CN107353705A - A kind of water-based LED UV ink of gravure and preparation method thereof - Google Patents

A kind of water-based LED UV ink of gravure and preparation method thereof Download PDF

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Publication number
CN107353705A
CN107353705A CN201710492397.4A CN201710492397A CN107353705A CN 107353705 A CN107353705 A CN 107353705A CN 201710492397 A CN201710492397 A CN 201710492397A CN 107353705 A CN107353705 A CN 107353705A
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water
ink
based led
intaglio printing
agent
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Inventor
陈海生
刘昕
官燕燕
李娜
付文亭
皮阳雪
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Zhongshan Torch Polytechnic
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Zhongshan Torch Polytechnic
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/10Printing inks based on artificial resins
    • C09D11/101Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • C08G18/12Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4854Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/62Polymers of compounds having carbon-to-carbon double bonds
    • C08G18/6212Polymers of alkenylalcohols; Acetals thereof; Oxyalkylation products thereof
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
    • C08G18/6692Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/34
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/75Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
    • C08G18/751Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
    • C08G18/752Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
    • C08G18/753Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group
    • C08G18/755Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group and at least one isocyanate or isothiocyanate group linked to a secondary carbon atom of the cycloaliphatic ring, e.g. isophorone diisocyanate
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • C09D11/033Printing inks characterised by features other than the chemical nature of the binder characterised by the solvent
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/10Printing inks based on artificial resins
    • C09D11/102Printing inks based on artificial resins containing macromolecular compounds obtained by reactions other than those only involving unsaturated carbon-to-carbon bonds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/10Printing inks based on artificial resins
    • C09D11/106Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds

Abstract

The invention discloses a kind of water-based LED UV ink of intaglio printing, it is made up of by mass percentage following raw material:60%~70% binder resin, 9%~12% light trigger, 6%~8% colorant, 1%~7% auxiliary agent, 1%~10% diluent, the mass percent sum of above each component is 100%.The invention also discloses the preparation method of the water-based LED UV ink of above-mentioned intaglio printing.The relatively existing water-based LED UV ink of intaglio printing, intaglio plate printing is carried out using the water-based LED UV ink of intaglio printing of the present invention, black curing rate is fast, and solidification temperature is low, and printing drying time is short and quality is preferable, black head easy cleaning, and energy resource consumption is low;Secondly, the water-based LED UV ink of intaglio printing of the present invention are using the mixture of water and alcohol as diluent, and while regulation viscosity purpose is easily reached, without VOC, nonirritant and stink is free from environmental pollution.

Description

A kind of water-based LED-UV ink of gravure and preparation method thereof
Technical field
The invention belongs to print reproduction technical field, is related to a kind of water-based LED-UV ink of intaglio printing, the invention further relates to The preparation method of the water-based LED-UV ink of the intaglio printing.
Background technology
The water-based LED-UV ink of intaglio printing have energy-conservation nontoxic, right as a kind of new, environmental type intaglio inks It is environment-friendly, the features such as printing excellent performance, paid close attention to by industry field.It is right with the extensive use of gravure application There is higher requirement in each side such as intaglio inks quality, the existing intaglio inks of in the market press the difference of carrier, are broadly divided into water Property, solvent-borne type, heat molten type, energy-curable are several.Water-base gravure ink has mass colour stabilization, strong coloring force, color using water as carrier Color saturation degree is high, small to intaglio plate head and consumptive material infringement, to human body and the free of contamination advantage of environment, but slow drying speed, print Product low in glossiness;Solvent-borne type intaglio inks are volatile, and environment is polluted;Heat molten type intaglio inks are mainly used in cardboard bag at present Dress field, there is certain limitation;Energy-curable intaglio inks do not have volatile organic matter, low power consuming, rapid curing, are recessed The sharpest edges that version device band is come be will not shower nozzle solidification, but the pliability of energy-curable intaglio inks, cohesiveness are more inferior In traditional ink.Water-based LED-UV intaglio inks combine above-mentioned water-base gravure ink and all advantages of energy-curable intaglio inks, are recessed The rising star of version ink and application trend, therefore, the water-based LED-UV intaglio inks for researching and developing high quality have important application value.
At present, the water-based LED-UV ink of intaglio printing are still in conceptual phase, and China does not develop the recessed of function admirable also The water-based LED-UV ink of version printing.External company and scholar has obtained the achievement in research for development, but the ink of import It is expensive, hinder the development of China's intaglio printing industry and relevant industries.For a long time, intaglio inks are matched somebody with somebody with printing device Set uses, and most of equipment manufacturers require that manufacturer uses original-pack ink in printing, and this is also to cause China's intaglio inks to grind Study carefully the reason for making slow progress.The development inventive technique of the water-based LED-UV ink of intaglio printing see:Denomination of invention《Unsaturated polyester (UP) The preparation method of the water-based LED-UV ink of block polymers of polyurethane》(Application number 201110096328.4, publication number CN102153914A, publication date 2011.08.17), denomination of invention《A kind of water-based LED-UV ink and preparation method thereof》(Application number 201110139166.8 publication number CN102241914B, publication date 2011.11.16), denomination of invention《One kind utilizes vermiform glue Scattered water-based LED-UV ink of beam system and preparation method thereof》(Application number 2011103117194.4, publication number CN102382504A, publication date 2012.03.21), denomination of invention《A kind of water-based LED-UV ink of flexographic printing and preparation method thereof》 (Application number 201310178593.6, publication number CN103275551A, publication date 2013.09.04), denomination of invention《A kind of hydroxyl Silicon oil modified water-based LED-UV ink and preparation method thereof》(Application number 201310588755.3, publication number CN103613993A, Publication date 2014.03.05), denomination of invention《A kind of preparation method of water-based LED-UV ink》(Application number 201410484615.6, Publication number CN104231729A, publication date 2014.12.2)Etc. patent.But there is pollution environment in above-mentioned technology, not easy cleaning, The shortcomings of low production efficiency.
In view of the market prospects that the water-based LED-UV ink of intaglio printing are good, strengthen grinding for the water-based LED-UV ink of intaglio printing Study carefully, prepare the water-based LED-UV graphite products of intaglio printing for the function admirable for meeting the market demand, be following printer's ink industry One developing direction.Therefore, a kind of function admirable, the water-based LED-UV ink of green intaglio printing are invented in intaglio printing ink Field has realistic meaning.
The content of the invention
It is an object of the invention to provide a kind of water-based LED-UV ink of intaglio printing, solve existing intaglio printing ink and dry speed The problem of degree is slow, attachment fastness is low, stability is poor and environmental-protecting performance is bad.
It is a further object of the present invention to provide the preparation method of the water-based LED-UV ink of above-mentioned intaglio printing.
The technical solution adopted in the present invention is a kind of water-based LED-UV ink of intaglio printing, by mass percentage by following Raw material forms:60%~70% binder resin, 9%~12% light trigger, 6%~8% colorant, 1%~7% auxiliary agent, 1%~ 10% diluent, the mass percent sum of above each component is 100%.
The features of the present invention also resides in, and the auxiliary agent is defoamer, surfactant, light stabilizer, levelling agent, photoactivation The mixture of agent composition, the percentage that each component accounts for gross mass in auxiliary agent are respectively:Defoamer 1.1%~2.3%, surfactant 0.01%~0.1%, light stabilizer 1%~8%, levelling agent 1%~1.5% and light activating agent 4%~5%.
