CN107356385B - Novel marine flexible pipeline stretch bending and press bending combined experiment device - Google Patents

Novel marine flexible pipeline stretch bending and press bending combined experiment device Download PDF

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CN107356385B
CN107356385B CN201710730792.1A CN201710730792A CN107356385B CN 107356385 B CN107356385 B CN 107356385B CN 201710730792 A CN201710730792 A CN 201710730792A CN 107356385 B CN107356385 B CN 107356385B
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trolley
hole
cylindrical
axis
bending
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CN107356385A (en
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秦安壮
卢青针
杨志勋
高博
岳前进
陈金龙
曹长振
阎军
尹原超
吴尚华
张聪
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Dalian University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M5/00Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings
    • G01M5/0025Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings of elongated objects, e.g. pipes, masts, towers or railways
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M5/00Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings
    • G01M5/0075Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings by means of external apparatus, e.g. test benches or portable test systems

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Abstract

The invention discloses a novel marine flexible pipeline stretch bending and press bending combined experimental device which is characterized by comprising a base, and an adjustable fixed trolley, a movable trolley and a first fixed pulley which are arranged on the base along a straight line; the lower end of the adjustable fixed trolley is connected with the base through a toothed rail, the saw tooth extending direction of the toothed rail is perpendicular to the straight line, and the lower end of the adjustable fixed trolley is provided with a tooth surface matched with the toothed rail; the lower extreme both sides of travelling car are equipped with a plurality of wheels respectively, the wheel pass through horizontal spout with base sliding connection, the extending direction of horizontal spout with the straight line is parallel. The experimental device is novel and practical, and can realize various experimental modes by only using the hydraulic cylinder as a power source. In addition, the two can be mutually independent, and the application of respective loads can be effectively controlled. Meanwhile, the loading sequence can be arbitrarily changed according to engineering and design requirements.

Description

一种新型的海洋柔性管道拉弯及压弯组合实验装置A new type of tensile bending and compression bending combined experimental device for marine flexible pipelines

技术领域technical field

本发明涉及一种新型的能够对大型细长海洋柔性管道实现拉弯及压弯组合加载的力学性能实验装置。The invention relates to a novel mechanical performance experimental device capable of realizing combined loading of tension bending and compression bending on large-scale slender marine flexible pipelines.

背景技术Background technique

我国海洋油气资源储量丰富,且大多数分布于南海等深水海域。柔性管道等是深海油气开采中不可或缺的装备之一,其主要负责装备之间的油气输送。连接于海底井口与管汇之间管道称作为海底管道;连接于管汇与海上储存装置之间且呈现垂直形式的称作为立管。柔性管道结构通常由多层加强构件螺旋缠绕而成。海洋柔性管道在在位运行工况时,由于风浪流的作用以及平台在复杂海洋环境下的往复运动,连接于浮体的管道将受到拉弯组合荷载。由于柔性管道自身为复杂的螺旋缠绕结构,拉弯组合作用各层构件应力呈现高水平往复循环,进而产生疲劳损伤甚至磨损,最终发生疲劳破坏。因此,柔性管道的使用寿命是结构设计的关键性能参数。此外,由于管道结构复杂,理论与数值方法难以准确描述疲劳失效机理,需要借助实验模拟研究其失效机理与疲劳寿命估计。另一方面,存储运输和在位运行的柔性管道在触地点处由于偶然性环境荷载将承受明显的压弯组合荷载,严重时容易发生铠装屈曲失效,给修复工作带来了较大的困难。my country's offshore oil and gas reserves are abundant, and most of them are distributed in deep waters such as the South China Sea. Flexible pipelines are one of the indispensable equipment in deep sea oil and gas exploitation, and they are mainly responsible for oil and gas transportation between equipment. The pipeline connected between the subsea wellhead and the manifold is called a subsea pipeline; the vertical one connected between the manifold and the offshore storage device is called a riser. Flexible piping structures are usually helically wound from multiple layers of reinforcing members. When the marine flexible pipeline is in-situ operating conditions, due to the wind, wave and current and the reciprocating movement of the platform in a complex ocean environment, the pipeline connected to the floating body will be subjected to combined tension and bending loads. Since the flexible pipe itself is a complex helical winding structure, the stress of each layer of components under the combination of tension and bending presents a high-level reciprocating cycle, which will cause fatigue damage or even wear, and eventually fatigue failure. Therefore, the service life of flexible pipes is a key performance parameter in structural design. In addition, due to the complex structure of the pipeline, it is difficult to accurately describe the fatigue failure mechanism by theoretical and numerical methods. It is necessary to use experimental simulation to study the failure mechanism and fatigue life estimation. On the other hand, flexible pipelines for storage, transportation and in-situ operation will bear obvious combined compression and bending loads at the touchdown point due to accidental environmental loads. In severe cases, buckling failure of armor is prone to occur, which brings great difficulties to repair work.

综上所述,理论和数值方法往往难以准确描述该组合荷载下管道实际力学行为。因此,为了详细研究管道在拉弯和压弯荷载下的力学行为、结构响应以及失效机理,需要通过试验方法来对海洋柔性管道危险段进行组合荷载模拟实验。发现并总结管道失效规律,降低管道使用过程中破坏的概率保证整个管道使用寿命。柔性管道的组合荷载测试是对管道应用情况的重要考验,由于国内柔性管道的研发尚处于起步状态,组合荷载下的实验测试经验尚有不足,亟需一套针对性的实验装置对柔性管道进行测试和验证。研究管道的力学行为特征和失效机理,从而全面掌握动态立管/缆的试验关键技术。In summary, theoretical and numerical methods are often difficult to accurately describe the actual mechanical behavior of the pipeline under this combined load. Therefore, in order to study in detail the mechanical behavior, structural response and failure mechanism of the pipeline under tension and compression bending loads, it is necessary to conduct combined load simulation experiments on the dangerous section of the marine flexible pipeline through experimental methods. Discover and summarize the failure rules of pipelines, reduce the probability of pipeline damage during use, and ensure the entire service life of pipelines. The combined load test of flexible pipelines is an important test for the application of pipelines. Since the research and development of flexible pipelines in China is still in its infancy, the experimental test experience under combined loads is still insufficient, and a set of targeted experimental equipment is urgently needed to test flexible pipelines. Test and verify. Study the mechanical behavior characteristics and failure mechanism of the pipeline, so as to fully grasp the key technology of dynamic riser/cable test.

发明内容Contents of the invention

根据上述提出的技术问题,而提供一种新型的海洋柔性管道拉弯及压弯组合实验装置。According to the technical problems raised above, a new type of combined tensile bending and compression bending experimental device for marine flexible pipelines is provided.

