CN107376918A - High heat stability alundum (Al2O3)/nickel/alundum (Al2O3) sandwich catalyst and preparation method and application - Google Patents
High heat stability alundum (Al2O3)/nickel/alundum (Al2O3) sandwich catalyst and preparation method and application Download PDFInfo
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 title claims abstract description 120
- 239000003054 catalyst Substances 0.000 title claims abstract description 115
- 238000002360 preparation method Methods 0.000 title claims abstract description 19
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title abstract description 103
- 229910052759 nickel Inorganic materials 0.000 title abstract description 4
- 229910052593 corundum Inorganic materials 0.000 claims abstract description 112
- 229910001845 yogo sapphire Inorganic materials 0.000 claims abstract description 112
- 238000006243 chemical reaction Methods 0.000 claims abstract description 45
- 239000002105 nanoparticle Substances 0.000 claims abstract description 17
- 238000006057 reforming reaction Methods 0.000 claims abstract description 16
- 238000000151 deposition Methods 0.000 claims description 31
- 229910003158 γ-Al2O3 Inorganic materials 0.000 claims description 22
- 230000008021 deposition Effects 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 15
- 150000003839 salts Chemical class 0.000 claims description 14
- 238000001556 precipitation Methods 0.000 claims description 13
- 239000011521 glass Substances 0.000 claims description 12
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 claims description 10
- 239000000758 substrate Substances 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 claims description 6
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 2
- 238000001802 infusion Methods 0.000 claims description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 2
- 230000008569 process Effects 0.000 claims description 2
- 239000011780 sodium chloride Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 14
- 229910052799 carbon Inorganic materials 0.000 abstract description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 9
- 238000009826 distribution Methods 0.000 abstract description 4
- 238000006555 catalytic reaction Methods 0.000 abstract description 3
- 231100000572 poisoning Toxicity 0.000 abstract description 2
- 230000000607 poisoning effect Effects 0.000 abstract description 2
- 238000005245 sintering Methods 0.000 abstract description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 21
- 239000003795 chemical substances by application Substances 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 8
- 230000003197 catalytic effect Effects 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 5
- -1 CaO compound Chemical class 0.000 description 4
- 239000010453 quartz Substances 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 3
- 238000000231 atomic layer deposition Methods 0.000 description 3
- 230000002779 inactivation Effects 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000012075 bio-oil Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 125000001967 indiganyl group Chemical group [H][In]([H])[*] 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 238000000629 steam reforming Methods 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000002303 thermal reforming Methods 0.000 description 1
- 238000002411 thermogravimetry Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/74—Iron group metals
- B01J23/755—Nickel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/391—Physical properties of the active metal ingredient
- B01J35/393—Metal or metal oxide crystallite size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/391—Physical properties of the active metal ingredient
- B01J35/394—Metal dispersion value, e.g. percentage or fraction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
- C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
- C01B3/38—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
- C01B3/40—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts characterised by the catalyst
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/0205—Processes for making hydrogen or synthesis gas containing a reforming step
- C01B2203/0227—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
- C01B2203/0238—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being a carbon dioxide reforming step
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/10—Catalysts for performing the hydrogen forming reactions
- C01B2203/1041—Composition of the catalyst
- C01B2203/1047—Group VIII metal catalysts
- C01B2203/1052—Nickel or cobalt catalysts
- C01B2203/1058—Nickel catalysts
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/12—Feeding the process for making hydrogen or synthesis gas
- C01B2203/1205—Composition of the feed
- C01B2203/1211—Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
- C01B2203/1235—Hydrocarbons
- C01B2203/1241—Natural gas or methane
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Combustion & Propulsion (AREA)
- Inorganic Chemistry (AREA)
- Catalysts (AREA)
Abstract
The present invention relates to a kind of high heat stability alundum (Al2O3)/nickel/alundum (Al2O3) sandwich catalyst and preparation method and application, high heat stability Al2O3/Ni/Al2O3Sandwich catalyst is the sandwich of sandwich-like, including γ Al2O3Basalis, positioned at γ Al2O3Ni nanoparticle layers on basalis, and the inertia Al on Ni nanoparticle layers2O3Film.Described Al2O3/Ni/Al2O3Sandwich catalyst is used for CH4‑CO2In reforming reaction.Compared with prior art, the present invention utilizes internal layer Al2O3Carrier and outer layer Al2O3Film is protected and stabilizes Ni nanometer examples well, prevents its sintering of reuniting, so as to suppress the carbon distribution in course of reaction and poisoning etc., catalyst is shown high thermal stability, while has high activity, in CH4‑CO2Reforming reaction and other high temperature heat catalysises have a good application prospect.
