CN107352839A - A kind of gunite concrete liquid alkali-free chlorine-free accelerator and preparation method thereof - Google Patents

A kind of gunite concrete liquid alkali-free chlorine-free accelerator and preparation method thereof Download PDF

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Publication number
CN107352839A
CN107352839A CN201710733893.4A CN201710733893A CN107352839A CN 107352839 A CN107352839 A CN 107352839A CN 201710733893 A CN201710733893 A CN 201710733893A CN 107352839 A CN107352839 A CN 107352839A
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China
Prior art keywords
component
free
liquid alkali
free chlorine
accelerator
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CN201710733893.4A
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潘先文
汪瑞悦
姚彬
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Chongqing Sansheng Industry Ltd By Share Ltd
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Chongqing Sansheng Industry Ltd By Share Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/10Accelerators; Activators
    • C04B2103/12Set accelerators

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a kind of gunite concrete liquid alkali-free chlorine-free accelerator and preparation method thereof.A kind of gunite concrete provided by the invention liquid alkali-free chlorine-free accelerator includes the solidifying component of rush, stable component, concrete enhancing component, pH and adjusts component.Alkali-free chlorine-free liquid accelerating agent non-corrosiveness and penetrating odor provided by the invention, it is in stable condition, adaptability is good.According to JC477 2005 experiment condition, alkali-free chlorine-free liquid accelerating agent provided by the invention is certified products when parameter is 5 7%.

