CN107340335A - A kind of general adjustable bidirectional slide-type column defects of concrete structure detection means - Google Patents
A kind of general adjustable bidirectional slide-type column defects of concrete structure detection means Download PDFInfo
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- CN107340335A CN107340335A CN201610278477.5A CN201610278477A CN107340335A CN 107340335 A CN107340335 A CN 107340335A CN 201610278477 A CN201610278477 A CN 201610278477A CN 107340335 A CN107340335 A CN 107340335A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/26—Arrangements for orientation or scanning by relative movement of the head and the sensor
- G01N29/265—Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
- G01N2291/0232—Glass, ceramics, concrete or stone
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention discloses a kind of general adjustable bidirectional slide-type column defects of concrete structure detection means, it includes sensor lift clutch, slides laterally platform, slides laterally dynamical system, control system, longitudinal sliding motion track etc..This detection means is applied to the faults of construction such as ultrasound examination steel pipe concrete arch rib, steel core concrete column and concrete column.Ultrasound examination transducer can be placed on the cylinder concrete of different-diameter, and realize multi-section to surveying, substitute conventional high-altitude man-hour manually hand-held probe detection method, can avoid arch rib both sides probe can not centering the problem of causing detection error, and then ensure accuracy of detection.Device is full-automatic signal control in whole test process, solves the problems, such as the work high above the ground when detecting arch bridge defect, and engineering cost is small, and technical guarantee is provided to ensuring that Practical Project quality, cylinder concrete structure reach design life.
Description
Technical field
This experiment is related to a kind of general adjustable bidirectional slide-type column defects of concrete structure detection means.
Background technology
Cavity easily occurs in casting process in core concrete in concrete filled steel tube, shrinks gap, commodity mixes
Solidifying soil is layered uneven, construction joint, the loose leakiness of commerical ready-mixed concrete with tube wall imperfect bonding, hole, commerical ready-mixed concrete isolation
Deng.Phenomenon of coming to nothing is found that in the detection to built steel pipe commerical ready-mixed concrete arch bridge at present, it may be said that steel pipe commodity coagulation
Commodity concrete void disease has been a universal phenomenon in the pipe of native arch bridge.Occurs meeting of coming to nothing between steel pipe and commerical ready-mixed concrete
Cause steel pipe commerical ready-mixed concrete element bearing capacity to decline, while the reduction of stiffness of structural member and resistance to overturning can be caused.In addition, core
The separation of heart commerical ready-mixed concrete, coming to nothing often makes commerical ready-mixed concrete be in low-stress state, is less susceptible to play steel pipe commodity coagulation
The collective effect of soil, reduces the excellent mechanical performances that steel pipe commerical ready-mixed concrete possessed originally, weakens steel pipe commerical ready-mixed concrete
Bearing capacity, injure the safety of steel pipe commerical ready-mixed concrete arch bridge.Therefore, the defects of concrete filled steel tube problem is detected very must
Will.
Main method the defects of detection concrete filled steel tube is at present:
1. artificial hammering method
Technical staff is hammered into shape by light weight and taps steel pipe walls, is found out steel pipe according to different tone colors and is peeled off position with concrete.The party
Method is not high to detection tool demands, simple and quick, as the Preliminary detection method and auxiliary detection hand for determining defect area
Section, is a kind of relatively coarse detection method, MTD scope is typically within 10cm.When there is cavity on steam vent side,
Hammering method is no longer applicable, and for some important components or position, hammering method can not meet required precision.
2. Impact echo
The principle of Impact echo be using stress wave component surface/internal flaw surface or component bottom surface bottom boundary it
Between roundtrip produce transient state resonance, its resonant frequency can be discernable in amplitude spectrum, for determining internal flaw depth.Should
The shortcomings that method is that the universal actual depth of the penetration of fracture tested out is partially shallow, and the actual penetration of fracture is deeper, test
Error is bigger, and the higher limit of the distress in concrete depth of defect of this method test is 20cm.