Description
Technical field
The present invention relates to a kind of catalyst material and preparation method thereof, more particularly, to a kind of high heat stability Al2O3/Ni/
Al2O3Sandwich catalyst and preparation method and application.
Background technology
In recent years, demand for energy is big and elevated height, and most of energy come from fossil fuel, thus produce a large amount of
CO2Discharge, does not only result in greenhouse effects, and cause the significant wastage of resource.CH4-CO2Reforming reaction can be by CO2With CH4
It is converted into H2/ CO ratios it is relatively low (<1) synthesis gas, can not only solve environmental problem, moreover it is possible to realize pollutant resources.
W metal is in CH4-CO2Catalytic activity in reforming reaction is and cheap close to noble metal, is more suitable for industry
Using.But Ni catalyst easy in inactivation, main cause one is that active sites are reunited, because CH4-CO2Reforming reaction is the endothermic reaction, is needed
High temperature is wanted to improve efficiency, so reaction temperature, all more than 700 DEG C, the heat endurance of catalyst is the prerequisite bar of industrial applications
Part;Second, carbon distribution problem, because reaction temperature is high, easily occurs CO2Disproportionated reaction and CH4Cracking reaction, cause surface area
Carbon.Therefore, prepare high activity and the catalyst of high thermal stability is particularly critical.
Chinese patent CN106807387A discloses a kind of double work(for absorption enhancement hydrogen production by bio-oil steam reforming
Energy catalyst and preparation method thereof, the active component of the catalyst is Ni, auxiliary agent Co, CeO2、MgO、K2At least one of O, carry
Body is ZrO2Or Al2O3With CaO compound;In the catalyst active component account for 5wt%~20wt%, auxiliary agent account for 1wt~
15wt%, CaO account for 10wt%~60wt%.Above-mentioned catalyst is not suitable for CH4-CO2In reforming reaction, and its activity is steady with heat
It is qualitative poor.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of high heat stability Al2O3/
Ni/Al2O3Sandwich catalyst and preparation method and application.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of high heat stability Al2O3/Ni/Al2O3Sandwich catalyst, is the sandwich of sandwich-like, including γ-
Al2O3Basalis, positioned at γ-Al2O3Ni nanoparticle layers on basalis, and the inertia on Ni nanoparticle layers
Al2O3Film.
Due to substrate γ-Al2O3With high-specific surface area, Ni nano-particles can be with high dispersive, so being lived with high catalysis
Property.Meanwhile plate inertia Al on high dispersive Ni nano-particles2O3Film, form a kind of sandwich of sandwich-like, make
Ni nano-particles can also keep stable under 800 DEG C of reaction temperature, and 400h non-inactivations are used continuously.
Described inertia Al2O3The number of plies of film is 1-100 layers, preferably 40-80 layers.
Described high heat stability Al2O3/Ni/Al2O3The preparation method of sandwich catalyst, comprises the following steps:
1) Ni salt is loaded on the alumina support by infusion process, prepares Ni/Al2O3Loaded catalyst;
2) aluminum oxide film is deposited in Ni/Al by the atomic deposition precipitation method (ALD)2O3On loaded catalyst, obtain
Al2O3/Ni/Al2O3Sandwich catalyst.
Inertia Al is controlled by modulation number of deposition cycles2O3The number of plies of film, the present invention in obtained Al2O3/Ni/
Al2O3Inertia Al in sandwich catalyst2O3The number of plies of film is 1-100 layers, preferably 40-80 layers.