Description

A kind of gunite concrete liquid alkali-free chlorine-free accelerator and preparation method thereof
Technical field
The present invention relates to a kind of concrete additive, and in particular to a kind of gunite concrete liquid alkali-free chlorine-free accelerator And preparation method thereof.
Background technology
In the prior art, gunite concrete is broadly divided into two kinds of aqua and pulvis with accelerator, and wherein aqua includes again Alkali accelerator and alkali-free quick-coagulant, substantial amounts of sodium ion due to having in alkali accelerator be present and easily occur after alkali-aggregate reaction causes Phase intensity declines the phenomenon for even ftractureing, coming off;So alkali-free liquid accelerating agent just becomes optimal selection.And current nothing There is the present situation that production process is cumbersome, production cost is high in alkali liquid accelerating agent, greatly constrain alkali-free liquid accelerating agent in work Popularization in journey, also rarely have businessman to produce and sell such accelerator.Common alkali-free liquid accelerating agent generally uses work on the market The polyaluminium sulfate of industry level is as main functional component.
The content of the invention
It is an object of the invention to provide the good gunite concrete liquid alkali-free chlorine-free accelerator of a kind of environmental protection, rapid hardening effect And preparation method thereof.
The present invention is achieved by the following technical solution:
A kind of gunite concrete includes following parts by weight of component with liquid alkali-free chlorine-free accelerator:Promote solidifying component, stable group Divide, concrete enhancing component, pH regulation components.
It is further preferred that above-mentioned gunite concrete, with liquid alkali-free chlorine-free accelerator, the solidifying component of rush is sulfuric acid Aluminium and/or aluminum fluoride;The stable component is citric acid, urea, triisopropanolamine, glycine, lactic acid, the mixture of sucrose; Concrete enhancing component is in magnesium sulfate, magnesium fluosilicate, sodium metasilicate, calcium formate, calcium oxalate, calcium nitrate, hydroxylmethyl cellulose One or more of mixing in element;The pH regulations component is one or more of mixing in phosphoric acid, sulfuric acid, trifluoroacetic acid.
Further, for above-mentioned gunite concrete with liquid alkali-free chlorine-free accelerator, the stable component is citric acid, urine Element, triisopropanolamine, glycine, lactic acid, sucrose are according to mass ratio (1-6):(1-6):(1-6):(1-6):(1-6):(1-6) is mixed Close and prepare.
Alkali-free chlorine-free liquid accelerating agent preparation technology is comparatively simple, it is thus only necessary to which casings in twice, once heating can be complete Into all operations, the production enforcement difficulty of enterprise is greatly reduced.Secondly, this accelerator selects the raw material of relative low price, Have that stability is strong, hydrotropy is good using citric acid, urea as main complexing stable elements while be also that concrete is early strong Agent, the solubility of aluminum sulfate in the solution can be greatly promoted and be enough to substitute polyaluminium sulfate while improve early strength;Three is different Propanolamine can postpone the holding time of accelerator as auxiliary stabilizer, while can also improve early stage as concrete early strength agent Intensity.Magnesium sulfate, sodium metasilicate and the miscible dissolution velocity that can significantly improve aluminum sulfate of aluminum sulfate, are that this technique is so simply closed Key, make stable system with stablizing component generation complex reaction when aluminum sulfate quickly dissolves.
Further, for above-mentioned gunite concrete with liquid alkali-free chlorine-free accelerator, the solidifying component of rush presses following quality Proportioning composition:The mass ratio of aluminum sulfate and aluminum fluoride is (1-5):(1-5).
Further, above-mentioned gunite concrete is with liquid alkali-free chlorine-free accelerator, and the concrete enhancing component is by such as Lower quality proportioning composition:In magnesium sulfate, magnesium fluosilicate, sodium metasilicate, the matter of calcium formate, calcium oxalate, calcium nitrate, hydroxymethyl cellulose It is (10-14) to measure ratio:(7-10):(1-2):(1-2):(1-2):(1-3):(1-2).
Further, above-mentioned gunite concrete with liquid alkali-free chlorine-free accelerator, by following quality matched somebody with somebody by the pH regulations Than composition:Phosphoric acid, sulfuric acid, the mass ratio of trifluoroacetic acid are (1-5):(1-5):(1-5).
Above-mentioned gunite concrete includes step with the preparation method of liquid alkali-free chlorine-free accelerator:
S1. water is added in a kettle, is kept stirring for, and pre-heating temperature elevation is to 80 DEG C
S2. solidifying component, stable component, concrete enhancing component will load weighted in advance be promoted after temperature reaches design temperature It is added in reactor, reacts 1.5 hours in the lump;
S3. pH regulations component is added dropwise after reaction terminates to adjust pH value to 2, naturally cools to room temperature and produces product.
The present invention has the advantages that:Alkali-free chlorine-free liquid accelerating agent non-corrosiveness provided by the invention and excitant Smell, it is in stable condition, adaptability is good.According to JC477-2005 experiment condition, alkali-free chlorine-free liquid rapid hardening provided by the invention Agent is certified products when parameter is 5-7%.
Embodiment
With reference to specific embodiment, the present invention will be further described.The embodiment is only being preferable to carry out for the present invention Example, is not intended to limit the invention, for those skilled in the art, the present invention can have various changes and change Change.Within the spirit and principles of the invention, any modification, equivalent substitution and improvements made etc., should be included in the present invention Protection domain within.In each embodiment parts by weight are referred both to without signified component number in the case of specified otherwise.
Embodiment 1
Water is added in a kettle, and it is 150r/min that mixer, which sets rotating speed, and pre-heating temperature elevation is to 80 DEG C;
Load weighted 45% rush component, 25% stable component, 30% coagulation will be coagulated after temperature reaches design temperature in advance Soil enhancing component is added in reactor in the lump, is reacted 1.5 hours;
It by aluminum sulfate and aluminum fluoride is 1 in mass ratio to promote solidifying component:5 prepare;Stable component is by citric acid, urea, three Isopropanolamine, glycine, lactic acid, sucrose are according to mass ratio 2:3:5:2:6:1 mixed preparing;Concrete strengthens component by sulfuric acid In magnesium, magnesium fluosilicate, sodium metasilicate, the mass ratio of calcium formate, calcium oxalate, calcium nitrate, hydroxymethyl cellulose be 10:10:1:2: 1.5:3:1 prepares;
Reaction is added dropwise pH regulations component and adjusts pH value to 2 after terminating;PH adjusts component by phosphoric acid, sulfuric acid, trifluoroacetic acid Mass ratio be 1:5:1 prepares;
Room temperature is naturally cooled to, to improve stability.
Embodiment 2
Water is added in a kettle, and it is 150r/min that mixer, which sets rotating speed, and pre-heating temperature elevation is to 80 DEG C;
Load weighted 50% rush component, 25% stable component, 25% coagulation will be coagulated after temperature reaches design temperature in advance Soil enhancing component is added in reactor in the lump, is reacted 1.5 hours;
It by aluminum sulfate and aluminum fluoride is 1 in mass ratio to promote solidifying component:5 prepare;Stable component is by citric acid, urea, three Isopropanolamine, glycine, lactic acid, sucrose are according to mass ratio 5:2:6:3:1:5 mixed preparings;Concrete strengthens component by sulfuric acid In magnesium, magnesium fluosilicate, sodium metasilicate, the mass ratio of calcium formate, calcium oxalate, calcium nitrate, hydroxymethyl cellulose be 14:7:2:1:2:1: 2 prepare;
Reaction is added dropwise pH regulations component and adjusts pH value to 2 after terminating;PH adjusts component by phosphoric acid, sulfuric acid, trifluoroacetic acid Mass ratio be 5:2:3 prepare;
Room temperature is naturally cooled to, to improve stability.
Embodiment 3
Water is added in a kettle, and it is 150r/min that mixer, which sets rotating speed, and pre-heating temperature elevation is to 80 DEG C;
Load weighted 55% rush component, 25% stable component, 20% coagulation will be coagulated after temperature reaches design temperature in advance Soil enhancing component is added in reactor in the lump, is reacted 1.5 hours;
It by aluminum sulfate and aluminum fluoride is 1 in mass ratio to promote solidifying component:5 prepare;Stable component is by citric acid, urea, three Isopropanolamine, glycine, lactic acid, sucrose are according to mass ratio 3:5:1:6:2:1 mixed preparing;Concrete strengthens component by sulfuric acid In magnesium, magnesium fluosilicate, sodium metasilicate, the mass ratio of calcium formate, calcium oxalate, calcium nitrate, hydroxymethyl cellulose be 12:8:2:2:2:1: 2 prepare;
Reaction is added dropwise pH regulations component and adjusts pH value to 2 after terminating;PH adjusts component by phosphoric acid, sulfuric acid, trifluoroacetic acid Mass ratio be 5:1:4 prepare;
Room temperature is naturally cooled to, to improve stability.
Table 1 takes the commercial like product intensity of setting time, 1 day and 28 days intensity compared with this product is when parameter is 6%:
Presetting period Final setting time 1 day intensity/MPa 28 days intensity/MPa
Blank 180min 240min 54.90
Embodiment 1 8min60s 12min20s 10 44.86
Embodiment 2 4min43s 9min53s 8 45.90
Embodiment 3 4min25 8mn23 6 42.79
Outer company's sample 4min39s 9min10s 7 42.62
The Example 2 of table 2 carries out setting time experiment with different cement respectively
Presetting period Final setting time
Reference cement 4min50s 9min36s
International trade cement 4min05s 9min00s
South Sea cement 4min10s 8min35s

