CN107351265A - Two-sided leaf-teeth dry chip - Google Patents

Two-sided leaf-teeth dry chip Download PDF

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Publication number
CN107351265A
CN107351265A CN201710802741.5A CN201710802741A CN107351265A CN 107351265 A CN107351265 A CN 107351265A CN 201710802741 A CN201710802741 A CN 201710802741A CN 107351265 A CN107351265 A CN 107351265A
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CN
China
Prior art keywords
diamond segment
teeth
diamond
teeth groove
cutter tooth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710802741.5A
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Chinese (zh)
Inventor
蒋武峰
徐国栋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU HUACHANG TOOLS MANUFACTURING Co Ltd
Original Assignee
JIANGSU HUACHANG TOOLS MANUFACTURING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIANGSU HUACHANG TOOLS MANUFACTURING Co Ltd filed Critical JIANGSU HUACHANG TOOLS MANUFACTURING Co Ltd
Priority to CN201710802741.5A priority Critical patent/CN107351265A/en
Publication of CN107351265A publication Critical patent/CN107351265A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The present invention relates to a kind of two-sided leaf-teeth dry chip, belong to the technical field of diamond tool.The two-sided leaf-teeth dry chip of the present invention, including matrix and multiple diamond segments for being arranged on on the outside of matrix;Diamond segment includes spaced first and second diamond segment.First diamond segment is made up of the cutter tooth of multiple equal lengths;Second diamond segment is made up of multiple cutters tooth, and the cutter tooth length between both ends is more than the cutter tooth length at both ends and forms the protuberance towards the extension of matrix direction.First diamond segment is mainly used in cutting, and second diamond segment takes into account cutting and grinding.The two-sided leaf-teeth dry chip of the present invention has good cutting and grinding function concurrently, and bursting apart for diamond segment can be prevented under the working condition that high-speed dry is cut, and can significantly improve stock-removing efficiency and service life.

