CN107363887A - Sponge cutting machine cutting control system - Google Patents
Sponge cutting machine cutting control system Download PDFInfo
- Publication number
- CN107363887A CN107363887A CN201710879069.XA CN201710879069A CN107363887A CN 107363887 A CN107363887 A CN 107363887A CN 201710879069 A CN201710879069 A CN 201710879069A CN 107363887 A CN107363887 A CN 107363887A
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- CN
- China
- Prior art keywords
- plc
- sponge
- cutting machine
- photoelectricity
- vertical cutter
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/005—Computer numerical control means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Cutting Processes (AREA)
Abstract
The present invention relates to a kind of sponge cutting machine cutting control system, and it includes PLC, control software, touch screen computer, horizontal knife photoelectricity, vertical cutter photoelectricity, pressure roller photoelectricity, charging photoelectricity, horizontal knife and vertical cutter；The PLC is arranged on sponge cutting machine, connects touch screen computer by communication cable, PLC output ends connect horizontal knife and vertical cutter；The horizontal knife photoelectricity is arranged between sponge cutting machine portal frame, control terminal connection PLC inputs；The vertical cutter photoelectricity is arranged in vertical cutter, output end connection PLC inputs；The pressure roller photoelectricity is arranged on sponge cutting machine pressure roller, control terminal connection PLC inputs；The charging photoelectricity is arranged on sponge cutting machine feeding end, control terminal connection PLC inputs；The control software is arranged on touch screen computer.Advantage be it is reasonable in design, it is simple in construction, it is easy to use, it is time saving and energy saving, improve sponge cutting efficiency.
Description
Technical field
The present invention relates to sponge to cut field, and in particular to a kind of sponge cutting machine cutting control system.
Background technology
Sponge, also known as polyurethane soft foamed plastics, sponge cutting machine be mainly used in by the regeneration of higher density bubble it is continuous with
And the bubble material of the similar material such as melmac bubble silk floss is effective, economically cutting into two-dimensional shapes, will steep material and be placed on work
Make on platform, by controlling the movement of movable workbench and cutter, now to the cutting of sponge.
Existing sponge cutting machine is needed after first being moved into place sponge, cutter by manual control, side in cutting sponge
Controlled using sponge cutting machine control software and carry out surface trimming, wasted time and energy, sponge cutting efficiency is low.
The content of the invention
To solve the above problems, the present invention proposes a kind of sponge cutting machine cutting control system, reasonable in design, structure letter
It is single, it is easy to use, it is time saving and energy saving, improve sponge cutting efficiency.
A kind of sponge cutting machine cutting control system, it includes PLC, control software, computer, horizontal knife photoelectricity, vertical cutter photoelectricity,
Pressure roller photoelectricity, charging photoelectricity, horizontal knife and vertical cutter；The PLC is arranged on sponge cutting machine, and electricity is connected by communication cable
Brain, PLC output ends connect horizontal knife and vertical cutter；The horizontal knife photoelectricity is arranged between sponge cutting machine portal frame, and control terminal connects
Connect PLC inputs；The vertical cutter photoelectricity is arranged in vertical cutter, output end connection PLC inputs；The pressure roller photoelectricity is arranged on sea
On continuous cutting machine pressure roller, control terminal connection PLC inputs；The charging photoelectricity is arranged on sponge cutting machine feeding end, control terminal
Connect PLC inputs；The control software installation is on computers.
A kind of sponge cutting machine cutting method, comprises the following steps：
（1）Start computer, open control software, input parameter and sponge size, select cutting route shape, control software is certainly
It is dynamic to calculate horizontal knife and the cutting path of vertical cutter.
（2）Sponge to be cut is placed into transmission belt, clicks on control software start button, charging Photoelectric Detection sponge cuts
Whether cutting mill feeding has material on end, feeds back to PLC.
（3）If there is material on charging Photoelectric Detection feeding end, PLC controls start transmission belt, drive sponge to be cut to reach
Dynamic, when horizontal knife optoelectronic induction is to sponge foremost position to be cut, signal feeds back to PLC, and PLC controls stop transmission belt, together
When PLC control vertical cutter movements, when vertical cutter optoelectronic switch senses sponge side, signal feeds back to PLC, and PLC controls stop vertical
Knife, at the same PLC control pressure roller push, push down sponge, when pressure roller optoelectronic induction to pressure roller in place when, signal feeds back to PLC, PLC
Control stops pressure roller；If feeding on Photoelectric Detection feeding end without material, PLC control system is standby to there is material.
（4）According to the cutting path of controlling software design on computer, PLC controls horizontal knife, vertical cutter to be cut automatically, into
Type, and blanking.
