CN107339808B - A kind of method for controlling combustion of the gas heater based on lambda sensor - Google Patents

A kind of method for controlling combustion of the gas heater based on lambda sensor Download PDF

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Publication number
CN107339808B
CN107339808B CN201710059606.6A CN201710059606A CN107339808B CN 107339808 B CN107339808 B CN 107339808B CN 201710059606 A CN201710059606 A CN 201710059606A CN 107339808 B CN107339808 B CN 107339808B
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electromagnetic proportional
proportional valve
combustion
sections
operating mode
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CN107339808A (en
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谭洵
崔强
梁稳
周高云
茅忠群
诸永定
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Ningbo Fotile Kitchen Ware Co Ltd
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Ningbo Fotile Kitchen Ware Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/20Arrangement or mounting of control or safety devices
    • F24H9/2007Arrangement or mounting of control or safety devices for water heaters
    • F24H9/2035Arrangement or mounting of control or safety devices for water heaters using fluid fuel

Abstract

The present invention relates to a kind of method for controlling combustion of gas heater based on lambda sensor, the gas heater includes the first electromagnetic proportional valve for adjusting combustion parameter, second electromagnetic proportional valve, blower, igniter, burner and main valve, and master board, there are three types of operating modes for master board tool, corresponding combustion parameter is corresponding under every kind of operating mode, and under one section of operating mode, first electromagnetic proportional valve is opened, under two sections of operating modes, second electromagnetic proportional valve is opened, under three sections of operating modes, first electromagnetic proportional valve and the second electromagnetic proportional valve are opened.The present invention passes through the size for judging Actual combustion power and firing power, then further judge whether the oxygen concentration numerical value of lambda sensor detection deviates preset normal oxygen concentratio numerical value, then dynamic adjustment is carried out to the combustion parameter of gas heater, to guarantee that burner will not be blown out when wind pressure is excessive.

