CN107353474A - A kind of compound interior SMD drip irrigation pipe of edge and preparation method thereof - Google Patents
A kind of compound interior SMD drip irrigation pipe of edge and preparation method thereof Download PDFInfo
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- CN107353474A CN107353474A CN201710571488.7A CN201710571488A CN107353474A CN 107353474 A CN107353474 A CN 107353474A CN 201710571488 A CN201710571488 A CN 201710571488A CN 107353474 A CN107353474 A CN 107353474A
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- China
- Prior art keywords
- extruder
- drip irrigation
- real wall
- area
- irrigation pipe
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- 230000002262 irrigation Effects 0.000 title claims abstract description 80
- 238000003973 irrigation Methods 0.000 title claims abstract description 80
- 150000001875 compounds Chemical class 0.000 title claims abstract description 40
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 239000010410 layer Substances 0.000 claims abstract description 114
- 239000004594 Masterbatch (MB) Substances 0.000 claims abstract description 56
- 229920001903 high density polyethylene Polymers 0.000 claims abstract description 54
- 239000004700 high-density polyethylene Substances 0.000 claims abstract description 54
- 229920001684 low density polyethylene Polymers 0.000 claims abstract description 46
- 239000004702 low-density polyethylene Substances 0.000 claims abstract description 46
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 239000012792 core layer Substances 0.000 claims abstract description 41
- 238000005187 foaming Methods 0.000 claims abstract description 40
- 238000004132 cross linking Methods 0.000 claims abstract description 25
- 239000000203 mixture Substances 0.000 claims abstract description 19
- 229920000092 linear low density polyethylene Polymers 0.000 claims abstract description 10
- 239000004707 linear low-density polyethylene Substances 0.000 claims abstract description 10
- 238000001125 extrusion Methods 0.000 claims description 30
- 238000004513 sizing Methods 0.000 claims description 22
- 239000002994 raw material Substances 0.000 claims description 19
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 16
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 16
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 16
- 238000001816 cooling Methods 0.000 claims description 16
- 238000013461 design Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 13
- 238000005553 drilling Methods 0.000 claims description 11
- 238000002156 mixing Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 9
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 claims description 8
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 8
- 239000011162 core material Substances 0.000 claims description 8
- 239000003431 cross linking reagent Substances 0.000 claims description 8
- 238000005453 pelletization Methods 0.000 claims description 8
- 238000010008 shearing Methods 0.000 claims description 8
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 8
- 239000011787 zinc oxide Substances 0.000 claims description 8
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims description 8
- 230000008859 change Effects 0.000 claims description 2
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 claims 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims 1
- 239000006057 Non-nutritive feed additive Substances 0.000 claims 1
- 150000001336 alkenes Chemical class 0.000 claims 1
- 229910052731 fluorine Inorganic materials 0.000 claims 1
- 239000011737 fluorine Substances 0.000 claims 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 7
- 239000004156 Azodicarbonamide Substances 0.000 description 7
- 239000000654 additive Substances 0.000 description 7
- 230000000996 additive effect Effects 0.000 description 7
- 235000019399 azodicarbonamide Nutrition 0.000 description 7
- 239000004811 fluoropolymer Substances 0.000 description 7
- 229920002313 fluoropolymer Polymers 0.000 description 7
- 229940059082 douche Drugs 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000012943 hotmelt Substances 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 230000002706 hydrostatic effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000003905 agrochemical Substances 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 206010020718 hyperplasia Diseases 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 230000009885 systemic effect Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G25/00—Watering gardens, fields, sports grounds or the like
- A01G25/02—Watering arrangements located above the soil which make use of perforated pipe-lines or pipe-lines with dispensing fittings, e.g. for drip irrigation
- A01G25/023—Dispensing fittings for drip irrigation, e.g. drippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
- B32B1/08—Tubular products
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/065—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/24—Layered products comprising a layer of synthetic resin characterised by the use of special additives using solvents or swelling agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/06—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
- C08J9/10—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
- C08J9/102—Azo-compounds
- C08J9/103—Azodicarbonamide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2266/00—Composition of foam
- B32B2266/02—Organic
- B32B2266/0214—Materials belonging to B32B27/00
- B32B2266/025—Polyolefin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/54—Yield strength; Tensile strength
-
- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/712—Weather resistant
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2410/00—Agriculture-related articles
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/04—N2 releasing, ex azodicarbonamide or nitroso compound
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/04—Homopolymers or copolymers of ethene
- C08J2323/06—Polyethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/04—Homopolymers or copolymers of ethene
- C08J2423/06—Polyethene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2296—Oxides; Hydroxides of metals of zinc
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/262—Alkali metal carbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/14—Applications used for foams
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08L2203/00—Applications
- C08L2203/18—Applications used for pipes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/06—Properties of polyethylene
- C08L2207/062—HDPE
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/06—Properties of polyethylene
- C08L2207/066—LDPE (radical process)
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2312/00—Crosslinking
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/22—Improving land use; Improving water use or availability; Controlling erosion
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Polymers & Plastics (AREA)
- Medicinal Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Water Supply & Treatment (AREA)
- Environmental Sciences (AREA)
- Soil Sciences (AREA)
- Mechanical Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Molding Of Porous Articles (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
Abstract
The invention discloses a kind of compound interior SMD drip irrigation pipe of edge, including real wall internal layer, foamed core layer and real wall outer layer, the foamed core layer to be arranged between the real wall internal layer and the real wall outer layer;The real wall internal layer and real wall outer layer include following composition according to mass percent:High density polyethylene (HDPE) 40% ~ 60%%, low density polyethylene (LDPE) 10% ~ 30%, LLDPE 10% ~ 30%, functional agglomerate 1% ~ 2%, black masterbatch 3% ~ 5%%;The foamed core layer includes following composition according to mass percent:High density polyethylene (HDPE) 60% ~ 80%, low density polyethylene (LDPE) 15% ~ 30%, AC foaming systems 2% ~ 4%, DCP cross-linking systems 0.5% ~ 1%, black masterbatch 3% ~ 5%;Present invention also offers the preparation method of the drip irrigation pipe, using invention increases the intensity of drip irrigation pipe, solves drip irrigation pipe and punches impermeable technical problem with tube wall at the increase water dropper water outlet frame of wall thickness.
