CN107345264A - A kind of rust resistance and corrosion resistance hammer head processing technology - Google Patents
A kind of rust resistance and corrosion resistance hammer head processing technology Download PDFInfo
- Publication number
- CN107345264A CN107345264A CN201710599691.5A CN201710599691A CN107345264A CN 107345264 A CN107345264 A CN 107345264A CN 201710599691 A CN201710599691 A CN 201710599691A CN 107345264 A CN107345264 A CN 107345264A
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- Prior art keywords
- hammer head
- parts
- corrosion resistance
- resistance
- processing technology
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Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D161/00—Coating compositions based on condensation polymers of aldehydes or ketones; Coating compositions based on derivatives of such polymers
- C09D161/04—Condensation polymers of aldehydes or ketones with phenols only
- C09D161/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
- C09D161/14—Modified phenol-aldehyde condensates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F1/00—Electrolytic cleaning, degreasing, pickling or descaling
- C25F1/02—Pickling; Descaling
- C25F1/04—Pickling; Descaling in solution
- C25F1/06—Iron or steel
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
Abstract
A kind of disclosed rust resistance and corrosion resistance hammer head processing technology, including the processing of step semi-finished product, insulation cooling, are surface-treated, quench, tempering, anticorrosion pretreatment, rust resistance and corrosion resistance processing.A kind of rust resistance and corrosion resistance hammer head processing technology provided by the invention, technical process is simpler, and manufacturing cost is relatively low, and technical process continuity is good, can form rust resistance and corrosion resistance layer in hammer head surface, effectively lift the rust resistance and corrosion resistance performance of hammer head.
Description
Technical field
The present invention relates to a kind of processing method of hammer head, more particularly to a kind of rust resistance and corrosion resistance hammer head processing technology.
Background technology
Hammer is the most frequently used hand tools, and it runs into the environment of relative humidity unavoidably in use, and this is allowed for
Hammer head gets rusty easily corrosion, ultimately results in fracture or crackle, forms potential accident source.In consideration of it, it is necessary to provide one kind
The processing method of hammer head, produce more corrosion resistant high intensity hammer head.
The content of the invention
It is an object of the invention to provide a kind of rust resistance and corrosion resistance hammer head processing technology, technical process is simpler, manufacture
Cost is relatively low, and technical process continuity is good, can form rust resistance and corrosion resistance layer in hammer head surface, effectively lift the anti-of hammer head
Become rusty Corrosion Protection.
The technical scheme is that:A kind of rust resistance and corrosion resistance hammer head processing technology, specifically comprises the following steps:
A, semi-finished product are processed, and from medium carbon alloy steel as hammer head raw material, raw material is carried out by mould according to dimensions
Processing, obtains semi-finished product;
B, insulation cooling, carries out insulation cooling in clock hood type furnace, and it is 600 ~ 700 DEG C to control holding temperature first, and soaking time 5 ~
9h, after insulation with 250 DEG C of body of heater chilling temperature value below;
C, it is surface-treated, phosphorating treatment is carried out to the spiro rod section of the hammer head semi-finished product after annealing;
D, quench, the hammer head of shaping is quenched in nitrate furnace, it is 840 ~ 855 DEG C to control hardening heat, the heating-up time
For 6 ~ 8min, soaking time is 60 ~ 70min;
E, it is tempered, the hammer head of shaping is tempered in nitrate furnace, it is 520 ~ 570 DEG C to control temperature, the heating-up time
For 66 ~ 70min, soaking time is 95 ~ 100min;
F, anticorrosion is pre-processed, and the hammer head after tempering is put into electrolytic degreasing in electrolyte, then placed into Acidwash solution
Pickling is carried out, removes the oxide on surface, alkaline etching processing is carried out after then carrying out sandblasting polishing;
G, the hammer head after alkaline etching is handled is immersed in anticorrosion antirust oil, keeps 45 DEG C of fluid temperature immersion 65min so that its
Surface forms rust resistance and corrosion resistance layer.
Preferably, electrolyte is that alkaline degreasing liquid includes in the step f:Sodium hydroxide 20-60 g/L, sodium carbonate
20-40 g/L, tertiary sodium phosphate 5-15 g/L.
Preferably, Acidwash solution is watery hydrochloric acid, dilute sulfuric acid or dust technology in the step f.
Preferably, the anticorrosion antirust oil is formed by following each group distribution ratio:10~13 parts of rosin phenolic resin, cloud
4~7 parts of female powder, 3~6 parts of zeolite powder, 12~15 parts of talcum powder, 5~8 parts of wollastonite in powder, 4~6 parts of Corvic, amino
11~16 parts of resin, 1~4 part of epoxy resin, 2~4 parts of white spirit, 5~8 parts of rust resisting pigment, 7~12 parts of solvent, drier 5~
8 parts.