Step 1) prepares Ni/Al2O3The specific method of loaded catalyst is as follows:
Ni saline solutions are immersed in γ-Al2O3On carrier stand 8-24 hours, 80-100 DEG C drying after, then with 2-5 DEG C/
Min heating rate rises to 800-900 DEG C, and keeps 3-4h, prepares Ni/Al2O3Loaded catalyst.
Described Ni salt includes NiCl2·6H2O and Ni (NO3)2·6H2O。
Described Ni salt and γ-Al2O3The molal weight ratio of carrier is 0.6~0.7mmol:1g, preferably 0.681mmol:
1g, now, prepare the Ni/Al that Ni contents are 4wt%2O3Loaded catalyst, it is named as 4NiAl.
Step 2) prepares Al2O3/Ni/Al2O3The specific method of sandwich catalyst is as follows:
Using trimethyl aluminium and water as reaction source, substrate uses K9 glass and JGSl quartz glass, is precipitated by atomic deposition
Method, in Ni/Al2O3Loaded catalyst surface deposition 1-100 layers Al2O3Film, Al is made2O3/Ni/Al2O3Sandwich is catalyzed
Agent.
In step 2), the condition of atomic deposition precipitation is:Depositing temperature is set in 200 DEG C, and reaction chamber operating pressure is kept
40Pa。
Al of the present invention2O3/Ni/Al2O3Sandwich catalyst is used for CH4-CO2In reforming reaction, have high living
Property and catalytic stability it is high, have wide practical use.
Compared with prior art, present invention atomic layer deposition method is in Ni/Al2O3The surface of loaded catalyst is formed not
The Al of stack pile2O3Film, obtain sandwich catalyst, internal layer Al2O3Carrier and outer layer Al2O3The good protection of film is simultaneously steady
Ni nanometer examples are determined, have prevented its sintering of reuniting, so as to suppress the carbon distribution in course of reaction and poisoning etc., made catalyst display high
Heat endurance, while there is high activity, in CH4-CO2Before reforming reaction and other high temperature heat catalysises have good application
Scape.By the Al of different-thickness2O3The sandwich catalyst of film is used for CH4-CO2Reforming reaction, shown under 800 DEG C of high temperature
High thermal stability, stable reaction can be made to run 400h, CH4And CO2Conversion ratio more than 90%, and H2Exist with CO selectivity
More than 99%, CO/H2Value 1 or so.Different ALD layer numbers have a great influence to reaction stability, and film is thicker, and stability is got over
It is good, but thickness is too high causes catalytic activity to decline.
Brief description of the drawings
Fig. 1 is the transmission electron microscope pattern of the gained 4NiAl-40ALD catalyst of embodiment 2.
Fig. 2 is the transmission electron microscope pattern of the gained 4NiAl-80ALD catalyst of embodiment 3.
Fig. 3 is the temperature programmed reduction spectrum of support type and sandwich catalyst.
Fig. 4 is the x-ray photoelectron power spectrum of support type and sandwich catalyst.
Fig. 5 is the CH of support type and sandwich catalyst4-CO2Reforming reaction expression activitiy.
Fig. 6 is the CH of support type and sandwich catalyst4-CO2Reforming reaction stability compares.
Fig. 7 is the thermogravimetric analysis spectrum after support type and sandwich catalyst reaction.
Fig. 8 is the transmission electron microscope pattern before 4NiAl catalyst reactions.
Fig. 9 is 4NiAl catalyst reactions 10h transmission electron microscope pattern.
Figure 10 is the transmission electron microscope pattern before 4NiAl-40ALD catalyst reactions.
Figure 11 is the transmission electron microscope pattern after 4NiAl-40ALD catalyst reactions 70h.
Figure 12 is the transmission electron microscope pattern before 4NiAl-80ALD catalyst reactions.
Figure 13 is the transmission electron microscope pattern after 4NiAl-80ALD catalyst reactions 400h.
