CN107355540B - Gap adaptive adjustment sealing structure - Google Patents
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/32—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
- F16J15/3284—Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings characterised by their structure; Selection of materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
Description
技术领域technical field
本发明属于密封结构,具体涉及一种旋转机械中采用的密封结构,尤其涉及一种能够随着密封上下游流体压差增大而间隙逐渐减小的自适应调整密封结构,该种密封结构能大幅减小旋转机械(如汽轮机、压缩机等)中密封的泄漏量,提高能源利用效率。The invention belongs to a sealing structure, in particular to a sealing structure used in a rotating machine, in particular to an adaptively adjustable sealing structure capable of gradually reducing the gap as the pressure difference between upstream and downstream of the seal increases, and the sealing structure can Significantly reduce the leakage of seals in rotating machinery (such as steam turbines, compressors, etc.), and improve energy efficiency.
背景技术Background technique
旋转机械中采用的密封通过增加流体流动的阻力来达到减小流体泄漏的目的。其思路是在流体流经的通道上布置一系列非接触的节流间隙和涡流腔室,当流体流经密封齿与相应的转子表面形成的狭窄通道时,被连续节流,并被逐步降压和膨胀加速,流体在涡流腔室内通过旋转和摩擦,将具有高速度的流体动能通过湍流旋涡耗散成为热能,并被流体吸收,流体比容增大,使得到达下一个间隙入口的初速度变小。对于多齿密封,每个密封齿前后压差逐级减小,流过每一密封齿的流速就越低,则气体的比容逐渐增大,从而使密封的漏气量大大减小,达到密封的作用。Seals used in rotating machinery reduce fluid leakage by increasing resistance to fluid flow. The idea is to arrange a series of non-contact throttling gaps and vortex chambers on the channel through which the fluid flows. When the fluid flows through the narrow channel formed by the sealing teeth and the corresponding rotor surface, it is continuously throttled and gradually reduced. The pressure and expansion accelerate, and the fluid rotates and frictions in the vortex chamber, dissipating the high-speed fluid kinetic energy through the turbulent vortex into heat energy, which is absorbed by the fluid, and the specific volume of the fluid increases, making the initial velocity of the next gap entrance get smaller. For multi-tooth seals, the pressure difference between the front and rear of each sealing tooth decreases step by step, the lower the flow rate through each sealing tooth, the specific volume of the gas gradually increases, so that the air leakage of the seal is greatly reduced, reaching The role of sealing.
长期以来,旋转机械内密封增效一直是研究人员关注的重点。国内外对于密封增效的研究主要集中在以下几个方面:湍流增阻、叶尖或气缸结构改进设计和减小密封间隙。其中减小密封间隙是最直接最有效的减小密封泄漏量,提高密封效率的措施,刷式密封以及后来出现的指尖和叶片式密封等是其中的典型代表。这一类型密封是密封齿采用柔性结构,在与转子接触时可以有限度退让,这类密封虽然密封效果好,但由于间隙很小,甚至是负间隙,密封与转动部件之间的摩擦在所难免,严重时还是会导致大幅振动,而且长时间使用时,由于接触部分会出现磨损,往往导致间隙比开始安装时要大,密封效果将大打折扣。For a long time, the efficiency of internal seals in rotating machinery has been the focus of researchers. The research on sealing efficiency at home and abroad mainly focuses on the following aspects: increased drag of turbulent flow, improved design of blade tip or cylinder structure, and reduced sealing gap. Among them, reducing the sealing gap is the most direct and effective measure to reduce the leakage of the seal and improve the sealing efficiency. The brush seal and the fingertip and blade seals that appeared later are typical representatives. This type of seal is that the seal tooth adopts a flexible structure, which can be given a limited concession when in contact with the rotor. Although this type of seal has a good sealing effect, due to the small gap, or even a negative gap, the friction between the seal and the rotating parts is limited. Inevitably, it will still cause large vibrations in severe cases, and when used for a long time, due to wear and tear on the contact parts, the gap will often be larger than that at the beginning of the installation, and the sealing effect will be greatly reduced.
