageing and hydrothermal aging, is significantly reduced, in actual applications, glued membrane weatherability
It can improve, the service life of photovoltaic module extends, and maintenance cost reduces;
(4) sealed Cellophane that polyisobutene is modified comprising ethyl propionate of the embodiment of the present invention, compared to comparative example not
The sealed Cellophane of polyisobutene is modified comprising ethyl propionate, the failure mode of glued membrane is changed into cohesional failure from one side unsticking.I.e., originally
The glued membrane of inventive embodiments be not easy with base material unsticking, can more meet user's request;
(5) specific insulation of the glued membrane of the embodiment of the present invention is very high, belongs to insulator, to the photoelectric conversion of photovoltaic module
Effect, have no effect.
Unless limited otherwise, term used herein is the implication that those skilled in the art are generally understood that.
Embodiment described in the invention is not used to limit the scope of the invention merely for exemplary purpose,
Those skilled in the art can be made within the scope of the invention various other replacements, changes and improvements, thus, the invention is not restricted to
Above-mentioned embodiment, and be only defined by the claims.
Claims (10)
1. a kind of sealant composition, including the polyisobutene that ethyl propionate is modified.
2. composition according to claim 1, wherein the polyisobutene that the ethyl propionate is modified is made in the following way
:
Polyisobutene is oxidized to epoxidation polyisobutene;And
The epoxidation polyisobutene and ethyl propionate are reacted, the polyisobutene that the ethyl propionate is modified is made.
3. composition according to claim 1, wherein the viscosity average molecular weigh for the polyisobutene that the ethyl propionate is modified is
500~5000.
4. one kind in composition according to claim 1, including butyl rubber, polyisobutene, softening agent and filler or
It is a variety of.
5. composition according to claim 4, including butyl rubber described in 5~30 mass parts, described in 40~80 mass parts
Polyisobutene that ethyl propionate described in polyisobutene, 5~20 mass parts is modified, softening agent described in 0.5~3 mass parts and 50~
Filler described in 100 mass parts.
6. composition according to claim 4, wherein the viscosity average molecular weigh of the butyl rubber is 50000~1000000,
And/or the viscosity average molecular weigh of the polyisobutene is 5000~1000000.
7. composition according to claim 4, wherein the softening agent is selected from aromatic naphtha, paraffin oil, naphthenic oil, all scholars
One or more in woods, stearic acid, oxidic polyethylene, Petropols;And/or
One or more of the filler in kaolin, calcium carbonate, talcum powder, silica, carbon black.
8. a kind of fluid sealant, including the sealant composition any one of claim 1 to 7.
9. a kind of sealed Cellophane, including the fluid sealant described in claim 8.
10. sealed Cellophane according to claim 9, including:
First mould release membrance;
Sealant layer, it is arranged on first mould release membrance;And
Second mould release membrance, it is arranged on the sealant layer.
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CN116218418A (en) * | 2023-04-27 | 2023-06-06 | 淄博龙沙高分子材料科技有限公司 | Solid adhesive for cotton coating and preparation method thereof |
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CN108587497A (en) * | 2018-04-24 | 2018-09-28 | 郑州中原思蓝德高科股份有限公司 | Tack sealant composition, fluid sealant, sealed Cellophane and preparation method |
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CN109265842B (en) * | 2018-08-24 | 2021-03-23 | 中国人民解放军63605部队 | Butyl rubber sealing ring and preparation method and application thereof |
CN113387046A (en) * | 2021-06-21 | 2021-09-14 | 东莞市中凌包装材料有限公司 | Medical high-barrier easy-to-tear film bag and preparation method thereof |
CN116218418A (en) * | 2023-04-27 | 2023-06-06 | 淄博龙沙高分子材料科技有限公司 | Solid adhesive for cotton coating and preparation method thereof |
CN116218418B (en) * | 2023-04-27 | 2023-07-11 | 淄博龙沙高分子材料科技有限公司 | Solid adhesive for cotton coating and preparation method thereof |
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