（5）After the completion of cutting, if having material on charging Photoelectric Detection detection sponge cutting machine feeding end, and PLC is fed back to,
PLC control system repetitive operation is cut；If feeding on Photoelectric Detection detection sponge cutting machine feeding end without material, and feed back to
PLC, PLC control system are standby.
（6）Closing control software, close computer.
The control software can control horizontal knife or vertical cutter first to start to cut according to cutting technique, it is possible to achieve horizontal knife with
Frequent switching between vertical cutter.
The horizontal knife includes cutter bar and cabinet with vertical cutter, and cutter bar is fixedly mounted between cabinet, and cabinet work is driven
Cutter bar shakes, and sponge is cut.
Cooling device is installed on the bottom cabinet, cabinet is integrally cooled down, improves cabinet service life.
The cooling device includes shaft coupling, servomotor, gear hub and motor cover, and servomotor output end is provided with
Motor cover, motor cover one end are set with servomotor, other end tooth connection hub one end, an inner chamber are formed between gear hub,
And gear hub is provided with fan lattice, and fan lattice and fix with being evenly arranged with some breach on the outer face of motor cover junction on breach
In motor cover, servo motor output shaft passes through motor cover, and shaft coupling is set with servo motor output shaft, and in shaft coupling one end
Fan is set with, some wind inlets are evenly arranged with motor cover end face.
The cooling device shares a servomotor with sponge cutting machine cabinet.
Inner chamber connection servomotor and sponge cutting machine cabinet between the motor cover and gear hub.
The method have the advantages that it is reasonable in design, it is simple in construction, by increasing optoelectronic switch, sensed by optoelectronic switch, instead
Feedback, system automatically controls sponge and moved into place, then carries out surface trimming, and can realize and automatically continuously repeat to cut, user
Just, it is time saving and energy saving, improve sponge cutting efficiency.
Brief description of the drawings
Fig. 1 is principle of the invention block diagram.
Fig. 2 is apparatus of the present invention mounting structure schematic diagram（1）.
Fig. 3 is apparatus of the present invention mounting structure schematic diagram（2）.
Fig. 4 is casing structure schematic diagram of the present invention.
Fig. 5 is cabinet cooling device cross-sectional view of the present invention.
Fig. 6 is cabinet cooling device structural representation of the present invention.
Specific embodiment
Referring to the drawings 1-6, a kind of sponge cutting machine cutting control system, it includes PLC 07, control software 09, computer
08th, horizontal knife photoelectricity 01, vertical cutter photoelectricity 02, pressure roller photoelectricity 03, horizontal knife 04, charging photoelectricity 12 and vertical cutter 05；The PLC 07 is set
Put on sponge cutting machine, computer 08 is connected by communication cable, the output ends of PLC 07 connect horizontal knife 04 and vertical cutter 05；It is described
Horizontal knife photoelectricity 01 is arranged between sponge cutting machine portal frame 10, the control terminal connection inputs of PLC 07；The vertical cutter photoelectricity 02
It is arranged in vertical cutter 05, the output end connection inputs of PLC 07；The pressure roller photoelectricity 03 is arranged on sponge cutting machine pressure roller 06,
Control terminal connects the inputs of PLC 07；The charging photoelectricity 12 is arranged on sponge cutting machine feeding end 13, control terminal connection PLC
07 input；The control software 09 is arranged on computer 08.
A kind of sponge cutting machine cutting method, comprises the following steps：
（1）Start computer 08, open control software 09, input parameter and sponge size, select cutting route shape, control soft
Part 09 calculates horizontal knife 04 and the cutting path of vertical cutter 05 automatically.
（2）Sponge to be cut is placed into transmission belt 11, clicks on the start button of control software 09, charging photoelectricity 11 detects
Whether there is material on sponge cutting machine feeding end 12, feed back to PLC 07.
（3）If there is material on charging Photoelectric Detection 12 feeding end 13, the controls of PLC 07 start transmission belt 11, drive sea to be cut
Silk floss moves forward, and when horizontal knife photoelectricity 01 senses sponge foremost position to be cut, signal feeds back to PLC 07, and PLC 07 is controlled
Stop stops transmission belt 11, while PLC 07 controls vertical cutter 05 to move, when vertical cutter photoelectricity 02 senses sponge side, signal feedback
To PLC 07, the controls of PLC 07 stop vertical cutter 05, while PLC 07 controls pressure roller 06 to push, and sponge is pushed down, when pressure roller photoelectricity 03
When sensing pressure roller 06 in place, signal feeds back to PLC 07, and the controls of PLC 07 stop pressure roller 06；If feeding photoelectricity 12 detects feeding
Without material on end 13, the control systems of PLC 07 are standby to there is material.
（4）According to the cutting path of controlling software design on computer, PLC 07 controls horizontal knife 04, vertical cutter 05 to be cut automatically
Cut, be molded, and blanking.