Description

Two-sided leaf-teeth dry chip
Technical field
The present invention relates to the technical field of diamond tool, is cut it is more particularly related to which a kind of two-sided leaf-teeth are dry Piece.
Background technology
Diamond cutter is using diamond as main cutting material, by means of having definite shape, performance made of solder With the instrument of purposes.Diamond tool has been widely used for the stone materials such as marble, granite, concrete or construction material at present Cutting, finishing, cutting etc., wherein dry diamond section generally includes circular base and is distributed along on the outside of circular base Multiple diamond segments, and formed with along radially-arranged groove between adjacent diamond cutter head, this structure by Deviation in installation and the accuracy of manufacture, lifts is easily caused under the state that especially run at high speed in application process or even is collapsed The situation on side, in order to protect diamond segment, prior art is generally provided with multiple from outward flange to interior in diamond tool head surface The oblique groove structure in portion, to improve sharpness and be advantageous to chip removal.And in order to be maintained at the self-sharpening in working angles, existing skill Also have in art and two or more discontinuously V-shaped grooves are formed on the outside of diamond segment and inner side, to cause cutter head cutting Cut and self-sharpening and sharpness are remained in work.However, above-mentioned prior art is generally used for using coolant such as water cooling The saw blade of cutting.Cut into slices for dry diamond, in use longitudinal stress can be caused gradually to concentrate, so that in height Occur that abrasion accelerates or even collapses de- phenomenon under the application conditions of speed cutting or after application a period of time, cause service life Reduce.
The content of the invention
Good sharpness and service life are had concurrently in order to obtain, and the invention provides a kind of two-sided leaf-teeth dry chip.
In order to realize foregoing invention purpose, present invention employs following technical scheme:
A kind of two-sided leaf-teeth dry chip, including matrix and multiple diamond segments for being arranged on on the outside of described matrix;Its It is characterised by:The diamond segment includes spaced first diamond segment and the second diamond segment.
Wherein, first diamond segment is made up of multiple cutters tooth being arranged side by side, the length phase of the multiple cutter tooth Deng and adjacent cutter tooth between be provided with teeth groove;Second diamond segment is made up of multiple cutters tooth being arranged side by side, and And teeth groove is provided between adjacent cutter tooth, wherein the cutter tooth length between both ends be more than both ends cutter tooth length and formed to The protuberance of matrix direction extension.First diamond segment is mainly used in cutting, and second diamond segment is simultaneous Cutting and grinding are cared for, the two mutual cooperation can play excellent ground effect.
Wherein, the central axial direction of the cutter tooth of first diamond segment and described matrix be radially staggered it is certain Angle, it the angle ranging from 0-45 °, preferably 5 ° -40 °, more preferably 10 ° -30 °.If the two angle to stagger is more than 45 °, Stock-removing efficiency will be caused to significantly reduce thus be not preferred ground.And if central axial direction and the radial parallel (angle staggered Spend for 0) not only cutting effect is poor, nor beneficial to grinding.
Wherein, the central axial direction of the cutter tooth of second diamond segment and described matrix be radially staggered it is certain Angle, it the angle ranging from 0-45 °, preferably 5 ° -40 °, more preferably 10 ° -30 °.If the two angle to stagger is more than 45 °, Stock-removing efficiency will be caused to significantly reduce thus be not preferred ground.And if central axial direction and the radial parallel (angle staggered Spend for 0) not only cutting effect is poor, nor beneficial to grinding.
Wherein, the central axial direction and described matrix of the cutter tooth of first diamond segment and the second diamond segment The angle being radially staggered it is equal.
Wherein, the surface area of first diamond segment and the second diamond segment is essentially identical, or the second Buddha's warrior attendant The surface area of stone cutter head is slightly larger than the surface area of first diamond segment.Such as the surface area of second diamond segment It can be the 100-120% of the first diamond segment surface area, the surface area of the second diamond segment is set as above-mentioned model Enclose, it is ensured that the smooth work of dry chip, be advantageous to maintain the ground effect of high speed.
Wherein, the teeth groove on first diamond segment is made up of the first different teeth groove of depth and the second teeth groove;Its Described in the depth of the first teeth groove be more than the depth of the second teeth groove, and the first teeth groove is close to the skiver of the first diamond segment Make face side, and second teeth groove is close to matrix outward flange side.