3. optical fiber sensing monitoring system
Outer signals change the mode coupling characteristic of sensor fibre by microbending loss mechanism, to the light wave intensity transmitted in optical fiber
It is modulated.When the internal injury such as occurs coming to nothing in concrete filled steel tube interface, optical fiber therein is embedded in advance and is led by concrete
Dynamic, generation one is micro-bend, causes transmission loss.The system has a wide range of, continuous detectability, but needs in work progress
Pre-buried fibre optical sensor, monitoring system is laid, it is with high costs, and detect the defects of be not suitable for after pouring, to not burying
The position of sensor can not also be detected.
4. ultrasonic method
Ultrasonic method general principle is to be passed in one end of outer diameter of steel pipes using transmitting transducer radiation dither through the steel pipe center of circle
To the receive transducer of the outer diameter of steel pipes other end.When ultrasonic wave runs into the interface formed by various defects in communication process just
The direction of propagation and path can be changed, its energy will be attenuated in fault location, cause sound during ultrasonic wave arrival receive transducer
When, the relative change of sound width, frequency.This method is widely used in Filled Steel Tubular Arch Bridge, large-scale steel pipe concrete
The compactness inspection of post.
Method the most frequently used at present is ultrasonic method, and concrete filled steel tube ultrasound examination is the important portion of concrete ultrasound examination
Point, using extremely wide in concrete filled steel tube engineering detecting, good effect is also have received, particularly in detection core
Defect in concrete and homogeneity etc..《Concrete filled steel tube design and construction code》In, in order to steel tube concrete
Native core concrete quality or uniformity are preferably detected, and find problem present in construction in time, and regulation " examines steel pipe
Concrete quality should use ultrasound checking ".Using the ultrasound checking drawbacks described above mentioned in code, cost is cheap, operation
Simply, the requirement of preliminary interpretation defect can be reached.《Ultrasound checking concrete defect technical regulation》(CECS 21:2000)
Also ultrasound checking inside concrete quality or defect, the technology of homogeneity of concrete and requirement are detailed.So carry out ultrasound
The quality problems of ripple detection concrete filled steel tube are the widest methods of real project.But examined using ultrasonic wave
Many problems are but run into during survey concrete filled steel tube internal soundness or defect, wherein placing transmitting-receiving in CFST Arch Bridge
Transducer is difficult to realize, reason is that arch bridge is higher, and working face is small, and concrete filled steel tube is mostly irregular steel pipe parcel, no
It is easily placed transducer.There is presently no the device that can conveniently place transducer.
When at this stage using ultrasonic wave detector detection concrete column structure, handheld transducer is used to detect.This detection
Method has the disadvantage that:
1. because the arch rib of arch bridge is in high-altitude, therefore handheld transducer is very inconvenient during detection, typically using loop wheel machine
People is sling and carries out placement transducer, this forbids during practice of construction.Or workmen lies prone at arch rib staircase
Body detects downwards, and action is extremely dangerous.
2. handheld transducer survey can not be carried out multi-section to surveying, therefore detection sectional plane is less, it is impossible to represents comprehensively whole
Section, precision are relatively low.
3. handheld transducer detection workload is big, typically it is not timely completed.Easily by such environmental effects.
The content of the invention
Problem to be solved by this invention is directed to currently without that can realize in ultrasound examination concrete filled steel tube, is put
Put the present situation of transducer apparatus, there is provided a kind of structure is feasible, reasonable in design, when disclosure satisfy that Practical Project detects concrete filled steel tube
Place the device of transducer requirement.
A kind of general adjustable bidirectional slide-type column defects of concrete structure detection means:1- longitudinal sliding motions track, 2- are laterally sliding
Moving platform, 3- slide laterally dynamical system, 4- control systems, 5- sensor automatic rising-sinking platforms.A kind of general adjustable two-way cunning
Longitudinal sliding motion track in dynamic formula column defects of concrete structure detection means is as shown in Figure 1.
Fig. 1 is a piece of track plates schematic diagram, and the both sides folding device of track and other two panels track plates are linked, filled using folding
The diameter of adjustable rail plate is put, and then the steel pipe of other diameters can be measured.In order to ensure that track can be tight with steel pipe
It is close to be combined together, utilize the arch rib radius adjustment device in figure(Detail drawing such as Fig. 2), place M8 screws and withstand baffle plate, make track
Plate stress and to steel pipe direction shrink.Universal wheel is placed below track, track is reduced resistance when steel pipe longitudinal direction moves
Power.Widen in the track plates of bottom, reaching uniform force makes track can guarantee that each section can be moved simultaneously in movement.Track
Centre is empty, the transducer on charging carriage is passed through and is attached on steel pipe, realizes measurement, and detail drawing is shown in Fig. 3.
