CN107376511A - A kind of oblique pleat pleating machine of Water filter material - Google Patents
A kind of oblique pleat pleating machine of Water filter material Download PDFInfo
- Publication number
- CN107376511A CN107376511A CN201710733306.1A CN201710733306A CN107376511A CN 107376511 A CN107376511 A CN 107376511A CN 201710733306 A CN201710733306 A CN 201710733306A CN 107376511 A CN107376511 A CN 107376511A
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- China
- Prior art keywords
- assembly
- filter material
- workbench
- water filter
- pleating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/10—Filtering material manufacturing
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatment Of Fiber Materials (AREA)
- Filtering Materials (AREA)
Abstract
The invention discloses a kind of oblique pleat pleating machine of Water filter material, workbench assembly is horizontally disposed on the support frame, the top of workbench assembly is provided with stereotype plate, upper tool post assembly and motion knife rest assembly are additionally provided with above workbench assembly, the lower section of workbench assembly is provided with lower slide assembly, cutter and moving blade are respectively equipped with upper tool post assembly and motion knife rest assembly, lower slide assembly is provided with telescopic bottom knife, workbench assembly is provided with support base, support base is provided with the slideway for bottom knife slip, it the advantage is that：Described oblique pleat pleating machine, which can produce, meets increase filter element filtering area, increase the filtering material of intensity, so as to increase the filter area of filter core, intensity and performance, in addition, the new oblique pleat pleating form different from existing straight pleat pleating form is may also provide, fills up the pleating device absence for not aiming at water filter core pleating structure design.
Description
Technical field
The present invention relates to the oblique pleat pleating automatic forming device of Water filter material, and in particular to the oblique pleat pleating of Water filter material
Mechanism, it is molded for the oblique pleat pleating of filtering material, substitutes the pleating technique of traditional straight pleat of water filtration industry.
Background technology
Water filtration is widely used in the industries such as chemical industry, oil, electric power, municipal administration, metallurgy, medicine, food, mainly passes through
Filter, remove the impurity in material and do not need composition, impure material is reached clean again and is used life, life again
In production, as industrial wastewater Treated sewage reusing need filter off except solid suspension and impurity, circulating cooling water of power plant needs to filter
Fall iron removaling and silicon, petrochemical wastewater processing needs to filter off oil removing and impurity etc..
Core parts required for filtering are filter core, and wherein the important component of filter core is filtering filter material, filters filter material
Determine the strainability of filter core.Largely filtering filter material all uses pleating mode to filter core in the market, and filter material is pleated
Straight pleat into folded form folds filter material, then by the way that straight pleat is folded into filter material synthesis circle, is fitted into outer sleeve and inner sleeve, makes
It is made wound packages and forms filter core, is installed to inside filter and is filtered.
What filtering industry was conventional at present is clappers formula corrugating machine, and the equipment is to pat filter material by two thin plate reciprocating extrusions
Paper and folding forming, it is the filter material pleating for the pleating of air filtration filter material and metal filtering core earliest, because water filtration develops
It is later, so having used for reference the pleating form of air filtration and metal filtration, filtered by improving clappers formula corrugating machine for water filtration
The pleating of core filter material.But pat pleating machine due to needing very big power to pat extruding filter material, easily damage filter material, for air and
Metal filter material is feasible, extremely easily broken because water filter core filter material is made up of very thin thread silk of long fibre for water filtration filter material
Damage, the excessive performance easily damaged filter material, reduce filter core of extruding force.Further, since the difference of aqueous medium and wanting for filtering environment
Ask, water filtration needs the filter core of more large area higher intensity, so the straight pleat pleating that the pleating equipment used for reference originally is produced
Filter material can not meet that water filtration is widely applied.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of pleating machine, and filtering material can be particularly processed into tool
There is the oblique pleat pleating machine of suitable material intensity.