解决泄漏与耐磨性之间矛盾的另一思路是将密封间隙设计成可调式。具体做法是通过直接测量的密封间隙、或者监测声发射信号、温度信号等,通过压电晶体、压缩空气、液压油、电磁铁等施加反馈力来改变密封的动静间隙。这种密封型式以美国布莱登公司设计的一种可调密封为代表,布莱登密封将传统密封环背部的平板弹簧替换成螺旋弹簧,并让密封上游的流体直接作用于密封环背面,使密封达到关闭位置,保持密封径向间隙设定值。布莱登密封这种可调密封结构复杂,要求密封在径向能够自如的扩张和收缩,密封体朝径向收缩时,势必需要两个相邻密封之间预留一定的收缩间隙,间隙太大容易造成泄漏量增大,间隙太小容易由于脏污出现密封块收缩卡涩受阻,所以实际应用时可靠性不高,引入我国后,很多机组都出现了密封间隙失调的故障。Another idea to solve the contradiction between leakage and wear resistance is to design the sealing gap as adjustable. The specific method is to change the dynamic and static gap of the seal by directly measuring the sealing gap, or monitoring acoustic emission signals, temperature signals, etc., and applying feedback force through piezoelectric crystals, compressed air, hydraulic oil, electromagnets, etc. This type of seal is represented by an adjustable seal designed by Braden Company in the United States. The Braden seal replaces the flat spring on the back of the traditional seal ring with a coil spring, and allows the fluid upstream of the seal to directly act on the back of the seal ring. Make the seal reach the closed position and maintain the set value of the radial clearance of the seal. The adjustable sealing structure of Braden seal is complex, and it is required that the seal can expand and contract freely in the radial direction. When the sealing body shrinks in the radial direction, it is necessary to reserve a certain shrinkage gap between two adjacent seals. The gap is too large. If the gap is too large, the leakage will increase. If the gap is too small, the sealing block will shrink and jam due to dirt. Therefore, the reliability in actual application is not high. After being introduced into our country, many units have experienced failures of sealing gap imbalance.
发明内容Contents of the invention
本发明解决的技术问题是:针对现有的布莱登密封结构容易间隙失调的缺陷,提供一种能够随着密封上下游压差增大而间隙逐渐减小的自适应调整密封结构,该型密封工作时,动作方向不同于传统可调密封的径向收缩运动,而是沿轴向(流体流动方向)动作,并与转子表面斜坡化处理相配合,起到减小密封间隙,最终大幅减小泄漏量的作用。The technical problem to be solved by the present invention is to provide a self-adaptive adjustment sealing structure that can gradually reduce the gap with the increase of the pressure difference between the upstream and downstream of the seal, aiming at the defect that the existing Braden seal structure is prone to gap imbalance. When the seal is working, the action direction is different from the radial contraction movement of the traditional adjustable seal, but moves along the axial direction (fluid flow direction), and cooperates with the slope treatment of the rotor surface to reduce the seal gap and finally greatly reduce the sealing gap. The role of small leakage.
本发明具体采用如下技术方案实现:The present invention specifically adopts following technical solutions to realize:
间隙自适应调整密封结构,包括若干段由周向弹簧5连接成环的密封块2,所述密封块2嵌装在定子1的密封块安装槽11内,所述密封块2的内圈沿轴向设有若干圈密封齿21,所述转子4与密封齿21配合的外圆周设置圆锥斜坡41,所述圆锥斜坡41绕转子外圆周形成一个圆锥面,所述密封齿21沿平行于圆锥斜坡的方向设置;所述密封块2通过轴向布置的轴向弹簧3定位在密封块安装槽11内,所述密封块2和密封块安装槽11之间设有轴向退让空间12。The gap adaptively adjusts the sealing structure, including several sections of
进一步的,所述圆锥斜坡41的低端靠近密封流体的上游,所述圆锥斜坡41的高端靠近密封流体的下游。Further, the low end of the
进一步的,所述轴向弹簧3压缩设置于密封块2靠近圆锥斜坡高端的一侧与密封块安装槽11之间。Further, the
优选的,所述轴向弹簧3采用螺旋弹簧。Preferably, the
在本发明的间隙自适应调整密封结构中,所述圆锥斜坡41为圆柱转子表面加工的圆锥面,或者采用整体圆锥结构的转子中的一段。In the gap self-adaptive adjustment sealing structure of the present invention, the
优选的,所述圆锥斜坡41的倾斜角度为5~10°。Preferably, the inclination angle of the
与现有技术相比,本发明提出的间隙自适应调整密封结构具有如下有益效果:Compared with the prior art, the gap self-adaptive adjustment sealing structure proposed by the present invention has the following beneficial effects:
(1)本发明提出的密封结构通过在密封块侧面安装轴向弹簧,并且在密封块安装槽和和密封块轴向预留一定的退让空间,并与转子的圆锥斜坡面相配合,能够使密封块连同密封齿在转子和定子之间上下游流体压差和侧面轴向弹簧力的作用下达到自适应减小密封间隙,减小密封泄漏量的目的。(1) The sealing structure proposed by the present invention installs an axial spring on the side of the sealing block, and reserves a certain concession space in the sealing block installation groove and the axial direction of the sealing block, and cooperates with the conical slope surface of the rotor to make the sealing The block together with the sealing teeth achieve the purpose of adaptively reducing the sealing gap and reducing the sealing leakage under the action of the upstream and downstream fluid pressure difference between the rotor and the stator and the side axial spring force.