The defoamer is model OS-5201 or OS-5202 defoamer;The surfactant is alkyl carboxylic acid Any one in salt, alcohol sulphonic acid ester salt and alkylsulfonate;The levelling agent is phosphate modified acrylic resin or modification Polysiloxanes;The light activating agent includes triethanolamine, methyl diethanolamine, 4- dimethylamino Ethyl formate and triisopropanolamine In any one.
The binder resin is, by mass percentage, by 45%~70% can LED-UV solidifications aqueous polyurethane and 30%~ The mixed emulsion that the poly-vinyl alcohol solution that 55% mass fraction is 5%~10% forms.
The light trigger is ESCALOL 567,2-hydroxy-4-n-octoxybenzophenone, isopropyl Any one in base thia a species of orchid ketone and halo thia a species of orchid ketone, or mass ratio are 2:1 2,4,6- trimethylbenzoyls- The mixture of diphenyl phosphine oxide and 2- methyl isophthalic acids-(4- methyl mercaptos phenyl) -2- morpholine -1- acetone, or mass ratio are 3:1 2- methyl isophthalic acids-(4- methyl mercaptos phenyl) -2- morpholine -1- acetone and 2- hydroxy-2-methyl -1- phenyl -1- acetone mixture.
Another technical scheme of the present invention, the preparation method of the above-mentioned water-based LED-UV ink of intaglio printing, is specifically pressed Following steps are implemented:
Step 1, prepare poly-vinyl alcohol solution:
Weigh deionized water 90%~95% respectively by mass percentage, polyvinyl alcohol 5%~10%, while stirring delay polyvinyl alcohol Slow add in 20 DEG C~25 DEG C cold water is allowed to fully swelling, disperseed, and escapes volatile materials, is then warming up to 90 DEG C~95 DEG C accelerate stirring, treat that polyvinyl alcohol is completely dissolved, be incubated 2~2.5 hours, obtain mass fraction be 5%~10% polyvinyl alcohol Solution.
Step 2, prepare binder resin:
Polytetramethylene glycol and dihydromethyl propionic acid are added into reactor, 30min~40min is stirred at 55 DEG C~65 DEG C to dihydroxy first Base propionic acid dissolves, and sequentially adds IPDI under the protection of drying nitrogen, reacts 2h at 75 DEG C~85 DEG C ~2.5h;Adding trimethylolpropane is crosslinked prepolymer, reacts the h of 3h~3.5 at 75 DEG C~85 DEG C, polyurethane is prepared Polymer;Then 40 DEG C~50 DEG C are cooled to, is slowly added to acetone and triethylamine, stirs 20min~30min;It is subsequently added into Ionized water, high-speed stirred decomposes its emulsification at 40 DEG C~50 DEG C;Ethylenediamine is eventually adding, 30min~40min is stirred, subtracts Pressure removes acetone, obtains aqueous polyurethane emulsion.
The poly-vinyl alcohol solution that aqueous polyurethane emulsion and step 1 are prepared is stirred 30min~60min, obtained To can LED-UV solidifications aqueous polyurethane and polyvinyl alcohol emulsion, i.e. binder resin;
Step 3, weigh binder resin 70%~90% made from step 2, light trigger 6%~8%, colorant respectively by mass percentage 3%~6%, auxiliary agent 7%~17%, diluent 1%~10%, the mass percent sum of above each component is 100%;Wherein auxiliary agent is The mixture that defoamer, surfactant, light stabilizer, levelling agent and light activating agent form.
The binder resin weighed in step 4, step 3 is added into reaction vessel, and it is 40 DEG C~50 DEG C to control temperature, slowly Add light trigger and stir, until being completely dissolved, that is, mixed solution is made.
Step 5, after being sufficiently mixed the colorant weighed in step 3 and diluent, it is molten to add the mixing that step 4 is prepared In liquid, stir, then add auxiliary agent, be sufficiently mixed stirring, that is, obtain the water-based LED-UV ink of intaglio printing.
The features of the present invention also resides in, and the ratio of each component is according to mass percent in step 2:Mass fraction be 5%~ 10% poly-vinyl alcohol solution 30%~55%, IPDI 10%~20%, polytetramethylene glycol 15%~25%, dihydroxy first Base propionic acid 1%~2%, trimethylolpropane 2%~2.5%, triethylamine 0.5%~0.8%, ethylenediamine 0.2%~0.4%, tin dilaurate Dibutyl tin 0.5%~1%, acetone 3%~8%, deionized water 8%~15%, the mass percent sum of above each component is 100%.
Light trigger described in step 3 is ESCALOL 567,2- hydroxyl -4- n-octyloxy hexichol Any one or mass ratio in ketone, isopropyl thioxanthone a species of orchid ketone and halo thia a species of orchid ketone are 2:1 2,4,6- trimethyls The mixture of benzoyl-diphenyl phosphine oxide and 2- methyl isophthalic acids-(4- methyl mercaptos phenyl) -2- morpholine -1- acetone, or matter Amount is than being 3:1 2- methyl isophthalic acids-(4- methyl mercaptos phenyl) -2- morpholine -1- acetone and 2- hydroxy-2-methyl -1- phenyl -1- acetone Mixture.
The colorant is any one in direct dyes, reactive dye and pigment, and the diluent is that mass ratio is 3:2 Water and ethanol mixture.
Defoamer is model OS-5201 or OS-5202 defoamer in the auxiliary agent;The surfactant is alkyl Any one in carboxylate, alcohol sulphonic acid ester salt and alkylsulfonate;The light stabilizer is 2- hydroxyl -4- methoxyl group hexichol first Ketone, 2-hydroxy-4-n-octoxybenzophenone and double(1,2,2,6,6- pentamethyl -4- piperidines)It is any one in sebacate Kind;The levelling agent is phosphate modified acrylic resin or modified polyorganosiloxane;The light activating agent is triethanolamine, methyl Any one in diethanol amine, 4- dimethylamino Ethyl formate and triisopropanolamine.
The percentage that each component accounts for all raw material gross masses in the auxiliary agent is respectively:Defoamer 1.1%~2.3%, surface Activating agent 0.01%~0.1%, light stabilizer 1%~8%, levelling agent 1%~1.5% and light activating agent 4%~5%.
The invention has the advantages that the relatively existing water-based LED-UV ink of intaglio printing, using intaglio printing of the present invention Water-based LED-UV ink carry out intaglio plate printing, and black curing rate is fast, and solidification temperature is low, and printing drying time is short and quality is preferable, ink Head easy cleaning, energy resource consumption are low;Secondly, the water-based LED-UV ink of intaglio printing of the present invention use the mixture of water and alcohol as dilute Agent is released, while regulation viscosity purpose is easily reached, without VOC, nonirritant and stink is free from environmental pollution.
Embodiment
With reference to embodiment, the present invention is described in detail.
The invention provides a kind of water-based LED-UV ink of intaglio printing, it is made up of by mass percentage following raw material:60%~ 70% binder resin, 9%~12% light trigger, 6%~8% colorant, 1%~7% auxiliary agent, 1%~10% diluent, with The mass percent sum of upper each component is 100%.Wherein auxiliary agent is defoamer, surfactant, light stabilizer, levelling agent, light The mixture of activator composition.