A kind of oblique pleat pleating machine of Water filter material, workbench assembly are horizontally set in support frame, workbench assembling
Stereotype plate is provided with above body, upper tool post assembly and motion knife rest assembly, workbench are additionally provided with above workbench assembly
The lower section of assembly is provided with lower slide assembly, and upper tool post assembly and motion knife rest assembly are respectively equipped with cutter and motion
Blade, lower slide assembly are provided with telescopic bottom knife, are additionally provided with support base on workbench assembly, support base is provided with
For the slideway of bottom knife slip.
Feed control mechanism is provided with the charging of the workbench assembly, is rotationally equiped with the support frame
Electronic cylinder seat, electronic cylinder seat one end connect electric cylinder, and the other end is connected with workbench assembly；The exit of the support frame
Top be provided with outlet top heating assembly, outlet top heating assembly be rotatably mounted in support frame, and with gas
Cylinder connects.
The workbench assembly is by fixed angle bar in support frame；The workbench assembly is provided with angle
Pressure strip, the angle pressure strip are fixedly connected by chaining pin with hanging plate, and hanging plate is rotatably attached to workbench assembly
On；The lower slide assembly is rotatably installed on workbench assembly by rotating seat assembly, the lower slide group
The tail end for filling body is connected with the hydraulic cylinder provided with angle indicator.
The support frame is provided with the recording mechanism for being used for device parameter record, pleating number and temperature；The support
Framework is provided with warning system.
Oblique pleat pleating machine is used cooperatively using 3 knife rest pleating mechanisms and makes its pleating shaping that moves up and down, and is used in addition
Front and rear mode of heating, preceding heating can ensure that filter material softens, and pleating precision is injury-free, and rear heating can be the filter material after folding
Sizing, armamentarium power is provided by compressed air and electricity, and can realize automatic running.
The oblique pleat pleating machine of a kind of Water filter material of the present invention, its advantage are：
(1) flat filtering material can be curved oblique pleated by the oblique pleat pleating machine described in, so as to increase the filtering surface of filter core
The intensity of product and filtering material, to improve its strainability；
(2) by automatic feed and the movement of knife rest assembly, it can realize that precision is high and homogeneity ground lifting moving；
(3) simple in construction, easy maintenance reliability is high, and automatic continuous production can be achieved, and adapts to extensively, reduce worker
Working strength while improve operating efficiency.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the oblique pleat pleating machine of Water filter material；
Fig. 2 is the working state schematic representation of oblique pleat pleating machine；
Fig. 3 is the state diagram first step of oblique pleat pleating principle；
Fig. 4 is the state diagram second step of oblique pleat pleating principle；
Fig. 5 is the step of state diagram the 3rd of oblique pleat pleating principle；
Fig. 6 is the step of state diagram the 4th of oblique pleat pleating principle；
Fig. 7 is the step of state diagram the 5th of oblique pleat pleating principle；
Fig. 8 is the step of state diagram the 6th of oblique pleat pleating principle；
Fig. 9 is the step of state diagram the 7th of oblique pleat pleating principle；
Figure 10 is the step of state diagram the 8th of oblique pleat pleating principle；
Figure 11 is the step of state diagram the 9th of oblique pleat pleating principle；
Figure 12 is the step of state diagram the tenth of oblique pleat pleating principle；
Figure 13 is the step of state diagram the 11st of oblique pleat pleating principle.
In figure：1- workbench assemblies, 2- outlets top heating assembly, 3- upper tool post assemblies, cutter 3-1,4-
Move knife rest assembly, moving blade 4-1,5- rotating seat assembly, 6- lower slide assemblies, bottom knife 6-1,7- bare bones
Structure, the assembling of 8- metal plates, 9- entrances top heating assembly, 10- stereotype plates, 11- support bases, 12- feed control mechanisms, 13- electricity
Dynamic cylinder seat, 14- chaining pins, 15- hanging plates, 16- fix angle bar, 17- angle pressure strips, 18- cylinders, 19- electric cylinders, 20- angles
Spend pointer, 21- angle dials, 22- recording mechanisms, 23- warning systems, 24- filter materials.