Platform such as Fig. 4 institutes are slid laterally in a kind of general adjustable bidirectional slide-type column defects of concrete structure detection means
Show.Dolly by transducer automatic rising-sinking platform, slide laterally platform lower shoe, clamping transducer apparatus form.Slide laterally flat
Platform lower shoe is placed on axletree, and spring is placed above, and spring is placed above transducer automatic rising-sinking platform, transducer is risen automatically
Drop platform can decline in test, can be moved up when not testing.Both it can guarantee that transducer touched steel pipe, also can guarantee that in movement
When transducer not contact steel pipe.Fixture is housed, fixture is exactly to be changed to clamp on the circular hole in transducer automatic rising-sinking platform
The device of energy device, is equally to withstand transducer using bolt to realize.Transducer automatic rising-sinking platform equally has a tower spring, on tower spring
Strut beam is placed, is subject to facility of the steering wheel to its power.
Power system device is slid laterally in a kind of general adjustable bidirectional slide-type column defects of concrete structure detection means
As shown in Figure 5.
Dynamical system is slid laterally to be made up of dynamic Control room, actuating unit and support.Actuating unit is control dress
The device above and below dolly is carried, is driven by cord.There are two sulculuses on actuating unit, make cord inverse respectively in winding
Hour hands and wound clockwise, ensure to decontrol when rotating while can tightly wrap, it is identical to reach the distance for travelling the dolly on both sides,
It is easier to ensure that two transducer centerings.The speed of actuating unit is controlled by dynamic Control room, makes dolly when upper and lower
Energy exact residence equally uses remote control in precalculated position, actuating unit.
A kind of sensor lift clutch device in general adjustable bidirectional slide-type column defects of concrete structure detection means
Operation principle is:" steering wheel " is the small-sized electronic product for controlling ship model rudder face, each rudder face of model plane or joint of robot motion, main
It is that the huge torsion for exporting its power output shaft is converted to displacement in limited travel by rocking arm to act on, logical so as to realize
Cross the purpose for drawing or pressing and doing work.Its internal structure is that high-speed electric expreess locomotive drives series of gears group, is taken turns out motor is defeated
Small torsion big torsion be converted into by tooth gearratio exported.Steering wheel has three lines, red and brown(Or black)Respectively
Positive pole and negative power supply input, yellow(Or white)Inputted for pulse signal, servos control plate can convey to steering wheel simultaneously
5V direct currents and pulse signal so that steering wheel manually knob and acted.
Therefore whole device, which slides laterally dynamical system and moved up and down to shake control, slides laterally platform, reaches specific bit
Postpone stopping.Control sensor lifter is shaken, its rocking arm is swung, extrudes strut beam, strut beam drive fixture is to moving down
It is dynamic, transducer is housed on fixture, equally transducer is adjacent to steel pipe.Detection terminates, and makes steering wheel return, and upper cover plate and transducer exist
Rise under the elastic force of tower spring, separated with steel pipe.Then whole device vertically moving to steel pipe is promoted, realizes the survey of whole steel pipe
Amount.
Brief description of the drawings
Fig. 1 is longitudinal sliding motion track schematic diagram;Fig. 2 is arch rib radius adjustment device detail drawing;Fig. 3 is to slide laterally track to show
It is intended to;Fig. 4 is to slide laterally platform schematic diagram;Fig. 5 is to slide laterally dynamical system schematic diagram.
Claims (10)
1. a kind of general adjustable bidirectional slide-type column defects of concrete structure detection means, including track plates, charging carriage, electricity
Motivation, control system, steering wheel.
2. general adjustable bidirectional slide-type column defects of concrete structure detection means according to claim 1, its feature
It is, wherein described track plates can be folded, is applicable the concrete filled steel tube of different-diameter, charging carriage can be made in its rail
Smoothness run in road, and can be slidably along the longitudinal direction of steel pipe.