Wherein, the auxiliary agent is the mixing of defoamer, surfactant, light stabilizer, levelling agent, light activating agent composition Thing, the percentage that each component accounts for gross mass in auxiliary agent are respectively:Defoamer 1.1%~2.3%, surfactant 0.01%~0.1%, Light stabilizer 1%~8%, levelling agent 1%~1.5% and light activating agent 4%~5%.
The defoamer is model OS-5201 or OS-5202 defoamer;The surfactant is alkyl carboxylic acid Any one in salt, alcohol sulphonic acid ester salt and alkylsulfonate;The levelling agent is phosphate modified acrylic resin or modification Polysiloxanes;The light activating agent is in triethanolamine, methyl diethanolamine, 4- dimethylamino Ethyl formate and triisopropanolamine Any one.
The binder resin is, by mass percentage, by 45%~70% can LED-UV solidifications aqueous polyurethane and 30%~ The mixed emulsion that the poly-vinyl alcohol solution that 55% mass fraction is 5%~10% forms.
The light trigger is ESCALOL 567,2-hydroxy-4-n-octoxybenzophenone, isopropyl Any one in base thia a species of orchid ketone and halo thia a species of orchid ketone, or mass ratio are 2:1 2,4,6- trimethylbenzoyls- The mixture of diphenyl phosphine oxide and 2- methyl isophthalic acids-(4- methyl mercaptos phenyl) -2- morpholine -1- acetone, or mass ratio are 3:1 2- methyl isophthalic acids-(4- methyl mercaptos phenyl) -2- morpholine -1- acetone and 2- hydroxy-2-methyl -1- phenyl -1- acetone mixture.
A kind of above-mentioned preparation method of the water-based LED-UV ink of intaglio printing of the present invention, specifically implements according to the following steps:
Step 1, prepare polyvinyl alcohol(PVA)Solution:
Weigh deionized water 90%~95% respectively by mass percentage, polyvinyl alcohol 5%~10%, temperature controlled using water-bath, Polyvinyl alcohol is slowly added into 20 DEG C~25 DEG C cold water while stirring and is allowed to fully swelling, disperses, and volatile materials is escaped Go out, be then warming up to 90 DEG C~95 DEG C and accelerate stirring, treat that polyvinyl alcohol is completely dissolved, be incubated 2~2.5 hours, obtain quality point Number is 5%~10% poly-vinyl alcohol solution.
Step 2, prepare binder resin:
Following raw material is weighed according to mass percent:Mass fraction made from step 1 is 5%~10% poly-vinyl alcohol solution 30% ~55%, IPDI 10%~20%, polytetramethylene glycol 15%~25%, dihydromethyl propionic acid 1%~2%, trihydroxy methyl Propane 2%~2.5%, triethylamine 0.5%~0.8%, ethylenediamine 0.2%~0.4%, dibutyl tin laurate 0.5%~1%, acetone 3%~8%, deionized water 8%~15%, the mass percent sum of above each component is 100%.
By polytetramethylene glycol(PBG)And dihydromethyl propionic acid(DMPA)Equipped with mechanical agitator, thermometer, nitrogen is added to enter In the flask with four necks,round bottom of mouth and the cool solidifying pipe that flows back, 30min~40min is stirred at 55 DEG C~65 DEG C to dihydromethyl propionic acid (DMPA)Dissolving, IPDI is sequentially added under the protection of drying nitrogen(IPDI), mixture 75 DEG C~ 2h~2.5h is reacted at 85 DEG C;Add trimethylolpropane(TMP)Be crosslinked prepolymer, 75 DEG C~85 DEG C react 3h~ 3.5h, polyether polyols are prepared;Then 40 DEG C~50 DEG C are cooled to, is slowly added to acetone to reduce the glutinous of polymer Degree, and add triethylamine(TEA)PH value is neutralized, stirs 20min~30min;Deionized water is subsequently added into, at 40 DEG C~50 DEG C High-speed stirred decomposes its emulsification;It is eventually adding ethylenediamine(EDA), 30min~40min is stirred, acetone is removed under reduced pressure, obtains water Property polyaminoester emulsion.
Polyvinyl alcohol (PVA) solution that aqueous polyurethane emulsion and the step 1 weighed are prepared is stirred 30min ~60min, obtain can LED-UV solidifications aqueous polyurethane and polyvinyl alcohol emulsion, i.e. binder resin.
Step 3, weigh binder resin 60%~80% made from step 2 respectively by mass percentage, light trigger 0.3%~ 6%, colorant 6%~20%, auxiliary agent 7%~19%, diluent 2%~8%, the mass percent sum of above each component is 100%.Wherein Auxiliary agent is the mixture of defoamer, surfactant, light stabilizer, levelling agent and light activating agent composition.
Wherein light trigger is ESCALOL 567,2-hydroxy-4-n-octoxybenzophenone or isopropyl Any one or mass ratio in base thia a species of orchid ketone and halo thia a species of orchid ketone are 2:1 2,4,6- trimethylbenzoyls- The mixture of diphenyl phosphine oxide and 2- methyl isophthalic acids-(4- methyl mercaptos phenyl) -2- morpholine -1- acetone, or mass ratio are 3:1 2- methyl isophthalic acids-(4- methyl mercaptos phenyl) -2- morpholine -1- acetone and 2- hydroxy-2-methyl -1- phenyl -1- acetone mixture.
Colorant is any one in direct dyes, reactive dye or pigment, and diluent is that mass ratio is 3:2 water and second The mixture of alcohol.
The percentage that each component accounts for all raw material gross masses in auxiliary agent is respectively:Defoamer 1.1%~2.3%, surface-active Agent 0.01%~0.1%, light stabilizer 1%~8%, levelling agent 1%~1.5% and light activating agent 4%~5%.
Defoamer is mineral oil and stearate mixture in auxiliary agent(OS-5201)Or hydrophobically modified organosilicon and mineral oil For the defoamer of Main Ingredients and Appearance(OS-5202);Surfactant is in alkyl carboxylate, alcohol sulphonic acid ester salt or alkylsulfonate Any one;Light stabilizer is ESCALOL 567,2-hydroxy-4-n-octoxybenzophenone or double(1,2, 2,6,6- pentamethyl -4- piperidines)Any one in sebacate;Levelling agent is phosphate modified acrylic resin or is modified poly- Siloxanes;Light activating agent includes appointing in triethanolamine methyl diethanolamine, 4- dimethylamino Ethyl formate and triisopropanolamine Meaning is a kind of.
Step 4, the binder resin weighed in step 3 added in reaction vessel, control temperature as 40 DEG C~50 DEG C, slowly Add light trigger and stir, until being completely dissolved, that is, mixed solution is made.
Step 5, after being sufficiently mixed the colorant weighed in step 3 and diluent, it is molten to add the mixing that step 4 is prepared In liquid, stir, then add auxiliary agent, be sufficiently mixed stirring, that is, obtain the water-based LED-UV ink of intaglio printing of the present invention.
Binder resin is the main constituents of the water-based LED-UV ink of intaglio printing, and it plays the work of binder in ink With determining the properties such as rheological characteristic, viscosity, drying property, film forming and the printing performance of printer's ink.
Binder resin used in the present invention be can LED-UV solidification aqueous polyurethane and polyvinyl alcohol emulsion.This can The aqueous polyurethane and polyvinyl alcohol emulsion light reaction speed of LED-UV solidifications are fast, scattered, the stock model that is advantageous to colorant Enclose it is wide, there is good adhesive force, be water-soluble resin, it is green;Its film has good mechanical performance and chemically-resistant Property, significantly improve the black stability of the present invention.