Embodiment
To describe technology contents, construction feature, institute's reached purpose and effect of the present invention in detail, embodiment is hereby enumerated below
And accompanying drawing is coordinated to be explained in detail.
Embodiment one
The oblique pleat pleating machine of a kind of Water filter material as shown in Figure 1, workbench assembly 1 are horizontally set on support frame 7
On, the top of workbench assembly 1 is provided with stereotype plate 10, and the top of workbench assembly 1 is additionally provided with upper tool post assembly 3 and fortune
Movable knife rack assembly 4, the lower section of workbench assembly 1 are provided with lower slide assembly 6, upper tool post assembly 3 and motion knife rest group
Cutter 3-1 and moving blade 4-1 are respectively equipped with dress body 4, lower slide assembly 6 is provided with telescopic bottom knife 6-1, work
Make to be additionally provided with support base 11 on platform assembly 1, support base 11 is provided with the slideway 11-1 for bottom knife 6-1 slips, the cunning
To communicate up and down, bottom knife 6-1 can be slided and can matched somebody with somebody with cutter 3-1 and moving blade 4-1 in slideway 11-1 road 11-1
Share to be pleated to filtering material.
The feed control mechanism 12 with conveyer belt, feed control mechanism 12 are provided with the charging of the workbench assembly 1
Filtering material 24 can be passed to pleat region with certain speed as needed；Being additionally provided near at the charging can be to filter material
Material 24 carries out pre-warmed entrance top heating assembly 9；Electronic cylinder seat 13 is rotatably mounted in support frame 7, electronic
One end connection electric cylinder 19 of cylinder seat 13, the other end are connected with workbench assembly 1, and electronic cylinder seat 13 can drive workbench to assemble
Body 1 rotates or tilted certain angle, determines so as to which convenient outlet top heating assembly 2 to the filtering material after pleating heat
Type.
Heating assembly 2 in outlet top is provided with above the exit of support frame 7, heating assembly 2 in outlet top can turn
It is fixed in support frame 7, and is connected with cylinder 18 dynamicly, the outlet top heating assembly 2 can be in the driving of cylinder 18
Under turn an angle, so as to be heated to the oblique pleat of different height.
Workbench assembly 1 is by fixed angle bar 16 in support frame 7；Workbench assembly 1 is provided with angle pressure
Tight plate 17, the angle pressure strip 17 are fixedly connected by chaining pin 14 with hanging plate 15, and hanging plate 15 is rotatably attached to work
On platform assembly 1.
The lower slide assembly 6 is rotatably installed on workbench assembly 1 by rotating seat assembly 5, lower knife
The tail end of frame assembly 6 is connected with the hydraulic cylinder 20 provided with angle indicator 21, and flexible by hydraulic cylinder 20 can drive lower slide
Assembly 6 rotates around rotating seat assembly 5, is changed so as to drive oblique pleat to fold θ angles between 45 ° to 75 °；Set on hydraulic cylinder 20
The angle indicator 21 put may indicate that the rotational angle of lower slide assembly 6；In addition, the bottom knife 6-1 on lower slide assembly 6 can
The stretching motion under the drive of hydraulic cylinder 20, and slided along the guide rail on support base 11, filtering material is beaten so as to convenient
Pleat operates.
The support frame 7 is provided with the metal plate assembling 8 for being used to cut or be surface-treated, and also has and remembers for device parameter
The recording mechanism 22 of record, pleating number and temperature, the support frame 7 are provided with warning system 23, the lower section of support frame 7
Provided with roller.