Embodiment
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
0.169g NiCl will be contained2·6H2The O aqueous solution is immersed in 1.0g γ-Al2O3Stood overnight on carrier, in baking oven
Dried at interior 100 DEG C, then 800 DEG C are risen to 2 DEG C/min heating rate, and keep 4h, prepare Ni/Al2O3Supported catalyst
Agent, it is named as 4NiAl.
Embodiment 2
Using trimethyl aluminium (TMA) and water as reaction source, depositing temperature is set in 200 DEG C, and reaction chamber operating pressure keeps 0.3Substrate uses a diameter of 30mm, and thickness is 2mm K9 glass and JGSl quartz glass.On this condition, in the gained of embodiment 1
Ni/Al2O3Loaded catalyst surface deposits 40 layers of Al2O3Film, 40-Al is made2O3/Ni/Al2O3Sandwich catalyst, life
Entitled 4NiAl-40ALD catalyst.
Embodiment 3
Using trimethyl aluminium (TMA) and water as reaction source, depositing temperature is set in 200 DEG C, and reaction chamber operating pressure keeps 0.3Substrate uses a diameter of 30mm, and thickness is 2mm K9 glass and JGSl quartz glass.On this condition, in the institute of embodiment 1
Obtain Ni/Al2O3Loaded catalyst surface deposits 80 layers of Al2O3Film, 80-Al is made2O3/Ni/Al2O3Sandwich catalyst,
It is named as 4NiAl-80ALD catalyst.
From Fig. 1,2, bar-shaped γ-Al2O3Carrier surface covers one layer of Al2O3Film, 4NiAl-40ALD catalyst
The Al of middle surface covering2O3Film thickness about 4nm, and the Al of 4NiAl-80ALD catalyst surfaces covering2O3Film thickness is about
For 8nm.
It can be seen by Fig. 3 TPR collection of illustrative plates, NiO reduction peak moves to high-temperature region in 4NiAl-80ALD, because table
Face covers Al2O3After film, the temperature that NiO is experienced can be less than detection temperature, and not cover Al2O3During film, the temperature experienced
Degree is identical with detection temperature.Fig. 4 XPS collection of illustrative plates also illustrates that surface covers Al simultaneously2O3After film, cause Ni in 4NiAl-40ALD
Peak is also weaker than 4NiAl, and Ni peaks are wholly absent in 4NiAl-80ALD.
Embodiment 4
CH4-CO2Thermal reforming reaction experiment:
Before reaction, first by embodiment 2,3 gained catalyst respectively in 100mL/min H2In with 2 DEG C/min speed liter
Temperature is to reduction temperature, constant temperature reduction 1h, then gas is switched into N2, in N2Reaction temperature is risen to 2 DEG C/min speed in atmosphere
Degree, reaction temperature=800 DEG C.It is CH to introduce proportioning4:CO2:N2=1:1:1 unstripped gas, gas flow are measured by mass flow
Amount and control, GHSV=600LgM -1·h-1.Enter reactor after the preheated device preheating of reacting gas, reaction end gas is water cooled
After solidifying, gas-liquid separator separates analysis is sampled with Agilent-7890B type gas-chromatographies.Chromatographic condition is:TCD is detected
Device, TDX-01 carbon molecular sieve packed columns, using temperature programming, heating rate 20K/min, initial temperature 323K, final temperature 373K, keep
10min。
The calculating of each component uses area normalization method, calculation formula:
In formula:Ai- peak area;fi- correction factor.
According to product analysis result, the conversion ratio for calculating methane and carbon dioxide is as follows:
From Fig. 5,6 activity data, the Ni catalyst initial reaction activity prepared by three kinds is similar, but heat endurance
It is widely different.4NiAl-80ALD is after 400h is reacted, and conversion ratio does not have significant change, and 4NiAl-40ALD is in reaction 20h
Activity keeps constant, but reacts 60h again, CH4And CO2Conversion ratio have dropped about 60%, without Al2O3Film covering
Just there occurs obvious inactivation in reaction 10h by 4NiAl.