Light trigger is that one kind can be in ultraviolet region(250~420nm)Or visible region(400~800nm)Absorb certain The energy production free radical of wavelength, cation etc., so as to trigger the compound that monomer polymerization crosslinking solidifies.It rises in black system Important function, influences the rate of drying of inking, appropriate light trigger can accelerate the solidification rate of ink and obtain functional Ink.
In existing water-based LED-UV ink systems, light trigger be frequently not in Light Curing it is completely depleted, The part of non-photodissociation can move to layer of ink surface, make layer of ink yellowing and aging, influence the quality of product;On the other hand, some draw Send out agent and system is incompatible or compatibility is bad, be restricted water-based LED-UV ink application.It is light-initiated in the selection present invention The species of agent and control its percentage by weight be 9%~12%, can guarantee that the water-based LED-UV ink of preparation in Light Curing, Light trigger triggers prepolymer to react completely, and laser curing velocity is fast, and compatibility is good.
Defoamer refers to solvent-borne type(It is water-based)Established foam can play the auxiliary agent of elimination in ink.In black preparation process Middle filler, drier etc. of adding contains the auxiliary agent for helping bubble thing, and bubble is also easy to produce in printing operation.The homogeneous ability of ink Printing quality is ensured, and bubble then destroys the uniformity of ink.To improve printing quality, present invention selection mineral oil and stearic acid Ester admixture(OS-5201)Or the defoamer that hydrophobically modified organosilicon and mineral oil are Main Ingredients and Appearance(OS-5202)For defoamer, It is good with a variety of water-based system compatibilities that it has, and quick defoaming, suds are lasting, and do not influence mass colour phase and viscosity, nontoxic no dirt The characteristics of dye.
Surfactant plays wetting, infiltration, lubrication etc. in black system, can adjust the surface tension and out of ink of ink Amount, improve performance.Surfactant used in the present invention is neutral reagent, is not only made with good wetting, infiltration, lubrication With, and it is not oxidizable, and can be relatively low with various additive compounds, cost.
Light stabilizer can shield or absorb the energy of ultraviolet, have quenching singlet oxygen and resolve into hydrogen peroxide thing The functions such as inert matter, make high molecular polymer under the radiation of light, can exclude or slow down photochemically reactive possibility, hinder Only or delay light aging process.Light stabilizer used in the present invention is ESCALOL 567,2- hydroxyls- 4- oxy-octyl benzophenones are double(1,2,2,6,6- pentamethyl -4- piperidines)Any one in sebacate, not only has Good light surely acts on, while its stable performance, with other additive compounds in use, will not be influenceed by other auxiliary agents.
Levelling agent can promote ink to form a smooth, smooth, uniform ink film during drying and forming-film, effectively reduce The surface tension of ink, improves its levelability and uniformity.Levelling agent of the present invention, with base-material tree of the present invention Fat has good compatibility, can effectively reduce black surface tension, the ability of control surface flowing.
Light activating agent can cooperate with water-based LED-UV ink systems and carry Hydrogen light trigger, reach and accelerate water-based LED-UV The purpose of the laser curing velocity of ink.Light activating agent used in the present invention is triethanolamine methyl diethanolamine, 4- dimethylamino first Acetoacetic ester and triisopropanolamine etc..The initiation performance of light trigger is enhanced, further increases the photo-curing rate of ink, and this Body is not involved in chemically reacting, and performance of ink is had no adverse effect.
Diluent is mainly used in changing the viscosity of ink, from water and ethanol with mass ratio 3:The mixture of 2 compositions is as dilute Agent is released, to replace traditional reactive diluent, the problem of environmental pollution that traditional dilute agent is brought is eliminated, reduces and prepare cost.
Embodiment 1
Step 1, prepare polyvinyl alcohol(PVA)Solution:
Weigh deionized water 95% respectively by mass percentage, polyvinyl alcohol 5%, temperature is controlled using water-bath, while stirring will Polyvinyl alcohol, which is slowly added into 20 DEG C of cold water, to be fully swelled, disperses, and escapes volatility goods and materials, is then warming up to 95 DEG C and is added Instant solution, and 2 hours are incubated, obtain the poly-vinyl alcohol solution that mass fraction is 5%.
Step 2, prepare binder resin:
Following raw material is weighed according to mass percent:Poly-vinyl alcohol solution prepared by step 1(PVA)45%, 15% isophorone two Isocyanates(IPDI), 20% polytetramethylene glycol(PBG), 1.2% dihydromethyl propionic acid(DMPA), 2% trimethylolpropane(TMP), 0.6% triethylamine(TEA), 0.2% ethylenediamine(EDA), 0.5% dibutyl tin laurate(DBTDL), 5.5% acetone, 10% go from Sub- water, the mass percent sum of above each component is 100%.
By polytetramethylene glycol(PBG)And dihydromethyl propionic acid(DMPA)Equipped with mechanical agitator, thermometer, nitrogen is added to enter In the flask with four necks,round bottom of mouth and the cool solidifying pipe that flows back, 30min is stirred at 60 DEG C to dihydromethyl propionic acid(DMPA)Dissolving, dry IPDI is sequentially added under the protection of dry nitrogen(IPDI), mixture reacts 2h at 80 DEG C;Add three hydroxyls Methylpropane(TMP)Prepolymer is crosslinked, 3h is reacted at 80 DEG C, polyether polyols is prepared.In whipping process slowly Acetone is added to reduce the viscosity of polymer, adds triethylamine(TEA)Neutralized, 20min is stirred at 45 DEG C.Then to mixed A part of deionized water is added in compound, high-speed stirred decomposes its emulsification at 45 DEG C.It is eventually adding ethylenediamine(EDA), stir 30min is mixed, depressurizes away acetone, prepares aqueous polyurethane emulsion.
Aqueous polyurethane emulsion and the polyvinyl alcohol being prepared with step 1 (PVA) solution are stirred 30min, obtained To can LED-UV solidification aqueous polyurethane and polyvinyl alcohol emulsion.
Step 3, binder resin 70% made from step 2, light trigger 7.2%, colorant are weighed respectively by mass percentage 6.5%, auxiliary agent 6.2%, diluent 10%.Wherein, the percentage that each component accounts for above raw material gross mass in auxiliary agent is respectively:Defoaming Agent 1.1%, surfactant 0.1%, light stabilizer 1.7%, levelling agent 1.2% and light activating agent 4.2%.
Step 4, the binder resin weighed in step 3 is added in reaction vessel, reaction temperature is 40 DEG C, is slowly added to light Initiator simultaneously stirs, until being completely dissolved, that is, mixed solution is made.
Step 5, the colorant weighed in step 3 and diluent are sufficiently mixed, it is molten is added to the made mixing got ready of step 4 In liquid, stir, be eventually adding auxiliary agent, be sufficiently mixed stirring, that is, obtain the water-based LED-UV ink of intaglio printing of the present invention.
Wherein, light trigger is the mixture of 2- methyl isophthalic acids-(4- methyl mercaptos phenyl) -2- morpholine -1- acetone (907);Directly Connect dyestuff and use C.I. directly indigo plants 84;Defoamer of the defoamer using hydrophobically modified organosilicon and mineral oil for Main Ingredients and Appearance(OS- 5202);Surfactant uses neopelex;Light stabilizer uses ESCALOL 567;Levelling Agent uses phosphate modified acrylic resin;Light activating agent light activating agent is triethanolamine;Diluent is 3 from mass ratio:2 The mixture of water and ethanol composition.
