CN107357333B - Local constant temperature controller with improved structure in temperature control range - Google Patents

Local constant temperature controller with improved structure in temperature control range Download PDF

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Publication number
CN107357333B
CN107357333B CN201710634815.9A CN201710634815A CN107357333B CN 107357333 B CN107357333 B CN 107357333B CN 201710634815 A CN201710634815 A CN 201710634815A CN 107357333 B CN107357333 B CN 107357333B
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temperature
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digital conversion
operation module
temperature sensor
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CN107357333A (en
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李乔
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/20Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Control Of Temperature (AREA)

Abstract

The invention relates to a local constant temperature controller with an improved structure in a temperature control range, which comprises a shell and a temperature detection and control structure, and is characterized in that: the temperature detection and control structure comprises a circuit substrate, an analog-to-digital conversion and operation module, a power amplification unit, one temperature sensor and the second temperature sensor; the circuit substrate is arranged in the inner cavity of the shell, and one of the analog-to-digital conversion and operation module, the power amplification unit and the temperature sensor and the other of the temperature sensor are fixedly connected to the circuit substrate or the shell to form an integral structure; the temperature measuring head of the first temperature sensor is closely contacted with the shell, and the temperature measuring head of the second temperature sensor is closely contacted with the power amplifying unit; the first temperature sensor and the second temperature sensor are connected with an analog-to-digital conversion and operation module, and the analog-to-digital conversion and operation module is connected with a load through a power amplification unit to form a local automatic constant temperature control structure in an integrated temperature control range. The device has the characteristics of good temperature control effect, convenient installation and use, safety and reliability.

Description

Local constant temperature controller with improved structure in temperature control range
Technical Field
The invention relates to a temperature controller, in particular to a local constant temperature controller with an improved structure in a temperature control range, which is suitable for controlling the temperature of a local constant temperature heating place in a house, and is especially suitable for heat preservation feeding of livestock and poultry animals such as piglets, snakes and the like. Belongs to the technical field of agricultural livestock and poultry raising equipment.
Background
Along with the development of human society, people live better and demand for livestock and poultry meat is also increased; meanwhile, with the development of industry and commerce, the competition of livestock breeding industry is also increasing, and breeding enterprises must increase breeding benefits as much as possible to survive in markets, so that scientific, comfortable and low-cost generation environments are necessarily required to be provided for breeding objects, and the environment is particularly in heat preservation and conservation environments for young animals, and local temperature is often required to be higher than that of houses.
The temperature controller in the prior art has the following three types: firstly, a temperature controller without a temperature sensor for step control has the problem that the temperature controller cannot realize constant temperature control; secondly, a temperature controller controlled by the temperature of the internal temperature sensor is required to be installed in a range needing temperature control, and the problems of complex structure and narrow application range exist; thirdly, a temperature controller controlled by the temperature of an external temperature sensor is required to install the temperature sensor in a range where temperature control is required. Therefore, the existing temperature controller has the problems that the temperature cannot be controlled at a constant temperature or is not ideal, the installation and the use are inconvenient, and animals are easy to damage in the temperature control range.
Disclosure of Invention
The invention aims to solve the problems that a house local temperature controller in the prior art cannot be controlled at a constant temperature or is unsatisfactory in temperature control, inconvenient to install and use, easy to damage animals in a temperature control range and the like, and provides a structure-improved local temperature controller in the temperature control range. The device can realize local constant temperature control without adding any device in a temperature control range, and has the characteristics and beneficial effects of good constant temperature control or temperature control effect, convenient installation and use, animal damage in an uncontrolled temperature range and the like.