Description
Technical field
The present invention relates to drip irrigation pipe field, especially a kind of compound interior SMD drip irrigation pipe of edge and preparation method thereof.
Background technology
Drip irrigation is to utilize the water dropper being arranged on final stage pipeline (being referred to as hollow billet), or makes integral drip irrigation zone with hollow billet
(or drip irrigation pipe) uniformly and slowly instills the water inside pipeline in the soil of crop root zone with drops.In douche flow
When larger, continuous tiny current moistening soil is formed.Hollow billet and douche are generally placed on ground, hollow billet and can also be poured water
Device embedment below ground 30cm or so.The former is referred to as drip surface, and the latter is referred to as underground drip irrigation.Surface irrigation ensures that soil is wet
Degree, hence it is evident that reduce the generation of pest and disease damage, the dosage of agricultural chemicals can be reduced in turn.Douche is embedded in underground, will not produce earth's surface footpath
Stream, reduces the water content of topsoil, the region that drip emitter is moistened is spherical, the volume of humid region to greatest extent
All greatly increased with surface area, to provide bigger space as root system hyperplasia diffusion absorption nutrition;Dripped using drip irrigation technique
Filling has a water-saving 50%, volume increase 30%, the land utilization ratio of increase by 5%~7%, raising utilization rate of fertilizer to more than 50% it is excellent
Point.
Drip irrigation pipe (band) product used in current domestic drip irrigation system is divided into two classes with wall thickness, and one kind is thin-walled multiplex
The drip irrigation zone of type drip irrigation zone, i.e. below 0.4mm;One kind is heavy wall composite drip irrigation pipe, i.e. 0.4mm~1.0mm drip irrigation pipe.One
As in the case of, more than 1.0mm drip irrigation pipe does not almost have commercially, its main cause on the one hand be wall thickness height, drip irrigation pipe
Production material demand is more, and cost is high, and price is high, is on the other hand increase of the existing drilling forming technology with drip irrigation thickness of pipe wall, its
The difficulty of drilling forming gradually rises, and more than 1.0mm drip irrigation pipe occurs that drip irrigation tube wall punches impermeable situation.
The content of the invention
The technical problems to be solved by the invention are exactly to be to be directed to above-mentioned deficiency of the prior art, there is provided a kind of compound
Interior SMD drip irrigation pipe of edge and preparation method thereof.
In order to solve the above technical problems, first purpose of the present invention is to provide a kind of compound interior SMD drip irrigation pipe of edge,
The technical scheme of use is:
A kind of compound interior SMD drip irrigation pipe of edge, including real wall internal layer, foamed core layer and real wall outer layer, the foamed core layer
It is arranged between the real wall internal layer and the real wall outer layer;The real wall internal layer and real wall outer layer include according to mass percent
Following composition:High density polyethylene (HDPE) 40%~60%%, low density polyethylene (LDPE) 10%~30%, LLDPE 10%
~30%, functional agglomerate 1%~2%, black masterbatch 3%~5%%;The foamed core layer according to mass percent include below into
Part:High density polyethylene (HDPE) 60%~80%, low density polyethylene (LDPE) 15%~30%, AC foaming systems 2%~4%, DCP crosslinkeds
It is 0.5%~1%, black masterbatch 3%~5%.
Further, the functional master batch is fluoropolymer additive PPA.
Further, the AC foaming systems are made up of azodicarbonamide, zinc oxide, zinc stearate, its mass ratio
Example is 4:3:1.
Further, DCP crosslinking agents are made up of cumyl peroxide, calcium carbonate, sodium carbonate, and its mass ratio is 3:
1:1.
Further, the wall thickness of real wall internal layer be 0.15~0.2mm, the wall thickness of the real wall outer layer be 0.15~
0.2mm, the wall thickness of the foamed core layer are 0.6~1.7mm.
Further, the interior edge water dropper of drip irrigation pipe for flat or column type water dropper, 3~6L/h of dripping end flow.
Second object of the present invention is to provide a kind of preparation method of the compound interior SMD drip irrigation pipe of edge, using following skill
Art scheme:Including following preparation processes:
(1) example weighs the raw material of real wall internal layer and real wall outer layer respectively in mass ratio:40~60 parts of high density polyethylene (HDPE) is low
10~30 parts of density polyethylene, 10~30 parts of LLDPE, 1~2 part of functional agglomerate, 3~5 parts of black masterbatch;Mixed
It is stand-by after uniform mixing 30min at 80 DEG C of material machine;
(2) the mixed uniformly real wall internal layer of the step (1) and real wall outer layer raw material are added in extruder one, extruded
Machine one is delivered at co-extruding machine head by shearing, heating plasticizing, and wherein the technological temperature of the machine barrel of extruder one is 160~230 DEG C;
(3) example weighs AC foaming systems and DCP cross-linking systems respectively in mass ratio;Wherein AC foaming systems are 4~8%,
DCP cross-linking systems are 1~2%, are uniformly granulated after mixing by single screw extrusion machine, are prepared into 2 times of concentration master batch, single spiral shell
The technological temperature of bar extruder is 80~170 DEG C;Example weighs foamed core material in mass ratio:High density polyethylene (HDPE) 60~
80%, low density polyethylene (LDPE) 15~30%, master batch 5~10% is concentrated, it is stand-by after batch mixer uniformly mixes 30min;
(4) the mixed uniformly foamed core layer of the step (3) is added in extruder two, in extruder two by being heated
Plasticizing, extrusion, sizing, cooling, pelletizing, air-dried technique are delivered at co-extruding machine head, and the machine barrel technological temperature of extruder two is 100
~170 DEG C;
(5) co-extruding machine head technological temperature is 190~210 DEG C, and co-extruding machine head extrusion tubular materials are sent into vacuum through traction
The cooling of sizing tank sizing is cooled down, then after drilling forming machine punches at water dropper water outlet frame, compound interior edge is wound to obtain by winder
Formula drip irrigation pipe.