根据实际工况,采用荷载等效的方法,对海洋柔性管道进行拉弯和压弯组合荷载模拟。因此试验设备需要包含拉伸、压缩设备和施加弯矩使其发生往复周期弯曲变形的设备。除此之外,实验过程需要配置测量设备,如应变片或传感器等以便提取管道变形过程相关参数指标(中间或直接物理量)。柔性管道组合加载实验流程通常按如下步骤:取样、固定、布片、加载、测量和后处理模式展开。实验开始前要制定相应测试方案并对管道样品进行选取,然后将待测试的管道固定于试验架上,根据实验要求在测试位置进行应变片布置,并将其连接于数据采集设备。确保上述操作无误后启动加载设备,同时实时采集相关数据。最后,对所得数据进行分析处理并形成完善的实验报告。According to the actual working conditions, the load equivalent method is used to simulate the combined load of tension bending and compression bending on the marine flexible pipeline. Therefore, the test equipment needs to include tension, compression equipment and equipment that applies a bending moment to cause reciprocating periodic bending deformation. In addition, the experimental process needs to be equipped with measuring equipment, such as strain gauges or sensors, in order to extract relevant parameters (intermediate or direct physical quantities) of the pipeline deformation process. The experimental process of combined loading of flexible pipelines is usually carried out in the following steps: sampling, fixation, patching, loading, measurement and post-processing. Before the start of the experiment, it is necessary to formulate the corresponding test plan and select the pipeline samples, then fix the pipeline to be tested on the test frame, arrange the strain gauges at the test position according to the experimental requirements, and connect them to the data acquisition equipment. After ensuring that the above operations are correct, start the loading device and collect relevant data in real time. Finally, analyze and process the obtained data and form a perfect experiment report.

本发明采用的技术手段如下:The technical means adopted in the present invention are as follows:

一种新型的海洋柔性管道拉弯及压弯组合实验装置,包括底座以及沿直线排列在所述底座上的可调固定小车、移动小车和第一定滑轮;A novel marine flexible pipe tension bending and bending combined experimental device, including a base and an adjustable fixed trolley, a moving trolley and a first fixed pulley arranged on the base along a straight line;

所述可调固定小车的下端通过齿形轨道与所述底座连接,所述齿形轨道的锯齿延伸方向垂直于所述直线,所述可调固定小车的下端具有与所述齿形轨道相匹配的齿面,所述可调固定小车上设有第二定滑轮、第一液压缸和两个互相平行的第一支撑板,两个所述第一支撑板的上端之间设有第一圆柱形弯曲装置,所述第一圆柱形弯曲装置靠近所述移动小车的一端具有第一连接法兰面,所述第一圆柱形弯曲装置的两侧侧壁通过第一转动轴与所述第一支撑板旋转连接,所述第一圆柱形弯曲装置设有第一通孔,所述第一通孔的轴线与所述第一圆柱形弯曲装置的轴线重合;The lower end of the adjustable fixed trolley is connected to the base through a toothed track, the zigzag extension direction of the toothed track is perpendicular to the straight line, and the lower end of the adjustable fixed trolley has a The tooth surface of the adjustable fixed trolley is provided with a second fixed pulley, a first hydraulic cylinder and two first support plates parallel to each other, and a first column is arranged between the upper ends of the two first support plates. A bending device, the end of the first cylindrical bending device close to the moving trolley has a first connecting flange surface, and the side walls on both sides of the first cylindrical bending device are connected to the first rotating shaft through the first rotating shaft. The support plate is rotatably connected, the first cylindrical bending device is provided with a first through hole, and the axis of the first through hole coincides with the axis of the first cylindrical bending device;

所述移动小车的下端两侧分别设有多个轮,所述轮通过水平滑槽与所述底座滑动连接,所述水平滑槽的延伸方向与所述直线平行,所述水平滑槽内设有用于所述移动小车调整位置后固定的小车止滑块组,所述移动小车上设有两个互相平行的第二支撑板和滑道,所述滑道位于两个所述第二支撑板之间,所述滑道沿所述直线延伸,所述滑道上设有齿条,所述移动小车上还设有推动所述齿条沿所述滑道滑动的第二液压缸,两个所述第二支撑板的上端之间设有第二圆柱形弯曲装置,所述第二圆柱形弯曲装置上设有第二通孔,所述第二通孔的轴线与所述第二圆柱形弯曲装置的轴线重合,所述第二通孔内设有可沿所述第二通孔滑动的圆柱形连接装置,所述圆柱形连接装置的轴长大于所述第二通孔的孔深,所述圆柱形连接装置的两端分别设有第二连接法兰面,靠近所述可调固定小车一侧的所述第二连接法兰面的中部设有钢丝绳连接部,远离所述可调固定小车一侧的所述第二连接法兰面的中部设有沿所述圆柱形连接装置的轴线延伸至所述钢丝绳连接部的第三通孔,所述第二通孔的内壁设有多条沿平行于所述第二通孔轴线方向延伸的凹槽,所述圆柱形连接装置的外壁设有与所述凹槽相匹配的凸条,所述第二圆柱形弯曲装置的两侧侧壁通过第二转动轴与所述第二支撑板旋转连接,所述第二圆柱形弯曲装置的下侧侧壁固定有扇形齿轮,所述扇形齿轮的锯齿与所述齿条的锯齿啮合;Both sides of the lower end of the mobile trolley are respectively provided with a plurality of wheels, and the wheels are slidably connected to the base through a horizontal chute. The extension direction of the horizontal chute is parallel to the straight line. There is a trolley anti-sliding block set for fixing the position of the mobile trolley, and the mobile trolley is provided with two parallel second support plates and slideways, and the slideways are located between the two second support plates. Between, the slideway extends along the straight line, the slideway is provided with a rack, and the mobile trolley is also provided with a second hydraulic cylinder to push the rack to slide along the slideway, and the two A second cylindrical bending device is provided between the upper ends of the second supporting plate, and a second through hole is arranged on the second cylindrical bending device, and the axis of the second through hole is in line with the second cylindrical bending The axes of the devices coincide, and the second through hole is provided with a cylindrical connecting device that can slide along the second through hole, and the axial length of the cylindrical connecting device is greater than the depth of the second through hole, so The two ends of the cylindrical connection device are respectively provided with a second connection flange surface, and the middle part of the second connection flange surface close to the side of the adjustable fixed trolley is provided with a wire rope connection part, far away from the adjustable fixed trolley. The middle part of the second connecting flange surface on one side of the trolley is provided with a third through hole extending along the axis of the cylindrical connecting device to the connecting part of the wire rope, and the inner wall of the second through hole is provided with a plurality of Along the groove extending parallel to the axis of the second through hole, the outer wall of the cylindrical connecting device is provided with raised lines matching the groove, and the side walls on both sides of the second cylindrical bending device The second rotating shaft is rotatably connected to the second support plate, and the lower side wall of the second cylindrical bending device is fixed with a sector gear, and the saw teeth of the sector gear mesh with the saw teeth of the rack;

所述第二定滑轮、两个互相平行的所述第一支撑板、两个互相平行的所述第二支撑板和所述第一定滑轮沿所述直线依次排列;The second fixed pulley, the two first supporting plates parallel to each other, the two second supporting plates parallel to each other and the first fixed pulley are arranged sequentially along the straight line;

所述第一圆柱形弯曲装置的轴线垂直于所述第一转动轴的轴线;the axis of the first cylindrical bending device is perpendicular to the axis of the first rotation shaft;

所述第二圆柱形弯曲装置的轴线垂直于所述第二转动轴的轴线;the axis of the second cylindrical bending device is perpendicular to the axis of the second rotating shaft;