The aim of the invention can be achieved by adopting the following technical scheme:
the utility model provides an improve local constant temperature controller in temperature control scope of structure, includes casing and temperature detection and control structure, its structural feature lies in: the temperature detection and control structure comprises a circuit substrate, an analog-to-digital conversion and operation module, a power amplification unit, one temperature sensor and the second temperature sensor; the circuit substrate is arranged in the inner cavity of the shell, and one of the analog-to-digital conversion and operation module, the power amplification unit and the temperature sensor and the other of the temperature sensor are fixedly connected to the circuit substrate or the shell to form an integral structure; the temperature measuring head of the first temperature sensor is closely contacted with the shell to form a box temperature sensor, and the temperature measuring head of the second temperature sensor is closely contacted with the power amplifying unit to form a power amplifying unit temperature sensor; the signal output ends of the first temperature sensor and the second temperature sensor are respectively connected with one signal input end of the analog-to-digital conversion and operation module, and the signal output end of the analog-to-digital conversion and operation module is connected with the control input end of the load through the power amplification unit, so that a local automatic constant temperature control structure in an integrated temperature control range is formed; the control signal input end of the analog-to-digital conversion and operation module is connected with the operation key, and the signal output end of the analog-to-digital conversion and operation module is connected with the signal input end of the digital display to form an input and display circuit structure.
The aim of the invention can also be achieved by adopting the following technical scheme:
further, the analog-to-digital conversion and operation module is welded on the circuit substrate, the power amplification unit is fixed on the circuit substrate or the shell, one of the temperature sensors is welded on the circuit substrate or fixed on the shell, the other one of the temperature sensors is welded on the circuit substrate or fixed on the power amplification unit, the control signal wire of the power amplification unit is welded on the circuit substrate and is connected with the analog-to-digital conversion and operation module, the power signal wire of the one of the temperature sensors is welded on the circuit substrate and is connected with the analog-to-digital conversion and operation module, and the power signal wire of the other one of the temperature sensors is welded on the circuit substrate and is connected with the analog-to-digital conversion and operation module to form the temperature detection and control structure.
Further, the analog-to-digital conversion and operation module can be a combination of an A/D conversion chip and an MCU chip, or an MCU chip with an A/D conversion function, or a DSP circuit with an A/D conversion function, or a PLC circuit with an A/D conversion function.
Further, the power amplifying unit may be formed by connecting one or more than two of a triode, a field effect transistor, a silicon controlled rectifier and an IGBT.
The invention has the following outstanding beneficial effects:
the temperature detection and control structure comprises a circuit substrate, an analog-to-digital conversion and operation module, a power amplification unit, one sensor and the second sensor; the circuit substrate is arranged in the inner cavity of the shell, and the analog-digital conversion and operation module, the power amplification unit, one of the sensors and the second of the sensors are fixedly connected to the circuit substrate or the shell to form an integral structure; the temperature measuring head of the first sensor is closely contacted with the shell to form a box temperature sensor, and the temperature measuring head of the second sensor is closely contacted with the power amplifying unit to form a power amplifying unit temperature sensor; the signal output ends of the first sensor and the second sensor are respectively connected with a signal input end of the analog-to-digital conversion and operation module, and one of the signal output ends of the analog-to-digital conversion and operation module is connected with an output load control end through a power amplification unit to form an automatic constant temperature control structure; therefore, the problem that the house local temperature controller in the prior art cannot realize constant temperature control or is unsatisfactory in temperature control, inconvenient to install and use, easy to damage animals in a controlled temperature range and the like can be solved, the local constant temperature control can be realized, any device is not required to be added in the controlled temperature range, and the house local temperature controller has the characteristics and beneficial effects of good constant temperature control or temperature control effect, convenience in installation and use, animal damage in the uncontrolled temperature range and the like.
Drawings
Fig. 1 is a schematic view showing the external structure of embodiment 1 of the present invention.
Fig. 2 is a schematic diagram showing the internal structure of embodiment 1 of the present invention.
Fig. 3 is a schematic diagram of the electrical principle of the present invention.
Wherein 1-outputs a load control line; 2-operating a key; 3-digital display; 4-a temperature controller power line; 5-a housing; 6-a circuit substrate; 7-one of the temperature sensors; 8-an analog-to-digital conversion and operation module; 9-a power amplifying unit; a second temperature sensor; 11-circuit substrate mounting fixing holes; 12-an operation panel.