Beneficial effect:A kind of disclosed rust resistance and corrosion resistance hammer head processing technology, technical process is simpler, system
Cause relatively low, technical process continuity is good, can form rust resistance and corrosion resistance layer in hammer head surface, effectively lift hammer head
Rust resistance and corrosion resistance performance.
Embodiment
Below in conjunction with specific embodiment, clear, complete description is carried out to technical scheme.
A kind of disclosed rust resistance and corrosion resistance hammer head processing technology, specifically comprises the following steps:
A, semi-finished product are processed, and from medium carbon alloy steel as hammer head raw material, raw material is carried out by mould according to dimensions
Processing, obtains semi-finished product;
B, insulation cooling, carries out insulation cooling in clock hood type furnace, and it is 600 ~ 700 DEG C to control holding temperature first, and soaking time 5 ~
9h, after insulation with 250 DEG C of body of heater chilling temperature value below;
C, it is surface-treated, phosphorating treatment is carried out to the spiro rod section of the hammer head semi-finished product after annealing;
D, quench, the hammer head of shaping is quenched in nitrate furnace, it is 840 ~ 855 DEG C to control hardening heat, the heating-up time
For 6 ~ 8min, soaking time is 60 ~ 70min;
E, it is tempered, the hammer head of shaping is tempered in nitrate furnace, it is 520 ~ 570 DEG C to control temperature, the heating-up time
For 66 ~ 70min, soaking time is 95 ~ 100min;
F, anticorrosion is pre-processed, and the hammer head after tempering is put into electrolytic degreasing in electrolyte, then placed into Acidwash solution
Pickling is carried out, removes the oxide on surface, alkaline etching processing is carried out after then carrying out sandblasting polishing;
G, the hammer head after alkaline etching is handled is immersed in anticorrosion antirust oil, keeps 45 DEG C of fluid temperature immersion 65min so that its
Surface forms rust resistance and corrosion resistance layer.
Electrolyte is that alkaline degreasing liquid includes in the step f:Sodium hydroxide 20-60 g/L, sodium carbonate 20-40 g/
L, tertiary sodium phosphate 5-15 g/L.
Acidwash solution is watery hydrochloric acid, dilute sulfuric acid or dust technology in the step f.
The anticorrosion antirust oil is formed by following each group distribution ratio:10~13 parts of rosin phenolic resin, mica powder 4~7
Part, 3~6 parts of zeolite powder, 12~15 parts of talcum powder, 5~8 parts of wollastonite in powder, 4~6 parts of Corvic, amino resins 11~
16 parts, 1~4 part of epoxy resin, 2~4 parts of white spirit, 5~8 parts of rust resisting pigment, 7~12 parts of solvent, 5~8 parts of drier.
One embodiment of the invention is described in detail above, but the content is only the invention
Preferred embodiment, it is impossible to be considered as the practical range for limiting the invention.It is all to be made according to the invention application range
Equivalent change with improve etc., belong within the patent covering scope of the invention.
Claims (4)
1. a kind of rust resistance and corrosion resistance hammer head processing technology, it is characterised in that comprise the following steps:
A, semi-finished product are processed, and from medium carbon alloy steel as hammer head raw material, raw material is carried out by mould according to dimensions
Processing, obtains semi-finished product;
B, insulation cooling, carries out insulation cooling in clock hood type furnace, and it is 600 ~ 700 DEG C to control holding temperature first, and soaking time 5 ~
9h, after insulation with 250 DEG C of body of heater chilling temperature value below;
C, it is surface-treated, phosphorating treatment is carried out to the spiro rod section of the hammer head semi-finished product after annealing;
D, quench, the hammer head of shaping is quenched in nitrate furnace, it is 840 ~ 855 DEG C to control hardening heat, the heating-up time
For 6 ~ 8min, soaking time is 60 ~ 70min;
E, it is tempered, the hammer head of shaping is tempered in nitrate furnace, it is 520 ~ 570 DEG C to control temperature, the heating-up time
For 66 ~ 70min, soaking time is 95 ~ 100min;
F, anticorrosion is pre-processed, and the hammer head after tempering is put into electrolytic degreasing in electrolyte, then placed into Acidwash solution
Pickling is carried out, removes the oxide on surface, alkaline etching processing is carried out after then carrying out sandblasting polishing;
G, the hammer head after alkaline etching is handled is immersed in anticorrosion antirust oil, keeps 45 DEG C of fluid temperature immersion 65min so that its
Surface forms rust resistance and corrosion resistance layer.