(2)本发明提出的密封结构转子表面经过了斜坡化处理,在密封块的密封齿与转子表面发生碰摩时,碰摩力的轴向分力会使密封产生远离转子斜坡表面的自动退让,避免碰摩加剧导致的密封齿磨损;(2) The surface of the rotor with the sealing structure proposed in the present invention has undergone slope treatment. When the sealing teeth of the seal block rub against the rotor surface, the axial component of the friction force will cause the seal to automatically retreat away from the slope surface of the rotor. , to avoid seal tooth wear caused by increased friction;
(3)本发明提出的该型密封结构简单,易于制造,目前现场采用大多数密封都可以通过修改密封结构和转子表面斜坡化处理较方便地改进成本发明的密封型式。(3) The type of sealing proposed by the present invention has a simple structure and is easy to manufacture. Most of the seals currently used in the field can be easily improved by modifying the sealing structure and slope treatment of the rotor surface.
以下结合附图和具体实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为实施例中的间隙自适应调整密封结构的装配示意图。Fig. 1 is a schematic diagram of the assembly of the gap self-adaptive adjustment sealing structure in the embodiment.
图2为实施例中的间隙自适应调整密封结构的运动原理图。Fig. 2 is a schematic diagram of the movement of the gap self-adaptive adjustment sealing structure in the embodiment.
图3为实施例中的间隙自适应调整密封结构的受力分析图。Fig. 3 is a force analysis diagram of the gap self-adaptive adjustment sealing structure in the embodiment.
图中标号:1-定子,11-密封块安装槽,12-轴向退让空间,2-密封块,21-密封齿,3-轴向弹簧,4-转子,41-圆锥斜坡,5-周向弹簧。Symbols in the figure: 1-stator, 11-seal block installation groove, 12-axial relief space, 2-seal block, 21-seal teeth, 3-axial spring, 4-rotor, 41-conical slope, 5-circle to the spring.
具体实施方式Detailed ways
实施例Example
参见图1,图示中的间隙自适应调整密封结构为本发明的优选方案,该密封结构安装于旋转机械轴端或叶顶等需要密封处的定子1上,与转子4相配合起到密封作用。Referring to Fig. 1, the gap self-adaptive adjustment sealing structure shown in the illustration is the preferred solution of the present invention. The sealing structure is installed on the
具体的,密封结构包括密封块2以及设置在密封块侧面的轴向弹簧3,密封块2采用梳齿密封结构,由若干段周向弹簧5将圆弧段的密封块2连接成圆环,并将密封块2嵌装在定子1内壁设置的密封块安装槽11内,在密封块2上设有与转子外圆周表面接触的密封齿21,所有的密封块2沿定子1的周向安装一圈,相邻密封块之间通过周向弹簧5进行连接,并保证一定的径向紧力,周向弹簧5能够保证密封块2在径向方向的弹性设置,使密封块能够在径向具备一定的弹性余量,在发生动静碰摩时,实现密封块上的密封齿21和转子4之间的间隙调整。Specifically, the sealing structure includes a
在本实施例中,转子4与密封齿21接触的外圆周设置圆锥斜坡41,圆锥斜坡41绕转子外圆周形成一个连续的圆锥面,密封齿21沿轴向方向布置由若干圈,对应的,若干圈密封齿21沿平行于圆锥斜坡的方向设置,即密封齿21的尖端连线与圆锥斜坡平行,在密封块轴向移动的时候,能够保证所有的密封齿21与圆锥斜坡间隙一致。In this embodiment, the outer circumference of the rotor 4 in contact with the sealing
在实际应用中,圆锥斜坡41可以为圆柱转子表面加工出来的圆锥面,或者采用整体圆锥结构的转子中的一段。In practical applications, the
密封块2通过轴向布置的轴向弹簧3定位装配在密封块安装槽11内,密封块2和密封块安装槽11之间设有轴向退让空间12。在本实施例中,圆锥斜坡41的低端靠近密封流体的上游设置,圆锥斜坡41的高端靠近密封流体的下游设置,将轴向弹簧3压缩设置于密封块2靠近圆锥斜坡高端的一侧与密封块安装槽11之间,轴向弹簧3采用螺旋弹簧,一端固定嵌装在定子的密封块安装槽内,另一端压缩与密封块2的端面接触,将密封块2轴向压紧定位在密封块安装槽内,在没有密封流体的推力作用下,保证密封块2上的密封齿21远离圆锥斜坡41,此时密封齿21与圆锥斜坡之间的间距最大。The sealing
本实施例的轴向弹簧3为压缩的弹簧,安装后对密封块2维持一定的轴向预紧力,当工作时,密封块2上下游流体压差作用会克服该轴向预紧力,使轴向弹簧3进一步压缩,轴向弹簧3的弹力变大,并最终与密封块2所受的轴向流体压力相平衡,在这过程中,密封块2在流体压力下发生轴向退让时,转子4上的圆锥斜面41与密封齿21的间隙会随之减小,起到减小泄漏量的目的。The
一般来说,密封结构在工作时,密封结构的上游压力Pup会大于下游的压力Pdown,如图1所示,如果密封块在流动方向上是不固定的,在上下游压差的作用下,势必会产生沿轴向(流动方向)的位移,这一沿轴向的位移如果配合本发明的技术方案,在转子表面进行斜坡化处理,可以起到减小密封间隙的作用。Generally speaking, when the sealing structure is working, the upstream pressure P up of the sealing structure will be greater than the downstream pressure P down , as shown in Figure 1, if the sealing block is not fixed in the flow direction, the effect of the upstream and downstream pressure difference If the axial displacement is combined with the technical solution of the present invention, the slope treatment on the rotor surface can reduce the sealing gap.