Detailed Description
The invention is described in further detail below with reference to the attached drawings and examples:
specific example 1:
referring to fig. 1, 2 and 3, the present embodiment includes a housing 5 and a temperature detection and control structure including a circuit substrate 6, an analog-to-digital conversion and operation module 8, a power amplification unit 9, one of temperature sensors 7 and the other of temperature sensors 10; the circuit substrate 6 is arranged in the inner cavity of the shell 5, and the analog-digital conversion and operation module 8, the power amplification unit 9, the first temperature sensor 7 and the second temperature sensor 10 are fixedly connected to the circuit substrate 6 or fixedly connected to the shell 5 to form an integral structure; the temperature measuring head of the first temperature sensor 7 is tightly contacted with the shell 5 to form a box temperature sensor, and the temperature measuring head of the second temperature sensor 10 is tightly contacted with the power amplifying unit to form a power amplifying unit temperature sensor; the signal output ends of the first temperature sensor 7 and the second temperature sensor 10 are respectively connected with one signal input end of the analog-to-digital conversion and operation module 8, and the signal output end of the analog-to-digital conversion and operation module 8 is connected with the control input end of a load through the power amplification unit 9, so that an integrated automatic constant temperature control structure in the temperature control range is formed; the control signal input end of the analog-to-digital conversion and operation module 8 is connected with the operation key 2, and the signal output end of the analog-to-digital conversion and operation module 8 is connected with the signal input end of the digital display 3 to form an input and display circuit structure.
In this embodiment:
the circuit substrate 6 is fixed in the shell 5 through a circuit substrate mounting and fixing hole 11 and is provided with a power input port which is connected with the output port of the temperature controller power line 4; the operation key 2 is welded on the circuit substrate 6, and a signal output port of the operation key 2 is connected to one of signal input ports of the analog-to-digital conversion and operation module 8; the digital display 3 is welded on the circuit substrate 6, and a signal input port of the digital display 3 is connected to one of signal output ports of the analog-to-digital conversion and operation module 8; the first temperature sensor 7 is far away from the power amplifying unit 9 and is welded on the circuit substrate 6, and a signal output port of the first temperature sensor 7 is connected to the second signal input port of the analog-to-digital conversion and operation module 8; the power amplification unit 9 is welded on the circuit substrate 6, a signal input port of the power amplification unit 9 is connected to a second signal output port of the analog-to-digital conversion and operation module 8, and an output port of the power amplification unit 9 is connected to an input port of the output load control line 1; the second temperature sensor 10 is close to the power amplifying unit 9 and welded on the circuit substrate 6, and a signal output port of the second temperature sensor 10 is connected to the third signal input port of the analog-to-digital conversion and operation module 8; the analog-to-digital conversion and operation module 8 is welded on the circuit substrate 6 and comprises three signal input ports and two signal output ports, wherein one of the signal input ports is connected with the signal output port of the operation key 2, the other of the signal input ports is connected with the signal output port of the one of the temperature sensors 7, the other of the signal input ports is connected with the signal output port of the other of the temperature sensors 10, the other of the signal output ports is connected with the signal input port of the digital display 3, the other of the signal output ports is connected with the signal input port of the power amplification unit 9, and the power input port is connected with the output port of the temperature controller power line 4; the input port of the output load control line 1 is connected with the output port of the power amplification unit 9, and the output port of the output load control line 1 is connected with the power input port of the load (heating element) to provide power for the load (heating element); the input port of the temperature controller power line 4 is connected with the mains supply, and the output port of the temperature controller power line 4 is connected with the power input port of the circuit substrate 6 to provide power for the whole equipment; the operation panel 12 is attached to the front surface of the housing 5.
The analog-digital conversion and operation module 8 is composed of an MCU chip with an A/D conversion function. The power amplifying unit 9 is composed of a high-voltage field effect transistor.
