CN107357294B - Masonry algorithm of linear wall of brick laying robot - Google Patents
Masonry algorithm of linear wall of brick laying robot Download PDFInfo
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- 239000011449 brick Substances 0.000 title claims abstract description 240
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- 230000036544 posture Effects 0.000 claims description 9
- 239000004570 mortar (masonry) Substances 0.000 claims description 4
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- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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Abstract
The invention discloses a masonry algorithm of a linear wall of a brick-laying robot, which comprises the following steps: a. determining a reference coordinate system; b. calculating the standing position of the robot; c. calculating a brick taking position; d. calculating the number of bricks, the number of each brick and the central point coordinate of each brick; e. and (4) building track calculation, namely sending the action instruction to a program control system to enable the program control system to execute corresponding action to build the linear wall. The invention defines that the brick taking position and the brick laying robot move synchronously, and the positions of brick clamping and brick laying are accurate by constructing the standing position coordinate, the brick taking position coordinate and the coordinate of each wall brick of the wall body, thereby realizing accurate calculation and improving the integral building quality and efficiency.
Description
Technical Field
The invention relates to the technical field of artificial intelligence, in particular to a masonry algorithm of a linear wall of a brick laying robot.
Background
Traditional manual masonry building construction progress is slow, and intensity of labour is big, and the cost of labor is more and more high, along with economic quick increase and urbanization, more and more bricklaying robots are developed for replace artifical wall building, realize artificial intelligence.
The invention patent with application number 2016110695716 discloses a light and movable brick laying robot, which comprises a rotary movable chassis 1, a lifting module 2, a brick laying module 3 and a programming control system which are sequentially connected, wherein the brick laying module 3 comprises a mechanical arm 4 and a brick laying clamp 5, and the brick laying clamp 5 moves in the stroke range of the mechanical arm 4; the module of laying bricks 3 realizes reciprocating on lifting module 2 through a lead screw, and the module of laying bricks 3 uses lifting module 2 to realize circular motion through rotation type removal chassis 1 as the axle. The brick laying robot is simple in structure, but how to control distributed brick laying through a programming algorithm is very important to realize intelligent brick laying, so that the algorithm control of the brick laying process needs to be further researched.
Disclosure of Invention
The invention aims to provide a masonry algorithm of a linear wall of a brick-laying robot so as to realize intelligent masonry of the linear wall. In order to achieve the purpose, the invention adopts the following technical scheme:
a bricklaying robot comprises a rotary moving chassis, a lifting module, a bricklaying module and a programming control system which are sequentially connected, wherein the bricklaying module comprises a mechanical arm and a bricklaying clamp, and the bricklaying clamp moves within the stroke range of the mechanical arm; the module of laying bricks realizes reciprocating on lifting module through a lead screw, the module of laying bricks use lifting module to realize circular motion through rotation type removal chassis as the axle, including following step:
a. determining a reference coordinate system, wherein the central line of the wall to be built is an X axis, the central line vertical to the wall is a Y axis, the height direction of the wall is a Z axis, and the intersection point of the bottom end X, Y, Z at one side of the wall is an original point;
b. calculating the standing position of the robot, wherein the brick laying robot takes the linear position of the distance J in front of the central line of the linear wall as a walking path; calculating a plurality of standing position positions along the walking path, and determining the coordinate position of each standing position by taking each standing position as a station by the brick laying robot;
c. calculating a brick taking position, placing bricks on the brick taking position for a brick laying robot to grasp, wherein the brick taking position is located in the stroke range of a brick laying clamp of the brick laying robot, each station posture of the brick laying robot corresponds to one brick taking position along with the movement of the brick laying robot, and the coordinate position of each brick taking position is determined;
d. calculating the number of bricks, the number of each brick and the central point coordinate of each brick;
e. calculating a building track, namely calculating an action instruction of clamping bricks from a brick taking position and building bricks layer by layer one by a brick building robot in each standing posture; and sending the action instruction to a programming control system to enable the programming control system to execute corresponding actions to build the linear wall.