所述第一圆柱形弯曲装置的轴线与所述第一转动轴的轴线的交点和所述第二圆柱形弯曲装置的轴线与所述第二转动轴的轴线的交点位于同一水平面内,即高度一致,使得柔性管道连接后,能处于水平;The intersection point of the axis of the first cylindrical bending device and the axis of the first rotating shaft and the intersection point of the axis of the second cylindrical bending device and the axis of the second rotating shaft are located in the same horizontal plane, that is, the height Consistent, so that after the flexible pipe is connected, it can be in a horizontal position;

所述底座上还设有第三液压缸;The base is also provided with a third hydraulic cylinder;

所述一种新型的海洋柔性管道拉弯及压弯组合实验装置还包括第一可拉伸钢丝绳和第二可拉伸钢丝绳;The novel marine flexible pipeline tensile bending and bending combined experimental device also includes a first stretchable steel wire rope and a second stretchable steel wire rope;

工作状态下,所述第一连接法兰面和靠近所述可调固定小车一侧的所述第二连接法兰面分别与柔性管道的两端连接,柔性管道的管腔内设有多个沿柔性管道的轴线排列的支撑架,所述支撑架的中部设有中心孔,所述中心孔的轴线位于柔性管道的轴线上;In the working state, the first connecting flange surface and the second connecting flange surface close to the side of the adjustable fixed trolley are respectively connected to the two ends of the flexible pipe, and the lumen of the flexible pipe is provided with a plurality of A support frame arranged along the axis of the flexible pipeline, a central hole is arranged in the middle of the support frame, and the axis of the central hole is located on the axis of the flexible pipeline;

所述第一可拉伸钢丝绳的一端与所述第一液压缸连接,所述第一可拉伸钢丝绳的另一端绕过所述第二定滑轮的下沿并从所述第二定滑轮远离所述可调固定小车的一侧绕出,并依次穿过所述第一通孔和所述中心孔与所述钢丝绳连接部连接,所述第一液压缸拉紧所述第一可拉伸钢丝绳从而带动所述圆柱形连接装置压缩柔性管道,上述过程,所述第二可拉伸钢丝绳处于松弛状态;One end of the first stretchable steel rope is connected to the first hydraulic cylinder, and the other end of the first stretchable steel rope goes around the lower edge of the second fixed pulley and is away from the second fixed pulley. One side of the adjustable fixed trolley goes out, and passes through the first through hole and the central hole in turn to connect with the wire rope connection part, and the first hydraulic cylinder tightens the first stretchable The steel wire rope drives the cylindrical connecting device to compress the flexible pipe, and the second stretchable steel wire rope is in a relaxed state during the above process;

所述第二可拉伸钢丝绳的一端与所述第三液压缸连接,所述第二可拉伸钢丝绳的另一端绕过所述第一定滑轮的下沿并从所述第一定滑轮远离所述移动小车的一侧绕出,并穿过所述第三通孔与所述钢丝绳连接部连接,所述第三液压缸拉紧所述第二可拉伸钢丝绳从而带动所述圆柱形连接装置拉伸柔性管道,上述过程,所述第一可拉伸钢丝绳处于松弛状态;One end of the second stretchable steel rope is connected to the third hydraulic cylinder, and the other end of the second stretchable steel rope goes around the lower edge of the first fixed pulley and is away from the first fixed pulley. One side of the mobile trolley winds out and connects with the wire rope connection part through the third through hole, and the third hydraulic cylinder tightens the second stretchable wire rope to drive the cylindrical connection The device stretches the flexible pipeline. In the above process, the first stretchable steel wire rope is in a relaxed state;

所述第二液压缸通过所述齿条带动所述扇形齿轮转动,从而通过所述第二圆柱形弯曲装置对柔性管道施加弯矩,上述过程,所述第一可拉伸钢丝绳和所述第二可拉伸钢丝绳均处于松弛状态,此时,柔性管道两端竖直位移为零。The second hydraulic cylinder drives the sector gear to rotate through the rack, thereby applying a bending moment to the flexible pipe through the second cylindrical bending device. In the above process, the first stretchable steel wire rope and the second The two stretchable steel wire ropes are all in a relaxed state, and at this moment, the vertical displacement at both ends of the flexible pipe is zero.

所述第一通孔的孔径较小,允许所述第一可拉伸钢丝绳通过即可。The diameter of the first through hole is relatively small, and it only needs to allow the passage of the first stretchable steel wire rope.

所述小车止滑块组至少包括两个小车止滑块且分别位于所对应的所述移动小车的下端一侧上的多个轮的两侧。The trolley anti-sliding block set includes at least two trolley anti-sliding blocks, which are respectively located on both sides of the plurality of wheels on the lower end side of the corresponding mobile trolley.

所述第二定滑轮、两个互相平行的所述第一支撑板、两个互相平行的所述第二支撑板和所述第一定滑轮沿所述直线依次排列,保证了所述第一可拉伸钢丝绳和所述第二可拉伸钢丝绳上的各个受力方向位于同一竖直平面内。The second fixed pulley, the two first support plates parallel to each other, the two second support plates parallel to each other, and the first fixed pulley are arranged in sequence along the straight line, ensuring that the first The stress directions of the stretchable steel wire rope and the second stretchable steel wire rope are located in the same vertical plane.

为适应不同长度的柔性管道,所述可调固定小车通过所述齿形轨道实现位置调节;所述可调固定小车的下端齿面与所述齿形轨道之间可以涂抹黄油,防止接触面生锈;In order to adapt to flexible pipes of different lengths, the adjustable fixed trolley realizes position adjustment through the toothed track; grease can be applied between the tooth surface of the lower end of the adjustable fixed trolley and the toothed track to prevent the contact surface from being rust;

所述滑道和所述齿条之间可涂抹黄油,保证滑动顺畅,实现力的有效传递,进而减少实验误差。Grease can be applied between the slideway and the rack to ensure smooth sliding, realize effective transmission of force, and reduce experimental errors.

所述钢丝绳连接部包括与所述第三通孔连通的圆孔,所述圆孔上设有钢丝绳连接柱,所述钢丝绳连接柱沿所述圆孔的径向延伸。The wire rope connecting portion includes a circular hole communicating with the third through hole, a wire rope connecting column is arranged on the circular hole, and the steel wire connecting column extends radially of the circular hole.

所述底座包括设有所述齿形轨道、所述水平滑槽、所述第三液压缸和所述第一定滑轮的上面板以及下面板,所述上面板和所述下面板之间设有桁架。The base includes an upper panel and a lower panel provided with the toothed track, the horizontal chute, the third hydraulic cylinder and the first fixed pulley, and the upper panel and the lower panel are provided with There are trusses.

所述支撑架包括三个由所述中心孔向外延伸且以所述中心孔为圆心均匀分布的支杆,所述支杆的自由端设有与柔性管道的管腔相匹配的弧形板。The support frame includes three struts that extend outward from the central hole and are evenly distributed with the central hole as the center of a circle, and the free ends of the struts are provided with arc-shaped plates that match the lumen of the flexible pipe .