Further, each section of design temperature of machine barrel of extruder one is the area of one machine barrel of extruder one in the step (2)
For 160 DEG C, the area of one machine barrel of extruder two is 190 DEG C, and the area of one machine barrel of extruder three is 210 DEG C, and the area of one machine barrel of extruder four is 230
℃。
Further, each section of design temperature of machine barrel of step (4) extruder two is 80 DEG C of one area of extruder barrel,
The area of extruder barrel two is 110 DEG C, and the area of extruder barrel three is 130 DEG C, and the area of extruder barrel four is 140 DEG C, the area's temperature of head one
Spend for 150 DEG C, the area of head two is 160 DEG C, and the area of head three is 170 DEG C.
Compared with prior art, the beneficial effects of the invention are as follows:The present invention is provided with real wall internal layer, real wall outer layer and foaming core
Layer, the wall thickness of real wall internal layer can meet that the operating pressure of drip irrigation system requires, hot melt adhesion water dropper in drip irrigation pipe production process
Requirement and drip irrigation pipe mechanization laying tension requirement;The low ratio foamed degree foamed core layer of crosslinking reduces more than 1.0mm drip irrigations
The materials demand of pipe, while the coefficient of heat conduction of drip irrigation pipe intermediate layer material is reduced, improve the weatherability of drip irrigation pipe.
The foamed core layer that the present invention is provided with, the material hardness of drip irrigation pipe is reduced, solve increase of the drip irrigation pipe with wall thickness
Tube wall punches impermeable agricultural technology problem at water dropper water outlet frame, while reduces the speed that perforating knife wears on drilling forming machine
Degree.
The low ratio foamed degree foamed core layer for the crosslinking that the present invention is provided with, adds the transverse strength of drip irrigation tube material, solves
Because drip irrigation pipe forms in traction draw direction higher machine-direction oriented, transverse strength is relatively low, viscous in flat water dropper and tube wall hot melt
Connect periphery and form stress concentration, it is permanent in use, water dropper goes out with tube wall hot melt adhesion position in the larger area of day and night temperature
The problem of now ftractureing.
Brief description of the drawings
Fig. 1 show the structural representation of compound systemic transferring;
In figure:1-real wall outer layer, 2-foamed core layer, 3-real wall internal layer, 4-interior edge water dropper.
Embodiment
The present invention is described in further detail below in conjunction with specific embodiment.It is it should be appreciated that described herein specific
Embodiment only to explain the present invention, is not intended to limit the present invention.
Embodiment 1
A kind of compound interior SMD drip irrigation pipe of edge, including real wall internal layer 1, foamed core layer 2 and real wall outer layer 3, the foaming
Sandwich layer 2 is arranged between the real wall internal layer 1 and the real wall outer layer 3;The real wall internal layer and real wall outer layer are according to quality hundred
Divide than including following composition:High density polyethylene (HDPE) 40%, low density polyethylene (LDPE) 30%, LLDPE 24%, function
Master batch 1%, black masterbatch 5%;The foamed core layer includes following composition according to mass percent:High density polyethylene (HDPE) 60% is low
Density polyethylene 30%, AC foaming systems 2%, DCP cross-linking systems 1%, black masterbatch 5%;
Further, the functional master batch is fluoropolymer additive PPA.
Further, the AC foaming systems are made up of azodicarbonamide, zinc oxide, zinc stearate, its mass ratio
Example is 4:3:1.
Further, DCP crosslinking agents are made up of cumyl peroxide, calcium carbonate, sodium carbonate, and its mass ratio is 3:
1:1.
Further, the wall thickness of real wall internal layer be 0.15~0.2mm, the wall thickness of the real wall outer layer be 0.15~
0.2mm, the wall thickness of the foamed core layer are 0.6~1.7mm.
Further, the interior edge water dropper 4 of drip irrigation pipe is flat or column type water dropper, 3~6L/h of dripping end flow.
The above-mentioned compound interior SMD drip irrigation pipe its preparation method of edge:
(1) example weighs the raw material of real wall internal layer and real wall outer layer respectively in mass ratio, is uniformly mixed at 80 DEG C of batch mixer
It is stand-by after 30min;
(2) the mixed uniformly real wall internal layer of the step (1) and real wall outer layer raw material are added in extruder one, extruded
Machine one is delivered at co-extruding machine head by shearing, heating plasticizing, and wherein the technological temperature of the machine barrel of extruder one is 160~230 DEG C;
(3) example weighs AC foaming systems and DCP cross-linking systems respectively in mass ratio;Wherein AC foaming systems are 4%, DCP
Cross-linking system is 1%, is uniformly granulated after mixing by single screw extrusion machine, is prepared into 2 times of concentration master batch, Single screw extrusion
The technological temperature of machine is 80 DEG C;Example weighs foamed core material in mass ratio:High density polyethylene (HDPE) 60%, low density polyethylene (LDPE)
30%th, 5% part of master batch, 5% part of black masterbatch are concentrated;It is stand-by after batch mixer uniformly mixes 30min;
(4) uniformly mixing 3 adds in extruder two step (3), in extruder two by carrying out heating plasticizing, squeezing
Go out, shape, cooling down, pelletizing, air-drying technique and be delivered at co-extruding machine head, the machine barrel technological temperature of extruder two is 100~170
℃;
(5) co-extruding machine head technological temperature is 190~210 DEG C, and co-extruding machine head extrusion tubular materials are sent into vacuum through traction
The cooling of sizing tank sizing is cooled down, then after drilling forming machine punches at water dropper water outlet frame, compound interior edge is wound to obtain by winder
Formula drip irrigation pipe.
