CN107362742B - Carpet three-proofing foaming machine - Google Patents

Carpet three-proofing foaming machine Download PDF

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Publication number
CN107362742B
CN107362742B CN201710632073.6A CN201710632073A CN107362742B CN 107362742 B CN107362742 B CN 107362742B CN 201710632073 A CN201710632073 A CN 201710632073A CN 107362742 B CN107362742 B CN 107362742B
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pipe
spraying
way valve
carpet
foam
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CN201710632073.6A
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CN107362742A (en
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邱德昌
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Yangxin Nuorui Textile Product Co ltd
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Yangxin Nuorui Textile Product Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/82Combinations of dissimilar mixers
    • B01F33/821Combinations of dissimilar mixers with consecutive receptacles
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Nozzles (AREA)

Abstract

The utility model provides a carpet three-proofing foaming machine, including material mixing system and air intake system, material mixing system passes through the inlet pipe and is connected with spring separation foaming machine, air intake system passes through the intake pipe and is connected with spring separation foaming machine, spring separation foaming machine passes through the discharging pipe and is connected with foam spraying system, spring separation foaming machine includes tubular casing, tubular casing intussuseption is filled with a plurality of springs, tubular casing's feed end passes through the inlet pipe and is connected with material mixing system, tubular casing discharge end passes through the discharging pipe and is connected with foam spraying system, control system passes through the circuit respectively and is connected with material mixing system, spring separation foaming machine and foam spraying system, it has degree of automation height, foaming efficiency is high, the foaming is even, advantages such as convenient operation.