Claims (7)

1. a kind of gunite concrete liquid alkali-free chlorine-free accelerator, it is characterised in that including following parts by weight of component:
40-60 parts promote solidifying component, the stable component of 30-40 parts, 20-30 parts concrete enhancing component, 5-10 parts pH regulation components.
2. gunite concrete according to claim 1 liquid alkali-free chlorine-free accelerator, it is characterised in that
The solidifying component of rush is aluminum sulfate and/or aluminum fluoride;
The stable component is citric acid, urea, triisopropanolamine, glycine, lactic acid, the mixture of sucrose;
Concrete enhancing component is in magnesium sulfate, magnesium fluosilicate, sodium metasilicate, calcium formate, calcium oxalate, calcium nitrate, methylol One or more of mixing in cellulose;
The pH regulations component is one or more of mixing in phosphoric acid, sulfuric acid, trifluoroacetic acid.
3. gunite concrete according to claim 2 liquid alkali-free chlorine-free accelerator, it is characterised in that
The stable component is citric acid, urea, triisopropanolamine, glycine, lactic acid, sucrose according to mass ratio (1-6):(1- 6):(1-6):(1-6):(1-6):(1-6) mixed preparing.
4. gunite concrete according to claim 1 liquid alkali-free chlorine-free accelerator, it is characterised in that
It is described to promote solidifying component by following quality proportioning composition:
The mass ratio of aluminum sulfate and aluminum fluoride is (1-5):(1-5).
5. gunite concrete according to claim 2 liquid alkali-free chlorine-free accelerator, it is characterised in that
The concrete enhancing component is formed by following quality proportioning:
In magnesium sulfate, magnesium fluosilicate, sodium metasilicate, the mass ratio of calcium formate, calcium oxalate, calcium nitrate, hydroxymethyl cellulose be (10- 14):(7-10):(1-2):(1-2):(1-2):(1-3):(1-2).
6. gunite concrete according to claim 2 liquid alkali-free chlorine-free accelerator, it is characterised in that
The pH regulations are formed by following quality proportioning:
Phosphoric acid, sulfuric acid, the mass ratio of trifluoroacetic acid are (1-5):(1-5):(1-5).
7. the preparation method of the gunite concrete liquid alkali-free chlorine-free accelerator as described in any one in claim 1 to 6, It is characterised in that it includes step:
S1. water is added in a kettle, is kept stirring for, and pre-heating temperature elevation is to 80 DEG C;
S2. solidifying component, stable component, concrete enhancing component will load weighted in advance be promoted after temperature reaches design temperature in the lump It is added in reactor, reacts 1.5 hours;
S3. pH regulations component is added dropwise after reaction terminates to adjust pH value to 2, naturally cools to room temperature and produces product.
CN201710733893.4A 2017-08-24 2017-08-24 A kind of gunite concrete liquid alkali-free chlorine-free accelerator and preparation method thereof Pending CN107352839A (en)