The working principle of this embodiment 1 is as follows:
in practical application, because the circuit substrate 6 is disposed in the inner cavity of the housing 5, the analog-to-digital conversion and operation module 8, the power amplification unit 9, one of the temperature sensors 7 and the second temperature sensor 10 are fixedly connected to the circuit substrate 6 or fixedly connected to the housing 5, so as to form an integral structure; the temperature measuring head of the first temperature sensor 7 is tightly contacted with the shell 5 to form a box temperature sensor, and the temperature measuring head of the second temperature sensor 10 is tightly contacted with the power amplifying unit to form a power amplifying unit temperature sensor; the signal output ends of the first temperature sensor 7 and the second temperature sensor 10 are respectively connected with one signal input end of the analog-to-digital conversion and operation module 8, and the signal output end of the analog-to-digital conversion and operation module 8 is connected with the control input end of a load through the power amplification unit 9, so that an integrated automatic constant temperature control structure in the temperature control range is formed; the analog-digital conversion and operation module 8 determines and outputs a control signal to the power amplification unit 9 according to the temperature detected by the first temperature sensor 7 (box temperature sensor) and the second temperature sensor 10 (power amplification unit temperature sensor), and controls the load to generate heat or stop generating heat through the power amplification unit 9, so that the local constant temperature control of the shell 5 and the surrounding, namely the local constant temperature control in the temperature control range is realized. Since there is no need to provide a temperature sensor outside the housing 5, the present invention is not affected by animal movements, and can prevent animals from damaging the temperature sensor or the signal transmission path.
According to the law of conservation of energy, the temperature rise value of the temperature inside the temperature controller relative to the environment is in direct proportion to the power consumption of the temperature controller; the temperature rise value relative to the environment in the temperature control range is in direct proportion to the working power of the heating element; it is known from Joule's law that the temperature of the power amplifying unit 9 and the two temperature sensors 10 immediately adjacent to the periphery is proportional to the average current passing through the power amplifying unit 9.
In the embodiment, the applicant calculates a relation function Fx1 between the temperature rise value of the temperature inside the temperature controller relative to the environment and the power consumption of the temperature controller by an experimental mode; a relation function Fx2 between the temperature rise value of the relative and environment in the temperature control range and the working power of the heating element is measured in an experimental mode; the temperature of the two temperature sensors 10 located immediately around the power amplifying unit 9 is experimentally measured as a function Fx3 of the average current through the power amplifying unit 9.
After the temperature controller is electrified and works, a set temperature value T required by a temperature control area is input through an operation key 2; the analog-to-digital conversion and operation module 8 collects signals of one of the temperature sensors 7 in real time, compares the signals inherent to the box temperature sensor 7 after analog-to-digital conversion to calculate real-time temperature (T1) of the one of the temperature sensors 7, wherein the temperature is also the temperature inside the temperature controller, and can calculate the environment temperature T0 by comparing a relation function Fx1 of the temperature rise value of the temperature inside the temperature controller relative to the environment temperature outside the temperature controller and the power consumption of the temperature controller; the analog-digital conversion and operation module 8 collects signals of the second temperature sensor 10 in real time, the temperature of the second temperature sensor 10 is calculated by comparing the inherent signal temperature curve of the power amplification unit 10 after analog-digital conversion, the average current passing through the power amplification unit 9 can be calculated by comparing the relation function Fx3 of the temperature of the second temperature sensor 10 and the average current passing through the power amplification unit 9, the power of a load (heating element) can be calculated by further fixing and knowing the voltage of a power supply, and then the temperature rise value Dt of the relative environment in the temperature control range can be calculated by comparing the relation function Fx2 of the temperature rise value of the relative environment in the temperature control range and the working power of the heating element; because the temperature controller and the temperature control range are in the same environment, the analog-digital conversion and operation module 8 can calculate the temperature t2=t0+dt in the temperature control range according to the temperature rise value Dt and the environmental temperature T0 in the temperature control range; still further, the analog-to-digital conversion and operation module 8 compares the temperature T2 in the temperature control range with the set temperature value T, when T2> T, adjusts the on time of the power amplification unit 9 to decrease the temperature T2 in the temperature control range, and when T2< T, adjusts the on time of the power amplification unit 9 to increase the temperature T2 in the temperature control range, and finally, makes the temperature T2 in the temperature control range approach the set temperature value T, thereby realizing the constant temperature control.
Specific example 2:
the embodiment is characterized in that: the same as in embodiment 1 is followed except that the power amplifying unit 9 is constituted by a thyristor.
