CN107351469A - Carbon fiber reinforced polymer-based composite board and preparation method thereof - Google Patents

Carbon fiber reinforced polymer-based composite board and preparation method thereof Download PDF

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Publication number
CN107351469A
CN107351469A CN201710598667.XA CN201710598667A CN107351469A CN 107351469 A CN107351469 A CN 107351469A CN 201710598667 A CN201710598667 A CN 201710598667A CN 107351469 A CN107351469 A CN 107351469A
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carbon fiber
polymer
composite board
felt
based composite
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李志刚
刘俊辉
刘雪强
韩洪江
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Jilin University
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Jilin University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • B32B27/365Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • B32B9/007Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile comprising carbon, e.g. graphite, composite carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/045Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/08Cars

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

The invention provides a kind of carbon fiber reinforced polymer-based composite board and preparation method thereof, belong to automotive interior material technical field, it is formed by chopped carbon fiber and mixed with polymers, and preformed member making has been respectively adopted fiber and has mutually been blended three kinds of felt, carbon cloth and polymer film stack, carbon fiber felt and polymer film stack methods.Then, it is compressing to preformed member progress by duplex forging forming technology, prepare high performance carbon fibre reinforced composite.Meet a large amount of, requirement of production line balance, reduce cost, improve production efficiency, promote the extensive commercial application of carbon fibre composite.