When being pleated to filtering filter material 24, filtering filter material 24 is on the operational platform by feeding control system 12 according to certain
Speed is pushed ahead, and by upper tool post assembly 3, moves knife rest assembly 4, the persistent movement folding forming of lower slide assembly 6,
The heat temperature raising of assembly 9 is heated by entrance top before filter material pleating so that filter material softness easy-formation, and in fiber folding process
Damage is not easily broken, heating-up temperature is 78 DEG C.Then the filter material that is pleated does not stop pleating continuously and is moved along, and foldable formed filter material leads to
Cross stereotype plate 10 and the heating hot briquetting of assembly 2 of outlet top does not stop to be fed forward, the height of outlet top heating assembly 2
By cylinder 18 adjust up and down.Rotating seat assembly 5 can adjust pleating by adjusting the angle of motion knife rest assembly 4
Angle so that oblique pleat folds θ angles and can arbitrarily adjusted between 45 ° to 75 °, now 21 groups of angle indicator 20, angle dial
Adjustment controlling organization during into as regulation angle.Support base 11 is pleating knife rest fixed seat and guide rail, and pleating knife rest is in fixation
Automatically continuously moved on the track that seat is set.Shaping filter material comes out gradually from the end of outlet top heating assembly 2, by not
The angle pressure strip 17 set with oblique pleat angle is transported to workbench assembly 1, and pleat number as needed cuts shaping filter material, from
And equipment production is completed.
Oblique pleat pleating mechanisms as shown in Figure 2, two blades of upper tool post are to fix blade, and the blade on lower slide is fortune
Cutting blade, filter material is folded into by oblique pleat folding filter material by three-tool post routing motion and is heated into again by being urged to stereotype plate 10
Type, each step blade are expressed to filter material all without very big power is produced, and specific steps are as shown in Fig. 3-Figure 13：
1) first step such as in Fig. 3, cutter 3 down move, and move at the 0.2mm of surface of filter medium top, will not extrude
Cause filter material damaged to filter material；
2) second step such as in Fig. 4, bottom knife 6 are slowly up moved, and filter material is slowly pushed up to pre-set position；
3) the 3rd step such as in Fig. 5, moving blade 4 move downward, and move to above surface of filter medium at 0.2mm, with upper slitter
The equal motion track of piece 3, filter material will not be expressed to and cause filter material damaged；
4) the 4th step such as in Fig. 6, bottom knife 6 move downward, and are retracted into original fixed position；
5) the 5th step such as in Fig. 7, cutter 3 move upwards, move to original fixed position；
6) such as the 6th step in Fig. 8, the translational motion to the left of moving blade 4, will be slowly urged to forward into the filter material of pleat type
Stereotype plate 10, is molded by thermal-stable；
7) as the 7th step in Fig. 9, moving blade 4 move to cutter 3, close up with cutter 3 and share same to the left
The individual track moved downward, and position is staggered to the left of bottom knife, and it is new that the upward motion of bottom knife 6 make it that filter material is formed
Pleat；
8) as the 8th step in Figure 10, cutter 3 move downwardly to 0.2mm above surface of filter medium along original tracks
Place, moving blade 4 upwards extract out by motion；
9) as the 9th step in Figure 11, moving blade 4 are moved to initial position to the right；
10) as the tenth step in Figure 12, moving blade move downward along preliminary orbit；
11) the 11st step such as in Figure 13, bottom knife 6 move downward, and move to original fixed position.
Then the 5th step, continuous circulation pleating.
The oblique pleat material prepared via this pleating equipment is tested, the results showed that, by increasing filter core internal-and external diameter difference
Mode can improve the pleat length that straight pleat folds filter material, and so as to improve filter area, and tiltedly the angle, θ of pleat also can be as needed
Adjustment, and inside and outside sleeve can uniformly be filled up.Pleat and pleat adjacent Cheng Yuan in the same direction, will not produce the sky between filter material
Gap, the capacity of filter material is considerably increased, the intensity of filter core is also enhanced while improving filter area, such as be both internal-and external diameter
3 "/6 " filter cores, under equal filter cylinder space, the area of oblique pleat filtering material is 1.5 times to 2 times of straight pleat material area, and
And due to oblique pleat rock-steady structure, the anti-pressure ability of oblique pleat filter core is 1.5 times to 2.5 times of straight pleat.And oblique pleat filter material can root
According to inner and outer diameter difference adjustment angle θ so that no matter how inner and outer diameter difference changes, all without influence filter core performance and structure,
It can be very good solve the problems, such as that traditional straight pleat can not use 7 " or even higher external diameter.