From Fig. 7 and table 1, the carbon deposition rate of three kinds of catalyst differs greatly, depositing Al2O3The number of plies is more, carbon distribution speed
Rate is smaller, illustrates catalyst surface depositing Al2O3Film can effectively improve the anti-carbon deposition ability of catalyst.
The carbon deposition rate of the support type of table 1 and sandwich catalyst compares
Can more intuitively it be found by Fig. 8-13, after 10h is reacted, obvious reunion occurs 4NiAl catalyst for Ni particles, and has product
Carbon produces.4NiAl-40ALD catalyst is also there occurs similar phenomenon after 70h is reacted, and 4NiAl-80ALD catalyst is reacting
In 400h, Ni particles are basically unchanged.Can be it has further been observed, plating Al in catalyst surface from TEM shape appearance figures2O3Film can have
Effect improves heat endurance.
Embodiment 5
A kind of high heat stability Al2O3/Ni/Al2O3Sandwich catalyst, is the sandwich of sandwich-like, including γ-
Al2O3Basalis, positioned at γ-Al2O3Ni nanoparticle layers on basalis, and the inertia on Ni nanoparticle layers
Al2O3Film.In the present embodiment, inertia Al2O3The number of plies of film is 40 layers.
High heat stability Al2O3/Ni/Al2O3The preparation method of sandwich catalyst, comprises the following steps:
Step 1) prepares Ni/Al2O3Loaded catalyst:
By Ni salt NiCl2·6H2O and Ni (NO3)2·6H2The O aqueous solution is immersed in γ-Al2O38 hours are stood on carrier, 80
After DEG C drying, then with 2 DEG C/min heating rate 800 DEG C are risen to, and keep 4h, prepare Ni/Al2O3Loaded catalyst, its
In, Ni salt and γ-Al2O3The molal weight ratio of carrier is 0.6mmol:1g.
Step 2) prepares Al2O3/Ni/Al2O3Sandwich catalyst:
Using trimethyl aluminium and water as reaction source, substrate uses a diameter of 30mm, the K9 glass and JGSl quartz that thickness is 2mm
Glass, the condition of atomic deposition precipitation are:Depositing temperature is set in 200 DEG C, and reaction chamber operating pressure keeps 40Pa, passes through atom
Deposition-precipitation method, inertia Al is controlled by modulation number of deposition cycles2O3The number of plies of film, in Ni/Al2O3Supported catalyst
Agent surface deposits 40 layers of Al2O3Film, Al is made2O3/Ni/Al2O3Sandwich catalyst.
Al in the present embodiment2O3/Ni/Al2O3Sandwich catalyst is used for CH4-CO2In reforming reaction, there is high activity
And catalytic stability is high, has wide practical use.
Embodiment 6
A kind of high heat stability Al2O3/Ni/Al2O3Sandwich catalyst, is the sandwich of sandwich-like, including γ-
Al2O3Basalis, positioned at γ-Al2O3Ni nanoparticle layers on basalis, and the inertia on Ni nanoparticle layers
Al2O3Film.In the present embodiment, inertia Al2O3The number of plies of film is 80 layers.
High heat stability Al2O3/Ni/Al2O3The preparation method of sandwich catalyst, comprises the following steps:
Step 1) prepares Ni/Al2O3Loaded catalyst:
By Ni salt NiCl2·6H2O and Ni (NO3)2·6H2The O aqueous solution is immersed in γ-Al2O312 hours are stood on carrier,
After 90 DEG C of drying, then with 3 DEG C/min heating rate 840 DEG C are risen to, and keep 3.5h, prepare Ni/Al2O3Supported catalyst
Agent, wherein, Ni salt and γ-Al2O3The molal weight ratio of carrier is 0.7mmol:1g.