In embodiment 2, since the power amplification unit 9 is a thyristor, not only the temperature of the temperature control region can be adjusted by adjusting the on-time of the power amplification unit 9, but also the power of the heating element can be further finely adjusted by the on-angle of the power amplification unit 9, so that the temperature of the temperature control region is more constant.
Specific example 3:
the embodiment is characterized in that: the second temperature sensor 10 is fixed to the power amplifying unit 9, and the other is the same as in embodiment 1.
Specific example 4:
the embodiment is characterized in that: the procedure of example 1 was repeated except that the digital display 3 was changed to the LED shift indication module. The cost of the temperature controller is reduced in the embodiment 4, and the temperature controller has more economic benefits.
Other embodiments:
other embodiments of the invention are characterized in that:
the analog-to-digital conversion and operation module 8 is welded on the circuit substrate 6, the power amplification unit 9 is fixed on the circuit substrate 6 or the shell 5, one of the temperature sensors 7 is welded on the circuit substrate 6 or fixed on the shell 5, the second one of the temperature sensors 10 is welded on the circuit substrate 6 or fixed on the power amplification unit 9, the control signal wire of the power amplification unit 9 is welded on the circuit substrate 6 and is connected with the analog-to-digital conversion and operation module 8, the power signal wire of the one of the sensors 7 is welded on the circuit substrate 6 and is connected with the analog-to-digital conversion and operation module 8, and the power signal wire of the second one of the temperature sensors 10 is welded on the circuit substrate 6 and is connected with the analog-to-digital conversion and operation module 8 to form the temperature detection and control structure.
The analog-digital conversion and operation module 8 can be a combination of an A/D conversion chip and an MCU chip, or an MCU chip with an A/D conversion function, or a DSP circuit with an A/D conversion function, or a PLC circuit with an A/D conversion function.
The power amplifying unit 9 may be formed by connecting one or more of a triode, a field effect transistor, a silicon controlled rectifier and an IGBT.
The rest of the structure is the same as that of embodiment 1.
The invention has an analog-digital conversion and operation module, a box temperature sensor and a power amplifier temperature sensor, wherein the operation module can analyze the ambient temperature of the temperature controller and the real-time power of a load (heating element) according to the signals of the box temperature sensor and the power amplifier temperature sensor, so as to calculate the temperature in a required temperature control range, and then the power of the load (heating element) is regulated by regulating the on time of the power amplifier to realize the local (the required temperature control range) constant temperature control; thus, the constant temperature control of local part (the required temperature control range) is realized, and other settings (a temperature controller or a temperature sensor) are not required to be installed in the required temperature control range.
The above-mentioned embodiments are only preferred embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art will be able to apply equivalents and modifications to the present invention according to the technical scheme and the inventive concept thereof within the scope of the present invention disclosed herein.

Claims (4)

1. The utility model provides an improve local constant temperature controller in temperature control scope of structure, includes casing (5) and temperature detection and control structure, its characterized in that: the temperature detection and control structure comprises a circuit substrate (6), an analog-to-digital conversion and operation module (8), a power amplification unit (9), one temperature sensor (7) and the second temperature sensor (10); the circuit substrate (6) is arranged in the inner cavity of the shell (5), and the analog-digital conversion and operation module (8), the power amplification unit (9), the first temperature sensor (7) and the second temperature sensor (10) are fixedly connected to the circuit substrate (6) or the shell (5) to form an integral structure; the temperature measuring head of the first temperature sensor (7) is tightly contacted with the shell (5) to form a box temperature sensor, and the temperature measuring head of the second temperature sensor (10) is tightly contacted with the power amplifying unit to form a power amplifying unit temperature sensor; the signal output ends of the first temperature sensor (7) and the second temperature sensor (10) are respectively connected with one signal input end of the analog-to-digital conversion and operation module (8), and the signal output end of the analog-to-digital conversion and operation module (8) is connected with the control input end of a load through the power amplification unit (9) to form an integrated automatic constant temperature control structure in the temperature control range; the control signal input end of the analog-to-digital conversion and operation module (8) is connected with the operation key (2), and the signal output end of the analog-to-digital conversion and operation module (8) is connected with the signal input end of the digital display (3) to form an input and display circuit structure; the analog-to-digital conversion and operation module (8) determines and outputs a control signal to the power amplification unit (9) according to the temperature detected by the box temperature sensor and the temperature sensor of the power amplification unit, and controls the load to heat or stop heating through the power amplification unit (9) so as to realize local constant temperature control of the shell (5) and the surrounding, namely local constant temperature control in a temperature control range;