Description

Carpet three-proofing foaming machine
Technical field:
the invention relates to the technical field of carpet and flame retardant, in particular to a three-proofing foaming machine for carpets.
The background technology is as follows:
the polyester carpet has the advantages of soft hand feeling, good elasticity, bright color, thick texture, difficult aging and fading and the like, meanwhile, the polyester carpet has better sound absorbing capability, can reduce various noises, has very low heat conductivity, is difficult to lose heat, is deeply favored by consumers, but the traditional carpet does not have the functions of fire prevention, insect prevention, water prevention and the like in actual use, so that the service life of the carpet is shorter, and in order to further improve the performance of the carpet, the reagents such as flame retardant, insect prevention agent, water proofing agent and the like are generally added into the carpet, so that the carpet has the functions of fire prevention, insect prevention and water proofing, and the foaming machine is a main device for adding various reagents into the carpet.
The invention comprises the following steps:
the invention aims to make up the defects of the prior art, provides a three-proofing foaming machine for carpets, has the advantages of high automation degree, high foaming efficiency, uniform foaming, convenient operation and the like, and solves the problems in the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the utility model provides a carpet three-proofing foaming machine, including material mixing system and air intake system, material mixing system passes through the inlet pipe and is connected with spring separation foaming machine, air intake system passes through the intake pipe and is connected with spring separation foaming machine, spring separation foaming machine passes through the discharging pipe and is connected with foam spraying system, spring separation foaming machine includes tubular casing, tubular casing intussuseption is filled with a plurality of springs, tubular casing's feed end passes through the inlet pipe and is connected with material mixing system, tubular casing discharge end passes through the discharging pipe and is connected with foam spraying system, control system passes through the circuit respectively and is connected with material mixing system, spring separation foaming machine and foam spraying system.
The material stirring system comprises a material stirring tank, a stirring motor is arranged on the material stirring tank, the material stirring tank is connected with a pneumatic diaphragm pump through a pipeline, the pneumatic diaphragm pump is connected with a pressure stabilizing tank through a feeding pipe, the pressure stabilizing tank is connected with a first three-way valve through a feeding pipe, one end of the feeding pipe, which is close to the pressure stabilizing tank, is provided with a flowmeter and a flow regulating valve, one end of the feeding pipe, which is close to the first three-way valve, is connected with the feeding pipe, two other ends of the feeding pipe are respectively connected with a spring separation foamer, the outlet ends of the two spring separation foamers are respectively connected with a second three-way valve, the second three-way valve is connected with a third three-way valve through a pipeline, one end of the third three-way valve is connected with a foam spraying system through a recycling flushing pipe, and the stirring motor, the pneumatic diaphragm pump, the flowmeter, the flow regulating valve, the first three-way valve, the second three-way valve and the third three-way valve are respectively connected with a control system through wires.
And a fourth three-way valve is arranged on the recovery flushing pipe, one way of the fourth three-way valve is connected with the material stirring tank through a pipeline, and the other way of the fourth three-way valve is connected with a water pipe.
The first three-way valve, the second three-way valve, the third three-way valve and the fourth three-way valve are manual three-way valves.
The feeding end of the spring separation foaming device is provided with a cleaning discharging pipe, and a ball valve is arranged on the cleaning discharging pipe.
Ball valves are respectively arranged on the discharging pipe and the recovery flushing pipe.
The ball valve is a manual ball valve.
The air inlet system comprises an air compressor, the air compressor is connected with the feeding pipe through an air inlet pipe, a compressed air pressure regulating valve is arranged on the air inlet pipe, and the compressed air pressure regulating valve is connected with the control system through a wire.
The foam spraying system comprises a primary spraying pipe, two ends of the primary spraying pipe are respectively connected with a secondary spraying pipe, two ends of the secondary spraying pipe are respectively connected with a tertiary spraying pipe, the tertiary spraying pipes are uniformly connected with a plurality of quaternary spraying pipes, the bottoms of the quaternary spraying pipes are connected with spraying pipes, spraying gaps are formed in the bottoms of the spraying pipes, valves are arranged on the quaternary spraying pipes, and the valves are connected with the control system through wires.
The control system comprises a control box, a PLC controller is arranged in the control box, an instrument panel, a display and a control button are arranged on the control box, and the PLC controller is respectively connected with the instrument panel, the display and the control button through wires.