Wherein, the teeth groove on second diamond segment is made up of the first different teeth groove of depth and the second teeth groove;Its Described in the depth of the first teeth groove be more than the depth of the second teeth groove, and the first teeth groove is close to the skiver of the first diamond segment Make face side, and second teeth groove is close to matrix outward flange side.
Wherein, the non-cutting face side of first diamond segment and the second diamond segment is internally provided with T-slot; And the flange being engaged with the T-slot is provided with described matrix outward flange, the thickness of the flange is less than described matrix Thickness.
Wherein, the inner fovea part being engaged in described matrix formed with the protuberance with second diamond segment.
Compared with immediate prior art, two-sided leaf-teeth dry chip of the invention has the advantages that:
The two-sided leaf-teeth dry chip of the present invention has good cutting and grinding function, and the operating mode bar cut in high-speed dry concurrently Bursting apart and being broken for diamond segment can be prevented under part, stock-removing efficiency and service life can be significantly improved.
Brief description of the drawings
Fig. 1 is the structural representation (positive visual angle) of the two-sided leaf-teeth dry chip of the present invention.
Fig. 2 is the front view of the two-sided leaf-teeth dry chip of the present invention.
Fig. 3 is cross section structure schematic diagrams of the Fig. 2 along B-B directions.
Fig. 4 is end and the fit structure schematic diagram of matrix of diamond segment.
Embodiment
The two-sided leaf-teeth dry chip of the present invention is further elaborated below with reference to specific embodiment, to this hair Bright technical scheme makes more complete and clear explanation.
Fig. 1-4 shows the two-sided leaf-teeth dry chip of the present invention, including matrix 10 and diamond segment 20.Diamond segment Non-cutting face side be internally provided with T-slot.And described matrix 10 includes matrix bodies 12 and is arranged on matrix bodies 12 Flange 11 on outward flange.The flange 11 is engaged with the T-slot set inside the non-cutting face side, the flange 11 Thickness be less than described matrix body 12 thickness.The diamond segment 20 includes spaced first diamond segment 21 With the second diamond segment 20.As shown in the figures 1 and 2, first diamond segment 21 is made up of multiple cutters tooth being arranged side by side, Teeth groove is provided between the equal length of the multiple cutter tooth and adjacent cutter tooth;The cutter tooth of first diamond segment Central axial direction and described matrix are radially staggered certain angle, the angle ranging from 0-45 °, preferably 5 ° -40 °, more excellent Elect 10 ° -30 ° as.If the two angle to stagger is more than 45 °, stock-removing efficiency will be caused to significantly reduce thus be not preferred ground.And If central axial direction is with radial parallel (angle to stagger is 0), not only cutting effect is poor, nor beneficial to grinding. Teeth groove on first diamond segment is made up of the first different teeth groove of depth and the second teeth groove;Wherein described first teeth groove Depth be more than the depth of the second teeth groove, and the first teeth groove is close to the cutwork face side of the first diamond segment, and institute The second teeth groove is stated close to matrix outward flange side, is so designed that the chip removal that not only ensure that under the conditions of high-speed cutting, Er Qieyou Beneficial to the overall rigidity of diamond segment is maintained, higher cutting speed is able to maintain that when being cut to materials such as concrete, ceramics. Second diamond segment 22 is made up of multiple cutters tooth being arranged side by side, and teeth groove is provided between adjacent cutter tooth, wherein Cutter tooth length between both ends is more than the cutter tooth length at both ends and forms the protuberance towards the extension of matrix direction, cuts Cutwork of the caused internal stress along diamond segment is towards protuberance transmission, distribution and dissipation in journey, and prevents planted agent Power accumulates near the bottom of groove, can avoid the problem of Cracking under high-speed cutting.And formed with described in described matrix The inner fovea part that the protuberance of two diamond segments is engaged, compared to common circular arc faying face, significantly improve faying face Area, so as to also improve bond strength.First diamond segment is mainly used in cutting, and second diamond segment Cutting and grinding are taken into account, the two mutual cooperation can play excellent ground effect.Specifically, second diamond segment Cutter tooth central axial direction and described matrix be radially staggered certain angle, the angle ranging from 0-45 °, preferably 5 °- 40 °, more preferably 10 ° -30 °.If the two angle to stagger be more than 45 °, will cause stock-removing efficiency significantly reduce because rather than Preferably.And if central axial direction is with radial parallel (angle to stagger is 0), not only cutting effect is poor, nor Beneficial to grinding.Teeth groove on second diamond segment is made up of the first