（5）After the completion of cutting, if having material on the charging detection detection sponge cutting machine feeding of photoelectricity 12 end 13, and feed back to
The control system repetitive operation of PLC 07, PLC 07 is cut；If feed the detection detection sponge cutting machine feeding of photoelectricity 12 end 13
On without material, and feed back to PLC 07, the control systems of PLC 07 are standby.
（6）Closing control software 09, close computer 08.
The control software 09 can control horizontal knife 04 or vertical cutter 05 first to start to cut according to cutting technique, it is possible to achieve
Frequent switching between horizontal knife 04 and vertical cutter 05.
The horizontal knife 04 includes cutter bar and cabinet 12 with vertical cutter 05, and cutter bar is fixedly mounted between cabinet 12, bottom
The task driven cutter bar of cabinet 12 shakes, and sponge is cut.
Cooling device 13 is installed on the cabinet 12, it is overall to cabinet 12 to cool down, improve cabinet 12 and use the longevity
Life.
The cooling device 13 includes shaft coupling 17, servomotor 14, gear hub 16 and motor cover 15, servomotor 14
Output end is provided with motor cover 15, and the one end of motor cover 15 is set with servomotor 14, one end of other end tooth connection hub 16, with tooth
An inner chamber is formed between hub 16, and gear hub 16 lacks with being evenly arranged with some breach on the junction outer face of motor cover 15
Fan lattice 20 are provided with mouthful, and fans lattice 20 and is fixed in motor cover 15, the output shaft of servomotor 14 passes through motor cover 15, servo electricity
Shaft coupling 17 is set with the output shaft of machine 14, and fan 18 is set with the one end of shaft coupling 17, motor cover 15 is uniformly arranged on end face
There are some wind inlets 19.
The cooling device 13 shares a servomotor 14 with sponge cutting machine cabinet 12.
Inner chamber connection servomotor 13 and sponge cutting machine cabinet 12 between the motor cover 15 and gear hub 16.
The method have the advantages that reasonable in design, simple in construction, by increasing photoelectricity, by optoelectronic induction, feedback, system is certainly
Dynamic control sponge moves into place, then carries out surface trimming, and can realize and automatically continuously repeat to cut, easy to use, time saving province
Power, improve sponge cutting efficiency.
Claims (8)
- A kind of 1. sponge cutting machine cutting control system, it is characterised in that it includes PLC, control software, computer, horizontal knife photoelectricity, Vertical cutter photoelectricity, pressure roller photoelectricity, charging photoelectricity, horizontal knife and vertical cutter；The PLC is arranged on sponge cutting machine, by communicating electricity Cable connects computer, and PLC output ends connect horizontal knife and vertical cutter；The horizontal knife photoelectricity is arranged between sponge cutting machine portal frame, Control terminal connects PLC inputs；The vertical cutter photoelectricity is arranged in vertical cutter, output end connection PLC inputs；The pressure roller photoelectricity It is arranged on sponge cutting machine pressure roller, control terminal connection PLC inputs；The charging photoelectricity is arranged on sponge cutting machine feeding End, control terminal connection PLC inputs；The control software installation is on computers.
- A kind of a kind of 2. sponge cutting machine cutting control system according to claim 1, it is characterized in that sponge cutting machine is cut Segmentation method, comprise the following steps：（1）Start computer, open control software, input parameter and sponge size, select cutting route shape, control software is certainly It is dynamic to calculate horizontal knife and the cutting path of vertical cutter；（2）Sponge to be cut is placed into transmission belt, clicks on control software start button, feeds Photoelectric Detection sponge cutting machine Whether there is material on feeding end, feed back to PLC；（3）If there is material on charging Photoelectric Detection feeding end, PLC controls start transmission belt, drive sponge to be cut to move forward, when When horizontal knife optoelectronic induction is to sponge foremost position to be cut, signal feeds back to PLC, and PLC controls stop transmission belt, while PLC Vertical cutter movement is controlled, when vertical cutter optoelectronic switch senses sponge side, signal feeds back to PLC, and PLC controls stop vertical cutter, together When PLC control pressure rollers push, push down sponge, when pressure roller optoelectronic induction to pressure roller in place when, signal feeds back to PLC, and PLC, which is controlled, to stop Only pressure roller；If feeding on Photoelectric Detection feeding end without material, PLC control system is standby to there is material；（4）According to the cutting path of controlling software design on computer, PLC controls horizontal knife, vertical cutter to be cut automatically, is molded, and Blanking；（5）After the completion of cutting, if having material on charging Photoelectric Detection detection sponge cutting machine feeding end, and PLC is fed back to, PLC controls System repetitive operation processed is cut；If feeding on Photoelectric Detection detection sponge cutting machine feeding end without material, and PLC is fed back to, PLC control system is standby；（6）Closing control software, close computer.
