CN107356789B - Solar module test fixture - Google Patents

Solar module test fixture Download PDF

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Publication number
CN107356789B
CN107356789B CN201710585898.7A CN201710585898A CN107356789B CN 107356789 B CN107356789 B CN 107356789B CN 201710585898 A CN201710585898 A CN 201710585898A CN 107356789 B CN107356789 B CN 107356789B
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China
Prior art keywords
test fixture
module test
solar cell
groove
clamping
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CN201710585898.7A
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Chinese (zh)
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CN107356789A (en
Inventor
于怀柱
孟凡杰
刘德峰
李义升
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Yingkou Jinchen Machinery Co ltd
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Yingkou Jinchen Machinery Co ltd
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Publication of CN107356789A publication Critical patent/CN107356789A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/04Housings; Supporting members; Arrangements of terminals
    • G01R1/0408Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
    • G01R1/0425Test clips, e.g. for IC's
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/385Arrangements for measuring battery or accumulator variables

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Clamps And Clips (AREA)

Abstract

The utility model provides a solar module test fixture belongs to solar module automated production equipment technical field, concretely relates to solar module's test fixture. The solar cell module test fixture provided by the invention has the advantages of compact structure, convenience and quickness in use, strong adaptability, no need of repeated disassembly and detection error reduction. The invention comprises a clamping mechanism and a fixed block, and is characterized in that: the clamping mechanism comprises a pressing plate, pull rods are arranged at two ends of the pressing plate, a clamping spring is arranged between the pull rods and the pressing plate, and the end parts of the pull rods are hinged with fixing hooks; the front end of the fixed block is provided with a limit groove matched with the fixed hook; the fixed block is provided with a guide pin shaft penetrating through the limiting groove, and the fixed hook is provided with a curved groove matched with the guide pin shaft; the fixing block is provided with current-conducting plates at two sides of the limiting groove, and the fixing block is provided with a cable clamping part corresponding to the current-conducting plates; and a locking mechanism is arranged between the fixed block and the pressing plate.