In summary, only the preferred embodiments of the invention, does not limit protection scope of the present invention with this, all according to the present invention
The equivalent changes and modifications that the scope of the claims and description are made, it is all within the scope of patent of the present invention covers.
Claims (10)
1. a kind of oblique pleat pleating machine of Water filter material, it includes workbench assembly (1), it is characterised in that：The workbench dress
Part (1) is horizontally set in support frame (7), and the top of the workbench assembly (1) is provided with stereotype plate (10), the work
Make to be additionally provided with upper tool post assembly (3) and motion knife rest assembly (4), the workbench assembly above platform assembly (1)
(1) lower section is provided with lower slide assembly (6), is respectively equipped with the upper tool post assembly (3) and motion knife rest assembly (4)
Cutter (3-1) and moving blade (4-1), the lower slide assembly (6) is provided with telescopic bottom knife (6-1), described
Workbench assembly (1) is provided with support base (11), and the support base (11) is provided with the slideway for bottom knife (6-1) slip
(11-1)。
A kind of 2. oblique pleat pleating machine of Water filter material as claimed in claim 1, it is characterised in that：The workbench assembly
(1) feed control mechanism (12) is provided with charging.
A kind of 3. oblique pleat pleating machine of Water filter material as claimed in claim 1, it is characterised in that：On the support frame (7)
Rotationally it is provided with an electronic cylinder seat (13), electronic cylinder seat (13) one end connection electric cylinder (19), the other end and workbench
Assembly (1) connects.
A kind of 4. oblique pleat pleating machine of Water filter material as claimed in claim 1, it is characterised in that：The support frame (7)
Outlet top heating assembly (2) is provided with above exit, the outlet top heating assembly (2) is rotatably mounted to branch
On support frame frame (7) and its medial extremity is connected with cylinder (18).
A kind of 5. oblique pleat pleating machine of Water filter material as claimed in claim 1, it is characterised in that：The workbench assembly
(1) by fixed angle bar (16) in support frame (7).
A kind of 6. oblique pleat pleating machine of Water filter material as claimed in claim 1, it is characterised in that：The workbench assembly
(1) angle pressure strip (17) is provided with, the angle pressure strip (17) is fixedly connected by chaining pin (14) with hanging plate (15),
The hanging plate (15) is rotatably attached on workbench assembly (1).
A kind of 7. oblique pleat pleating machine of Water filter material as claimed in claim 1, it is characterised in that：The lower slide assembly
(6) rotatably it is installed on workbench assembly (1) by rotating seat assembly (5).
A kind of 8. oblique pleat pleating machine of Water filter material as claimed in claim 7, it is characterised in that：The lower slide assembly
(6) tail end is connected with the hydraulic cylinder (20) provided with angle indicator (21).
A kind of 9. oblique pleat pleating machine of Water filter material as claimed in claim 1, it is characterised in that：On the support frame (7)
Provided with recorded for device parameter, be pleated number and the recording mechanism (22) of temperature.