使用该实验装置进行压弯测试方法如下:The bending test method using the experimental device is as follows:

1.根据待测柔性管道的长度,将可调固定小车固定在齿形轨道上的合适位置,通过移动小车细微移动将管道布置到合适位置,之后固定移动小车;1. According to the length of the flexible pipeline to be tested, fix the adjustable fixed trolley at a suitable position on the toothed track, arrange the pipeline to a suitable position by moving the trolley slightly, and then fix the trolley;

2.连接第二液压缸与齿形,保证两者在运动时不能发生相对位移;2. Connect the second hydraulic cylinder with the tooth shape to ensure that the two cannot be displaced relative to each other during movement;

3.固定柔性管道,保证柔性管道水平,且无预加载;3. Fix the flexible pipe to ensure the level of the flexible pipe without preloading;

4.根据实验要求,可在柔性管道表面适当位置粘贴应变片。同时用胶带将连接于应变片的排线一端固定于第二圆柱形弯曲装置外侧,防止测试过程中由于排线晃动引起测试数据的波动,另一端连接于采集系统,实现应变数据实时传输;4. According to the requirements of the experiment, the strain gauges can be pasted at the appropriate position on the surface of the flexible pipe. At the same time, use adhesive tape to fix one end of the cable connected to the strain gauge to the outside of the second cylindrical bending device to prevent the fluctuation of test data caused by the shaking of the cable during the test process, and connect the other end to the acquisition system to realize real-time transmission of strain data;

5.将第二液压缸连接于控制器上,可通过控制器使第二液压缸施载,使试件受到预期弯曲作用;5. Connect the second hydraulic cylinder to the controller, and the second hydraulic cylinder can be loaded through the controller to make the specimen subject to the expected bending action;

6.整个实验装置搭建完成后,先对整个测试系统进行初步的调试。通过各液压缸驱动对管道进行小幅度加载,分析采集的应变随时间变化的曲线。待达到测试要求后,可分组开展实验;6. After the entire experimental device is built, the entire test system is initially debugged. The pipeline is loaded with a small amplitude by driving each hydraulic cylinder, and the curve of the collected strain changing with time is analyzed. After the test requirements are met, experiments can be carried out in groups;

7.控制各液压缸,实现分步、同步等多种加载方式,通过调节第一液压缸和第二液压缸可设置不同比例的压弯组合加载;7. Control each hydraulic cylinder to realize multiple loading methods such as step-by-step and synchronous. By adjusting the first hydraulic cylinder and the second hydraulic cylinder, different proportions of bending combined loading can be set;

8.进行压缩实验时,通过控制第一液压缸,实现柔性管道的压缩实验;当进行弯曲实验时,通过控制第二液压缸,实现柔性管道的反复弯曲实验;当进行压弯组合实验时,通过控制第一液压缸及第二液压缸,实现柔性管道的压弯组合实验;8. During the compression test, the compression test of the flexible pipeline is realized by controlling the first hydraulic cylinder; when the bending test is performed, the repeated bending test of the flexible pipeline is realized by controlling the second hydraulic cylinder; when the combined bending test is performed, By controlling the first hydraulic cylinder and the second hydraulic cylinder, the combined bending experiment of the flexible pipeline is realized;

9.记录第二液压缸所施加的力,测量扇形齿轮半径,可得施加于柔性管道上的弯矩;同时,记录第一液压缸所施加的水平拉力;9. Record the force applied by the second hydraulic cylinder, measure the radius of the sector gear, and obtain the bending moment applied to the flexible pipe; at the same time, record the horizontal tension applied by the first hydraulic cylinder;

10.多次测试并对采集到的数据进行统计及误差分析,给出合理的测试结果并最终形成完整实验报告。10. Perform multiple tests and conduct statistics and error analysis on the collected data, give reasonable test results and finally form a complete experimental report.

使用该实验装置进行拉弯测试方法如下:Using this experimental device to carry out the tensile bending test method is as follows:

1.根据待测柔性管道的长度,将可调固定小车固定在齿形轨道上的合适位置,通过移动小车细微移动将管道布置到合适位置,之后固定移动小车;1. According to the length of the flexible pipeline to be tested, fix the adjustable fixed trolley at a suitable position on the toothed track, arrange the pipeline to a suitable position by moving the trolley slightly, and then fix the trolley;

2.连接第二液压缸与齿形,保证两者在运动时不能发生相对位移;2. Connect the second hydraulic cylinder with the tooth shape to ensure that the two cannot be displaced relative to each other during movement;

3.固定柔性管道,保证柔性管道水平,且无预加载;3. Fix the flexible pipe to ensure the level of the flexible pipe without preloading;

4.根据实验要求,可在柔性管道表面适当位置粘贴应变片。同时用胶带将连接于应变片的排线一端固定于第二圆柱形弯曲装置外侧,防止测试过程中由于排线晃动引起测试数据的波动,另一端连接于采集系统,实现应变数据实时传输;4. According to the requirements of the experiment, the strain gauges can be pasted at the appropriate position on the surface of the flexible pipe. At the same time, use adhesive tape to fix one end of the cable connected to the strain gauge to the outside of the second cylindrical bending device to prevent the fluctuation of test data caused by the shaking of the cable during the test process, and connect the other end to the acquisition system to realize real-time transmission of strain data;

5.将第二液压缸连接于控制器上,可通过控制器使第二液压缸施载,使试件受到预期弯曲作用;5. Connect the second hydraulic cylinder to the controller, and the second hydraulic cylinder can be loaded through the controller to make the specimen subject to the expected bending action;

6.整个实验装置搭建完成后,先对整个测试系统进行初步的调试。通过各液压缸驱动对管道进行小幅度加载,分析采集的应变随时间变化的曲线。待达到测试要求后,可分组开展实验;6. After the entire experimental device is built, the entire test system is initially debugged. The pipeline is loaded with a small amplitude by driving each hydraulic cylinder, and the curve of the collected strain changing with time is analyzed. After the test requirements are met, experiments can be carried out in groups;

7.控制各液压缸,实现分步、同步等多种加载方式,通过调节第二液压缸和第三液压缸可设置不同比例的拉弯组合加载;7. Control each hydraulic cylinder to realize multiple loading methods such as step-by-step and synchronous. By adjusting the second hydraulic cylinder and the third hydraulic cylinder, different ratios of stretch-bending combined loading can be set;

8.进行拉伸实验时,通过控制第三液压缸,实现柔性管道的拉伸实验;当进行弯曲实验时,通过控制第二液压缸,实现柔性管道的反复弯曲实验;当进行拉弯组合实验时,通过控制第三液压缸及第二液压缸,实现柔性管道的拉弯组合实验;8. When performing the stretching test, the stretching test of the flexible pipe is realized by controlling the third hydraulic cylinder; when performing the bending test, the repeated bending test of the flexible pipe is realized by controlling the second hydraulic cylinder; , by controlling the third hydraulic cylinder and the second hydraulic cylinder, the combined stretching and bending experiment of the flexible pipeline is realized;

9.记录第二液压缸所施加的力,测量扇形齿轮半径,可得施加于柔性管道上的弯矩;同时,记录第三液压缸所施加的水平拉力;9. Record the force applied by the second hydraulic cylinder, measure the radius of the sector gear, and obtain the bending moment applied to the flexible pipe; at the same time, record the horizontal tension applied by the third hydraulic cylinder;

10.多次测试并对采集到的数据进行统计及误差分析,给出合理的测试结果并最终形成完整实验报告。10. Perform multiple tests and conduct statistics and error analysis on the collected data, give reasonable test results and finally form a complete experimental report.