And furthermore, in the step e, the brick laying robot starts laying from the first standing position of the 1 st wall body until the nth standing position finishes laying the 1 st wall body, then starts laying the 2 nd wall body from the nth standing position until the 1 st standing position finishes laying the 2 nd wall body, and repeatedly carries out back and forth laying until the laying of the whole wall body is finished.
And c, calculating the distance J of the brick laying robot in the step b along the front of the linear wall according to the following formula:
wherein XC is the horizontal stroke of the anchor clamps of laying bricks on the arm of machinery, and A is safe distance, and R is rotation type removal chassis diameter, and B is the thickness of fragment of brick.
In the step b, the coordinate position of the first standing position is (x)1J), the coordinate position of the nth standing position is (x)nJ), wherein x1,xnCalculated according to the following formula:
Preferably, in the step c, the brick laying clamp is arranged at the maximum stroke, an acute angle α of backward rotation is set from any standing position to be parallel to the walking path direction of the brick laying robot to be a corresponding brick taking position, namely, the walking path of the brick laying robot is positioned between the moving path of the brick taking position and a linear wall body, the brick taking position and the center of the rotary robot keep a relatively fixed position, and the coordinate position of the brick taking position in the nth standing position of the brick laying robot is (x)n is taken,yn is taken)(n≥1),
xnGet cos α (XC-A) + xn,
ynGet sin α (XC-A) + J.
Wherein, the total number P of the bricks in the step dGeneral assemblyThe number of bricks on the No. P skin is M', calculated according to the following formula,
Pgeneral assemblyTaking an integer, wherein H is the total height of the linear wall, H is the height of the brick, and r is the thickness of the mortar joint; l/, (M ═ L)F + r), L is the total length of the linear wall, F is the length of the whole brick, FnIs the length of the nth block,
when △ is equal to 0 and P is odd, M' is equal to M +1
When △ is equal to 0, and P is even, M' is equal to M
Fn=F n=1,2,......M
wherein: coordinate (x) of the center point of the nth brick on the pth walln bricks,0,zn bricks),zn bricks=Ph-0.5h+(P-1)r,
When △ is 0, P is odd, xn bricksCalculated according to the following formula:
when △ is 0, P is even, xn bricksCalculated according to the following formula:
preferably, the following action instructions are constructed at each stance location,
(1) the bricklaying robot returns to the initial position: the rotary movable chassis rotates to a limit point, and the rising distance GC of the brick laying module on the lifting module at the No. P leatherpThe bricklaying fixture rotates to be parallel to the walking path;
GCpph-0.5h + (P-1) r + K + A, wherein K is the height of the brick laying clamp;
(2) clamping bricks, rotating the rotary moving chassis for α degrees, and clamping the bricks at the corresponding brick taking positions when the brick laying clamp moves to the maximum stroke;
(3) and (5) laying bricks, wherein the brick laying clamp clamps the bricks and then rotates to the coordinate point position of the bricks to place.
Due to the adoption of the structure, the invention has the following beneficial effects: the invention constructs a unified coordinate system, and defines the synchronous movement of the brick taking position and the brick laying robot by calculating the walking path of the brick laying robot and the moving path of the brick taking position, so that a single brick laying robot can complete the laying of a linear wall body. Through constructing the standing position coordinate of the brick laying robot, the brick taking position coordinate and the coordinate of each wall brick of the wall body, the positions of brick clamping and brick laying are accurate, accurate calculation is realized, and the overall brick laying efficiency is improved.
Drawings
Fig. 1 is a schematic structural diagram of a brick laying robot in the background art.
FIG. 2 is a schematic of the present invention.
Fig. 3 is a schematic diagram of the masonry of a straight wall when △ is 0.