Description

Carbon fiber reinforced polymer-based composite board and preparation method thereof
Technical field
The invention belongs to automobile using lightweighting materials technical field.
Background technology
Carbon fiber is high intensity, the new fiber materials of high modulus fibre of a kind of phosphorus content more than 95%, and it is claimed For " king of new material ".Carbon fiber " soft outside but hard inside ", carbon fiber density less than steel 1/4, intensity be 5-7 times of steel, there is fibre Tie up two big characteristic of soft machinability and strong stretching resistance.Carbon fiber has many premium properties, the axial strength and mould of carbon fiber Amount is high, and higher than performance, fatigue durability is good, and X-ray transparent is good, and no creep, density is low, superhigh temperature resistant under non-oxidizing atmosphere, heat The coefficient of expansion is small and has anisotropy, and simultaneously corrosion resistance is protruded insoluble and in-expandable in organic solvent, bronsted lowry acids and bases bronsted lowry, and good conduction is led Hot and electromagnetic wave shielding etc..
Carbon fibre composite has high intensity, high rigidity, high-fracture toughness, corrosion-resistant, high resistant compared with other materials Buddhist nun, product excellent in mechanical performance, it is safe, designability is strong and parts are integrated the features such as, have been widely used automobile In industry, automobile service life, fuel efficiency and traffic safety and riding comfort is greatly improved, has been acknowledged as auto industry field most Preferable lightweighting materials, its a variety of processing and forming technology are also widely used.
The application of domestic carbon fiber is mainly in aerospace field, sports equipment field and industrial circle.Wherein, move Equipment accounts for the overwhelming majority, although and civil aviation, the vehicles, new energy equipment, engineering construction etc. application Start to start to walk, but application level is relatively low.
The moulding process of carbon fibre composite mainly has at present:Hand pasting forming, injection molding, BMC shaping, Sheet molding compound shaping, laminated into type, resin transfer molding, Wrapping formed, injection moulding and pultrusion etc..Early stage car With the production of part using hand paste technique and sprayup process, but hand paste and spray technology (die sinking molding) seriously pollute ring Border, labor intensity is big, and the quality of product is difficult to control, mainly for the production of the part of simple shape in auto parts, it is difficult to full The requirement of the sufficient production of auto industry metaplasia and environmental protection.Injection molding is that carbon fiber is molded with thermoplastic resin direct injection.It is suitable For manufacturing complex contour, accurate size or product with metal insert.And pultrusion is thermoplastic resin and carbon fiber In an extruder by heating pressurizing melting after, uniformly extruded by screw rod turn, cooling and shaping.RTM (resin transfer moulding) The general principle of shaping is to be laid on fibre reinforced materials in the die cavity of closing in advance, locking die, with pressure by resin glue Liquid injects die cavity, is impregnated with reinforcing material solidify afterwards, then stripping forming.RTM moulding process is mainly characterized in that closed mould operations, nothing Pollution, briquetting pressure is low, reinforcing material can be laid by design requirement, product two sides is bright and clean and complex-shaped large-scale system can be made Product etc..The technical research time is short, and suitable for product renewing, technological equipment investment is few, suitable for small lot, the automobile knot of multi items Component, such as engine water tank, heat shield, hood.Sheet molding compound (abbreviation SMC) is by unsaturated polyester resin, low A kind of prepreg of dry plate shape of the compositions such as shrink additives, filler, curing agent, thickener, releasing agent and reinforcing fiber, it has Have that superior electric property and decay resistance, shrinkage factor are low, intensity is high, convenient formation, light and engineering design are easily flexible The features such as, it is particularly suitable for industrialization large-scale production.Its mechanical performance can compare favourably with part metals material, thus extensively should For in the industries such as haulage vehicle, building, electronic/electrical gas.But its cost is higher.As domestic SMC (slice plastic) is raw Produce the continuous improvement of manufacturing technology, compression molding technology, the raising of the reduction, government of die cost to requirements such as working environments, Originally many products for the technique such as pasting, spray by hand and being molded, hardening time length, low production efficiency, labour greatly, to environment There is pollution, start progressively to use SMC die press technology for forming.Domestic SMC is widely used to electrical equipment industry, as switch board housing, Arc quenching plate, every backplate etc.;For automobile, tractor driving chamber enclosure, railway carriage window frame, seat are prayed;Facility for building, such as bathe Basin, purification tank etc..