the relation function Fx1 of the temperature rise value of the temperature inside the temperature controller relative to the environment and the power consumption of the temperature controller, the relation function Fx2 of the temperature rise value of the temperature relative to the environment and the working power of the heating body in the temperature control range and the relation function Fx3 of the temperature of the second temperature sensor (10) close to the periphery of the power amplifying unit (9) and the average current passing through the power amplifying unit (9) are calculated in an experimental mode;
inputting a set temperature value T required by a temperature control area through an operation key (2); the analog-to-digital conversion and operation module (8) collects signals of one of the temperature sensors (7) in real time, compares a signal temperature curve inherent to the box temperature sensor (7) after analog-to-digital conversion to calculate real-time temperature (T1) at the position of the one of the temperature sensors (7), forms temperature inside the temperature controller, compares a relation function Fx1 of a temperature rise value of the temperature inside the temperature controller relative to the temperature outside the temperature controller and power consumption of the temperature controller, and calculates environmental temperature T0; the analog-digital conversion and operation module (8) collects signals of the second temperature sensor (10) in real time, compares the inherent signal temperature curve of the power amplification unit (10) after analog-digital conversion to calculate the temperature of the second temperature sensor (10), compares the relation function Fx3 of the temperature of the second temperature sensor (10) and the average current passing through the power amplification unit (9) to calculate the average current passing through the power amplification unit (9), calculates the power of a load, and compares the relation function Fx2 of the temperature rise value relative to the environment and the working power of a heating element in the temperature control range to calculate the temperature rise value Dt relative to the environment in the temperature control range; the analog-digital conversion and operation module (8) calculates the temperature T2=T0+Dt in the temperature control range according to the temperature rise value Dt of the relative environment and the environment in the temperature control range and the environment temperature T0; still further, the analog-digital conversion and operation module (8) compares the temperature T2 in the temperature control range with the set temperature value T, when T2> T, the conduction time of the power amplification unit (9) is reduced so as to reduce the temperature T2 in the temperature control range, and when T2< T, the conduction time of the power amplification unit (9) is increased so as to raise the temperature T2 in the temperature control range, and finally the temperature T2 in the temperature control range is close to the set temperature value T, so that the constant temperature control is realized.
2. The improved structure of a local constant temperature controller in a temperature control range as claimed in claim 1, wherein: the analog-to-digital conversion and operation module (8) is welded on the circuit substrate (6), the power amplification unit (9) is fixed on the circuit substrate (6) or the shell (5), one of the temperature sensors (7) is welded on the circuit substrate (6) or fixed on the shell (5), the second temperature sensor (10) is welded on the circuit substrate (6) or fixed on the power amplification unit (9), the control signal wire of the power amplification unit (9) is welded on the circuit substrate (6) and is connected with the analog-to-digital conversion and operation module (8), the power signal wire of the one of the temperature sensors (7) is welded on the circuit substrate (6) and is connected with the analog-to-digital conversion and operation module (8), and the power signal wire of the second temperature sensor (10) is welded on the circuit substrate (6) and is connected with the analog-to-digital conversion and operation module (8) to form the temperature detection and control structure.
3. A local thermostatic control in the temperature control range of an improved structure according to claim 1 or 2, characterized in that: the analog-to-digital conversion and operation module (8) is a combination of an A/D conversion chip and an MCU chip, or an MCU chip with an A/D conversion function, or a DSP circuit with an A/D conversion function, or a PLC circuit with an A/D conversion function.
4. A local thermostatic control in the temperature control range of an improved structure according to claim 1 or 2, characterized in that: the power amplifying unit (9) is formed by connecting one or more than two of triodes, field effect transistors, thyristors and IGBT.
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