Further, each section of design temperature of the machine barrel of above-mentioned extruder one is that the area of one machine barrel of extruder one is 160 DEG C, is squeezed
Go out the area of one machine barrel of machine two for 190 DEG C, the area of one machine barrel of extruder three is 210 DEG C, and the area of one machine barrel of extruder four is 230 DEG C;
Further, each section of design temperature of the machine barrel of above-mentioned extruder two is 80 DEG C of one area of extruder barrel, extruder
The area of machine barrel two is 110 DEG C, and the area of extruder barrel three is 130 DEG C, and the area of extruder barrel four is 140 DEG C, and the area's temperature of head one is 150
DEG C, the area of head two is 160 DEG C, and the area of head three is 170 DEG C.
Embodiment 2
A kind of compound interior SMD drip irrigation pipe of edge, including real wall internal layer 1, foamed core layer 2 and real wall outer layer 3, the foaming
Sandwich layer 2 is arranged between the real wall internal layer 1 and the real wall outer layer 3;The real wall internal layer and real wall outer layer are according to quality hundred
Divide than including following composition:High density polyethylene (HDPE) 45%, low density polyethylene (LDPE) 18%, LLDPE 30%, function
Master batch 2%, black masterbatch 3.5%;The foamed core layer includes following composition according to mass percent:High density polyethylene (HDPE) 64%,
Low density polyethylene (LDPE) 23%, AC foaming systems 4%, DCP cross-linking systems 1%, black masterbatch 3%;
Further, the functional master batch is fluoropolymer additive PPA.
Further, the AC foaming systems are made up of azodicarbonamide, zinc oxide, zinc stearate, its mass ratio
Example is 4:3:1.
Further, DCP crosslinking agents are made up of cumyl peroxide, calcium carbonate, sodium carbonate, and its mass ratio is 3:
1:1.
Further, the wall thickness of real wall internal layer be 0.15~0.2mm, the wall thickness of the real wall outer layer be 0.15~
0.2mm, the wall thickness of the foamed core layer are 0.6~1.7mm.
Further, the interior edge water dropper of drip irrigation pipe for flat or column type water dropper, 3~6L/h of dripping end flow.
The above-mentioned compound interior SMD drip irrigation pipe its preparation method of edge:
(1) example weighs the raw material of real wall internal layer and real wall outer layer respectively in mass ratio, is uniformly mixed at 80 DEG C of batch mixer
It is stand-by after 30min;
(2) the mixed uniformly real wall internal layer of the step (1) and real wall outer layer raw material are added in extruder one, extruded
Machine one is delivered at co-extruding machine head by shearing, heating plasticizing, and wherein the technological temperature of the machine barrel of extruder one is 160~230 DEG C;
(3) example weighs AC foaming systems and DCP cross-linking systems respectively in mass ratio;Wherein AC foaming systems are 6%, DCP
Cross-linking system is 2%, is uniformly granulated after mixing by single screw extrusion machine, is prepared into 2 times of concentration master batch, Single screw extrusion
The technological temperature of machine is 100 DEG C;Example weighs foamed core material in mass ratio:High density polyethylene (HDPE) 64%, low density polyethylene (LDPE)
23%th, master batch 10%, black masterbatch 3% are concentrated;It is stand-by after batch mixer uniformly mixes 30min;
(4) the mixed uniformly foamed core layer raw material of the step (3) is added in extruder two, in extruder two by carrying out
Heating plasticizing, extrusion, sizing, cooling, pelletizing, air-dried technique are delivered at co-extruding machine head, the machine barrel technological temperature of extruder two
For 100~170 DEG C;
(5) co-extruding machine head technological temperature is 190~210 DEG C, and co-extruding machine head extrusion tubular materials are sent into vacuum through traction
The cooling of sizing tank sizing is cooled down, then after drilling forming machine punches at water dropper water outlet frame, compound interior edge is wound to obtain by winder
Formula drip irrigation pipe.
Further, each section of design temperature of the machine barrel of above-mentioned extruder one is that the area of one machine barrel of extruder one is 160 DEG C, is squeezed
Go out the area of one machine barrel of machine two for 190 DEG C, the area of one machine barrel of extruder three is 210 DEG C, and the area of one machine barrel of extruder four is 230 DEG C.
Further, each section of design temperature of the machine barrel of above-mentioned extruder two is 80 DEG C of one area of extruder barrel, extruder
The area of machine barrel two is 110 DEG C, and the area of extruder barrel three is 130 DEG C, and the area of extruder barrel four is 140 DEG C, and the area's temperature of head one is 150
DEG C, the area of head two is 160 DEG C, and the area of head three is 170 DEG C.
Embodiment 3
A kind of compound interior SMD drip irrigation pipe of edge, including real wall internal layer 1, foamed core layer 2 and real wall outer layer 3, the foaming
Sandwich layer 2 is arranged between the real wall internal layer 1 and the real wall outer layer 3;The real wall internal layer and real wall outer layer are according to quality hundred
Divide than including following composition:High density polyethylene (HDPE) 48%, low density polyethylene (LDPE) 26%, LLDPE 21%, function
Master batch 1%, black masterbatch 4%;The foamed core layer includes following composition according to mass percent:High density polyethylene (HDPE) 68% is low
Density polyethylene 20%, AC foaming systems 3%, DCP cross-linking systems 0.5%, black masterbatch 4%;
Further, the functional master batch is fluoropolymer additive PPA.