At present, Lamborghini releases SUV vehicles, and chopped carbon fiber and resin premixed is put into steel by its duplex forging Mould, then heating pressurization, after three minutes, you can complete, more original preimpregnation of whole process-cycle 12 hours and RTM techniques 3 Hour greatly shortens, and greatly reduces production cost.Therefore, either industry, product and market, or enterprise is in itself, it is all right This kind of technology has strong demand, not only needs more advanced inexpensive carbon fiber technology of preparing, it is also necessary to which more advanced carbon is fine Tie up composite material preparation process.
The content of the invention
The purpose of the present invention is developing low-cost carbon fibre composite forming technology, to meet a large amount of, production line balance Requirement, while cost is greatly reduced.The present invention provide a kind of inexpensive carbon fiber reinforced polymer-based composite board and its Preparation method.
A kind of carbon fiber reinforced polymer-based composite board, it is fine that it includes 10~30w% carbon in polymeric substrate Dimension.
The composite board concrete form includes following 3 kinds:
A, it is made up of the carbon fiber mixed in polymer substrate and substrate layer.
B, polymer substrate replaces superposition with carbon cloth, and outermost layer is polymer substrate up and down.Preferably 8~12 layers of polymer substrate, thickness are 0.3~0.4mm, and 3~5 layers of carbon cloth, thickness is 1~1.5mm.
C, it is made up of the carbon fiber felt of upper and lower two layers of polymers substrate layer and centre.Polymer substrate's thickness be 0.3~ 0.4mm, carbon fiber felt thickness are 2~3cm;Carbon fiber felt is obtained by carbon fiber stub by combing networking felt.
Preparation method comprises the following steps that:
1) 10~30wt% is accounted for by carbon fiber, the ratio that polymer accounts for 90~70wt% weighs raw material;
2) oxidant is made to 50-70wt% oxidizing agent solution, then carbon fiber is placed in the oxidizing agent solution, 1-3h is handled under the conditions of at room temperature;The oxidant is potassium permanganate, nitric acid, potassium peroxydisulfate, sodium hypochlorite or sulfuric acid;
3) carbon fiber after oxidation processes is placed in the silane coupler that volume fraction is 30-35% and soaks 2-3h, with Modified carbon fiber stub is made;
4) single screw extrusion machine is used, polymer is melted and extruded by the mould of annular, is pulled up by the roller with volume, Air expansion is introduced in polymer pipe, and a kind of thickness is cooled into a certain distance as the thin of 0.3mm being exported from mould Film.From funnel to mould, the temperature of single screw extrusion machine is respectively set as 160,180,190 and 190 DEG C;
5) fiber mutually mixes:Modified carbon fiber stub obtained by step 3) is well mixed with polymer fiber, spread by combing Net process, felt material is prepared, it is standby;
6) by modified carbon fiber stub obtained by step 3) by combing networking with felt, and with step (4) resulting polymers Film is superimposed, standby;
7) carbon cloth is superimposed with step 4) resulting polymers film, standby;
6) or 7) 8) by step 5), gained preformed member is placed in metal to mould mesohigh compression molding, first with 8m/ during matched moulds The min quick matched moulds of speed, when matched molds are at a distance of 8cm, it is changed to the speed matched moulds with 3m/min;After matched moulds 150~ 5~10min is kept at a temperature of 200MPa pressure and 170~210 DEG C;Carbon fiber reinforced polymer-based composite plate is obtained after the demoulding Material.
Polymer-based fibers can be that polypropylene (PP), nylon 6 (PA6), nylon66 fiber (PA66) or makrolon (PC) are fine Dimension.
Brief description of the drawings
Fig. 1 is that fibrofelt makes schematic diagram.
Fig. 2 is mixed fibre felt schematic diagram.
Fig. 3 is carbon cloth and polylactic acid film lamination schematic diagram.
Fig. 4 is carbon fiber felt and polylactic acid film lamination schematic diagram.
Reference:1- polylactic acid films, 2- carbon cloths, 3- carbon fiber felts, 4- polymer-based fibers, 5- carbon fibers.
Embodiment
Technical solution of the present invention is further explained and illustrated in a manner of specific embodiment below.
Embodiment 1
(1) short carbon fiber is placed in 65wt% salpeter solution, soaks 2h.With deionized water rinsing to neutrality, dry It is standby.
(2) gained carbon fiber in step (1) is placed in the solution of silane that volumetric concentration is 35% and soaks 3h, rinsed with water To neutrality, 5h is dried in 120 DEG C of vacuum drying chambers, obtains modified carbon fiber.