different teeth groove of depth and the second teeth groove;Wherein institute The depth for stating the first teeth groove is more than the depth of the second teeth groove, and the first teeth groove is close to the cutwork face of the first diamond segment Side, and second teeth groove is close to matrix outward flange side.See on the whole, first diamond segment and the second Buddha's warrior attendant The central axial direction of the cutter tooth of stone cutter head is equal with the angle being radially staggered of described matrix.First diamond segment and The surface area of second diamond segment is essentially identical, or the surface area of the second diamond segment is slightly larger than first diamond The surface area of cutter head.Such as the surface area of second diamond segment can be the 100- of the first diamond segment surface area 120%, the surface area of the second diamond segment is set as above range, it is ensured that the smooth work of dry chip, be advantageous to tie up Hold the ground effect of high speed.
Diamond segment (the first and second diamond segments) can be combined together with matrix using well known method, such as It can be incorporated in by way of hot pressed sintering or welding (being preferably soldering) on the flange of matrix.It is smaller for matrix size Dry chip, can generally use conventional hot-pressing sintering method to reduce cost.And in order to ensure matrix and diamond segment Bond strength can use soldering (such as vacuum brazing, induction brazing, laser soldering etc.) technique.The base in the present embodiment Body can generally use steel, such as 65Mn steel etc. is obtained by machining (such as in being formed by machining process Recess and flange, and the mounting hole at center).And the diamond segment can use metallic bond and artificial diamond Grain is formed by way of dispensing, mixing cold pressing, hot pressed sintering (or freely sintering), such as can use conventional iron-based, copper Base or cobalt-based metallic bond are strong in order to improve the combination between its grinding performance, especially diamond and diamond bonding agent Degree, it can preferably use prealloy powder and the form of metal powder blending.
Embodiment 1
To form as the copper of copper powder 28wt%, glass putty 6wt%, nickel powder 8wt%, lanthanum nickel alloy powder 1.0wt% and surplus The metallic bond of iron clad powder and artificial diamond's particle (diamond grit 35/40#-25%, 40/45# that concentration is 100% 50%th, 45/50#-25%) mix cold compaction is for the first and second diamond segment base substrates, then by the first and second gold medals It is (a diameter of that hard rock base substrate with 65Mn steel matrix under protective atmosphere obtains two-sided leaf-teeth dry chip in 880 DEG C of hot pressed sinterings The number of 125mm, the first diamond segment and the second diamond segment is 4, the first diamond segment and the second diamond The surface area of cutter head is equal) pad punching, paint, put the first edge on a knife or a pair of scissors.
Comparative example 1
To form as the copper of copper powder 28wt%, glass putty 6wt%, nickel powder 8wt%, lanthanum nickel alloy powder 1.0wt% and surplus The metallic bond of iron clad powder and artificial diamond's particle (diamond grit 35/40#-25%, 40/45# that concentration is 100% 50%th, 45/50#-25%) mix cold compaction is for the first and second diamond segment base substrates, then by the first and second gold medals It is (a diameter of that hard rock base substrate with 65Mn steel matrix under protective atmosphere obtains two-sided leaf-teeth dry chip in 880 DEG C of hot pressed sinterings 125mm, the number of the first diamond segment are 8) pad punching, paint, put the first edge on a knife or a pair of scissors and (only adopted with differing only in for embodiment 1 With the first diamond segment).
The two-sided leaf-teeth dry chip that embodiment 1 and comparative example 1 obtain is installed on portable cutting machine, with 8~10m/min Cutting speed coagulating cement cob brick is cut, in each 950 two-sided leaf-teeth dry chips using, embodiment 1 it is dry What disintegrating tablet and fracture occurred for section has 14, and up to 26 of disintegrating tablet and fracture occur in the dry chip of comparative example 1, can Bursting apart and being broken for diamond segment can be prevented under the working condition that high-speed dry is cut by seeing the two-sided leaf-teeth dry chip of the present invention, Service life is effectively ensured.And cutting efficiency is suitable, and the surface after the dry chip cutting of embodiment 1 without carrying out essence again It is whole, and the surface after the cutting of the dry chip of comparative example 1 also needs the operation polished.
For the ordinary skill in the art, simply the present invention is exemplarily described for specific embodiment, Obviously present invention specific implementation is not subject to the restrictions described above, and is entered as long as employing the inventive concept and technical scheme of the present invention The improvement of capable various unsubstantialities, or it is not improved by the present invention design and technical scheme directly apply to other occasions , within protection scope of the present invention.