According to the technical problems of the existing carpet foaming machine, the carpet three-proofing foaming machine is designed, the materials stirring system, the air inlet system, the spring separation foaming machine and the foam spraying system are designed, the auxiliary agent is uniformly stirred through the stirring system, then the auxiliary agent enters the spring separation foaming machine together with compressed air, the mixture is uniformly stirred and foamed through the spring action in the spring separation foaming machine, and the mixture is sprayed on the carpet in a foam mode through the foam spraying system.
Description of the drawings:
fig. 1 is a schematic structural view of the present invention.
In the figure, 1, a material stirring tank, 2, a stirring motor, 3, a pipeline, 4, a pneumatic diaphragm pump, 5, a surge tank, 6, a feed pipe, 7, a first three-way valve, 8, a flowmeter, 9, a flow regulating valve, 10, a spring separation foamer, 1001, a tubular shell, 11, a second three-way valve, 12, a third three-way valve, 13, a discharge pipe, 14, a recovery flushing pipe, 15, a control system, 1501, a control box, 1502, an instrument panel, 1503, a display, 1504, a control button, 1505, a PLC (programmable logic controller) controller, 16, a fourth three-way valve, 17, a water pipe, 18, a cleaning discharge pipe, 19, a ball valve, 20, an air compressor, 21, an air inlet pipe, 22, a compressed air pressure regulating valve, 23, a primary spraying pipe, 24, a secondary spraying pipe, 25, a tertiary spraying pipe, 26, a quaternary spraying pipe, 27, a spraying pipe, 28, a spraying gap, 29 and a valve are shown.
The specific embodiment is as follows:
in order to clearly illustrate the technical features of the present solution, the present invention will be described in detail below with reference to the following detailed description and the accompanying drawings.
As shown in fig. 1, a carpet three-proofing foaming machine comprises a material stirring system and an air inlet system, wherein the material stirring system is connected with a spring separation foaming machine 10 through a feeding pipe 6, the air inlet system is connected with the spring separation foaming machine 10 through an air inlet pipe 21, the spring separation foaming machine 10 is connected with a foam spraying system through a discharging pipe 13, the spring separation foaming machine 10 comprises a tubular shell 1001, a plurality of springs are filled in the tubular shell 1001, the feeding end of the tubular shell 1001 is connected with the material stirring system through the feeding pipe 6, the discharging end of the tubular shell 1001 is connected with the foam spraying system through the discharging pipe 13, a control system is respectively connected with the material stirring system, the spring separation foaming machine 10 and the foam spraying system through lines, the material stirring system, the air inlet system, the spring separation foaming machine 10 and the foam spraying system are designed, the auxiliary agent is uniformly stirred through the stirring system, then enters the spring separation foaming machine 10 together with compressed air, the mixture is uniformly stirred and foamed through the action of springs 1002 in the spring separation foaming machine 10, and the foam spraying is carried out on a carpet through the foam system, the carpet has the advantages of high foaming efficiency, uniform stirring, uniform spraying and the like, so that the carpet can be effectively prevented from entering the carpet, and the carpet can be protected from being waterproof.
The material stirring system comprises a material stirring tank 1, a stirring motor 2 is arranged on the material stirring tank 1, the material stirring tank 1 is connected with a pneumatic diaphragm pump 4 through a pipeline 3, the pneumatic diaphragm pump 4 is connected with a pressure stabilizing tank 5 through a pipeline 3, the pressure stabilizing tank 5 is connected with a first three-way valve 7 through a feeding pipe 6, one end of the feeding pipe 6, which is close to the pressure stabilizing tank 5, is provided with a flow meter 8 and a flow regulating valve 9, one end of the feeding pipe 6, which is close to the first three-way valve 7, is connected with an air inlet system, one way of the first three-way valve 7 is connected with the feeding pipe 6, the other two ways are respectively connected with a spring separation foamer 10, the outlet ends of the two spring separation foamers 10 are respectively connected with a second three-way valve 11, the second three-way valve 11 is connected with a third three-way valve 12 through a pipeline 3, one way valve 12 is connected with a foam spraying system through a discharging pipe 13, the other way valve is connected with the material stirring tank 1 through a recovery flushing pipe 14, the stirring motor 2, the pneumatic diaphragm pump 4, the flow regulating valve 9, the first three-way valve 7, the second three-way valve 11 and the third three-way valve 12 are respectively connected with a control system 15 through wires, the air inlet system 1, the foam additive is uniformly compressed and the foam air is compressed into the foam air separator through the foam separator and the foam separator, and the foam separator uniformly enters the foam air separator, and the foam air separator is compressed by the foam separator, and the foam air separator is compressed and the foam air separator is simultaneously compressed and the foam air and the foam separator and the foam air separator and the foam air pump.