Detailed Description
In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
The invention discloses a masonry algorithm of a linear wall of a brick laying robot, as shown in figure 1, the brick laying robot is a structure in the background technology, namely comprises a rotary moving chassis 1, a lifting module 2, a brick laying module 3 and a programming control system which are sequentially connected, wherein the brick laying module 3 comprises a mechanical arm 4 and a brick laying clamp 5, and the brick laying clamp 5 moves within the stroke range of the mechanical arm 4; the module of laying bricks 3 realizes reciprocating on lifting module 2 through a lead screw, and the module of laying bricks 3 uses lifting module 2 to realize circular motion through rotation type removal chassis 1 as the axle.
With reference to fig. 2 to 3, the masonry algorithm of the brick laying robot comprises the following steps:
a. and determining a reference coordinate system, wherein the central line of the wall to be built is an X axis, the central line vertical to the wall is a Y axis, the height direction of the wall is a Z axis, and the intersection point of the bottom end X, Y, Z at one side of the wall is the origin. As shown in fig. 2, the center line of the wall is located at the center of the thickness direction of the wall body, parallel to the ground direction. As shown in fig. 3, the Z-axis direction is the height direction of the wall.
b. Calculating the standing position of the robot, wherein the brick laying robot takes the linear position of the distance J in front of the central line of the linear wall as a walking path; and calculating a plurality of standing position positions along the walking path, and determining the coordinate position of each standing position by taking each standing position as a station by the brick laying robot.
The brick laying robot calculates the distance J along the front of the linear wall according to the following formula 1:
wherein XC is the horizontal stroke of the anchor clamps of laying bricks on the arm of machinery, and A is safe distance, and R is rotation type removal chassis diameter, and B is the thickness of fragment of brick. The safe distance needs to be determined in advance according to actual conditions, so that a certain distance exists between the maximum horizontal stroke of the bricklaying fixture and the bricklaying fixture at the limit position of the mechanical arm according to needs, and the bricklaying fixture is prevented from colliding and interfering with the edge of a wall to be bricklayed.
The coordinate position of the first standing posture of the brick laying robot is (x)1J), the coordinate position of the nth standing position is (x)nJ), distance between adjacent standing positions is Z, wherein x1,Z、xnCalculated according to the following formula 2 to formula 4:
xn=x1+ (n-1) Z (n is more than or equal to 2). (formula 4)
c. The brick taking position is calculated, the brick is placed on the brick taking position and is grabbed by the brick laying robot, the brick taking position is located in the stroke range of the brick laying clamp of the brick laying robot, each station posture of the brick laying robot corresponds to one brick taking position along with the movement of the brick laying robot, and the coordinate position of each brick taking position is determined.
In this embodiment, the brick laying clamp is arranged at the maximum stroke, and the acute angle α of backward rotation is set to be the corresponding brick taking position from any standing position parallel to the walking path direction of the brick laying robot, that is, the walking path of the brick laying robot is located between the moving path of the brick taking position and a linear wall body, the brick taking position and the center of the rotary robot keep a relatively fixed position, and the coordinate position of the brick taking position at the nth standing position of the brick laying robot is (x) positionn is taken,yn is taken)(n≥1)。
xn is taken=cosα(XC-A)+xn(formula 5)
yn is takenSin α (XC-a) + J (equation 6)
d. And (4) calculating the number of the bricks, the number of each brick and the central point coordinate of each brick.
Total number of bricks PGeneral assemblyThe number of bricks on the No. P skin is M', and the total number of skins is calculated according to the following formula 7.
PGeneral assemblyTaking an integer, wherein H is the total height of the linear wall, H is the height of the brick, and r is the thickness of the mortar joint. (formula 7)
Let M be the predicted quantity of bricks, L/(F + r), L be the total length of straight wall, F be the length of monoblock brick, FnThe coordinate (x) of the center point of the nth brick on the pth wall body is the length of the nth brickn bricks,0,zn bricks),zn bricks=Ph-0.5h+(P-1)r。
The number M' of bricks and the length F of the nth brick are calculated according to the following tablenAnd the coordinate x of the center point of the nth brickn bricks。
△ is 0, the wall is built as shown in fig. 3, when P is odd, the calculation formula on the odd layer is as follows, formulas 8 and 10 mean that bricks on the odd layer are arranged according to head and tail half bricks, the middle is a whole brick, and bricks on the even layer are arranged according to the whole brick, thus the bricks of the adjacent skins are arranged in a lap joint I-shaped seam, which meets the building requirement of the wall.