如图2所示,虚线表示密封块移动前的位置,实线表示密封块移动后的位置。h1为密封未发生移动时,密封齿21与转子表面圆锥斜坡41之间的间隙;h2为密封在上下游压差作用下发生移动后,密封齿21与转子表面圆锥斜坡41的间隙;θ为圆锥斜坡41的表面坡度角;L为密封块2在上下游压差作用下发生退让移动的水平位移。可以得出密封块2在压差作用下发生轴向移动时,间隙变化量Δh的表达式:As shown in FIG. 2 , the dotted line indicates the position of the sealing block before moving, and the solid line indicates the position of the sealing block after moving. h 1 is the gap between the sealing
Δh=h1-h2=L·sinθΔh=h 1 -h 2 =L·sinθ
由上式可以得到密封块发生退让后,密封齿21与转子表面圆锥斜坡41的间隙表达式:From the above formula, the expression of the gap between the sealing
h2=h1-L·sinθh 2 =h 1 -L·sinθ
实际工作时,当在压差作用下密封块发生轴向移动后,密封间隙h2取决于密封块移动的位移L和转子表面圆锥斜坡的表面坡度角θ,实际应用时,可以通过调整密封退让水平距离L和转子与密封配合表面圆锥斜坡的坡度角θ达到理想配合的尺寸。In actual work, when the sealing block moves axially under the action of pressure difference, the sealing gap h2 depends on the displacement L of the sealing block and the surface slope angle θ of the conical slope on the rotor surface. The horizontal distance L and the slope angle θ of the conical slope of the rotor and the sealing mating surface achieve the ideal matching size.
本发明提出的可调密封型式还能有效避免因间隙减小而造成的密封齿与转子表面碰摩的影响,具体分析如下:The adjustable sealing type proposed by the present invention can also effectively avoid the impact of friction between the sealing teeth and the surface of the rotor caused by the reduction of the gap. The specific analysis is as follows:
如图3密封体受力分析图所示,假设在工作状态下密封体受到上游流体压差作用下的流体的合力为轴向弹簧(压簧)的弹性力为/>在达到稳定时,这一对力达到平衡状态,此时密封齿21与转子表面圆锥斜坡41间隙保持一定值。当密封齿21与转子表面圆锥斜坡41发生碰摩时,假设密封齿21所受的碰摩力为/>该力方向垂直于转子表面圆锥斜坡41方向,由于转子表面圆锥斜坡的坡度角θ,碰摩力/>可以分解为径向力/>和轴向力/>径向力/>与密封背面径向约束力(周向弹簧提供)平衡,而轴向力/>会使得密封块发生逆流体流动方向的运动趋势,这一运动会使得密封齿远离转子表面圆锥斜坡,从而避免碰摩的加剧,也就是说,当密封齿与转子表面发生碰摩时,本发明所提出的密封会自动退让消除碰摩。As shown in the force analysis diagram of the sealing body in Figure 3, it is assumed that the resultant force of the fluid under the pressure difference of the upstream fluid under the working condition of the sealing body is The elastic force of the axial spring (compression spring) is /> When the stability is reached, the pair of forces reaches a balanced state, and at this time, the gap between the sealing
以上实施例描述了本发明的基本原理和主要特征及本发明的优点,本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的具体工作原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内,本发明要求保护范围由所附的权利要求书及其等效物界定。The above embodiment has described the basic principle of the present invention and main feature and the advantage of the present invention, those skilled in the art should understand that the present invention is not limited by the above embodiment, and what described in the above embodiment and description is only to illustrate the present invention The specific working principle, under the premise of not departing from the spirit and scope of the present invention, the present invention also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention, and the claimed protection scope of the present invention is defined by the appended The claims and their equivalents are defined.
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