本发明具有以下优势:The present invention has the following advantages:

1.本实验装置新颖实用,仅依靠液压缸为动力来源,即可实现多种实验方式。而且,两者相互独立能够有效的控制各自荷载的施加。同时,可以根据工程和设计要求实现加载顺序的任意变换。1. The experimental device is novel and practical, and it can realize various experimental methods only relying on the hydraulic cylinder as the power source. Moreover, the two are independent of each other and can effectively control the application of their respective loads. At the same time, arbitrary transformation of the loading sequence can be realized according to engineering and design requirements.

2.对于不同长度管缆,可通过齿形轨道来实现可调固定小车的位置调节,通过移动小车细微移动将管道布置到合适位置,之后固定移动小车,实现管道的合理布置,本发明具有优越的灵活性。2. For different lengths of pipe cables, the position adjustment of the adjustable fixed trolley can be realized through the toothed track, and the pipeline can be arranged to a suitable position through the slight movement of the moving trolley, and then the moving trolley can be fixed to realize the reasonable arrangement of the pipeline. The present invention has superior flexibility.

3.该装置可以对各种柔性管道进行试验,例如橡胶管、漂浮管等各种粘接管道以及非粘接管道。3. The device can test various flexible pipes, such as rubber pipes, floating pipes and other adhesive pipes and non-adhesive pipes.

4.柔性管道弯曲过程中,柔性管道受纯弯矩荷载作用,可实现纯弯曲的实验要求,且通过第二液压缸施加于柔性管道上的弯矩较为稳定均匀,方便后期数据记录和处理。4. During the bending process of the flexible pipeline, the flexible pipeline is subjected to pure bending moment load, which can realize the experimental requirements of pure bending, and the bending moment applied to the flexible pipeline through the second hydraulic cylinder is relatively stable and uniform, which is convenient for later data recording and processing.

5.本发明的底座使用桁架结构和钢板组成,承重大,且节省钢材,在保证整体刚度和强度的前提下有效地减少整体结构重量。具有可设计性、经济性等特点。5. The base of the present invention is composed of a truss structure and steel plates, which bears heavy weight and saves steel materials, effectively reducing the weight of the overall structure on the premise of ensuring the overall rigidity and strength. It has the characteristics of designability and economy.

6.本发明的三个液压缸动力来源,记录数据方便,且计算施加于柔性管道的弯矩计算公式简单,容易计算和操作。6. The power sources of the three hydraulic cylinders of the present invention are convenient for data recording, and the calculation formula for calculating the bending moment applied to the flexible pipeline is simple, easy to calculate and operate.

7.柔性管道周围空间较大,方便添加相应仪器对试件变形测量记录。7. There is a large space around the flexible pipe, which is convenient for adding corresponding instruments to measure and record the deformation of the test piece.

8.当进行拉弯组合荷载测试时,端部承受拉力的同时,第二圆柱形弯曲装置施加弯曲荷载,该行为能够真实地模拟连接于平台段的柔性管道。8. When performing the combined tension-bend load test, while the end is under tension, the second cylindrical bending device applies a bending load. This behavior can truly simulate the flexible pipeline connected to the platform section.

9.当进行压弯组合荷载测试时,通过拉紧所述第一可拉伸钢丝绳实现柔性管道的压缩,柔性管道的管腔内的支撑架使压缩荷载作用在中轴线上,实现纯压缩测试。而且,第一可拉伸钢丝绳拉伸状态不妨碍弯曲荷载的施加,充分实现压弯组合加载。9. When carrying out the compression-bending combined load test, the compression of the flexible pipe is realized by tightening the first stretchable steel wire rope, and the support frame in the lumen of the flexible pipe makes the compressive load act on the central axis to realize a pure compression test . Moreover, the stretched state of the first stretchable steel wire rope does not hinder the application of the bending load, fully realizing the combination of compression and bending loading.

10.该实验装置避免了作动器直接对管道施加拉力或者压力,通过绳索传递荷载,避免直接作用对作动器产生较大的损伤。10. The experimental device avoids the actuator directly applying tension or pressure to the pipeline, and transmits the load through the rope to avoid direct action to cause greater damage to the actuator.

基于上述理由本发明可在实验测试等领域广泛推广。Based on the above reasons, the present invention can be widely promoted in fields such as experimental testing.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做以简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.

图1是本发明的具体实施方式中一种新型的海洋柔性管道拉弯及压弯组合实验装置的空间结构示意图。Fig. 1 is a schematic diagram of the spatial structure of a new type of combined tensile bending and bending bending experimental device for marine flexible pipelines in a specific embodiment of the present invention.

图2是本发明的具体实施方式中第二圆柱形弯曲装置与扇形齿轮的装配示意图。Fig. 2 is a schematic diagram of the assembly of the second cylindrical bending device and the sector gear in the specific embodiment of the present invention.

图3是本发明的具体实施方式中圆柱形连接装置的结构示意图。Fig. 3 is a schematic structural view of a cylindrical connection device in a specific embodiment of the present invention.

图4是本发明的具体实施方式中支撑架的结构示意图。Fig. 4 is a schematic structural diagram of a support frame in a specific embodiment of the present invention.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

如图1-图4所示,一种新型的海洋柔性管道拉弯及压弯组合实验装置,包括底座以及沿直线排列在所述底座上的可调固定小车1、移动小车2和第一定滑轮3;As shown in Fig. 1-Fig. 4, a new type of combined tensile bending and compression bending experimental device for marine flexible pipelines includes a base and an adjustable fixed trolley 1, a mobile trolley 2 and a first fixed trolley arranged on the base along a straight line. pulley 3;

所述可调固定小车1的下端通过齿形轨道4与所述底座连接,所述齿形轨道4的锯齿延伸方向垂直于所述直线,所述可调固定小车1的下端具有与所述齿形轨道4相匹配的齿面,所述可调固定小车1上设有第二定滑轮5、第一液压缸6和两个互相平行的第一支撑板7,两个所述第一支撑板7的上端之间设有第一圆柱形弯曲装置8,所述第一圆柱形弯曲装置8靠近所述移动小车2的一端具有第一连接法兰面,所述第一圆柱形弯曲装置8的两侧侧壁通过第一转动轴9与所述第一支撑板7旋转连接,所述第一圆柱形弯曲装置8设有第一通孔,所述第一通孔的轴线与所述第一圆柱形弯曲装置8的轴线重合;The lower end of the adjustable fixed trolley 1 is connected to the base through a toothed track 4, the sawtooth extension direction of the toothed track 4 is perpendicular to the straight line, and the lower end of the adjustable fixed trolley 1 has a The tooth surface matching the shaped track 4, the adjustable fixed trolley 1 is provided with a second fixed pulley 5, a first hydraulic cylinder 6 and two first support plates 7 parallel to each other, and the two first support plates A first cylindrical bending device 8 is provided between the upper ends of 7, and the end of the first cylindrical bending device 8 near the mobile trolley 2 has a first connecting flange surface, and the first cylindrical bending device 8 has a The sidewalls on both sides are rotatably connected to the first support plate 7 through the first rotating shaft 9, and the first cylindrical bending device 8 is provided with a first through hole, and the axis of the first through hole is in line with the first through hole. The axes of the cylindrical bending device 8 coincide;