P is even, i.e., the calculation formula on the even layer is as follows.
FnAs M (equation 10), F n is equal to 1, 2
When the masonry wall shown in fig. 4 is provided with an odd number of P, the calculation formula on the odd-numbered courses is as follows.
P is even, i.e., the calculation formula on the even layer is as follows.
When in useWhen the masonry wall shown in fig. 5 is provided, if P is odd, the calculation formula on the odd-numbered courses is as follows.
When P is an even number, the calculation formula on the even layer is as follows.
When in useWhen the masonry wall shown in fig. 6 is provided, if P is odd, the calculation formula on the odd-numbered courses is as follows.
When P is an even number, the calculation formula on the even layer is as follows.
e. Calculating a building track, namely calculating an action instruction of clamping bricks from a brick taking position and building bricks layer by layer one by a brick building robot in each standing posture; and sending the action instruction to a programming control system to enable the programming control system to execute corresponding actions to build the linear wall.
The brick laying robot starts to lay the 1 st wall from the first standing position of the 1 st wall until the nth standing position finishes laying the 1 st wall, then starts to lay the 2 nd wall from the nth standing position until the 1 st standing position finishes laying the 2 nd wall, and repeatedly lays the bricks back and forth until the whole wall is laid.
The following action instructions are constructed at each stance location,
(1) the bricklaying robot returns to the initial position: the rotary movable chassis rotates to a limit point, and the rising distance GC of the brick laying module on the lifting module at the No. P leatherp(calculated according to equation 24) the bricklaying jig is rotated to be parallel to the path of travel.
GCpPh-0.5h + (P-1) r + K + A, where K is the bricklaying fixture height. (formula 24)
(2) Clamping bricks, rotating the rotary moving chassis for α degrees, and clamping the bricks at the corresponding brick taking positions when the brick laying clamp moves to the maximum stroke;
(3) and (5) laying bricks, wherein the brick laying clamp clamps the bricks and then rotates to the coordinate point position of the bricks to place.
In conclusion, through the wall building algorithm, all the steps are input into the programming control system through programming, so that the intelligent control of the wall building of the brick building robot is realized, and the accurate building of the linear wall body is realized.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.
Claims (7)
1. A bricklaying robot comprises a rotary moving chassis, a lifting module, a bricklaying module and a programming control system which are sequentially connected, wherein the bricklaying module comprises a mechanical arm and a bricklaying clamp, and the bricklaying clamp moves within the stroke range of the mechanical arm; the module of laying bricks realizes reciprocating on lifting module through a lead screw, the module of laying bricks use lifting module to realize circular motion through rotation type removal chassis as the axle, its characterized in that includes following step:
a. determining a reference coordinate system, wherein the central line of the wall to be built is an X axis, the central line vertical to the wall is a Y axis, the height direction of the wall is a Z axis, and the intersection point of the bottom end X, Y, Z at one side of the wall is an original point;
b. calculating the standing position of the robot, wherein the brick laying robot takes the linear position of the distance J in front of the central line of the linear wall as a walking path; calculating a plurality of standing position positions along the walking path, and determining the coordinate position of each standing position by taking each standing position as a station by the brick laying robot; the brick laying robot calculates the distance J along the front of the linear wall according to the following formula:
wherein XC is the level of the brick laying clamp on the mechanical armThe travel is determined by the steps that A is a safe distance, R is the diameter of the rotary movable chassis, and B is the thickness of a brick;
c. calculating a brick taking position, placing bricks on the brick taking position for a brick laying robot to grasp, wherein the brick taking position is located in the stroke range of a brick laying clamp of the brick laying robot, each station posture of the brick laying robot corresponds to one brick taking position along with the movement of the brick laying robot, and the coordinate position of each brick taking position is determined;
d. calculating the number of bricks, the number of each brick and the central point coordinate of each brick;
e. calculating a building track, namely calculating an action instruction of clamping bricks from a brick taking position and building bricks layer by layer one by a brick building robot in each standing posture; and sending the action instruction to a programming control system to enable the programming control system to execute corresponding actions to build the linear wall.