Embodiment 2
Step 1, prepare polyvinyl alcohol(PVA)Solution:
Weigh deionized water 92% respectively by mass percentage, polyvinyl alcohol 8%, temperature is controlled using water-bath, while stirring will Polyvinyl alcohol, which is slowly added into 25 DEG C of cold water, to be fully swelled, disperses, and escapes volatility goods and materials, is then warming up to 90 DEG C of left sides It is right to accelerate dissolving, and 2.5 hours are incubated, obtain the poly-vinyl alcohol solution that mass fraction is 8%.
Step 2, prepare binder resin:
Following raw material is weighed according to mass percent:Poly-vinyl alcohol solution made from 55% step 1(PVA), 12% isophorone two Isocyanates(IPDI), 16.5% polytetramethylene glycol(PBG), 1 % dihydromethyl propionic acids(DMPA), 2.1% trimethylolpropane (TMP), 0.5% triethylamine(TEA), 0.2% ethylenediamine(EDA), 0.7% dibutyl tin laurate(DBTDL), 4% acetone, 8% Deionized water, the mass percent sum of above each component is 100%.
By polytetramethylene glycol(PBG)And dihydromethyl propionic acid(DMPA)Equipped with mechanical agitator, thermometer, nitrogen is added to enter In the flask with four necks,round bottom of mouth and the cool solidifying pipe that flows back, 35min is stirred at 65 DEG C to dihydromethyl propionic acid(DMPA)Dissolving, dry IPDI is sequentially added under the protection of dry nitrogen(IPDI), mixture reacts 2.5h at 75 DEG C;Add three Hydroxymethyl-propane(TMP)Prepolymer is crosslinked, 3h is reacted at 80 DEG C, polyether polyols is prepared.It is slow in whipping process It is slow to add acetone to reduce the viscosity of polymer, add triethylamine(TEA)Neutralized, 25min is stirred at 50 DEG C.Then to A part of deionized water is added in mixture, high-speed stirred decomposes its emulsification at 45 DEG C.It is eventually adding ethylenediamine(EDA), 35min is stirred, acetone is depressurized away, prepares aqueous polyurethane emulsion.
Aqueous polyurethane emulsion and the polyvinyl alcohol being prepared with step 1 (PVA) solution are stirred 50min, obtained To can LED-UV solidification aqueous polyurethane and polyvinyl alcohol emulsion.
Step 3, binder resin 68% made from step 2, light trigger 7.4%, colorant are weighed respectively by mass percentage 3.4%, auxiliary agent 12.2%, diluent 10%.Wherein, the percentage that each component accounts for above raw material gross mass in auxiliary agent is respectively:Defoaming Agent 1.8%, surfactant 0.05%, light stabilizer 5%, levelling agent 1.2% and light activating agent 4.15%.
Step 4, the binder resin weighed in step 3 is added in reaction vessel, reaction temperature is 50 DEG C, is slowly added to light Initiator simultaneously stirs, until being completely dissolved, that is, mixed solution is made.
Step 5, the colorant weighed in step 3 and diluent are sufficiently mixed, it is molten is added to the made mixing got ready of step 4 In liquid, stir, be eventually adding auxiliary agent, be sufficiently mixed stirring, that is, obtain the water-based LED-UV ink of intaglio printing of the present invention.
Wherein, light trigger uses 2-hydroxy-4-n-octoxybenzophenone;Direct dyes uses C.I. active yellows 15;Defoaming Defoamer of the agent using hydrophobically modified organosilicon and mineral oil for Main Ingredients and Appearance(OS-5202);Surfactant uses dodecane Base benzene sulfonic acid sodium salt;Light stabilizer uses 2-hydroxy-4-n-octoxybenzophenone;Levelling agent uses modified polyorganosiloxane;Light is lived Agent is triisopropanolamine;Diluent is 3 from mass ratio:The mixture of 2 water and ethanol composition.
Embodiment 3
Step 1, prepare polyvinyl alcohol(PVA)Solution:
Weigh deionized water 90% respectively by mass percentage, polyvinyl alcohol 10%, temperature is controlled using water-bath, while stirring will Polyvinyl alcohol, which is slowly added into 22 DEG C of cold water, to be fully swelled, disperses, and escapes volatility goods and materials, is then warming up to 93 DEG C and is added Instant solution, and 2.2 hours are incubated, obtain the poly-vinyl alcohol solution that mass fraction is 10%.
Step 2, prepare binder resin:
Following raw material is weighed according to mass percent:Poly-vinyl alcohol solution made from 33.7% step 1(PVA), 18% isophorone Diisocyanate(IPDI), 23% polytetramethylene glycol(PBG), 1.5 % dihydromethyl propionic acids(DMPA), 2.3% trimethylolpropane (TMP), 0.8% triethylamine(TEA), 0.3% ethylenediamine(EDA), 0.9% dibutyl tin laurate(DBTDL), 7% acetone, 12.5% deionized water, the mass percent sum of above each component is 100%.
By polytetramethylene glycol(PBG)And dihydromethyl propionic acid(DMPA)Equipped with mechanical agitator, thermometer, nitrogen is added to enter In the flask with four necks,round bottom of mouth and the cool solidifying pipe that flows back, 40min is stirred at 65 DEG C to dihydromethyl propionic acid(DMPA)Dissolving, dry IPDI is sequentially added under the protection of dry nitrogen(IPDI), mixture reacts 2.5h at 85 DEG C;Add three Hydroxymethyl-propane(TMP)Prepolymer is crosslinked, 3h is reacted at 80 DEG C, polyether polyols is prepared.It is slow in whipping process It is slow to add acetone to reduce the viscosity of polymer, add triethylamine(TEA)Neutralized, 30min is stirred at 50 DEG C.Then to A part of deionized water is added in mixture, high-speed stirred decomposes its emulsification at 50 DEG C.It is eventually adding ethylenediamine(EDA), 40min is stirred, acetone is depressurized away, prepares aqueous polyurethane emulsion.
Aqueous polyurethane emulsion and the polyvinyl alcohol being prepared with step 1 (PVA) solution are stirred 30min, obtained To can LED-UV solidification aqueous polyurethane and polyvinyl alcohol emulsion.
Step 3, binder resin 68% made from step 2 is weighed respectively by mass percentage, light trigger 7.5%, colorant 7%, Auxiliary agent 6.5%, diluent 10%.Wherein, the percentage that each component accounts for above raw material gross mass in auxiliary agent is respectively:Defoamer 1.5%th, surfactant 0.08%, light stabilizer 6.2%, levelling agent 1.32% and light activating agent 4.4%.
Step 4, the binder resin weighed in step 3 is added in reaction vessel, reaction temperature is 45 DEG C, is slowly added to light Initiator simultaneously stirs, until being completely dissolved, that is, mixed solution is made.
Step 5, the colorant weighed in step 3 and diluent are sufficiently mixed, it is molten is added to the made mixing got ready of step 4 In liquid, stir, be eventually adding auxiliary agent, be sufficiently mixed stirring, that is, obtain the water-based LED-UV ink of intaglio printing of the present invention.