Further, the AC foaming systems are made up of azodicarbonamide, zinc oxide, zinc stearate, its mass ratio
Example is 4:3:1.
Further, DCP crosslinking agents are made up of cumyl peroxide, calcium carbonate, sodium carbonate, and its mass ratio is 3:
1:1.
Further, the wall thickness of real wall internal layer be 0.15~0.2mm, the wall thickness of the real wall outer layer be 0.15~
0.2mm, the wall thickness of the foamed core layer are 0.6~1.7mm.
Further, the interior edge water dropper of drip irrigation pipe for flat or column type water dropper, 3~6L/h of dripping end flow.
The above-mentioned compound interior SMD drip irrigation pipe its preparation method of edge:
(1) example weighs the raw material of real wall internal layer and real wall outer layer respectively in mass ratio, is uniformly mixed at 80 DEG C of batch mixer
It is stand-by after 30min;
(2) the mixed uniformly real wall internal layer of the step (1) and real wall outer layer raw material are added in extruder one, extruded
Machine one is delivered at co-extruding machine head by shearing, heating plasticizing, and wherein the technological temperature of the machine barrel of extruder one is 160~230 DEG C;
(3) example weighs AC foaming systems and DCP cross-linking systems respectively in mass ratio;Wherein AC foaming systems are 6%, DCP
Cross-linking system is 2%, is uniformly granulated after mixing by single screw extrusion machine, is prepared into 2 times of concentration master batch, Single screw extrusion
The technological temperature of machine is 120 DEG C;Example weighs foamed core material in mass ratio:High density polyethylene (HDPE) 68%, low density polyethylene (LDPE)
20%th, master batch 8%, black masterbatch 4% are concentrated;It is stand-by after batch mixer uniformly mixes 30min;
(4) the mixed uniformly foamed core layer raw material of the step (3) is added in extruder two, in extruder two by carrying out
Heating plasticizing, extrusion, sizing, cooling, pelletizing, air-dried technique are delivered at co-extruding machine head, the machine barrel technological temperature of extruder two
For 100~170 DEG C;
(5) co-extruding machine head technological temperature is 190~210 DEG C, and co-extruding machine head extrusion tubular materials are sent into vacuum through traction
The cooling of sizing tank sizing is cooled down, then after drilling forming machine punches at water dropper water outlet frame, compound interior edge is wound to obtain by winder
Formula drip irrigation pipe.
Further, each section of design temperature of the machine barrel of above-mentioned extruder one is that the area of one machine barrel of extruder one is 160 DEG C, is squeezed
Go out the area of one machine barrel of machine two for 190 DEG C, the area of one machine barrel of extruder three is 210 DEG C, and the area of one machine barrel of extruder four is 230 DEG C;
Further, each section of design temperature of the machine barrel of above-mentioned extruder two is 80 DEG C of one area of extruder barrel, extruder
The area of machine barrel two is 110 DEG C, and the area of extruder barrel three is 130 DEG C, and the area of extruder barrel four is 140 DEG C, and the area's temperature of head one is 150
DEG C, the area of head two is 160 DEG C, and the area of head three is 170 DEG C.
Embodiment 4
A kind of compound interior SMD drip irrigation pipe of edge, including real wall internal layer 1, foamed core layer 2 and real wall outer layer 3, the foaming
Sandwich layer 2 is arranged between the real wall internal layer 1 and the real wall outer layer 3;The real wall internal layer and real wall outer layer are according to quality hundred
Divide than including following composition:High density polyethylene (HDPE) 50%, low density polyethylene (LDPE) 20%, LLDPE 24%, function
Master batch 2%, black masterbatch 4%;The foamed core layer includes following composition according to mass percent:High density polyethylene (HDPE) 72% is low
Density polyethylene 15%, AC foaming systems 3.5%, DCP cross-linking systems 0.5%, black masterbatch 5%;
Further, the functional master batch is fluoropolymer additive PPA.
Further, the AC foaming systems are made up of azodicarbonamide, zinc oxide, zinc stearate, its mass ratio
Example is 4:3:1.
Further, DCP crosslinking agents are made up of cumyl peroxide, calcium carbonate, sodium carbonate, and its mass ratio is 3:
1:1.
Further, the wall thickness of real wall internal layer be 0.15~0.2mm, the wall thickness of the real wall outer layer be 0.15~
0.2mm, the wall thickness of the foamed core layer are 0.6~1.7mm.
Further, the interior edge water dropper of drip irrigation pipe for flat or column type water dropper, 3~6L/h of dripping end flow.