Step 2) prepares Al2O3/Ni/Al2O3Sandwich catalyst:
Using trimethyl aluminium and water as reaction source, substrate uses a diameter of 30mm, the K9 glass and JGSl quartz that thickness is 2mm
Glass, the condition of atomic deposition precipitation are:Depositing temperature is set in 200 DEG C, and reaction chamber operating pressure keeps 40Pa, passes through atom
Deposition-precipitation method, inertia Al is controlled by modulation number of deposition cycles2O3The number of plies of film, in Ni/Al2O3Supported catalyst
Agent surface deposits 80 layers of Al2O3Film, Al is made2O3/Ni/Al2O3Sandwich catalyst.
Al in the present embodiment2O3/Ni/Al2O3Sandwich catalyst is used for CH4-CO2In reforming reaction, there is high activity
And catalytic stability is high, has wide practical use.
Embodiment 7
A kind of high heat stability Al2O3/Ni/Al2O3Sandwich catalyst, is the sandwich of sandwich-like, including γ-
Al2O3Basalis, positioned at γ-Al2O3Ni nanoparticle layers on basalis, and the inertia on Ni nanoparticle layers
Al2O3Film.In the present embodiment, inertia Al2O3The number of plies of film is 100 layers.
High heat stability Al2O3/Ni/Al2O3The preparation method of sandwich catalyst, comprises the following steps:
Step 1) prepares Ni/Al2O3Loaded catalyst:
By Ni salt NiCl2·6H2O and Ni (NO3)2·6H2The O aqueous solution is immersed in γ-Al2O318 hours are stood on carrier,
After 95 DEG C of drying, then with 4 DEG C/min heating rate 870 DEG C are risen to, and keep 3.5h, prepare Ni/Al2O3Supported catalyst
Agent, wherein, Ni salt and γ-Al2O3The molal weight ratio of carrier is 0.6mmol:1g.
Step 2) prepares Al2O3/Ni/Al2O3Sandwich catalyst:
Using trimethyl aluminium and water as reaction source, substrate uses a diameter of 30mm, the K9 glass and JGSl quartz that thickness is 2mm
Glass, the condition of atomic deposition precipitation are:Depositing temperature is set in 200 DEG C, and reaction chamber operating pressure keeps 40Pa, passes through atom
Deposition-precipitation method, inertia Al is controlled by modulation number of deposition cycles2O3The number of plies of film, in Ni/Al2O3Supported catalyst
Agent surface deposits 100 layers of Al2O3Film, Al is made2O3/Ni/Al2O3Sandwich catalyst.
Al in the present embodiment2O3/Ni/Al2O3Sandwich catalyst is used for CH4-CO2In reforming reaction, there is high activity
And catalytic stability is high, has wide practical use.
Embodiment 8
A kind of high heat stability Al2O3/Ni/Al2O3Sandwich catalyst, is the sandwich of sandwich-like, including γ-
Al2O3Basalis, positioned at γ-Al2O3Ni nanoparticle layers on basalis, and the inertia on Ni nanoparticle layers
Al2O3Film.In the present embodiment, inertia Al2O3The number of plies of film is 60 layers.
High heat stability Al2O3/Ni/Al2O3The preparation method of sandwich catalyst, comprises the following steps:
Step 1) prepares Ni/Al2O3Loaded catalyst:
By Ni salt NiCl2·6H2O and Ni (NO3)2·6H2The O aqueous solution is immersed in γ-Al2O324 hours are stood on carrier ,-
After 100 DEG C of drying, then with 5 DEG C/min heating rate 900 DEG C are risen to, and keep 3h, prepare Ni/Al2O3Supported catalyst
Agent, wherein, Ni salt and γ-Al2O3The molal weight ratio of carrier is 0.7mmol:1g.
Step 2) prepares Al2O3/Ni/Al2O3Sandwich catalyst:
Using trimethyl aluminium and water as reaction source, substrate uses a diameter of 30mm, the K9 glass and JGSl quartz that thickness is 2mm
Glass, the condition of atomic deposition precipitation are:Depositing temperature is set in 200 DEG C, and reaction chamber operating pressure keeps 40Pa, passes through atom
Deposition-precipitation method, inertia Al is controlled by modulation number of deposition cycles2O3The number of plies of film, in Ni/Al2O3Supported catalyst
Agent surface deposits 60 layers of Al2O3Film, Al is made2O3/Ni/Al2O3Sandwich catalyst.