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Cited By (16)

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Publication number Priority date Publication date Assignee Title
CN107954628A (en) * 2018-01-19 2018-04-24 江苏苏博特新材料股份有限公司 A kind of alkali-free chlorine-free sulfate radical-free liquid accelerator
CN108249802A (en) * 2018-01-24 2018-07-06 武汉优城科技有限公司 It is a kind of for solubilized stabilizer of high concentration polyaluminum sulfate aluminum solutions and preparation method thereof
CN108264257A (en) * 2018-01-08 2018-07-10 贵州天威建材科技有限责任公司 A kind of polymer phosphate aluminium series is without chlorine without sulphur alkali-free liquid setting accelerator and preparation method thereof
CN108585593A (en) * 2018-08-13 2018-09-28 山西宝路加交通科技有限公司 A kind of accelerator synthesis technology
CN109665736A (en) * 2018-12-13 2019-04-23 中铁四局集团有限公司 Liquid accelerator and preparation method thereof
CN110451838A (en) * 2019-08-05 2019-11-15 四川铁科新型建材有限公司 A kind of novel energy-saving environment-friendly alkali-free quick-coagulant and preparation method thereof
CN110734242A (en) * 2019-11-13 2020-01-31 中国建材检验认证集团厦门宏业有限公司 sprayed concrete alkali-free liquid accelerator for alpine regions and preparation method thereof
CN111003962A (en) * 2019-11-03 2020-04-14 湖南加美乐素新材料股份有限公司 Alkali-free concrete accelerator and processing method thereof
CN111153619A (en) * 2020-01-14 2020-05-15 攀枝花市吉源科技有限责任公司 Non-hazardous chemical substance alkali-free accelerator of magnesium aluminum fluoride system and preparation method thereof
CN111377651A (en) * 2018-12-29 2020-07-07 江苏苏博特新材料股份有限公司 Low-alkali liquid accelerator containing microbial polysaccharide and preparation method thereof
CN111747675A (en) * 2020-07-23 2020-10-09 中国科学院过程工程研究所 Alkali-free accelerator and preparation method and application thereof
CN113548832A (en) * 2021-08-26 2021-10-26 山东交通学院 Alkali-free liquid foam concrete conditioning and solidifying agent and preparation method thereof
CN113880485A (en) * 2021-11-02 2022-01-04 北京建筑大学 Alkali-free fluorine-free liquid accelerator and preparation and application thereof
CN114988744A (en) * 2022-06-15 2022-09-02 济南大学 Concrete shrinkage-reducing reinforcing agent and application thereof
CN115636615A (en) * 2022-11-04 2023-01-24 中南大学 Alkali-free chlorine-free fluorine-free early strength type liquid accelerator and preparation method thereof
CN115947564A (en) * 2023-03-11 2023-04-11 石家庄市长安育才建材有限公司 High-adhesion low-resilience alkali-free accelerator and preparation method and use method thereof

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Cited By (24)