所述移动小车2的下端两侧分别设有多个轮10,所述轮10通过水平滑槽11与所述底座滑动连接,所述水平滑槽11的延伸方向与所述直线平行,所述水平滑槽11内设有用于所述移动小车2调整位置后固定的小车止滑块组,所述移动小车2上设有两个互相平行的第二支撑板12和滑道13,所述滑道13位于两个所述第二支撑板12之间,所述滑道13沿所述直线延伸,所述滑道13上设有齿条14,所述移动小车2上还设有推动所述齿条14沿所述滑道13滑动的第二液压缸15,两个所述第二支撑板12的上端之间设有第二圆柱形弯曲装置16,所述第二圆柱形弯曲装置16上设有第二通孔17,所述第二通孔17的轴线与所述第二圆柱形弯曲装置16的轴线重合,所述第二通孔17内设有可沿所述第二通孔17滑动的圆柱形连接装置18,所述圆柱形连接装置18的轴长大于所述第二通孔17的孔深,所述圆柱形连接装置18的两端分别设有第二连接法兰面19,靠近所述可调固定小车1一侧的所述第二连接法兰面19的中部设有钢丝绳连接部20,远离所述可调固定小车1一侧的所述第二连接法兰面19的中部设有沿所述圆柱形连接装置18的轴线延伸至所述钢丝绳连接部20的第三通孔,所述第二通孔17的内壁设有多条沿平行于所述第二通孔17轴线方向延伸的凹槽21,所述圆柱形连接装置18的外壁设有与所述凹槽21相匹配的凸条22,所述第二圆柱形弯曲装置16的两侧侧壁通过第二转动轴23与所述第二支撑板12旋转连接,所述第二圆柱形弯曲装置16的下侧侧壁固定有扇形齿轮24,所述扇形齿轮24的锯齿与所述齿条14的锯齿啮合;Both sides of the lower end of the mobile trolley 2 are respectively provided with a plurality of wheels 10, and the wheels 10 are slidably connected with the base through a horizontal chute 11, the extension direction of the horizontal chute 11 is parallel to the straight line, and the The horizontal chute 11 is provided with a trolley anti-slip block group fixed after adjusting the position of the mobile trolley 2. The mobile trolley 2 is provided with two second support plates 12 and slideways 13 parallel to each other. The track 13 is located between the two second support plates 12, the slideway 13 extends along the straight line, the slideway 13 is provided with a rack 14, and the mobile trolley 2 is also provided with a The rack 14 slides along the second hydraulic cylinder 15 of the slideway 13, and a second cylindrical bending device 16 is arranged between the upper ends of the two second support plates 12. On the second cylindrical bending device 16 A second through hole 17 is provided, the axis of the second through hole 17 coincides with the axis of the second cylindrical bending device 16, and the second through hole 17 is provided with a Sliding cylindrical connecting device 18, the axial length of the cylindrical connecting device 18 is greater than the hole depth of the second through hole 17, and the two ends of the cylindrical connecting device 18 are respectively provided with a second connecting flange surface 19 , the middle part of the second connecting flange surface 19 close to the side of the adjustable fixed trolley 1 is provided with a wire rope connecting portion 20, and the second connecting flange surface 19 on the side away from the adjustable fixed trolley 1 A third through hole extending along the axis of the cylindrical connection device 18 to the wire rope connection part 20 is provided in the middle of the middle part, and the inner wall of the second through hole 17 is provided with a plurality of 17 is a groove 21 extending in the axial direction, the outer wall of the cylindrical connecting device 18 is provided with a raised strip 22 matching the groove 21, and the side walls on both sides of the second cylindrical bending device 16 pass through the second The rotating shaft 23 is rotatably connected with the second support plate 12, and the lower side wall of the second cylindrical bending device 16 is fixed with a sector gear 24, and the saw teeth of the sector gear 24 mesh with the saw teeth of the rack 14 ;

所述第二定滑轮5、两个互相平行的所述第一支撑板7、两个互相平行的所述第二支撑板12和所述第一定滑轮3沿所述直线依次排列;The second fixed pulley 5, the two first support plates 7 parallel to each other, the second support plates 12 parallel to each other and the first fixed pulley 3 are arranged sequentially along the straight line;

所述第一圆柱形弯曲装置8的轴线垂直于所述第一转动轴9的轴线;The axis of the first cylindrical bending device 8 is perpendicular to the axis of the first rotating shaft 9;

所述第二圆柱形弯曲装置16的轴线垂直于所述第二转动轴23的轴线;The axis of the second cylindrical bending device 16 is perpendicular to the axis of the second rotating shaft 23;

所述第一圆柱形弯曲装置16的轴线与所述第一转动轴9的轴线的交点和所述第二圆柱形弯曲装置16的轴线与所述第二转动轴23的轴线的交点位于同一水平面内;The intersection point of the axis of the first cylindrical bending device 16 and the axis of the first rotating shaft 9 and the intersection point of the axis of the second cylindrical bending device 16 and the axis of the second rotating shaft 23 are located on the same horizontal plane Inside;

所述底座上还设有第三液压缸25;The base is also provided with a third hydraulic cylinder 25;

所述一种新型的海洋柔性管道拉弯及压弯组合实验装置还包括第一可拉伸钢丝绳26和第二可拉伸钢丝绳27;The new type of combined tensile and bending experimental device for marine flexible pipelines also includes a first stretchable steel wire rope 26 and a second stretchable steel wire rope 27;

工作状态下,所述第一连接法兰面和靠近所述可调固定小车1一侧的所述第二连接法兰面19分别与柔性管道28的两端连接,柔性管道28的管腔内设有多个沿柔性管道28的轴线排列的支撑架,所述支撑架的中部设有中心孔29,所述中心孔29的轴线位于柔性管道28的轴线上;In the working state, the first connecting flange surface and the second connecting flange surface 19 close to the side of the adjustable fixed trolley 1 are connected to the two ends of the flexible pipe 28 respectively, and the lumen of the flexible pipe 28 There are a plurality of support frames arranged along the axis of the flexible pipe 28, a central hole 29 is provided in the middle of the support frame, and the axis of the central hole 29 is located on the axis of the flexible pipe 28;