Description

Solar module test fixture
Technical Field
The invention belongs to the technical field of automatic production equipment of solar cell modules, and particularly relates to a test fixture of a solar cell module.
Background
In the packaging production process of the photovoltaic solar cell module, insulation and voltage resistance test, IV test and EL test are generally required to be carried out on the packaged cell module, three transmission units are required to be arranged in the existing automatic packaging production line respectively, and each unit is required to carry out wiring before testing on the cell module. Then the test is carried out on a special test instrument. Some tests are carried out under the condition of ultrahigh pressure, and are automatically and independently completed by a test instrument in order to avoid personal injury. Therefore, in order to meet the test requirements, before the photovoltaic solar cell module enters the test, the lead on the module needs to be inserted into the connecting clamp, so that the probe on the test instrument is pressed on the copper plate of the connecting clamp, and the auxiliary process before the test is completed.
The prior auxiliary process steps before testing are as follows: a connection clamp is mounted to a corner of the module, the clamp having a length of wire and plug for insertion into the wire plug of the module. The assembly with attached clamps is then automatically tested by the test equipment. After the test is finished, the plug on the connecting clamp and the plug on the component are pulled out, then the connecting clamp is disassembled from the component, and the component flows to the next station. Therefore, the installation of the connecting clamp, the mutual insertion of the plugs, the pulling-out of the plugs and the removal of the connecting clamp are all completed manually.
In addition, a testing method adopting crocodile clip connection is adopted in the industry, and the position, the force and the like of the lead-out wire of the crocodile clip clamping assembly are controlled by people, so that contact resistance difference is caused, and the testing quality of the assembly and the consistency of products are influenced. Particularly, the quality accident of low power of the components during batch production is extremely easy to generate in the IV test. The testing work is severely restricted.
In order to match with an automatic production line to realize the capacity, the test station mostly adopts a method of additionally arranging stations and increasing personnel to ensure the capacity. However, labor costs and the day rise, and the employment of a large number of manual operators will be contrary to the principle of low cost, high efficiency and high quality production.
In order to pursue high automation and unmanned production process, installation of a module junction box, removal of a lead, removal of a connecting clamp and the like are always problems to be solved in the field.
Disclosure of Invention
Aiming at the problems, the invention provides the solar cell module test fixture which has the advantages of compact structure, convenient and quick use, strong adaptability, no need of repeated disassembly and detection error reduction.
In order to achieve the above purpose, the invention adopts the following technical scheme, and the invention comprises a clamping mechanism and a fixed block, and is characterized in that: the clamping mechanism comprises a pressing plate, pull rods are arranged at two ends of the pressing plate, a clamping spring is arranged between the pull rods and the pressing plate, and the end parts of the pull rods are hinged with fixing hooks; the front end of the fixed block is provided with a limit groove matched with the fixed hook; the fixed block is provided with a guide pin shaft penetrating through the limiting groove, and the fixed hook is provided with a curved groove matched with the guide pin shaft; the fixing block is provided with current-conducting plates at two sides of the limiting groove, and the fixing block is provided with a cable clamping part corresponding to the current-conducting plates; and a locking mechanism is arranged between the fixed block and the pressing plate.
As a preferred scheme of the invention, the locking mechanism comprises a fixedly-mounted bayonet lock arranged in the middle of the pressure plate, and a limiting wedge opening is arranged at the lower part of the fixedly-mounted bayonet lock; the fixed block is provided with a mounting groove corresponding to the mounting bayonet lock, a button is arranged in the mounting groove, a lock pin matched with a limiting wedge port of the fixedly mounted bayonet lock is arranged below the button, and a locking spring is arranged between the lock pin and the fixed block.
As another preferable mode of the present invention, the fixing block is provided with a positioning spigot and a clip corresponding to the conductive plate.
As a third preferred scheme of the present invention, a frame slot is disposed below one side of the fixing block having the limiting groove.
As a fourth preferred aspect of the present invention, the cable clamping portion includes a cable clamping groove having a through hole, and a cable fixing clamping plate is disposed above the cable clamping groove.
The invention has the beneficial effects that: 1. the clamp can be arranged on the frame closest to the assembly junction box, so that manual wire connection and machine wire pulling are facilitated.
2. The invention meets the process requirement of mounting the assembly junction box 20 mm away from the frame, and the connecting clamp is suitable for manual rapid placement and lays a foundation for automatic removal.
3. The invention has self-fixing ability after placement and eliminates virtual contact. The consistency and the reliability of the test indexes are greatly improved.
4. The invention reduces the labor intensity of manual placement to the maximum extent.
5. The invention can be recycled.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of a fixed block.
Fig. 3 is a schematic structural view of the clamping mechanism.
In the attached drawing, 1 is a pressing plate, 2 is a conductive plate, 3 is a cable clamping part, 4 is a cable fixing clamping plate, 5 is a cable connector, 6 is a button, 7 is a fixed block, 8 is a clamping mechanism, 9 is an aluminum frame, 10 is a cable clamping groove, 11 is a mounting groove, 12 is a clamping clip, 13 is a positioning spigot, 14 is a frame clamping groove, 15 is a process hollow, 16 is a limiting wedge, 17 is a guide pin, 18 is a long hole, 19 is a locknut, 20 is a fixed mounting clamping pin, 21 is a clamping spring, 22 is a pull rod, 23 is a guide pin shaft, 24 is a curved groove, 25 is a fixing hook, 26 is a locking spring and 27 is a lock pin.
Detailed Description
The invention comprises a clamping mechanism 8 and a fixed block 7, and is characterized in that: the clamping mechanism 8 comprises a pressing plate 1, pull rods 22 are arranged at two ends of the pressing plate 1, a clamping spring 21 is arranged between each pull rod 22 and the pressing plate 1, and the end parts of the pull rods 22 are hinged with fixing hooks 25; the front end of the fixing block 7 is provided with a limit groove matched with the fixing hook 25; a guide pin shaft 23 penetrating through the limiting groove is arranged on the fixing block 7, and a curved groove 24 matched with the guide pin shaft 23 is arranged on the fixing hook 25; the fixing block 7 is provided with current-conducting plates 2 at two sides of the limiting groove, and the fixing block 7 is provided with cable clamping parts 3 corresponding to the current-conducting plates 2; and a locking mechanism is arranged between the fixed block 7 and the pressure plate 1.
As a preferred scheme of the invention, the locking mechanism comprises a fixed mounting bayonet 20 arranged in the middle of the pressure plate 1, and a limiting wedge 16 is arranged at the lower part of the fixed mounting bayonet 20; the fixing block 7 is provided with a mounting groove 11 corresponding to the mounting bayonet, a button 6 is arranged in the mounting groove 11, a lock pin 27 matched with the limiting wedge 16 of the fixed mounting bayonet 20 is arranged below the button 6, and a locking spring 26 is arranged between the lock pin 27 and the fixing block 7.
The lower part of the button 6 is matched with the lock pin 27 through a cross bar pin.
As another preferable aspect of the present invention, the fixing block 7 is provided with a positioning spigot 13 and a clip 12 corresponding to the conductive plate 2.
As a third preferred aspect of the present invention, a frame slot 14 is disposed below one side of the fixing block 7 having the limiting slot.
As a fourth preferred aspect of the present invention, the cable clamping portion 3 includes a cable clamping groove 10 having a through hole, and a cable fixing clamping plate 4 is disposed above the cable clamping groove 10.
The surface of the button 6 is provided with a long hole 18, and a guide pin 17 connected with the mounting groove 11 is arranged in the long hole 18.
The end of the pull rod 22 is provided with a locknut 19 contacting with the pressure plate 1.
The fixed block 7 is provided with a technical hollow 15, so that the deformation of a plastic injection molding part is solved, and the weight of the material is reduced.
The following describes a working process of the present invention with reference to the accompanying drawings:
and (3) clamping process: before testing, the cable connector 5 is fixed on the cable clamping part 3 and is connected with the conductive plate 2; the invention is held by hand, the frame clamping groove 14 on the fixing block 7 is clamped into the aluminum frame 9 and is closed. The push button 6 is pushed down to move the lock pin 27 downwards through the cross bar pin, and at the same time, the limit wedge 16 on the fixed installation bayonet 20 is released, the pull rod 22 is ejected under the action of the clamping spring 21, and the fixing hook 25 is driven to clamp the aluminum frame 9.
And (3) dismantling: the pressing plate 1 is pushed leftward as viewed in fig. 3, the pull rod 22 and the fixed mounting pin 20 are simultaneously moved leftward as viewed in fig. 3, and the curved groove 24 of the fixing hook 25 slides along the guide pin shaft 23, so that the fixing hook 25 is forced to be lifted upward as viewed in fig. 3. Meanwhile, the limit wedge 16 fixedly installed on the bayonet 20 moves to the upper part of the lock pin 27, and the lock pin 27 is ejected out under the action of the locking spring 26 and enters the limit wedge 16. The attachment clip can be removed along the assembly frame slot 14. The pressing plate 1 is loosened, and the connecting clamp keeps a loosened state, so that convenience is provided for next test and installation.
It should be understood that the detailed description of the present invention is only for illustrating the present invention and is not limited by the technical solutions described in the embodiments of the present invention, and those skilled in the art should understand that the present invention can be modified or substituted equally to achieve the same technical effects; as long as the use requirements are met, the method is within the protection scope of the invention.