2. A masonry algorithm for a rectilinear wall of a brick laying robot according to claim 1, characterized in that: and e, building the brick building robot from the first standing position of the 1 st wall until the nth standing position finishes building the 1 st wall, then starting building the 2 nd wall from the nth standing position until the 1 st standing position finishes building the 2 nd wall, and repeatedly building back and forth until the whole wall is built.
3. A masonry algorithm for a rectilinear wall of a brick laying robot according to claim 1, characterized in that: in the step b, the coordinate position of the first standing position is (x)1J), the coordinate position of the nth standing position is (x)nJ), wherein x1,xnCalculated according to the following formula:
4. A masonry algorithm for a linear wall of a brick laying robot according to claim 3, wherein in the step c, the brick laying clamp is arranged at the maximum stroke, the backward rotation of the brick laying clamp from any standing position to the direction parallel to the walking path of the brick laying robot by an acute angle α is set to be a corresponding brick taking position, namely, the walking path of the brick laying robot is positioned between the moving path of the brick taking position and the linear wall, the brick taking position and the center of the brick laying robot keep a relatively fixed position, and the coordinate position of the brick taking position at the nth standing position of the brick laying robot is (x) th standing positionn is taken,yn is taken)(n≥1),
xn is taken=cosα(XC-A)+xn,
yn is taken=sinα(XC-A)+J。
5. A masonry algorithm for a rectilinear wall of a brick laying robot according to claim 4, characterized in that: d total number of bricks P in step dGeneral assemblyThe number of bricks on the No. P skin is M', calculated according to the following formula,
Pgeneral assemblyTaking an integer, wherein H is the total height of the linear wall, H is the height of the brick, r is the thickness of the mortar joint, M is L/(F + r), M is an integer, the value after the decimal point is △, L is the total length of the linear wall, F is the length of the whole brick, F is the total length of the whole brick, H is the total height of the linear wall, H is the height of the brick, r is the thickness of the mortar joint, M isnThe length of the nth brick;
when △ is equal to 0 and P is odd, M' is equal to M +1
When △ is equal to 0, and P is even, M' is equal to M
Fn=F n=1,2,……M;
When in useWhen is, PWhen the number is odd, M ═ M +1, FnCalculated according to the following formula:
6. a masonry algorithm for a rectilinear wall of a brick laying robot according to claim 5, characterized in that: coordinate (x) of the center point of the nth brick on the pth walln bricks,0,zn bricks),zn bricks=Ph-0.5h+(P-1)r,
When △ is 0, P is odd, xn bricksCalculated according to the following formula:
when △ is 0, P is even, xn bricksCalculated according to the following formula:
7. a masonry algorithm for a rectilinear wall of a brick laying robot according to claim 6, characterized in that: the following action instructions are constructed at each stance location,
(1) the brick laying robot returns to the initial position: the rotary movable chassis rotates to a limit point, and the brick laying module goes up and down at the No. P skinThe rising distance of the module is GCpThe bricklaying fixture rotates to be parallel to the walking path;
GCpph-0.5h + (P-1) r + K + A, wherein K is the height of the brick laying clamp;
(2) clamping bricks, rotating the rotary moving chassis for α degrees, and clamping the bricks at the corresponding brick taking positions when the brick laying clamp moves to the maximum stroke;
(3) and (5) laying bricks, wherein the brick laying clamp clamps the bricks and then rotates to the coordinate point position of the bricks to place.
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ES2899284T3 (en) | 2016-07-15 | 2022-03-10 | Fastbrick Ip Pty Ltd | Vehicle incorporating a brick laying machine |
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CN112922366B (en) * | 2019-12-05 | 2022-08-19 | 厦门华蔚物联网科技有限公司 | Automatic deviation rectifying system and method for wall brick plane |
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