Claims (10)

1. a kind of two-sided leaf-teeth dry chip, including matrix and multiple diamond segments for being arranged on on the outside of described matrix;It is special Sign is:The diamond segment includes spaced first diamond segment and the second diamond segment.
2. two-sided leaf-teeth dry chip according to claim 1, it is characterised in that:First diamond segment by it is multiple simultaneously The cutter tooth composition of row's arrangement, teeth groove is provided between the equal length of the multiple cutter tooth and adjacent cutter tooth;Described second Diamond segment is made up of multiple cutters tooth being arranged side by side, and teeth groove is provided between adjacent cutter tooth, wherein positioned at both ends it Between cutter tooth length be more than both ends cutter tooth length and formed towards matrix direction extension protuberance.
3. two-sided leaf-teeth dry chip according to claim 1, it is characterised in that:The cutter tooth of first diamond segment Central axial direction and described matrix are radially staggered certain angle, the angle ranging from 0-45 °.
4. two-sided leaf-teeth dry chip according to claim 1, it is characterised in that:The cutter tooth of second diamond segment Central axial direction and described matrix are radially staggered certain angle, the angle ranging from 0-45 °.
5. two-sided leaf-teeth dry chip according to claim 1, it is characterised in that:First diamond segment and the second gold medal The central axial direction of the cutter tooth of diamond tool bit is equal with the angle being radially staggered of described matrix.
6. two-sided leaf-teeth dry chip according to claim 1, it is characterised in that:The surface area of second diamond segment For the 100-120% of the first diamond segment surface area.
7. two-sided leaf-teeth dry chip according to claim 1, it is characterised in that:Teeth groove on first diamond segment It is made up of the first different teeth groove of depth and the second teeth groove;The depth of wherein described first teeth groove is more than the depth of the second teeth groove, And the first teeth groove is close to the cutwork face side of the first diamond segment, and second teeth groove is close to matrix outward flange one Side.
8. two-sided leaf-teeth dry chip according to claim 2, it is characterised in that:Teeth groove on second diamond segment It is made up of the first different teeth groove of depth and the second teeth groove;The depth of wherein described first teeth groove is more than the depth of the second teeth groove, And the first teeth groove is close to the cutwork face side of the first diamond segment, and second teeth groove is close to matrix outward flange one Side.
9. two-sided leaf-teeth dry chip according to claim 1, it is characterised in that:First diamond segment and the second gold medal The non-cutting face side of diamond tool bit is internally provided with T-slot;And it is provided with described matrix outward flange and matches with the T-slot The flange of conjunction, the thickness of the flange are less than the thickness of described matrix.
10. two-sided leaf-teeth dry chip according to claim 2, it is characterised in that:Formed with described in described matrix The inner fovea part that the protuberance of two diamond segments is engaged.
CN201710802741.5A 2017-09-07 2017-09-07 Two-sided leaf-teeth dry chip Pending CN107351265A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710802741.5A CN107351265A (en) 2017-09-07 2017-09-07 Two-sided leaf-teeth dry chip

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Application Number Priority Date Filing Date Title
CN201710802741.5A CN107351265A (en) 2017-09-07 2017-09-07 Two-sided leaf-teeth dry chip

Publications (1)

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CN107351265A true CN107351265A (en) 2017-11-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108188945A (en) * 2018-03-12 2018-06-22 桂林创源金刚石有限公司 A kind of thin slice tooth split type skive and production method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205364235U (en) * 2015-12-21 2016-07-06 泉州众志新材料科技有限公司 Novel protect tooth structure turbine wheel
CN105904598A (en) * 2016-05-23 2016-08-31 江苏华昌工具制造有限公司 Hot-pressing double-sided concave inclined dry slice
CN206465275U (en) * 2017-01-26 2017-09-05 石家庄海川工具有限公司 Diamond saw blade with shield tooth
CN207480932U (en) * 2017-09-07 2018-06-12 江苏华昌工具制造有限公司 Two-sided leaf-teeth dry chip

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205364235U (en) * 2015-12-21 2016-07-06 泉州众志新材料科技有限公司 Novel protect tooth structure turbine wheel
CN105904598A (en) * 2016-05-23 2016-08-31 江苏华昌工具制造有限公司 Hot-pressing double-sided concave inclined dry slice
CN206465275U (en) * 2017-01-26 2017-09-05 石家庄海川工具有限公司 Diamond saw blade with shield tooth
CN207480932U (en) * 2017-09-07 2018-06-12 江苏华昌工具制造有限公司 Two-sided leaf-teeth dry chip

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108188945A (en) * 2018-03-12 2018-06-22 桂林创源金刚石有限公司 A kind of thin slice tooth split type skive and production method
CN108188945B (en) * 2018-03-12 2023-08-01 桂林创源金刚石有限公司 Slice tooth split type diamond grinding wheel and manufacturing method

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Application publication date: 20171117

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