A kind of 10. oblique pleat pleating machine of Water filter material as claimed in claim 1, it is characterised in that：On the support frame (7)
Provided with warning system (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710733306.1A CN107376511B (en) | 2017-08-24 | 2017-08-24 | Oblique pleat pleating machine for water filtering material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710733306.1A CN107376511B (en) | 2017-08-24 | 2017-08-24 | Oblique pleat pleating machine for water filtering material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107376511A true CN107376511A (en) | 2017-11-24 |
| CN107376511B CN107376511B (en) | 2023-05-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710733306.1A Active CN107376511B (en) | 2017-08-24 | 2017-08-24 | Oblique pleat pleating machine for water filtering material |
Country Status (1)
| Country | Link |
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| CN (1) | CN107376511B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112516684A (en) * | 2020-10-22 | 2021-03-19 | 九江七所精密机电科技有限公司 | Nondestructive pleating process for filter material |
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|---|---|---|---|---|
| GB1478463A (en) * | 1974-10-04 | 1977-06-29 | Secr Defence | Pleating machines |
| US4519531A (en) * | 1983-06-29 | 1985-05-28 | Giordano Clerici | Pleating machine for pleating cloth with mutually converging folds |
| CN1228349A (en) * | 1992-11-06 | 1999-09-15 | 帕尔公司 | Pleating apparatus |
| US20030089090A1 (en) * | 1999-07-15 | 2003-05-15 | 3M Innovative Properties Company | Method of making self-supporting pleated filter |
| CN101304796A (en) * | 2005-11-09 | 2008-11-12 | 3M创新有限公司 | Apparatus and methods for forming filter sleeves having circumferential pleats for use in a bag-type filter assembly |
| JP2013028873A (en) * | 2011-07-28 | 2013-02-07 | Nitto Denko Corp | Pleating method of filter filtering material and pleating apparatus |
| CN204380397U (en) * | 2015-01-14 | 2015-06-10 | 联合滤洁流体过滤与分离技术（北京）有限公司 | Filtering material pleating mechanisms |
| CN204380396U (en) * | 2015-01-14 | 2015-06-10 | 联合滤洁流体过滤与分离技术（北京）有限公司 | Filtering material pleating mechanisms |
| CN207187315U (en) * | 2017-08-24 | 2018-04-06 | 联合滤洁流体过滤与分离技术（北京）有限公司 | A kind of oblique pleat pleating machine of Water filter material |
-
2017
- 2017-08-24 CN CN201710733306.1A patent/CN107376511B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1478463A (en) * | 1974-10-04 | 1977-06-29 | Secr Defence | Pleating machines |
| US4519531A (en) * | 1983-06-29 | 1985-05-28 | Giordano Clerici | Pleating machine for pleating cloth with mutually converging folds |
| CN1228349A (en) * | 1992-11-06 | 1999-09-15 | 帕尔公司 | Pleating apparatus |
| US20030089090A1 (en) * | 1999-07-15 | 2003-05-15 | 3M Innovative Properties Company | Method of making self-supporting pleated filter |
| CN101304796A (en) * | 2005-11-09 | 2008-11-12 | 3M创新有限公司 | Apparatus and methods for forming filter sleeves having circumferential pleats for use in a bag-type filter assembly |
| JP2013028873A (en) * | 2011-07-28 | 2013-02-07 | Nitto Denko Corp | Pleating method of filter filtering material and pleating apparatus |
| CN204380397U (en) * | 2015-01-14 | 2015-06-10 | 联合滤洁流体过滤与分离技术（北京）有限公司 | Filtering material pleating mechanisms |
| CN204380396U (en) * | 2015-01-14 | 2015-06-10 | 联合滤洁流体过滤与分离技术（北京）有限公司 | Filtering material pleating mechanisms |
| CN207187315U (en) * | 2017-08-24 | 2018-04-06 | 联合滤洁流体过滤与分离技术（北京）有限公司 | A kind of oblique pleat pleating machine of Water filter material |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112516684A (en) * | 2020-10-22 | 2021-03-19 | 九江七所精密机电科技有限公司 | Nondestructive pleating process for filter material |
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| CN107376511B (en) | 2023-05-12 |
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Effective date of registration: 20230710 Address after: 430000, No. 2, 1st Floor, Building 9, Sun City, Gezhouba, South of Gaoxin Fourth Road and East of Fozuling Second Road, Donghu New Technology Development Zone, Wuhan City, Hubei Province (Wuhan Area of Free Trade Zone) Patentee after: United filtration technology (Wuhan) Co.,Ltd. Address before: C2013, 2nd Floor, Building 16, No. 37 Chaoqian Road, Science and Technology Park, Changping District, Beijing, 102208 Patentee before: UNIKLEEN FILTRATION & SEPARATION (BEIJING) CO.,LTD. |