(3) by acid fiber by polylactic in an oven in 85 DEG C of dry 12h, the moisture of absorption is removed to prevent shear degradation.
(4) modified carbon fiber obtained by step (2) and PLA obtained by step (3) are pressed 10:90 ratio mixing.It will pass through Preliminary shredding is combed into the thin net being made up of single fiber with the fibrous raw material mixed.Staggered form is crossed into by the thin Netcom that carding machine exports Laying method laying into the net is into certain thickness web, then needle felting.
(5) two die inside wiped cleans are uniformly brushed into the PMR demouldings after drying on two mold cavity surfaces first Agent, the amount of brushing should be as far as possible few to reduce cost on the premise of demoulding requirement is met, through twice of brushing, treats that mold cavity surface takes off After mould agent is dried, felt material is heated to soften with vulcanizing press, is put into releasing agent and uniformly smears the metal of upper and lower surface to mould In, first quick during matched moulds is 8m/min, and when matched molds are at a distance of 8cm, it is 3m/min at a slow speed to change.190 DEG C are heated to, is pressurized to 160MPa, dwell time 6min, curing molding, release are stripped after being cooled to room temperature.Made material surface is bright and clean, and is stripped Journey is simply smooth.
Embodiment 2
(1) by PLA in an oven in 50 DEG C of dry 24h, to remove the moisture of absorption.PLA is passed through into annular again Mould melt and extrude, pulled up by the roller with volume, air expansion introduced in polymer pipe, and certain from mould outlet Distance in be cooled into a kind of thickness be 0.3mm film.From funnel to mould, the temperature of single screw extrusion machine is set respectively For 160,180,190 and 190 DEG C.
(2) carbon fiber nonwoven fabric is replaced into the 2cm that is added to two layers with PLA films obtained by step (1), then placed it in Between two ptfe sheets, the metal of inner side wiped clean is placed in in mould.First quick during matched moulds is 8m/min, is treated When matched molds are at a distance of 8cm, it is 3m/min at a slow speed to change.200 DEG C are heated to, 150MPa is pressurized to, dwell time 5min, is solidified into Type, release are stripped after being cooled to room temperature.
Embodiment 3
(1) short carbon fiber is placed in 70%wt liquor potassic permanganate, soaks 2h.With deionized water rinsing to neutrality, Drying for standby.
(2) gained carbon fiber in step (1) is placed in the solution of silane that volume fraction is 30% and soaks 2h, rinsed with water To neutrality, 5h is dried in 120 DEG C of vacuum drying chambers, obtains modified carbon fiber.
(3) the thin net being made up of single fiber will be combed into the fibrous raw material mixed by preliminary shredding, passes through staggered form Laying method laying into the net is into certain thickness web, then needle felting.
(4) by PLA in an oven in 50 DEG C of dry 24h, to remove the moisture of absorption.PLA is passed through into annular again Mould melt and extrude, pulled up by the roller with volume, air expansion introduced in polymer pipe, and certain from mould outlet Distance in be cooled into a kind of thickness be 0.3mm film.From funnel to mould, the temperature of single screw extrusion machine is set respectively For 160,180,190 and 190 DEG C.
(5) polylactic acid film layer obtained by six layers of step (4) is all accumulated on carbon fiber felt both sides obtained by step (3), then Place it between two ptfe sheets, be placed in the metal of inner side wiped clean in mould.It is first quick during matched moulds For 8m/min, when matched molds are at a distance of 8cm, it is 3m/min at a slow speed to change.First apply about 10MPa, release of pressure after pressure 1min.Then, 210 DEG C are heated to, is pressurized to 170MPa, dwell time 5min, curing molding, release is stripped after being cooled to room temperature.
Beneficial effects of the present invention are illustrated below by way of experimental example.
By embodiment 1,2,3, in obtained composite board uniformly cut into 5 battens, and be polished into 100 with sampling machine × 10 × 1,1.5,2,2.5,3mm specification, this specification is as bending property test sample.Using universal testing machine, according to ISO527-1 standards are tested, using three-point bending method, rate of bending 5mm/min, span 95mm;By 100 × 10 × 1st, 1.5,2,2.5, the batten of 3mm specifications is made dumbbell shape, both ends size is 100 × 10 × 1,1.5,2,2.5,3mm, middle chi It is very little be 100 × 5 × 1,1.5,2,2.5,3mm, as Tensile test specimens.Using universal testing machine, enter according to ISO178 standards Row test, draw speed 5mm/min, is clamped away from for 80mm;By 120 × 10 × 1,1.5,2,2.5, the batten system of 3mm specifications Model machine in the sample between make the V word grooves of 0.2 times of thickness, as notch shock test sample, using universal testing machine, according to ISO179 standards are tested, impact velocity 5mm/min, and test result is as shown in table 1.
Table 1