Claims (9)

1. The utility model provides a solar module test fixture, includes clamping mechanism (8) and fixed block (7), its characterized in that: the clamping mechanism (8) comprises a pressing plate (1), pull rods (22) are arranged at two ends of the pressing plate (1), a clamping spring (21) is arranged between each pull rod (22) and the pressing plate (1), and the end parts of the pull rods (22) are hinged to fixing hooks (25); the front end of the fixing block (7) is provided with a limit groove matched with the fixing hook (25); a guide pin shaft (23) penetrating through the limiting groove is arranged on the fixing block (7), and a curved groove (24) matched with the guide pin shaft (23) is arranged on the fixing hook (25); the fixing block (7) is provided with current-conducting plates (2) at two sides of the limiting groove, and the fixing block (7) is provided with a cable clamping part (3) corresponding to the current-conducting plates (2); and a locking mechanism is arranged between the fixed block (7) and the pressing plate (1).
2. The solar cell module test fixture of claim 1, wherein: the locking mechanism comprises a fixedly-mounted bayonet lock (20) arranged in the middle of the pressure plate (1), and a limiting wedge opening (16) is arranged at the lower part of the fixedly-mounted bayonet lock (20); the fixing block (7) is provided with a mounting groove (11) corresponding to the mounting bayonet, a button (6) is arranged in the mounting groove (11), a lock pin (27) matched with a limiting wedge opening (16) of the fixed mounting bayonet (20) is arranged below the button (6), and a locking spring (26) is arranged between the lock pin (27) and the fixing block (7).
3. The solar cell module test jig of claim 2, wherein: the lower part of the button (6) is matched with the lock pin (27) through a cross bar pin.
4. The solar cell module test fixture of claim 1, wherein: and the fixed block (7) is provided with a positioning spigot (13) and a clamp (12) corresponding to the conductive plate (2).
5. The solar cell module test fixture of claim 1, wherein: and a frame clamping groove (14) is arranged below one side of the fixing block (7) with the limiting groove.
6. The solar cell module test fixture of claim 1, wherein: the cable clamping portion (3) comprises a cable clamping groove (10) with a through hole, and a cable fixing clamping plate (4) is arranged above the cable clamping groove (10).
7. The solar cell module test jig of claim 2, wherein: the surface of the button (6) is provided with a strip hole (18), and a guide pin (17) connected with the mounting groove (11) is arranged in the strip hole (18).
8. The solar cell module test fixture of claim 1, wherein: the end part of the pull rod (22) is provided with a locknut (19) which is contacted with the pressure plate (1).
9. The solar cell module test fixture of claim 1, wherein: the fixed block (7) is provided with a technical hollow (15).
CN201710585898.7A 2017-07-18 2017-07-18 Solar module test fixture Active CN107356789B (en)