The above-mentioned compound interior SMD drip irrigation pipe its preparation method of edge:
(1) example weighs the raw material of real wall internal layer and real wall outer layer respectively in mass ratio, is uniformly mixed at 80 DEG C of batch mixer
It is stand-by after 30min;
(2) the mixed uniformly real wall internal layer of the step (1) and real wall outer layer raw material are added in extruder one, extruded
Machine one is delivered at co-extruding machine head by shearing, heating plasticizing, and wherein the technological temperature of the machine barrel of extruder one is 160~230 DEG C;
(3) example weighs AC foaming systems and DCP cross-linking systems respectively in mass ratio;Wherein AC foaming systems are 7%, DCP
Cross-linking system is 1%, is uniformly granulated after mixing by single screw extrusion machine, is prepared into 2 times of concentration master batch, Single screw extrusion
The technological temperature of machine is 140 DEG C;Example weighs foamed core material in mass ratio:High density polyethylene (HDPE) 72%, low density polyethylene (LDPE)
15%th, master batch 9%, black masterbatch 5% are concentrated;It is stand-by after batch mixer uniformly mixes 30min;
(4) the mixed uniformly foamed core layer of the step (3) is added in extruder two, in extruder two by being heated
Plasticizing, extrusion, sizing, cooling, pelletizing, air-dried technique are delivered at co-extruding machine head, and the machine barrel technological temperature of extruder two is 100
~170 DEG C;
(5) co-extruding machine head technological temperature is 190~210 DEG C, and co-extruding machine head extrusion tubular materials are sent into vacuum through traction
The cooling of sizing tank sizing is cooled down, then after drilling forming machine punches at water dropper water outlet frame, compound interior edge is wound to obtain by winder
Formula drip irrigation pipe.
Further, each section of design temperature of the machine barrel of above-mentioned extruder one is that the area of one machine barrel of extruder one is 160 DEG C, is squeezed
Go out the area of one machine barrel of machine two for 190 DEG C, the area of one machine barrel of extruder three is 210 DEG C, and the area of one machine barrel of extruder four is 230 DEG C.
Further, each section of design temperature of the machine barrel of above-mentioned extruder two is 80 DEG C of one area of extruder barrel, extruder
The area of machine barrel two is 110 DEG C, and the area of extruder barrel three is 130 DEG C, and the area of extruder barrel four is 140 DEG C, and the area's temperature of head one is 150
DEG C, the area of head two is 160 DEG C, and the area of head three is 170 DEG C.
Embodiment 5
A kind of compound interior SMD drip irrigation pipe of edge, including real wall internal layer 1, foamed core layer 2 and real wall outer layer 3, the foaming
Sandwich layer 2 is arranged between the real wall internal layer 1 and the real wall outer layer 3;The real wall internal layer and real wall outer layer are according to quality hundred
Divide than including following composition:High density polyethylene (HDPE) 55%, low density polyethylene (LDPE) 10%, LLDPE 27%, function
Master batch 1%, black masterbatch 3%;The foamed core layer includes following composition according to mass percent:High density polyethylene (HDPE) 76% is low
Density polyethylene 12%, AC foaming systems 3.5%, DCP cross-linking systems 0.5%, black masterbatch 4%;
Further, the functional master batch is fluoropolymer additive PPA.
Further, the AC foaming systems are made up of azodicarbonamide, zinc oxide, zinc stearate, its mass ratio
Example is 4:3:1.
Further, DCP crosslinking agents are made up of cumyl peroxide, calcium carbonate, sodium carbonate, and its mass ratio is 3:
1:1.
Further, the wall thickness of real wall internal layer be 0.15~0.2mm, the wall thickness of the real wall outer layer be 0.15~
0.2mm, the wall thickness of the foamed core layer are 0.6~1.7mm.
Further, the interior edge water dropper of drip irrigation pipe for flat or column type water dropper, 3~6L/h of dripping end flow.
The above-mentioned compound interior SMD drip irrigation pipe its preparation method of edge:
(1) example weighs the raw material of real wall internal layer and real wall outer layer respectively in mass ratio, is uniformly mixed at 80 DEG C of batch mixer
It is stand-by after 30min;
(2) the mixed uniformly real wall internal layer of the step (1) and real wall outer layer raw material are added in extruder one, extruded
Machine one is delivered at co-extruding machine head by shearing, heating plasticizing, and wherein the technological temperature of the machine barrel of extruder one is 160~230 DEG C;
(3) example weighs AC foaming systems and DCP cross-linking systems respectively in mass ratio;Wherein AC foaming systems are 7%, DCP
Cross-linking system is 1%, is uniformly granulated after mixing by single screw extrusion machine, is prepared into 2 times of concentration master batch, Single screw extrusion
The technological temperature of machine is 160 DEG C;Example weighs foamed core material in mass ratio:High density polyethylene (HDPE) 76%, low density polyethylene (LDPE)
12%th, master batch 8%, black masterbatch 4% are concentrated;It is stand-by after batch mixer uniformly mixes 30min;
(4) the mixed uniformly foamed core layer of the step (3) is added in extruder two, in extruder two by being heated
Plasticizing, extrusion, sizing, cooling, pelletizing, air-dried technique are delivered at co-extruding machine head, and the machine barrel technological temperature of extruder two is 100
~170 DEG C;
(5) co-extruding machine head technological temperature is 190~210 DEG C, and co-extruding machine head extrusion tubular materials are sent into vacuum through traction
The cooling of sizing tank sizing is cooled down, then after drilling forming machine punches at water dropper water outlet frame, compound interior edge is wound to obtain by winder
Formula drip irrigation pipe.
Further, each section of design temperature of the machine barrel of above-mentioned extruder one is that the area of one machine barrel of extruder one is 160 DEG C, is squeezed
Go out the area of one machine barrel of machine two for 190 DEG C, the area of one machine barrel of extruder three is 210 DEG C, and the area of one machine barrel of extruder four is 230 DEG C.
Further, each section of design temperature of the machine barrel of above-mentioned extruder two is 80 DEG C of one area of extruder barrel, extruder
The area of machine barrel two is 110 DEG C, and the area of extruder barrel three is 130 DEG C, and the area of extruder barrel four is 140 DEG C, and the area's temperature of head one is 150
DEG C, the area of head two is 160 DEG C, and the area of head three is 170 DEG C.