所述第一可拉伸钢丝绳26的一端与所述第一液压缸6连接,所述第一可拉伸钢丝绳26的另一端绕过所述第二定滑轮5的下沿并从所述第二定滑轮5远离所述可调固定小车1的一侧绕出,并依次穿过所述第一通孔和所述中心孔29与所述钢丝绳连接部20连接,所述第一液压缸6拉紧所述第一可拉伸钢丝绳26从而带动所述圆柱形连接装置18压缩柔性管道28;One end of the first stretchable steel rope 26 is connected to the first hydraulic cylinder 6, and the other end of the first stretchable steel rope 26 goes around the lower edge of the second fixed pulley 5 and passes from the first fixed pulley 5. The two fixed pulleys 5 go out from the side away from the adjustable fixed trolley 1, and pass through the first through hole and the central hole 29 in sequence to connect with the wire rope connection part 20, and the first hydraulic cylinder 6 tensioning the first stretchable wire rope 26 to drive the cylindrical connecting device 18 to compress the flexible pipe 28;

所述第二可拉伸钢丝绳27的一端与所述第三液压缸25连接,所述第二可拉伸钢丝绳27的另一端绕过所述第一定滑轮3的下沿并从所述第一定滑轮3远离所述移动小车2的一侧绕出,并穿过所述第三通孔与所述钢丝绳连接部连接,所述第三液压缸25拉紧所述第二可拉伸钢丝绳27从而带动所述圆柱形连接装置18拉伸柔性管道28;One end of the second stretchable steel rope 27 is connected to the third hydraulic cylinder 25, and the other end of the second stretchable steel rope 27 goes around the lower edge of the first fixed pulley 3 and passes from the first fixed pulley 3. A certain pulley 3 is wound out from the side away from the mobile trolley 2, and connected to the wire rope connection part through the third through hole, and the third hydraulic cylinder 25 tightens the second stretchable wire rope 27 so as to drive the cylindrical connecting device 18 to stretch the flexible pipe 28;

所述第二液压缸15通过所述齿条14带动所述扇形齿轮24转动,从而通过所述第二圆柱形弯曲装置16对柔性管道28施加弯矩。The second hydraulic cylinder 15 drives the sector gear 24 to rotate through the rack 14 , so as to apply a bending moment to the flexible pipe 28 through the second cylindrical bending device 16 .

所述钢丝绳连接部20包括与所述第三通孔连通的圆孔,所述圆孔上设有钢丝绳连接柱,所述钢丝绳连接柱沿所述圆孔的径向延伸。The wire rope connecting portion 20 includes a round hole communicating with the third through hole, a wire rope connecting post is arranged on the round hole, and the wire rope connecting post extends along the radial direction of the round hole.

所述底座包括设有所述齿形轨道4、所述水平滑槽11、所述第三液压缸25和所述第一定滑轮3的上面板30以及下面板31,所述上面板30和所述下面板31之间设有桁架32。The base includes an upper panel 30 and a lower panel 31 provided with the toothed track 4, the horizontal chute 11, the third hydraulic cylinder 25 and the first fixed pulley 3, the upper panel 30 and the Trusses 32 are arranged between the lower panels 31 .

所述支撑架包括三个由所述中心孔29向外延伸且以所述中心孔29为圆心均匀分布的支杆33,所述支杆33的自由端设有与柔性管道28的管腔相匹配的弧形板34。The support frame includes three struts 33 that extend outward from the central hole 29 and are evenly distributed with the central hole 29 as the center of a circle. The free ends of the struts 33 are provided with Matching curved panels 34 .

所述小车止滑块组至少包括两个小车止滑块35且分别位于所对应的所述移动小车2的下端一侧上的多个轮10的两侧。The trolley anti-sliding block set includes at least two trolley anti-sliding blocks 35 which are respectively located on two sides of the plurality of wheels 10 on the side of the lower end of the corresponding mobile trolley 2 .

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing examples, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the examples of the present invention.

Claims (2)