The recovery flushing pipe 14 is provided with a fourth three-way valve 16, one way of the fourth three-way valve 16 is connected with the material stirring tank 1 through a pipeline 3, the other way is connected with a water pipe 17, and the recovery and back flushing spring separation foaming device 10 is realized through the design of the recovery flushing pipe 14.
The first three-way valve 7, the second three-way valve 11, the third three-way valve 12 and the fourth three-way valve 16 are manual three-way valves.
The feeding end of the spring separation foamer 10 is provided with a cleaning discharge pipe 18, the cleaning discharge pipe 18 is provided with a ball valve 19, and the ball valve is matched with the recovery flushing pipe 14 to realize back flushing of the spring separation foamer 10.
Ball valves 19 are respectively arranged on the discharging pipe 13 and the recovery flushing pipe 14, so that the control is convenient.
The ball valve 19 is a manual ball valve.
The air inlet system comprises an air compressor 20, the air compressor 20 is connected with the feeding pipe 6 through an air inlet pipe 21, a compressed air pressure regulating valve 22 is arranged on the air inlet pipe 21, and the compressed air pressure regulating valve 22 is connected with the control system 15 through a wire to ensure that the pressure of compressed air meets the requirement.
The foam spraying system comprises a primary spraying pipe 23, two ends of the primary spraying pipe 23 are respectively connected with a secondary spraying pipe 24, two ends of the secondary spraying pipe 24 are respectively connected with a tertiary spraying pipe 25, the tertiary spraying pipes 25 are uniformly connected with a plurality of quaternary spraying pipes 26, the bottoms of the quaternary spraying pipes 26 are connected with spraying pipes 27, spraying gaps 28 are formed in the bottoms of the spraying pipes 27, valves 29 are arranged on the quaternary spraying pipes 26, the valves 29 are connected with the control system 15 through wires, and the spraying length and the spraying effect are effectively adjusted through gradual spraying.
The control system 15 comprises a control box 1501, a PLC controller 1505 is arranged in the control box 1501, an instrument panel 1502, a display 1503 and a control button 1504 are arranged on the control box 1501, and the PLC controller 1505 is respectively connected with the instrument panel 1502, the display 1503 and the control button 1504 through wires, so that the working condition of the whole foaming machine can be mastered conveniently.
The working process of the invention comprises the following steps:
pouring the auxiliary agent to be added into the material stirring tank 1, starting the stirring motor 2 to stir the auxiliary agent, spraying the stirred auxiliary agent into the pressure stabilizing tank 5 through the pneumatic diaphragm pump 4, enabling the auxiliary agent in the pressure stabilizing tank 5 to enter one of the spring separation foamers 10 through the feeding pipe 6, enabling the air compressor 20 to enter the feeding pipe 6 through the air inlet pipe 21 and enter the spring separation foamer 10 together with the auxiliary agent through the compressed air, enabling the spring separation foamer 10 to foam the entering auxiliary agent and the compressed air, enabling the foam after foaming to enter the material stirring tank 1 through the recovery flushing pipe 14 when the foaming effect reaches the standard, closing the recovery flushing pipe 14 through the ball valve 19, enabling the foam after foaming to enter the foam spraying system through the discharging pipe 13, enabling the auxiliary agent foam to be uniformly sprayed on a carpet through the primary spraying pipe 23, the secondary spraying pipe 24, the tertiary spraying pipe 25, the quaternary spraying pipe 26 and the spraying pipe 27, and enabling the auxiliary agent foam to be pressed into the carpet through the pressing wheel, and achieving the addition of the auxiliary agent. The pressure, flow and the pressure of compressed air of auxiliary agent are effectively controlled through flowmeter 8, flow control valve 9, compressed air pressure regulating valve 22, when needs are washd spring separation foamer 10, when forward washing, pour into clear water into material agitator tank 1, then clear water gets into spring separation foamer 10 through inlet pipe 6, wash spring separation foamer 10, the clear water after the washing flows out from retrieving wash pipe 14, during reverse washing, pour into clear water into retrieving wash pipe 14 through water pipe 17, the clear water flows in from spring separation foamer 10 upper end, wash discharge pipe 18 of lower extreme discharges, and then realize the backwash to spring separation foamer 10, the foamer of this application has degree of automation height, foaming efficiency is high, the foam is even, advantages such as convenient operation.
The above embodiments are not to be taken as limiting the scope of the invention, and any alternatives or modifications to the embodiments of the invention will be apparent to those skilled in the art and fall within the scope of the invention.
The present invention is not described in detail in the present application, and is well known to those skilled in the art.