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Application Number Priority Date Filing Date Title
CN201710585898.7A CN107356789B (en) 2017-07-18 2017-07-18 Solar module test fixture

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Application Number Priority Date Filing Date Title
CN201710585898.7A CN107356789B (en) 2017-07-18 2017-07-18 Solar module test fixture

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CN107356789B true CN107356789B (en) 2020-08-14

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CN111812785B (en) * 2020-04-21 2022-12-09 贵州电网有限责任公司 Fixing frame for standby tail fibers
CN111579946B (en) * 2020-05-26 2022-07-19 创新电力技术(海南)有限公司 Testing arrangement is put in cable oscillatory wave office
CN112630240B (en) * 2020-12-30 2022-05-17 江苏悦阳光伏科技有限公司 Solar cell module rosin joint detection method and device
CN112865704B (en) * 2021-01-18 2022-03-04 江西兰丰科技有限公司 Connector lug for testing photovoltaic module

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JPH1069894A (en) * 1996-08-29 1998-03-10 Sanyo Electric Co Ltd Pack battery
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CN202421216U (en) * 2012-01-11 2012-09-05 东莞市钜大电子有限公司 Adjustable clamp used for testing battery
CN104440673A (en) * 2014-11-24 2015-03-25 武汉电信器件有限公司 Optical transceiver power up test fixture
WO2016017008A1 (en) * 2014-07-31 2016-02-04 株式会社日本マイクロニクス Sheet-like-battery test device and sheet-like-battery test method
KR101614889B1 (en) * 2014-10-30 2016-04-29 한국항공우주연구원 Inspecting apparatus and method for photovoltaic panel

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US7245119B2 (en) * 2005-03-07 2007-07-17 Research In Motion Limited fixture for manual functional testing of wireless devices
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CN202421220U (en) * 2011-12-05 2012-09-05 哈尔滨智木科技有限公司 Test fixture of H-type battery
CN102818917B (en) * 2012-09-21 2015-03-04 株洲南车时代电气股份有限公司 Testing clamp for through way type screw connection wiring terminal
CN202939272U (en) * 2012-11-29 2013-05-15 深圳市创益科技发展有限公司 Detection device used for testing electrical performance of thin-film solar battery
CN203490253U (en) * 2013-07-15 2014-03-19 北京科锐配电自动化股份有限公司 Anti-falling wire clamping device
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1069894A (en) * 1996-08-29 1998-03-10 Sanyo Electric Co Ltd Pack battery
CN101441226A (en) * 2008-12-08 2009-05-27 深圳华为通信技术有限公司 Testing jig and test method
CN202421216U (en) * 2012-01-11 2012-09-05 东莞市钜大电子有限公司 Adjustable clamp used for testing battery
WO2016017008A1 (en) * 2014-07-31 2016-02-04 株式会社日本マイクロニクス Sheet-like-battery test device and sheet-like-battery test method
KR101614889B1 (en) * 2014-10-30 2016-04-29 한국항공우주연구원 Inspecting apparatus and method for photovoltaic panel
CN104440673A (en) * 2014-11-24 2015-03-25 武汉电信器件有限公司 Optical transceiver power up test fixture

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