1.一种新型的海洋柔性管道拉弯及压弯组合实验装置,其特征在于,包括底座以及沿直线排列在所述底座上的可调固定小车、移动小车和第一定滑轮;1. A novel marine flexible pipeline tensile bending and bending combined experimental device is characterized in that it includes a base and an adjustable fixed trolley, a mobile trolley and a first fixed pulley arranged on the base along a straight line; 所述可调固定小车的下端通过齿形轨道与所述底座连接,所述齿形轨道的锯齿延伸方向垂直于所述直线,所述可调固定小车的下端具有与所述齿形轨道相匹配的齿面,所述可调固定小车上设有第二定滑轮、第一液压缸和两个互相平行的第一支撑板,两个所述第一支撑板的上端之间设有第一圆柱形弯曲装置,所述第一圆柱形弯曲装置靠近所述移动小车的一端具有第一连接法兰面,所述第一圆柱形弯曲装置的两侧侧壁通过第一转动轴与所述第一支撑板旋转连接,所述第一圆柱形弯曲装置设有第一通孔,所述第一通孔的轴线与所述第一圆柱形弯曲装置的轴线重合;The lower end of the adjustable fixed trolley is connected to the base through a toothed track, the zigzag extension direction of the toothed track is perpendicular to the straight line, and the lower end of the adjustable fixed trolley has a The tooth surface of the adjustable fixed trolley is provided with a second fixed pulley, a first hydraulic cylinder and two first support plates parallel to each other, and a first column is arranged between the upper ends of the two first support plates. A bending device, the end of the first cylindrical bending device close to the moving trolley has a first connecting flange surface, and the side walls on both sides of the first cylindrical bending device are connected to the first rotating shaft through the first rotating shaft. The support plate is rotatably connected, the first cylindrical bending device is provided with a first through hole, and the axis of the first through hole coincides with the axis of the first cylindrical bending device; 所述移动小车的下端两侧分别设有多个轮,所述轮通过水平滑槽与所述底座滑动连接,所述水平滑槽的延伸方向与所述直线平行,所述水平滑槽内设有用于所述移动小车调整位置后固定的小车止滑块组,所述移动小车上设有两个互相平行的第二支撑板和滑道,所述滑道位于两个所述第二支撑板之间,所述滑道沿所述直线延伸,所述滑道上设有齿条,所述移动小车上还设有推动所述齿条沿所述滑道滑动的第二液压缸,两个所述第二支撑板的上端之间设有第二圆柱形弯曲装置,所述第二圆柱形弯曲装置上设有第二通孔,所述第二通孔的轴线与所述第二圆柱形弯曲装置的轴线重合,所述第二通孔内设有可沿所述第二通孔滑动的圆柱形连接装置,所述圆柱形连接装置的轴长大于所述第二通孔的孔深,所述圆柱形连接装置的两端分别设有第二连接法兰面,靠近所述可调固定小车一侧的所述第二连接法兰面的中部设有钢丝绳连接部,远离所述可调固定小车一侧的所述第二连接法兰面的中部设有沿所述圆柱形连接装置的轴线延伸至所述钢丝绳连接部的第三通孔,所述第二通孔的内壁设有多条沿平行于所述第二通孔轴线方向延伸的凹槽,所述圆柱形连接装置的外壁设有与所述凹槽相匹配的凸条,所述第二圆柱形弯曲装置的两侧侧壁通过第二转动轴与所述第二支撑板旋转连接,所述第二圆柱形弯曲装置的下侧侧壁固定有扇形齿轮,所述扇形齿轮的锯齿与所述齿条的锯齿啮合;Both sides of the lower end of the mobile trolley are respectively provided with a plurality of wheels, and the wheels are slidably connected to the base through a horizontal chute. The extension direction of the horizontal chute is parallel to the straight line. There is a trolley anti-sliding block set for fixing the position of the mobile trolley, and the mobile trolley is provided with two parallel second support plates and slideways, and the slideways are located between the two second support plates. Between, the slideway extends along the straight line, the slideway is provided with a rack, and the mobile trolley is also provided with a second hydraulic cylinder to push the rack to slide along the slideway, and the two A second cylindrical bending device is provided between the upper ends of the second supporting plate, and a second through hole is arranged on the second cylindrical bending device, and the axis of the second through hole is in line with the second cylindrical bending The axes of the devices coincide, and the second through hole is provided with a cylindrical connecting device that can slide along the second through hole, and the axial length of the cylindrical connecting device is greater than the depth of the second through hole, so The two ends of the cylindrical connection device are respectively provided with a second connection flange surface, and the middle part of the second connection flange surface close to the side of the adjustable fixed trolley is provided with a wire rope connection part, far away from the adjustable fixed trolley. The middle part of the second connecting flange surface on one side of the trolley is provided with a third through hole extending along the axis of the cylindrical connecting device to the connecting part of the wire rope, and the inner wall of the second through hole is provided with a plurality of Along the groove extending parallel to the axis of the second through hole, the outer wall of the cylindrical connecting device is provided with raised lines matching the groove, and the side walls on both sides of the second cylindrical bending device The second rotating shaft is rotatably connected to the second support plate, and the lower side wall of the second cylindrical bending device is fixed with a sector gear, and the saw teeth of the sector gear mesh with the saw teeth of the rack; 所述第二定滑轮、两个互相平行的所述第一支撑板、两个互相平行的所述第二支撑板和所述第一定滑轮沿所述直线依次排列;The second fixed pulley, the two first supporting plates parallel to each other, the two second supporting plates parallel to each other and the first fixed pulley are arranged sequentially along the straight line; 所述第一圆柱形弯曲装置的轴线垂直于所述第一转动轴的轴线;the axis of the first cylindrical bending device is perpendicular to the axis of the first rotation shaft; 所述第二圆柱形弯曲装置的轴线垂直于所述第二转动轴的轴线;the axis of the second cylindrical bending device is perpendicular to the axis of the second rotating shaft; 所述第一圆柱形弯曲装置的轴线与所述第一转动轴的轴线的交点和所述第二圆柱形弯曲装置的轴线与所述第二转动轴的轴线的交点位于同一水平面内;The intersection of the axis of the first cylindrical bending device and the axis of the first rotating shaft and the intersection of the axis of the second cylindrical bending device and the axis of the second rotating shaft are located in the same horizontal plane; 所述底座上还设有第三液压缸;A third hydraulic cylinder is also provided on the base; 所述一种新型的海洋柔性管道拉弯及压弯组合实验装置还包括第一可拉伸钢丝绳和第二可拉伸钢丝绳;The novel marine flexible pipeline tensile bending and bending combined experimental device also includes a first stretchable steel wire rope and a second stretchable steel wire rope; 工作状态下,所述第一连接法兰面和靠近所述可调固定小车一侧的所述第二连接法兰面分别与柔性管道的两端连接,柔性管道的管腔内设有多个沿柔性管道的轴线排列的支撑架,所述支撑架的中部设有中心孔,所述中心孔的轴线位于柔性管道的轴线上;In the working state, the first connecting flange surface and the second connecting flange surface close to the side of the adjustable fixed trolley are respectively connected to the two ends of the flexible pipe, and the lumen of the flexible pipe is provided with a plurality of A support frame arranged along the axis of the flexible pipeline, a central hole is arranged in the middle of the support frame, and the axis of the central hole is located on the axis of the flexible pipeline; 所述第一可拉伸钢丝绳的一端与所述第一液压缸连接,所述第一可拉伸钢丝绳的另一端绕过所述第二定滑轮的下沿并从所述第二定滑轮远离所述可调固定小车的一侧绕出,并依次穿过所述第一通孔和所述中心孔与所述钢丝绳连接部连接,所述第一液压缸拉紧所述第一可拉伸钢丝绳从而带动所述圆柱形连接装置压缩柔性管道;One end of the first stretchable steel rope is connected to the first hydraulic cylinder, and the other end of the first stretchable steel rope goes around the lower edge of the second fixed pulley and is away from the second fixed pulley. One side of the adjustable fixed trolley goes out, and passes through the first through hole and the central hole in turn to connect with the wire rope connection part, and the first hydraulic cylinder tightens the first stretchable The steel wire rope thereby drives the cylindrical connecting device to compress the flexible pipe; 所述第二可拉伸钢丝绳的一端与所述第三液压缸连接,所述第二可拉伸钢丝绳的另一端绕过所述第一定滑轮的下沿并从所述第一定滑轮远离所述移动小车的一侧绕出,并穿过所述第三通孔与所述钢丝绳连接部连接,所述第三液压缸拉紧所述第二可拉伸钢丝绳从而带动所述圆柱形连接装置拉伸柔性管道;One end of the second stretchable steel rope is connected to the third hydraulic cylinder, and the other end of the second stretchable steel rope goes around the lower edge of the first fixed pulley and is away from the first fixed pulley. One side of the mobile trolley winds out and connects with the wire rope connection part through the third through hole, and the third hydraulic cylinder tightens the second stretchable wire rope to drive the cylindrical connection The device stretches the flexible pipe; 所述第二液压缸通过所述齿条带动所述扇形齿轮转动,从而通过所述第二圆柱形弯曲装置对柔性管道施加弯矩;The second hydraulic cylinder drives the sector gear to rotate through the rack, thereby applying a bending moment to the flexible pipeline through the second cylindrical bending device; 所述钢丝绳连接部包括与所述第三通孔连通的圆孔,所述圆孔上设有钢丝绳连接柱,所述钢丝绳连接柱沿所述圆孔的径向延伸;The wire rope connecting portion includes a round hole communicating with the third through hole, the round hole is provided with a wire rope connecting post, and the steel wire connecting post extends radially along the round hole; 所述底座包括设有所述齿形轨道、所述水平滑槽、所述第三液压缸和所述第一定滑轮的上面板以及下面板,所述上面板和所述下面板之间设有桁架。The base includes an upper panel and a lower panel provided with the toothed track, the horizontal chute, the third hydraulic cylinder and the first fixed pulley, and the upper panel and the lower panel are provided with There are trusses. 2.根据权利要求1所述的一种新型的海洋柔性管道拉弯及压弯组合实验装置,其特征在于:所述支撑架包括三个由所述中心孔向外延伸且以所述中心孔为圆心均匀分布的支杆,所述支杆的自由端设有与柔性管道的管腔相匹配的弧形板。2. A new type of combined tensile bending and bending experimental device for marine flexible pipelines according to claim 1, characterized in that: the support frame includes three It is a strut whose center is evenly distributed, and the free end of the strut is provided with an arc-shaped plate matching the lumen of the flexible pipe.
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