Wherein, light trigger uses ESCALOL 567;Direct dyes uses C.I. Reactive Violet 5s;Defoamer Use mineral oil and stearate mixture(OS-5201);Surfactant uses neopelex;Light stabilizer makes Use ESCALOL 567;Levelling agent uses phosphate modified acrylic resin;Light activating agent is methyl diethanol Amine;Diluent is 3 from mass ratio:The mixture of 2 water and ethanol composition.
Embodiment 4
Step 1, prepare polyvinyl alcohol(PVA)Solution:
Weigh deionized water 93% respectively by mass percentage, polyvinyl alcohol 7%, temperature is controlled using water-bath, while stirring will Polyvinyl alcohol, which is slowly added into 24 DEG C of cold water, to be fully swelled, disperses, and escapes volatility goods and materials, is then warming up to 95 DEG C and is added Instant solution, and 2 hours are incubated, obtain the poly-vinyl alcohol solution that mass fraction is 7%.
Step 2, prepare binder resin:
Following raw material is weighed according to mass percent:Poly-vinyl alcohol solution made from 51.4% step 1(PVA), 10% isophorone Diisocyanate(IPDI), 15% polytetramethylene glycol(PBG), 2% dihydromethyl propionic acid(DMPA), 2% trimethylolpropane(TMP), 0.6% triethylamine(TEA), 0.2% ethylenediamine(EDA), 0.8% dibutyl tin laurate(DBTDL), 3% acetone, 15% deionization Water, the mass percent sum of above each component is 100%.
By polytetramethylene glycol(PBG)And dihydromethyl propionic acid(DMPA)Equipped with mechanical agitator, thermometer, nitrogen is added to enter In the flask with four necks,round bottom of mouth and the cool solidifying pipe that flows back, 30min is stirred at 65 DEG C to dihydromethyl propionic acid(DMPA)Dissolving, dry IPDI is sequentially added under the protection of dry nitrogen(IPDI), mixture reacts 2.5h at 85 DEG C;Add three Hydroxymethyl-propane(TMP)Prepolymer is crosslinked, 3h is reacted at 80 DEG C, polyether polyols is prepared.It is slow in whipping process It is slow to add acetone to reduce the viscosity of polymer, add triethylamine(TEA)Neutralized, 20min is stirred at 45 DEG C.Then to A part of deionized water is added in mixture, high-speed stirred decomposes its emulsification at 45 DEG C.It is eventually adding ethylenediamine(EDA), 30min is stirred, acetone is depressurized away, prepares aqueous polyurethane emulsion.
Aqueous polyurethane emulsion and the polyvinyl alcohol being prepared with step 1 (PVA) solution are stirred 30min, obtained To can LED-UV solidification aqueous polyurethane and polyvinyl alcohol emulsion.
Step 3, binder resin 65% made from step 2, light trigger 7.6%, colorant are weighed respectively by mass percentage 6.5%, auxiliary agent 5.9%, diluent 9%.Wherein, the percentage that each component accounts for above raw material gross mass in auxiliary agent is respectively:Defoamer 1.5%th, surfactant 0.06%, light stabilizer 2.7%, levelling agent 1.3% and light activating agent 4.34%.
Step 4, the binder resin weighed in step 3 is added in reaction vessel, reaction temperature is 40 DEG C, is slowly added to light Initiator simultaneously stirs, until being completely dissolved, that is, mixed solution is made.
Step 5, the colorant weighed in step 3 and diluent are sufficiently mixed, it is molten is added to the made mixing got ready of step 4 In liquid, stir, be eventually adding auxiliary agent, be sufficiently mixed stirring, that is, obtain the water-based LED-UV ink of intaglio printing of the present invention.
Wherein, light trigger use quality ratio is 2:1 2,4,6- trimethylbenzoy-diphenies phosphine oxide and 2- methyl- The mixture of 1- (4- methyl mercaptos phenyl) -2- morpholine -1- acetone;Direct dyes uses C.I. directly black 154;Defoamer uses thin Water modified organic silicon and the defoamer that mineral oil is Main Ingredients and Appearance(OS-5202);Surfactant uses DBSA Sodium;Light stabilizer uses double(1,2,2,6,6- pentamethyl -4- piperidines)Sebacate;Levelling agent uses phosphate modified acrylic acid Resin;Light activating agent is triethanolamine;Diluent is 3 from mass ratio:The mixture of 2 water and ethanol composition.
Embodiment 5
Step 1, prepare polyvinyl alcohol(PVA)Solution:
Weigh deionized water 91% respectively by mass percentage, polyvinyl alcohol 9%, temperature is controlled using water-bath, while stirring will Polyvinyl alcohol, which is slowly added into 25 DEG C of cold water, to be fully swelled, disperses, and escapes volatility goods and materials, is then warming up to 94 DEG C and is added Instant solution, and 2.4 hours are incubated, obtain the poly-vinyl alcohol solution that mass fraction is 9%.
Step 2, prepare binder resin:
Following raw material is weighed according to mass percent:Poly-vinyl alcohol solution made from 30% step 1(PVA), 20% isophorone two Isocyanates(IPDI), 25% polytetramethylene glycol(PBG), 1.8% dihydromethyl propionic acid(DMPA), 2.5% trimethylolpropane(TMP), 0.8% triethylamine(TEA), 0.4% ethylenediamine(EDA), 1% dibutyl tin laurate(DBTDL), 8% acetone, 10.5% deionization Water, the mass percent sum of above each component is 100%.
By polytetramethylene glycol(PBG)And dihydromethyl propionic acid(DMPA)Equipped with mechanical agitator, thermometer, nitrogen is added to enter In the flask with four necks,round bottom of mouth and the cool solidifying pipe that flows back, 35min is stirred at 65 DEG C to dihydromethyl propionic acid(DMPA)Dissolving, dry IPDI is sequentially added under the protection of dry nitrogen(IPDI), mixture reacts 2.5h at 75 DEG C;Add three Hydroxymethyl-propane(TMP)Prepolymer is crosslinked, 3h is reacted at 80 DEG C, polyether polyols is prepared.It is slow in whipping process It is slow to add acetone to reduce the viscosity of polymer, add triethylamine(TEA)Neutralized, 25min is stirred at 50 DEG C.Then to A part of deionized water is added in mixture, high-speed stirred decomposes its emulsification at 45 DEG C.It is eventually adding ethylenediamine(EDA), 35min is stirred, acetone is depressurized away, prepares aqueous polyurethane emulsion.
Aqueous polyurethane emulsion and the polyvinyl alcohol being prepared with step 1 (PVA) solution are stirred 30min, obtained To can LED-UV solidification aqueous polyurethane and polyvinyl alcohol emulsion.
Step 3, binder resin 59% made from step 2 is weighed respectively by mass percentage, light trigger 6.8%, colorant 5%, Auxiliary agent 7.4%, diluent 21.8%.Wherein, the percentage that each component accounts for above raw material gross mass in auxiliary agent is respectively:Defoamer 1.1%th, surfactant 0.05%, light stabilizer 1.25%, levelling agent 1.0% and light activating agent 4.0%.
Step 4, the binder resin weighed in step 3 is added in reaction vessel, reaction temperature is 50 DEG C, is slowly added to light Initiator simultaneously stirs, until being completely dissolved, that is, mixed solution is made.