- A kind of 3. sponge cutting machine cutting control system according to claim 1, it is characterized in that the control software foundation Cutting technique, horizontal knife or vertical cutter can be controlled first to start to cut, it is possible to achieve frequent switching between horizontal knife and vertical cutter.
- A kind of 4. sponge cutting machine cutting control system according to claim 3, it is characterized in that horizontal knife includes knife with vertical cutter Tool bar and cabinet, cutter bar are fixedly mounted between cabinet.
- A kind of 5. sponge cutting machine cutting control system according to claim 4, it is characterized in that being provided with the cabinet Cooling device.
- A kind of 6. sponge cutting machine cutting control system according to claim 5, it is characterized in that the cooling device includes Shaft coupling, servomotor, gear hub and motor cover, servomotor output end are provided with motor cover, and motor cover one end suit is watched Take on motor, other end tooth connection hub one end, an inner chamber is formed between gear hub, and outside gear hub and motor cover junction Some breach are evenly arranged with end face, fan lattice are provided with breach, and fans lattice and is fixed in motor cover, servo motor output shaft Through motor cover, shaft coupling is set with servo motor output shaft, and fan is set with shaft coupling one end, on motor cover end face It is even to be provided with some wind inlets.
- A kind of 7. sponge cutting machine cutting control system according to claim 6, it is characterized in that the cooling device and sea Continuous cutting machine cabinet shares a servomotor.
- A kind of 8. sponge cutting machine cutting control system according to claim 6, it is characterized in that the motor cover and gear Inner chamber connection servomotor and sponge cutting machine cabinet between shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710879069.XA CN107363887B (en) | 2017-09-26 | 2017-09-26 | Sponge cutting machine cutting control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710879069.XA CN107363887B (en) | 2017-09-26 | 2017-09-26 | Sponge cutting machine cutting control system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107363887A true CN107363887A (en) | 2017-11-21 |
| CN107363887B CN107363887B (en) | 2019-05-31 |
Family
ID=60302854
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710879069.XA Active CN107363887B (en) | 2017-09-26 | 2017-09-26 | Sponge cutting machine cutting control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107363887B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108436997A (en) * | 2018-03-23 | 2018-08-24 | 盐城市恒丰海绵制品厂 | A kind of sponge cutting machine cutting control system |
| CN109129653A (en) * | 2018-08-07 | 2019-01-04 | 南通牧野机械有限公司 | The soft limit controller of sponge cutting device |
| CN114654523A (en) * | 2022-05-23 | 2022-06-24 | 南通恒康数控机械股份有限公司 | Control system of novel sponge slicer |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030121422A1 (en) * | 2001-12-31 | 2003-07-03 | Mendenhall George A. | Apparatus for cutting optimally sized fruit and vegetable pieces |
| CN201168976Y (en) * | 2008-02-04 | 2008-12-24 | 南通恒康数控机械有限公司 | Horizontal and vertical vibration cutting apparatus for numerical control special-shaped sponge cutter |
| CN206357300U (en) * | 2017-01-04 | 2017-07-28 | 张掖市广泰药材有限责任公司 | A kind of cutter device for processing of crude drugs |
-
2017
- 2017-09-26 CN CN201710879069.XA patent/CN107363887B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030121422A1 (en) * | 2001-12-31 | 2003-07-03 | Mendenhall George A. | Apparatus for cutting optimally sized fruit and vegetable pieces |
| CN201168976Y (en) * | 2008-02-04 | 2008-12-24 | 南通恒康数控机械有限公司 | Horizontal and vertical vibration cutting apparatus for numerical control special-shaped sponge cutter |
| CN206357300U (en) * | 2017-01-04 | 2017-07-28 | 张掖市广泰药材有限责任公司 | A kind of cutter device for processing of crude drugs |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108436997A (en) * | 2018-03-23 | 2018-08-24 | 盐城市恒丰海绵制品厂 | A kind of sponge cutting machine cutting control system |
| CN109129653A (en) * | 2018-08-07 | 2019-01-04 | 南通牧野机械有限公司 | The soft limit controller of sponge cutting device |
| CN109129653B (en) * | 2018-08-07 | 2020-12-18 | 南通牧野机械有限公司 | Soft limit controller of sponge cutting device |
| CN114654523A (en) * | 2022-05-23 | 2022-06-24 | 南通恒康数控机械股份有限公司 | Control system of novel sponge slicer |
| CN114654523B (en) * | 2022-05-23 | 2022-08-30 | 南通恒康数控机械股份有限公司 | Control system of novel sponge slicer |
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| Publication number | Publication date |
|---|---|
| CN107363887B (en) | 2019-05-31 |
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