Embodiment 6
A kind of compound interior SMD drip irrigation pipe of edge, including real wall internal layer 1, foamed core layer 2 and real wall outer layer 3, the foaming
Sandwich layer 2 is arranged between the real wall internal layer 1 and the real wall outer layer 3;The real wall internal layer and real wall outer layer are according to quality hundred
Divide than including following composition:High density polyethylene (HDPE) 60%, low density polyethylene (LDPE) 25%, LLDPE 10%, function
Master batch 2%, black masterbatch 3%;The foamed core layer includes following composition according to mass percent:High density polyethylene (HDPE) 80% is low
Density polyethylene 10%, AC foaming systems 3%, DCP cross-linking systems 0.5%, black masterbatch 3%;
Further, the functional master batch is fluoropolymer additive PPA.
Further, the AC foaming systems are made up of azodicarbonamide, zinc oxide, zinc stearate, its mass ratio
Example is 4:3:1.
Further, DCP crosslinking agents are made up of cumyl peroxide, calcium carbonate, sodium carbonate, and its mass ratio is 3:
1:1.
Further, the wall thickness of real wall internal layer be 0.15~0.2mm, the wall thickness of the real wall outer layer be 0.15~
0.2mm, the wall thickness of the foamed core layer are 0.6~1.7mm.
Further, the interior edge water dropper of drip irrigation pipe for flat or column type water dropper, 3~6L/h of dripping end flow.
The above-mentioned compound interior SMD drip irrigation pipe its preparation method of edge:
(1) example weighs the raw material of real wall internal layer and real wall outer layer respectively in mass ratio, is uniformly mixed at 80 DEG C of batch mixer
It is stand-by after 30min;
(2) the mixed uniformly real wall internal layer of the step (1) and real wall outer layer raw material are added in extruder one, extruded
Machine one is delivered at co-extruding machine head by shearing, heating plasticizing, and wherein the technological temperature of the machine barrel of extruder one is 160~230 DEG C;
(3) example weighs AC foaming systems and DCP cross-linking systems respectively in mass ratio;Wherein AC foaming systems are 6%, DCP
Cross-linking system is 1%, is uniformly granulated after mixing by single screw extrusion machine, is prepared into 2 times of concentration master batch, Single screw extrusion
The technological temperature of machine is 170 DEG C;Example weighs foamed core material in mass ratio:High density polyethylene (HDPE) 80%, low density polyethylene (LDPE)
10%th, master batch 7%, black masterbatch 3% are concentrated;It is stand-by after batch mixer uniformly mixes 30min;
(4) the mixed uniformly foamed core layer raw material of the step (3) is added in extruder two, in extruder two by carrying out
Heating plasticizing, extrusion, sizing, cooling, pelletizing, air-dried technique are delivered at co-extruding machine head, the machine barrel technological temperature of extruder two
For 100~170 DEG C;
(5) co-extruding machine head technological temperature is 190~210 DEG C, and co-extruding machine head extrusion tubular materials are sent into vacuum through traction
The cooling of sizing tank sizing is cooled down, then after drilling forming machine punches at water dropper water outlet frame, compound interior edge is wound to obtain by winder
Formula drip irrigation pipe.
Further, each section of design temperature of the machine barrel of above-mentioned extruder one is that the area of one machine barrel of extruder one is 160 DEG C, is squeezed
Go out the area of one machine barrel of machine two for 190 DEG C, the area of one machine barrel of extruder three is 210 DEG C, and the area of one machine barrel of extruder four is 230 DEG C;
Further, each section of design temperature of the machine barrel of above-mentioned extruder two is 80 DEG C of one area of extruder barrel, extruder
The area of machine barrel two is 110 DEG C, and the area of extruder barrel three is 130 DEG C, and the area of extruder barrel four is 140 DEG C, and the area's temperature of head one is 150
DEG C, the area of head two is 160 DEG C, and the area of head three is 170 DEG C.
It is the discharge uniformity of the SMD drip irrigation pipe of compound interior edge produced by the present invention, normal temperature hydrostatic pressing, high temperature hydrostatic pressing, resistance to
Drawing property foundation《GB/T 19812.3-2008 plastic water savings irrigate equipment internally-inlaid drip irrigation zone, band》Tested.Drip irrigation pipe
The performance test results are as shown in Table 1:
The drip irrigation pipe the performance test results of table one
6 embodiments described above are only the preferred embodiment of the present invention, it is noted that for the art
Those of ordinary skill for, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these change
Enter and retouch and also should be regarded as protection scope of the present invention.
Claims (9)
1. a kind of compound interior SMD drip irrigation pipe of edge, including real wall internal layer, foamed core layer and real wall outer layer, the foamed core layer are set
Put between the real wall internal layer and the real wall outer layer;The real wall internal layer and real wall outer layer according to mass percent include with
Lower composition:High density polyethylene (HDPE) 40% ~ 60%%, low density polyethylene (LDPE) 10% ~ 30%, LLDPE 10% ~ 30%, function
Master batch 1% ~ 2%, black masterbatch 3% ~ 5%%;The foamed core layer includes following composition according to mass percent:High density polyethylene (HDPE) 60%
~ 80%, low density polyethylene (LDPE) 15% ~ 30%, AC foaming systems 2% ~ 4%, DCP cross-linking systems 0.5% ~ 1%, black masterbatch 3% ~ 5%.
2. the compound interior SMD drip irrigation pipe of edge according to claim 1, it is characterised in that:The functional master batch is fluorine-containing poly-
Compound processing aid PPA.
3. the compound interior SMD drip irrigation pipe of edge according to claim 1, it is characterised in that:The AC foaming systems are by azo
Diformamide, zinc oxide, zinc stearate composition, its mass ratio are 4:3:1.
4. the compound interior SMD drip irrigation pipe of edge according to claim 1, it is characterised in that:DCP crosslinking agents are by peroxidating two
Isopropylbenzene, calcium carbonate, sodium carbonate composition, its mass ratio are 3:1:1.