Step 5, the colorant weighed in step 3 and diluent are sufficiently mixed, it is molten is added to the made mixing got ready of step 4 In liquid, stir, be eventually adding auxiliary agent, be sufficiently mixed stirring, that is, obtain the water-based LED-UV ink of intaglio printing of the present invention.
Wherein, light trigger use quality ratio is 2:1 2,4,6- trimethylbenzoy-diphenies phosphine oxide (TPO) With the mixture of 2- methyl isophthalic acids-(4- methyl mercaptos phenyl) -2- morpholine -1- acetone (907);Dyestuff uses tusche powder;Defoamer makes With the defoamer that hydrophobically modified organosilicon and mineral oil are Main Ingredients and Appearance(OS-5202);Surfactant uses detergent alkylate Sodium sulfonate;Light stabilizer uses 2-hydroxy-4-n-octoxybenzophenone;Levelling agent uses modified polyorganosiloxane;Light activating agent Light activating agent is methyl diethanolamine;Diluent is 3 from mass ratio:The mixture of 2 water and ethanol composition.
Embodiment 6
Step 1, prepare polyvinyl alcohol(PVA)Solution:
Weigh deionized water 95% respectively by mass percentage, polyvinyl alcohol 5%, temperature is controlled using water-bath, while stirring will Polyvinyl alcohol, which is slowly added into 25 DEG C of cold water, to be fully swelled, disperses, and escapes volatility goods and materials, is then warming up to 95 DEG C and is added Instant solution, and 2 hours are incubated, obtain the poly-vinyl alcohol solution that mass fraction is 5%.
Step 2, prepare binder resin:
Following raw material is weighed according to mass percent:Polyvinyl alcohol made from 40% step 1(PVA), the isocyanide of 18% isophorone two Acid esters(IPDI), 19% polytetramethylene glycol(PBG), 1.4 % dihydromethyl propionic acids(DMPA), 2.2% trimethylolpropane(TMP), 0.7% triethylamine(TEA), 0.3% ethylenediamine(EDA), 0.6% dibutyl tin laurate(DBTDL), 4% acetone, 13.8% go from Sub- water, the mass percent sum of above each component is 100%.
By polytetramethylene glycol(PBG)And dihydromethyl propionic acid(DMPA)Equipped with mechanical agitator, thermometer, nitrogen is added to enter In the flask with four necks,round bottom of mouth and the cool solidifying pipe that flows back, 40min is stirred at 65 DEG C to dihydromethyl propionic acid(DMPA)Dissolving, dry IPDI is sequentially added under the protection of dry nitrogen(IPDI), mixture reacts 2.5h at 85 DEG C;Add three Hydroxymethyl-propane(TMP)Prepolymer is crosslinked, 3h is reacted at 80 DEG C, polyether polyols is prepared.It is slow in whipping process It is slow to add acetone to reduce the viscosity of polymer, add triethylamine(TEA)Neutralized, 30min is stirred at 50 DEG C.Then to A part of deionized water is added in mixture, high-speed stirred decomposes its emulsification at 45 DEG C.It is eventually adding ethylenediamine(EDA), 40min is stirred, acetone is depressurized away, prepares aqueous polyurethane emulsion.
Aqueous polyurethane emulsion and the polyvinyl alcohol being prepared with step 1 (PVA) solution are stirred 30min, obtained To can LED-UV solidification aqueous polyurethane and polyvinyl alcohol emulsion.
Step 3, binder resin 61% made from step 2, light trigger 9.1%, colorant are weighed respectively by mass percentage 6.5%, auxiliary agent 6.4%, diluent 10%.Wherein, the percentage that each component accounts for above raw material gross mass in auxiliary agent is respectively:Defoaming Agent 1.2%, surfactant 0.09%, light stabilizer 6%, levelling agent 1.21% and light activating agent 3.9%.
Step 4, the binder resin weighed in step 3 is added in reaction vessel, reaction temperature is 45 DEG C, is slowly added to light Initiator simultaneously stirs, until being completely dissolved, that is, mixed solution is made.
Step 5, the colorant weighed in step 3 and diluent are sufficiently mixed, it is molten is added to the made mixing got ready of step 4 In liquid, stir, be eventually adding auxiliary agent, be sufficiently mixed stirring, that is, obtain the water-based LED-UV ink of intaglio printing of the present invention.
Wherein, light trigger uses 2-hydroxy-4-n-octoxybenzophenone;Reactive dye C.I. reactive black 5s;Defoamer Use mineral oil and stearate mixture(OS-5201);Surfactant uses neopelex;Light stabilizer makes Use ESCALOL 567;Levelling agent uses phosphate modified acrylic resin;Light activating agent is three isopropanols Amine;Diluent is 3 from mass ratio:The mixture of 2 water and ethanol composition.
The water-based LED-UV ink of intaglio printing of the present invention need not add monomer diluent, so safety non-pollution;Using During the ink print of the present invention, no dot gain, equipment easy cleaning, for realizing that environmentally friendly, healthy green printing is very strong;This hair Bright binder resin used is used cooperatively with light trigger, excellent in compatibility, and laser curing velocity improves so that intaglio plate of the invention It is short to print water-based LED-UV ink drying time, improves printing efficiency, solves existing intaglio printing ink slow drying speed, attachment jail Spend the problems such as low, stability is poor and environmentally friendly.
It is that above-mentioned preferred embodiment should be regarded as application scheme embodiment for example, all with application scheme thunder Same, approximation or the technology deduction made based on this, replacement, improvement etc., it is regarded as the protection domain of this patent.

Claims (9)

1. a kind of water-based LED-UV ink of intaglio printing, it is characterised in that be made up of by mass percentage following raw material:60%~70% Binder resin, 9%~12% light trigger, 6%~8% colorant, 1%~7% auxiliary agent, 1%~10% diluent, the above is each The mass percent sum of component is 100%.
2. the water-based LED-UV ink of a kind of intaglio printing according to claim 1, it is characterised in that the auxiliary agent is defoaming Agent, surfactant, light stabilizer, levelling agent, the mixture of light activating agent composition, each component accounts for the percentage of gross mass in auxiliary agent Than being respectively:Defoamer 1.1%~2.3%, surfactant 0.01%~0.1%, light stabilizer 1%~8%, levelling agent 1%~1.5% With light activating agent 4%~5%.
3. the water-based LED-UV ink of a kind of intaglio printing according to claim 2, it is characterised in that the defoamer is model For OS-5201 or OS-5202 defoamer;The surfactant is alkyl carboxylate, alcohol sulphonic acid ester salt and alkylsulfonate In any one;The levelling agent is phosphate modified acrylic resin or modified polyorganosiloxane;The light activating agent includes Any one in triethanolamine, methyl diethanolamine, 4- dimethylamino Ethyl formate and triisopropanolamine.
A kind of 4. water-based LED-UV ink of intaglio printing according to claim 1, it is characterised in that the binder resin is, By mass percentage, by 45%~70% can LED-UV solidifications aqueous polyurethane and 30%~55% mass fraction be 5%~10% The mixed emulsion of poly-vinyl alcohol solution composition.