3. there are enough rigidity, ensure to slide simultaneously up and down, it is vertical direction to make its contact with steel pipe, makes two transducings
Device centering.
4. general adjustable bidirectional slide-type column defects of concrete structure detection means according to claim 1, its feature
It is, wherein described charging carriage guarantees on track plates slidably, the bottom of dolly can not contact track plates.
5. the lower shoe of dolly has certain rigidity, buckling phenomenon can not occur when transducer is under pressure and moved down.
6. general adjustable bidirectional slide-type column defects of concrete structure detection means according to claim 1, its feature
It is, wherein described motor can be controlled using remote control, switch is freely.
7. rotating can be realized, and drive the dolly of left and right two to realize and move up and down.
8. general adjustable bidirectional slide-type column defects of concrete structure detection means according to claim 1, its feature
It is, wherein described control system is remote control.
9. general adjustable bidirectional slide-type column defects of concrete structure detection means according to claim 1, its feature
It is, wherein described steering wheel has big moment of torsion and sufficiently large rigidity, and stroke can ensure that transducer is adjacent to steel pipe.
10. a kind of any general adjustable bidirectional slide-type column defects of concrete structure detection means of claim 1~6
Application method, it is characterised in that described general bidirectional slide-type steel tube concrete is used in Ultrasonic Examination of Steel Tube Concrete
Native defect detecting device.
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109164172A (en) * | 2018-09-29 | 2019-01-08 | 广西路桥工程集团有限公司 | A kind of concrete filled steel tube ultrasound examination bracket |
CN109959406A (en) * | 2019-04-17 | 2019-07-02 | 福州大学 | Wheeled hinged cantilever underwater foundation detection device and its working method |
CN110208373A (en) * | 2019-05-24 | 2019-09-06 | 浙江中达特钢股份有限公司 | A kind of steel tube ultrasonic inspection device with dimensional measurement function |
CN110487827A (en) * | 2019-09-06 | 2019-11-22 | 广西大学 | A kind of detection device and detection method that Long-Span Concrete Filled Steel Tubular Arch Bridges unsticking is come to nothing |
CN114137085A (en) * | 2021-12-01 | 2022-03-04 | 仲恺农业工程学院 | Ultrasonic flaw detection robot based on vision-assisted positioning and detection method thereof |
CN114563480A (en) * | 2022-04-28 | 2022-05-31 | 四川蜀工公路工程试验检测有限公司 | Road concrete structure strength detection device |
CN115107054A (en) * | 2022-08-01 | 2022-09-27 | 重庆交通大学 | Steel pipe concrete arch rib void detection robot |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109164172A (en) * | 2018-09-29 | 2019-01-08 | 广西路桥工程集团有限公司 | A kind of concrete filled steel tube ultrasound examination bracket |
CN109959406A (en) * | 2019-04-17 | 2019-07-02 | 福州大学 | Wheeled hinged cantilever underwater foundation detection device and its working method |
CN109959406B (en) * | 2019-04-17 | 2024-02-02 | 福州大学 | Wheel type rotary cantilever underwater pier detection device and working method thereof |
CN110208373A (en) * | 2019-05-24 | 2019-09-06 | 浙江中达特钢股份有限公司 | A kind of steel tube ultrasonic inspection device with dimensional measurement function |
CN110487827A (en) * | 2019-09-06 | 2019-11-22 | 广西大学 | A kind of detection device and detection method that Long-Span Concrete Filled Steel Tubular Arch Bridges unsticking is come to nothing |
CN114137085A (en) * | 2021-12-01 | 2022-03-04 | 仲恺农业工程学院 | Ultrasonic flaw detection robot based on vision-assisted positioning and detection method thereof |
CN114563480A (en) * | 2022-04-28 | 2022-05-31 | 四川蜀工公路工程试验检测有限公司 | Road concrete structure strength detection device |
CN115107054A (en) * | 2022-08-01 | 2022-09-27 | 重庆交通大学 | Steel pipe concrete arch rib void detection robot |
CN115107054B (en) * | 2022-08-01 | 2024-05-24 | 重庆交通大学 | Steel pipe concrete arch rib void detection robot |
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Application publication date: 20171110 |