Claims (6)

  1. A kind of 1. carbon fiber reinforced polymer-based composite board, it is characterised in that the composite board using polymer as base material, Include 10~30w% carbon fiber in polymeric substrate;The polymer is polypropylene, nylon 6, nylon66 fiber, makrolon Or PLA.
  2. 2. carbon fiber reinforced polymer-based composite board according to claim 1, it is characterised in that the composite board by The carbon fiber mixed in polymer substrate and substrate layer is formed.
  3. 3. carbon fiber reinforced polymer-based composite board according to claim 1, it is characterised in that the composite board gathers Compound substrate layer replaces with carbon cloth to be formed by stacking, and outermost layer is polymer substrate up and down;Polymer substrate 8~ 12 layers, thickness is 0.3~0.4mm, and 3~5 layers of carbon cloth, thickness is 1~1.5mm.
  4. 4. carbon fiber reinforced polymer-based composite board according to claim 1, it is characterised in that the composite board by Upper and lower two layers of polymers substrate layer and middle carbon fiber felt are formed;Polymer substrate's thickness is 0.3~0.4mm, carbon fiber Felt thickness is 2~3cm;Carbon fiber felt is obtained by carbon fiber by combing networking felt.
  5. 5. the carbon fiber reinforced polymer-based composite board according to any one in Claims 1 to 4, it is characterised in that The polymer is PLA.
  6. 6. a kind of preparation method of the carbon fiber reinforced polymer-based composite board described in claim 1, is comprised the following steps that:
    1) 10~30wt% is accounted for by carbon fiber, the ratio that polymer accounts for 90~70wt% weighs raw material;
    2) oxidant is made to 50~70wt% oxidizing agent solution, then carbon fiber is placed in the oxidizing agent solution, 1~3h is handled under the conditions of at room temperature;The oxidant is potassium permanganate, nitric acid, potassium peroxydisulfate, sodium hypochlorite or sulfuric acid;
    3) carbon fiber after oxidation processes is placed in the silane coupler that volume fraction is 30~35% and soaks 2~3h, with system Obtain modified carbon fiber stub;
    4) single screw extrusion machine is used, polymer is melted and extruded by the mould of annular, is pulled up by the roller with volume, poly- Air expansion is introduced in compound pipe, and the film that a kind of thickness is 0.3~0.4mm is cooled into mould outlet, from funnel to mould Tool, the temperature of single screw extrusion machine are respectively set as 160,180,190 and 190 DEG C;
    5) modified carbon fiber stub obtained by step 3) is well mixed with polymer fiber, by combing lapping process, prepares felt Material, it is standby;
    6) by modified carbon fiber stub obtained by step 3) by combing networking with felt, and with step 4) resulting polymers film stack Add, it is standby;
    7) carbon cloth is superimposed with step 4) resulting polymers film, standby;
    6) or 7) 8) by step 5), gained preformed member is placed in metal to mould mesohigh compression molding, first with 8m/min during matched moulds The quick matched moulds of speed, when matched molds are at a distance of 8cm, be changed to the speed matched moulds with 3m/min;Pressed after matched moulds in 150~200MPa 5~10min is kept at a temperature of power and 170~210 DEG C;Carbon fiber reinforced polymer-based composite board is obtained after the demoulding.
CN201710598667.XA 2017-07-21 2017-07-21 Carbon fiber reinforced polymer-based composite board and preparation method thereof Pending CN107351469A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109732942A (en) * 2018-12-27 2019-05-10 安徽旭升新材料有限公司 A method of unmanned plane propeller is made using composite material
WO2021018257A1 (en) * 2019-07-31 2021-02-04 山东大学 Method for preparing carbon fiber cloth/tpu composite material with different stacking layers having high electromagnetic shielding performance
CN115302867A (en) * 2022-06-22 2022-11-08 吉林大学 Carbon fiber/fibrilia reinforced thermoplastic composite board and preparation method thereof
CN116288924A (en) * 2023-02-17 2023-06-23 中国人民解放军军事科学院系统工程研究院 Preparation method of carbon fiber reinforced thermoplastic resin-based thick felt material and composite material

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CN102181150A (en) * 2011-03-24 2011-09-14 北京化工大学 Waste carbon fiber reinforced nylon 6 composite material and preparation method thereof
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