5. the water-based LED-UV ink of a kind of intaglio printing according to claim 1, it is characterised in that the light trigger is 2- Hydroxyl -4- methoxy benzophenones, 2-hydroxy-4-n-octoxybenzophenone, isopropyl thioxanthone a species of orchid ketone and halo thia a species of orchid Any one in ketone, or mass ratio are 2:1 2,4,6- trimethylbenzoy-diphenies phosphine oxide and 2- methyl isophthalic acids- The mixture of (4- methyl mercaptos phenyl) -2- morpholine -1- acetone, or mass ratio are 3:1 2- methyl isophthalic acids-(4- methylthio phenyls Base) -2- morpholine -1- acetone and 2- hydroxy-2-methyl -1- phenyl -1- acetone mixture.
6. a kind of preparation method of the water-based LED-UV ink of intaglio printing, it is characterised in that specifically implement according to the following steps:
Step 1, prepare poly-vinyl alcohol solution:
Weigh deionized water 90%~95% respectively by mass percentage, polyvinyl alcohol 5%~10%, while stirring delay polyvinyl alcohol Slow add in 20 DEG C~25 DEG C cold water is allowed to fully swelling, disperseed, and escapes volatile materials, is then warming up to 90 DEG C~95 DEG C accelerate stirring, treat that polyvinyl alcohol is completely dissolved, be incubated 2~2.5 hours, obtain mass fraction be 5%~10% polyvinyl alcohol Solution;
Step 2, prepare binder resin:
Polytetramethylene glycol and dihydromethyl propionic acid are added into reactor, 30min~40min is stirred at 55 DEG C~65 DEG C to dihydroxy first Base propionic acid dissolves, and sequentially adds IPDI under the protection of drying nitrogen, reacts 2h at 75 DEG C~85 DEG C ~2.5h;Adding trimethylolpropane is crosslinked prepolymer, reacts the h of 3h~3.5 at 75 DEG C~85 DEG C, polyurethane is prepared Polymer;Then 40 DEG C~50 DEG C are cooled to, is slowly added to acetone and triethylamine, stirs 20min~30min;It is subsequently added into Ionized water, high-speed stirred decomposes its emulsification at 40 DEG C~50 DEG C;Ethylenediamine is eventually adding, 30min~40min is stirred, subtracts Pressure removes acetone, obtains aqueous polyurethane emulsion;
The poly-vinyl alcohol solution that aqueous polyurethane emulsion and step 1 are prepared is stirred 30min~60min, obtaining can The aqueous polyurethane and polyvinyl alcohol emulsion of LED-UV solidifications, i.e. binder resin;
Step 3, weigh binder resin 70%~90% made from step 2, light trigger 6%~8%, colorant respectively by mass percentage 3%~6%, auxiliary agent 7%~17%, diluent 1%~10%, the mass percent sum of above each component is 100%;Wherein auxiliary agent is The mixture that defoamer, surfactant, light stabilizer, levelling agent and light activating agent form;
The binder resin weighed in step 4, step 3 is added into reaction vessel, and it is 40 DEG C~50 DEG C to control temperature, is slowly added to Light trigger simultaneously stirs, until being completely dissolved, that is, mixed solution is made;
Step 5, after the colorant weighed in step 3 and diluent being sufficiently mixed, the mixed solution that step 4 is prepared is added In, stir, then add auxiliary agent, be sufficiently mixed stirring, that is, obtain the water-based LED-UV ink of intaglio printing.
A kind of 7. preparation method of the water-based LED-UV ink of intaglio printing according to claim 6, it is characterised in that step 2 The ratio of middle each component is according to mass percent:Mass fraction be 5%~10% poly-vinyl alcohol solution 30%~55%, different Fo Er Ketone diisocyanate 10%~20%, polytetramethylene glycol 15%~25%, dihydromethyl propionic acid 1%~2%, trimethylolpropane 2%~ 2.5%, triethylamine 0.5%~0.8%, ethylenediamine 0.2%~0.4%, dibutyl tin laurate 0.5%~1%, acetone 3%~8%, go Ionized water 8%~15%, the mass percent sum of above each component is 100%.
A kind of 8. preparation method of the water-based LED-UV ink of intaglio printing according to claim 6, it is characterised in that step 3 Described in light trigger for ESCALOL 567,2-hydroxy-4-n-octoxybenzophenone, isopropyl sulphur Any one or mass ratio in miscellaneous a species of orchid ketone and halo thia a species of orchid ketone are 2:1 2,4,6- trimethylbenzoyls-hexichol The mixture of base phosphine oxide and 2- methyl isophthalic acids-(4- methyl mercaptos phenyl) -2- morpholine -1- acetone, or mass ratio are 3:1 2- The mixture of methyl isophthalic acid-(4- methyl mercaptos phenyl) -2- morpholine -1- acetone and 2- hydroxy-2-methyl -1- phenyl -1- acetone;
The colorant is any one in direct dyes, reactive dye and pigment, and the diluent is that mass ratio is 3:2 water With the mixture of ethanol;
Defoamer is model OS-5201 or OS-5202 defoamer in the auxiliary agent;The surfactant is alkyl carboxylic acid Any one in salt, alcohol sulphonic acid ester salt and alkylsulfonate;The light stabilizer be ESCALOL 567, 2-hydroxy-4-n-octoxybenzophenone and double(1,2,2,6,6- pentamethyl -4- piperidines)Any one in sebacate;Institute It is phosphate modified acrylic resin or modified polyorganosiloxane to state levelling agent;The light activating agent is triethanolamine, methyl diethyl Any one in hydramine, 4- dimethylamino Ethyl formate and triisopropanolamine.
9. the preparation method of the water-based LED-UV ink of a kind of intaglio printing according to claim 6, it is characterised in that described to help The percentage that each component accounts for all raw material gross masses in agent is respectively:Defoamer 1.1%~2.3%, surfactant 0.01%~ 0.1%th, light stabilizer 1%~8%, levelling agent 1%~1.5% and light activating agent 4%~5%.
CN201710492397.4A 2017-06-26 2017-06-26 A kind of water-based LED UV ink of gravure and preparation method thereof Pending CN107353705A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109913029A (en) * 2018-09-30 2019-06-21 中山市中益油墨涂料有限公司 A kind of tetra- color ink of LED of intaglio printing and preparation method thereof
CN110551420A (en) * 2019-09-28 2019-12-10 河北经贸大学 Water-based UV ink-jet ink and preparation method thereof
CN115612343A (en) * 2022-10-27 2023-01-17 东莞智源彩印有限公司 Environment-friendly UV drying curing ink and preparation method thereof
CN116102918A (en) * 2023-02-28 2023-05-12 广州市哲铭油墨涂料有限公司 Manufacturing process of water-based ink

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Publication number Priority date Publication date Assignee Title
CN104927485A (en) * 2015-06-12 2015-09-23 西安理工大学 Water-based UV ink for ink jet printing and preparing method thereof

Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
CN104927485A (en) * 2015-06-12 2015-09-23 西安理工大学 Water-based UV ink for ink jet printing and preparing method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109913029A (en) * 2018-09-30 2019-06-21 中山市中益油墨涂料有限公司 A kind of tetra- color ink of LED of intaglio printing and preparation method thereof
CN110551420A (en) * 2019-09-28 2019-12-10 河北经贸大学 Water-based UV ink-jet ink and preparation method thereof
CN115612343A (en) * 2022-10-27 2023-01-17 东莞智源彩印有限公司 Environment-friendly UV drying curing ink and preparation method thereof
CN116102918A (en) * 2023-02-28 2023-05-12 广州市哲铭油墨涂料有限公司 Manufacturing process of water-based ink

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