2. rust resistance and corrosion resistance hammer head processing technology according to claim 1, it is characterised in that:It is electrolysed in the step f
Liquid is that alkaline degreasing liquid includes:Sodium hydroxide 20-60 g/L, sodium carbonate 20-40 g/L, tertiary sodium phosphate 5-15 g/L.
3. rust resistance and corrosion resistance hammer head processing technology according to claim 1, it is characterised in that:Pickling in the step f
Solution is watery hydrochloric acid, dilute sulfuric acid or dust technology.
4. rust resistance and corrosion resistance hammer head processing technology according to claim 1, it is characterised in that:The anticorrosion antirust oil
Formed by following each group distribution ratio:10~13 parts of rosin phenolic resin, 4~7 parts of mica powder, 3~6 parts of zeolite powder, talcum powder 12
~15 parts, 5~8 parts of wollastonite in powder, 4~6 parts of Corvic, 11~16 parts of amino resins, 1~4 part of epoxy resin, Bai Jie
2~4 parts of oil, 5~8 parts of rust resisting pigment, 7~12 parts of solvent, 5~8 parts of drier.
Priority Applications (1)
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CN201710599691.5A CN107345264A (en) | 2017-07-21 | 2017-07-21 | A kind of rust resistance and corrosion resistance hammer head processing technology |
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CN201710599691.5A CN107345264A (en) | 2017-07-21 | 2017-07-21 | A kind of rust resistance and corrosion resistance hammer head processing technology |
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CN107345264A true CN107345264A (en) | 2017-11-14 |
Family
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CN201710599691.5A Pending CN107345264A (en) | 2017-07-21 | 2017-07-21 | A kind of rust resistance and corrosion resistance hammer head processing technology |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108165720A (en) * | 2017-12-29 | 2018-06-15 | 重庆全茂合渝科技有限公司 | A kind of process of surface treatment of the automobile-used valve lever pin of motor |
Citations (6)
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---|---|---|---|---|
CN101934466A (en) * | 2009-06-30 | 2011-01-05 | 江都狮鹤高强度螺栓有限公司 | Technology for processing high strength large hexagon-headed bolt used for steel structure |
CN103881522A (en) * | 2013-10-28 | 2014-06-25 | 东南大学 | Anti-corrosion anti-rust paint |
CN105200468A (en) * | 2015-10-29 | 2015-12-30 | 中物院成都科学技术发展中心 | Bolt surface corrosion prevention method |
CN105269247A (en) * | 2014-07-14 | 2016-01-27 | 丁春燕 | Processing technology for big high-strength hexagon bolt used for steel structure |
CN105463363A (en) * | 2014-09-10 | 2016-04-06 | 湖南奇力工具有限公司 | Surface processing method for construction drill |
CN105583589A (en) * | 2014-10-23 | 2016-05-18 | 无锡华冶钢铁有限公司 | Machining forming and manufacturing technique for piston made of 38CrMnAl steel |
-
2017
- 2017-07-21 CN CN201710599691.5A patent/CN107345264A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101934466A (en) * | 2009-06-30 | 2011-01-05 | 江都狮鹤高强度螺栓有限公司 | Technology for processing high strength large hexagon-headed bolt used for steel structure |
CN103881522A (en) * | 2013-10-28 | 2014-06-25 | 东南大学 | Anti-corrosion anti-rust paint |
CN105269247A (en) * | 2014-07-14 | 2016-01-27 | 丁春燕 | Processing technology for big high-strength hexagon bolt used for steel structure |
CN105463363A (en) * | 2014-09-10 | 2016-04-06 | 湖南奇力工具有限公司 | Surface processing method for construction drill |
CN105583589A (en) * | 2014-10-23 | 2016-05-18 | 无锡华冶钢铁有限公司 | Machining forming and manufacturing technique for piston made of 38CrMnAl steel |
CN105200468A (en) * | 2015-10-29 | 2015-12-30 | 中物院成都科学技术发展中心 | Bolt surface corrosion prevention method |
Non-Patent Citations (1)
Title |
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唐春华: ""现代磷化工艺实践第二部分──除锈与浸蚀"", 《电镀与涂饰》 * |
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---|---|---|---|---|
CN108165720A (en) * | 2017-12-29 | 2018-06-15 | 重庆全茂合渝科技有限公司 | A kind of process of surface treatment of the automobile-used valve lever pin of motor |
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