Claims (7)

1. A carpet three-proofing foaming machine is characterized in that: including material mixing system and air intake system, material mixing system passes through the inlet pipe and is connected with spring separation foamer, and air intake system passes through the intake pipe and is connected with spring separation foamer, and spring separation foamer passes through the discharging pipe and is connected with foam spraying system, and spring separation foamer includes tubular casing, and tubular casing intussuseption is filled with a plurality of springs, and tubular casing's feed end passes through the inlet pipe and is connected with material mixing system, the feed end of spring separation foamer is equipped with washs the row material pipe, washs and is equipped with the ball valve on the row material pipe, and tubular casing discharge end passes through the discharging pipe and is connected with foam spraying system, and control system passes through the circuit respectively and is connected with material mixing system, spring separation foamer and foam spraying system, foam spraying system includes one-level spraying pipe, and one-level spraying pipe both ends are connected with the second grade spraying pipe respectively, and second grade spraying pipe both ends are connected with tertiary spraying pipe respectively, and tertiary spraying pipe evenly is connected with a plurality of quaternary spraying pipes, and quaternary spraying pipe bottom is connected with the spraying pipe, and spraying pipe bottom is equipped with the spraying slit, is equipped with the valve on the quaternary spraying pipe, and the valve is connected with control system through the wire.
2. The carpet tri-proof foam machine of claim 1, wherein: the material stirring system comprises a material stirring tank, a stirring motor is arranged on the material stirring tank, the material stirring tank is connected with a pneumatic diaphragm pump through a pipeline, the pneumatic diaphragm pump is connected with a pressure stabilizing tank through a feeding pipe, the pressure stabilizing tank is connected with a first three-way valve through a feeding pipe, one end of the feeding pipe, which is close to the pressure stabilizing tank, is provided with a flowmeter and a flow regulating valve, one end of the feeding pipe, which is close to the first three-way valve, is connected with the feeding pipe, two other ends of the feeding pipe are respectively connected with a spring separation foamer, the outlet ends of the two spring separation foamers are respectively connected with a second three-way valve, the second three-way valve is connected with a third three-way valve through a pipeline, one end of the third three-way valve is connected with a foam spraying system through a recycling flushing pipe, and the stirring motor, the pneumatic diaphragm pump, the flowmeter, the flow regulating valve, the first three-way valve, the second three-way valve and the third three-way valve are respectively connected with a control system through wires.
3. The carpet tri-proof foam machine of claim 2, wherein: and a fourth three-way valve is arranged on the recovery flushing pipe, one way of the fourth three-way valve is connected with the material stirring tank through a pipeline, and the other way of the fourth three-way valve is connected with a water pipe.
4. A carpet tri-proof foam machine as claimed in claim 3, wherein: ball valves are respectively arranged on the discharging pipe and the recovery flushing pipe.
5. The carpet tri-proof foam machine of claim 1, wherein: the air inlet system comprises an air compressor, the air compressor is connected with the feeding pipe through an air inlet pipe, a compressed air pressure regulating valve is arranged on the air inlet pipe, and the compressed air pressure regulating valve is connected with the control system through a wire.
6. The carpet tri-proof foam machine of claim 1, wherein: the control system comprises a control box, a PLC controller is arranged in the control box, an instrument panel, a display and a control button are arranged on the control box, and the PLC controller is respectively connected with the instrument panel, the display and the control button through wires.
7. The carpet tri-proof foam machine of claim 1, wherein: the tubular shell is a stainless steel metal shell, and the spring is a stainless steel spring.
CN201710632073.6A 2017-07-28 2017-07-28 Carpet three-proofing foaming machine Active CN107362742B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710632073.6A CN107362742B (en) 2017-07-28 2017-07-28 Carpet three-proofing foaming machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710632073.6A CN107362742B (en) 2017-07-28 2017-07-28 Carpet three-proofing foaming machine

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CN107362742A CN107362742A (en) 2017-11-21
CN107362742B true CN107362742B (en) 2023-12-19

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CN201710632073.6A Active CN107362742B (en) 2017-07-28 2017-07-28 Carpet three-proofing foaming machine

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118045497A (en) * 2018-08-29 2024-05-17 山东源丰纺织机械有限公司 Three-proofing finishing agent foaming device for carpet fabric

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203331325U (en) * 2013-06-21 2013-12-11 河南敦煌地毯有限公司 Carpet adhesive foaming system
CN104308991A (en) * 2014-09-03 2015-01-28 河南华泰建材开发有限公司 Foam concrete density automatic control system and method based on PLC technology
CN205288128U (en) * 2016-01-25 2016-06-08 漳州市万可涂节能建材科技有限公司 Novel high -efficient foaming machine
CN106493902A (en) * 2016-12-23 2017-03-15 湖南精正设备制造有限公司 A kind of polyurethane foaming device of compressed air auxiliary
CN207169599U (en) * 2017-07-28 2018-04-03 阳信诺瑞织品有限公司 A kind of carpet three proofings foaming machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203331325U (en) * 2013-06-21 2013-12-11 河南敦煌地毯有限公司 Carpet adhesive foaming system
CN104308991A (en) * 2014-09-03 2015-01-28 河南华泰建材开发有限公司 Foam concrete density automatic control system and method based on PLC technology
CN205288128U (en) * 2016-01-25 2016-06-08 漳州市万可涂节能建材科技有限公司 Novel high -efficient foaming machine
CN106493902A (en) * 2016-12-23 2017-03-15 湖南精正设备制造有限公司 A kind of polyurethane foaming device of compressed air auxiliary
CN207169599U (en) * 2017-07-28 2018-04-03 阳信诺瑞织品有限公司 A kind of carpet three proofings foaming machine

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