Al in the present embodiment2O3/Ni/Al2O3Sandwich catalyst is used for CH4-CO2In reforming reaction, there is high activity
And catalytic stability is high, has wide practical use.
The above-mentioned description to embodiment is understood that for ease of those skilled in the art and using invention.
Person skilled in the art obviously can easily make various modifications to these embodiments, and described herein general
Principle is applied in other embodiment without by performing creative labour.Therefore, the invention is not restricted to above-described embodiment, ability
Field technique personnel do not depart from improvement that scope made and modification all should be the present invention's according to the announcement of the present invention
Within protection domain.
Claims (10)
- A kind of 1. high heat stability Al2O3/Ni/Al2O3Sandwich catalyst, it is characterised in that it is the sandwich of sandwich-like, Including γ-Al2O3Basalis, positioned at γ-Al2O3Ni nanoparticle layers on basalis, and on Ni nanoparticle layers Inertia Al2O3Film.
- 2. high heat stability Al according to claim 12O3/Ni/Al2O3Sandwich catalyst, it is characterised in that described Inertia Al2O3The number of plies of film is 1-100 layers, preferably 40-80 layers.
- 3. high heat stability Al as claimed in claim 12O3/Ni/Al2O3The preparation method of sandwich catalyst, its feature exist In comprising the following steps:1) Ni salt is loaded on the alumina support by infusion process, prepares Ni/Al2O3Loaded catalyst;2) aluminum oxide film is deposited in Ni/Al by the atomic deposition precipitation method2O3On loaded catalyst, Al is obtained2O3/Ni/ Al2O3Sandwich catalyst.
- 4. high heat stability Al according to claim 32O3/Ni/Al2O3The preparation method of sandwich catalyst, its feature It is, inertia Al is controlled by modulation number of deposition cycles2O3The number of plies of film.
- 5. high heat stability Al according to claim 32O3/Ni/Al2O3The preparation method of sandwich catalyst, its feature It is, step 1) prepares Ni/Al2O3The specific method of loaded catalyst is as follows:Ni saline solutions are immersed in γ-Al2O38-24 hours are stood on carrier, after 80-100 DEG C of drying, then with 2-5 DEG C/min Heating rate rise to 800-900 DEG C, and keep 3-4h, prepare Ni/Al2O3Loaded catalyst.
- 6. high heat stability Al according to claim 52O3/Ni/Al2O3The preparation method of sandwich catalyst, its feature It is, described Ni salt includes NiCl2·6H2O and Ni (NO3)2·6H2O。
- 7. high heat stability Al according to claim 52O3/Ni/Al2O3The preparation method of sandwich catalyst, its feature It is, described Ni salt and γ-Al2O3The molal weight ratio of carrier is 0.6~0.7mmol:1g.
- 8. high heat stability Al according to claim 32O3/Ni/Al2O3The preparation method of sandwich catalyst, its feature It is, step 2) prepares Al2O3/Ni/Al2O3The specific method of sandwich catalyst is as follows:Using trimethyl aluminium and water as reaction source, substrate uses K9 glass and JGSl quartz glass, by the atomic deposition precipitation method, Ni/Al2O3Loaded catalyst surface deposition 1-100 layers Al2O3Film, Al is made2O3/Ni/Al2O3Sandwich catalyst.
- 9. high heat stability Al according to claim 82O3/Ni/Al2O3The preparation method of sandwich catalyst, its feature It is, in step 2), the condition of atomic deposition precipitation is:Depositing temperature is set in 200 DEG C, and reaction chamber operating pressure is kept 40Pa。
- 10. high heat stability Al as claimed in claim 12O3/Ni/Al2O3The application of sandwich catalyst, it is characterised in that Described Al2O3/Ni/Al2O3Sandwich catalyst is used for CH4-CO2In reforming reaction.
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