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Publication number Priority date Publication date Assignee Title
CN108264257A (en) * 2018-01-08 2018-07-10 贵州天威建材科技有限责任公司 A kind of polymer phosphate aluminium series is without chlorine without sulphur alkali-free liquid setting accelerator and preparation method thereof
CN108264257B (en) * 2018-01-08 2020-06-02 贵州天威建材科技有限责任公司 Polymerized aluminum phosphate series chlorine-free sulfur-free liquid alkali-free setting accelerator and preparation method thereof
CN107954628A (en) * 2018-01-19 2018-04-24 江苏苏博特新材料股份有限公司 A kind of alkali-free chlorine-free sulfate radical-free liquid accelerator
CN107954628B (en) * 2018-01-19 2020-06-26 江苏苏博特新材料股份有限公司 Alkali-free chlorine-free sulfate radical-free liquid accelerator
CN108249802B (en) * 2018-01-24 2020-10-02 武汉优城科技有限公司 Solubilization stabilizer for high-concentration polyaluminum sulfate solution and preparation method thereof
CN108249802A (en) * 2018-01-24 2018-07-06 武汉优城科技有限公司 It is a kind of for solubilized stabilizer of high concentration polyaluminum sulfate aluminum solutions and preparation method thereof
CN108585593A (en) * 2018-08-13 2018-09-28 山西宝路加交通科技有限公司 A kind of accelerator synthesis technology
CN109665736A (en) * 2018-12-13 2019-04-23 中铁四局集团有限公司 Liquid accelerator and preparation method thereof
CN109665736B (en) * 2018-12-13 2021-09-24 中铁四局集团有限公司 Liquid accelerator and preparation method thereof
CN111377651A (en) * 2018-12-29 2020-07-07 江苏苏博特新材料股份有限公司 Low-alkali liquid accelerator containing microbial polysaccharide and preparation method thereof
CN110451838A (en) * 2019-08-05 2019-11-15 四川铁科新型建材有限公司 A kind of novel energy-saving environment-friendly alkali-free quick-coagulant and preparation method thereof
CN111003962A (en) * 2019-11-03 2020-04-14 湖南加美乐素新材料股份有限公司 Alkali-free concrete accelerator and processing method thereof
CN110734242A (en) * 2019-11-13 2020-01-31 中国建材检验认证集团厦门宏业有限公司 sprayed concrete alkali-free liquid accelerator for alpine regions and preparation method thereof
CN110734242B (en) * 2019-11-13 2021-08-03 中国建材检验认证集团厦门宏业有限公司 Sprayed concrete alkali-free liquid accelerator for alpine regions and preparation method thereof
CN111153619A (en) * 2020-01-14 2020-05-15 攀枝花市吉源科技有限责任公司 Non-hazardous chemical substance alkali-free accelerator of magnesium aluminum fluoride system and preparation method thereof
CN111747675A (en) * 2020-07-23 2020-10-09 中国科学院过程工程研究所 Alkali-free accelerator and preparation method and application thereof
CN111747675B (en) * 2020-07-23 2022-06-17 中国科学院过程工程研究所 Alkali-free accelerator and preparation method and application thereof
CN113548832A (en) * 2021-08-26 2021-10-26 山东交通学院 Alkali-free liquid foam concrete conditioning and solidifying agent and preparation method thereof
CN113880485A (en) * 2021-11-02 2022-01-04 北京建筑大学 Alkali-free fluorine-free liquid accelerator and preparation and application thereof
CN114988744A (en) * 2022-06-15 2022-09-02 济南大学 Concrete shrinkage-reducing reinforcing agent and application thereof
CN115636615A (en) * 2022-11-04 2023-01-24 中南大学 Alkali-free chlorine-free fluorine-free early strength type liquid accelerator and preparation method thereof
CN115636615B (en) * 2022-11-04 2023-09-08 中南大学 Alkali-free chlorine-free fluorine-free early-strength liquid accelerator and preparation method thereof
CN115947564A (en) * 2023-03-11 2023-04-11 石家庄市长安育才建材有限公司 High-adhesion low-resilience alkali-free accelerator and preparation method and use method thereof
CN115947564B (en) * 2023-03-11 2023-08-04 石家庄市长安育才建材有限公司 High-adhesiveness low-resilience alkali-free accelerator, and preparation method and use method thereof

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Application publication date: 20171117