5. the compound interior SMD drip irrigation pipe of edge according to claim 1, it is characterised in that:The wall thickness of real wall internal layer is 0.15
~ 0.2mm, the wall thickness of the real wall outer layer are 0.15 ~ 0.2mm, the wall thickness of the foamed core layer is 0.6 ~ 1.7mm.
6. the compound interior SMD drip irrigation pipe of edge according to claim 1, it is characterised in that:The interior edge water dropper of drip irrigation pipe is
Flat or column type water dropper, 3 ~ 6L/h of dripping end flow.
A kind of 7. compound interior SMD drip irrigation tube preparation method of edge, it is characterised in that:Comprise the following steps:
Example weighs the raw material of real wall internal layer and real wall outer layer respectively in mass ratio, at 80 DEG C of batch mixer uniformly after mixing 30min
It is stand-by;
(2)By the step(1)Mixed uniformly real wall internal layer and real wall outer layer raw material are added in extruder one, in extruder one
It is delivered to by shearing, heating plasticizing at co-extruding machine head, wherein the technological temperature of the machine barrel of extruder one is 160 ~ 230 DEG C;
(3)Example weighs AC foaming systems and DCP cross-linking systems respectively in mass ratio;Wherein AC foaming systems are crosslinked for 4 ~ 8%, DCP
System is 1 ~ 2%, is uniformly granulated after mixing by single screw extrusion machine, is prepared into 2 times of concentration master batch, single screw extrusion machine
Technological temperature be 80 ~ 170 DEG C;Example weighs foamed core material in mass ratio:High density polyethylene (HDPE) 60 ~ 80%, low density polyethylene
Alkene 15 ~ 30%, master batch 5 ~ 10% is concentrated, it is stand-by after batch mixer uniformly mixes 30min;
(4)The step(3)Mixed uniformly foamed core layer is added in extruder two, in extruder two by carrying out heating modeling
Change, extrusion, sizing, cooling, pelletizing, air-dry technique and be delivered at co-extruding machine head, the machine barrel technological temperature of extruder two for 100 ~
170℃;
(5)Co-extruding machine head technological temperature is 190 ~ 210 DEG C, and co-extruding machine head extrusion tubular materials are determined through traction feeding vacuum cooled
Footpath case sizing cooling, then after drilling forming machine punches at water dropper water outlet frame, compound internally-inlaid drip irrigation is wound to obtain by winder
Pipe.
8. the compound interior SMD drip irrigation tube preparation method of edge according to claim 7, it is characterised in that:The step(2)
Each section of design temperature of machine barrel of middle extruder one is that the area of one machine barrel of extruder one is 160 DEG C, and the area of one machine barrel of extruder two is 190
DEG C, the area of one machine barrel of extruder three is 210 DEG C, and the area of one machine barrel of extruder four is 230 DEG C.
9. the compound interior SMD drip irrigation tube preparation method of edge according to claim 7, it is characterised in that:The step(4)
Each section of design temperature of machine barrel of extruder two is 80 DEG C of one area of extruder barrel, and the area of extruder barrel two is 110 DEG C, extruder machine
3rd area of cylinder are 130 DEG C, and the area of extruder barrel four is 140 DEG C, and the area's temperature of head one is 150 DEG C, and the area of head two is 160 DEG C, head
3rd area are 170 DEG C.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111616025A (en) * | 2020-06-09 | 2020-09-04 | 山东长江节水灌溉科技有限公司 | Inclined seam compensation type drip infiltration pipe belt with internal embedded elastomer sleeve strip and preparation method thereof |
CN111616026A (en) * | 2020-06-09 | 2020-09-04 | 山东长江节水灌溉科技有限公司 | Thin-wall drip infiltration belt with cylindrical drippers embedded in composite material and manufacturing method thereof |
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CN2751539Y (en) * | 2004-09-23 | 2006-01-18 | 杨凌秦川节水灌溉设备工程有限公司 | Three-layer Co-squeezing drop irrigation pipe |
CN103113653A (en) * | 2013-02-06 | 2013-05-22 | 常州大学 | HDPE (high-density polyethylene)/LDPE (low-density polyethylene) blended foam material and preparation method thereof |
CN106117759A (en) * | 2016-08-18 | 2016-11-16 | 大禹节水(天津)有限公司 | Edge paster drip irrigation zone and preparation method thereof in a kind of double water dropper formula |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN2751539Y (en) * | 2004-09-23 | 2006-01-18 | 杨凌秦川节水灌溉设备工程有限公司 | Three-layer Co-squeezing drop irrigation pipe |
CN103113653A (en) * | 2013-02-06 | 2013-05-22 | 常州大学 | HDPE (high-density polyethylene)/LDPE (low-density polyethylene) blended foam material and preparation method thereof |
CN106117759A (en) * | 2016-08-18 | 2016-11-16 | 大禹节水(天津)有限公司 | Edge paster drip irrigation zone and preparation method thereof in a kind of double water dropper formula |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111616025A (en) * | 2020-06-09 | 2020-09-04 | 山东长江节水灌溉科技有限公司 | Inclined seam compensation type drip infiltration pipe belt with internal embedded elastomer sleeve strip and preparation method thereof |
CN111616026A (en) * | 2020-06-09 | 2020-09-04 | 山东长江节水灌溉科技有限公司 | Thin-wall drip infiltration belt with cylindrical drippers embedded in composite material and manufacturing method thereof |
CN111616025B (en) * | 2020-06-09 | 2021-10-22 | 山东长江节水灌溉科技有限公司 | Inclined seam compensation type drip infiltration pipe belt with internal embedded elastomer sleeve strip and preparation method thereof |
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