Description

A kind of method for controlling combustion of the gas heater based on lambda sensor
Technical field
The present invention relates to a kind of method for controlling combustion of gas heater based on lambda sensor.
Background technique
Domestic gas-fired water heater during use will face many uncontrollable factors, as flow of inlet water fluctuation, Wind pressure caused by the purity of burning gases, the range of the air pressure of burning gases, the external world blow is excessive etc., these factors may shadow It rings the temperature persistance of gas heater or gas heater is caused to can not work normally.Machine caused by wherein wind pressure is excessive without The problem of method is burnt and brought becomes increasingly conspicuous, and such as the high-rise buildings in coastal cities, water heater air outlet often has very big wind-force, After wind-force reaches some strength water heater will occur ignition point not or the problems such as being blown out suddenly when being burning, this A little problems decline the accommodative ability of environment of domestic gas-fired water heater.For the excessive problem of wind pressure, this paper presents one kind to resist The machine that the AC blower fan system when wind pressure is excessive may be implemented in wind pressure technology can also burn without being blown out.
In addition, domestic gas-fired water heater forms Smaller load area according to the intercombination of difference solenoid valve when water heater working With big loading zone, remain that a region is burnt always after water heater working, our this spline structure is referred to as to have Chang Ming Fiery structure and variable open fire structure.There is the gas heater structure of Chang Minghuo structure shown in Figure 1, this gas heater is deposited In 2 kinds of operating modes: when solenoid valve SV1 is individually opened, gas water heater working is in 1 stage mode, when solenoid valve SV1 and electromagnetism When valve SV2 is opened simultaneously, gas water heater working is in 2 stage modes.Since the corresponding region solenoid valve SV1 is burnt always (referred to as Chang Minghuo), therefore be not in flame-out risk when 1 stage mode and 2 stage modes mutually switch.
The gas heater structure of variable open fire structure is shown in Figure 2, and there are 3 Working moulds for this kind of gas heater Formula: solenoid valve SV1 individually opens work in 1 stage mode, and solenoid valve SV2 individually opens work in 2 stage modes, as solenoid valve SV1 Work is in 3 stage modes when opening simultaneously with solenoid valve SV2, above-mentioned 3 kinds of operating modes there is no have a certain section always in burning feelings Condition, i.e., variable open fire, just will appear flame-out risk when 1 stage mode and 2 stage modes mutually switch at this time.
Summary of the invention
Primary technical problem to be solved by this invention is that a kind of combustion when wind pressure is excessive is provided for the above-mentioned prior art The method for controlling combustion for the gas heater based on lambda sensor that burner will not be blown out.
The further technical problems to be solved of the present invention, which are to provide one kind burner when wind pressure is excessive, will not be blown out, be divided Duan Huoli is not in the method for controlling combustion of the gas heater based on lambda sensor of flame-out risk when switching.
The technical scheme of the invention to solve the technical problem is: a kind of Combustion System side of gas heater Method, the gas heater include burner, for the igniter to burner ignition, enter burner for controlling How much the first how many electromagnetic proportional valve of interior burning gases, the second electromagnetic proportional valve enter in combustion chamber air capacity for controlling DC fan, be arranged on admission line for being switched on or off the main valve into the burning gases in gas heater, use In the master of the first electromagnetic proportional valve current value of control burning, the second electromagnetic proportional valve current value, rotation speed of fan and igniter opening and closing Control panel, and the outlet valve being connect with master board;There are three types of operating modes: one section of operating mode, two for the master board tool Section operating mode and three sections of operating modes, under one section of operating mode, main valve and the first electromagnetic proportional valve are opened, the second electromagnetism ratio Example valve is closed;Under two sections of operating modes, main valve and the second electromagnetic proportional valve are opened, and the first electromagnetic proportional valve is closed;At three sections Under operating mode, main valve, the first electromagnetic proportional valve and the second electromagnetic proportional valve are opened, it is characterised in that: in gas heater Exhaust ports the lambda sensor for acquiring exhaust ports oxygen density value is installed, lambda sensor is connect with master board, institute It states master board and carries out Combustion System as follows:
Step 1: in the standby state, after the outlet valve of gas heater is opened, whether detection flow of inlet water is greater than setting Threshold value, if so, executing step 2, if not being, return step one;
Step 2: blower executes step 3 after running the first setting time according to preset preceding cleaning wind speed;
Step 3: blower is run according to preset igniting wind speed, step 4 is then executed;
Step 4: main valve open, the first electromagnetic proportional valve are opened, the second electromagnetic proportional valve is closed, igniter opens igniting, Then step 5 is executed;
Step 5: judging whether to light a fire successfully, if it is successful, executing one section of operating mode, make burner, blower according to one Combustion parameter work under section operating mode, then executes step 6, such as unsuccessful, exports fault-signal;
Step 6: calculating currently practical combustion power, judge whether currently practical combustion power is less than ignition power, If so, executing step 7, if not being, step 8 is executed;
Step 7: judge whether the oxygen concentration numerical value of lambda sensor detection deviates preset normal oxygen concentratio numerical value, if so, Improve rotation speed of fan makes burner, blower according to the combustion under one section of operating mode if not being to continue to execute one section of operating mode Parameter work is burnt, step 8 is then executed;
Step 8: judge whether to need switching working mode, if not being to continue to execute one section of operating mode, make burner, Blower works according to the combustion parameter under one section of operating mode, then executes burning thermostatic control logic;If so, blower is according to pre- If igniting wind speed operation, then execute step 9;
Step 9: calculating currently practical combustion power, judge whether currently practical combustion power is less than Working mould after switching Combustion power needed for formula executes burning thermostatic control logic if not being;If so, returning to step seven.
The present invention solves technical solution used by above-mentioned further technical problem are as follows: in above-mentioned method for controlling combustion, Burning thermostatic control logic includes the following steps:
Step 1 executes one section of operating mode, and burner, blower is made to work according to the combustion parameter under one section of operating mode, Then judge whether to need to be switched to three sections of operating modes, if so, open the second electromagnetic proportional valve, make burner, blower according to Combustion parameter work under three sections of operating modes, then executes step 6;If not being to judge whether to need to be switched to two sections of work Mode, if not being, return step 1, if so, executing step 2;
Step 2, blower are run according to preset igniting wind speed, open the second electromagnetic proportional valve, make burner, blower according to Combustion parameter work 300ms~800ms under three sections of operating modes, then executes step 3;
Step 3, the second electromagnetic proportional valve continue to be kept open, and close the first electromagnetic proportional valve, make burner, blower According to the combustion parameter work under two sections of operating modes, step 4 is then executed;
Step 4 judges whether to need to be switched to three sections of operating modes, if so, opening the first electromagnetic proportional valve, makes to burn Device, blower work according to the combustion parameter under three sections of operating modes, then execute step 6;If not being to judge whether to need to switch To one section of operating mode, if not being, return step 3, if so, executing step 5;
Step 5, blower are run according to preset igniting wind speed, open the first electromagnetic proportional valve, make burner, blower according to Combustion parameter work 300ms~800ms under three sections of operating modes, then returns to step 1;
Step 6 judges whether to need to be switched to one section of operating mode, if so, returning to step 1, if not being, judgement is It is no to need to be switched to two sections of operating modes, if so, executing step 3, if not being, the second electromagnetic proportional valve is opened, burner, wind are made Machine works according to the combustion parameter under three sections of operating modes, then executes step 6.
By above-mentioned control logic, so that gas heater is not in flame-out risk when being segmented firepower switching.
The currently practical combustion power=(current set temperature-inflow temperature) current water flow of *;Ignition power And combustion power needed for three kinds of operating modes is standing parameter.
In the step 7, when the oxygen concentration numerical value of lambda sensor detection deviates preset normal oxygen concentratio numerical value, meter The difference between oxygen concentration numerical value and preset normal oxygen concentratio numerical value is calculated, between the numerical value that rotation speed of fan improves and above-mentioned difference It is linear.
Compared with the prior art, the advantages of the present invention are as follows: the size by judging Actual combustion power and firing power, Then further judge whether the oxygen concentration numerical value of lambda sensor detection deviates preset normal oxygen concentratio numerical value, then to combustion gas The combustion parameter of water heater carries out dynamic adjustment, to guarantee that burner will not be blown out when wind pressure is excessive;In further side In case, when one section of operating mode and two sections of operating modes switch, first carry out after three sections of operating mode 300ms~800ms again into Row switching, the control method can greatly improve the success rate for passing fire.
Detailed description of the invention
Fig. 1 is the gas heater structural schematic diagram for having Chang Minghuo structure in the prior art;
Fig. 2 is the gas heater structural schematic diagram of variable open fire structure in the prior art;
Fig. 3 is gas heater structural schematic diagram in the embodiment of the present invention;
Fig. 4 is the method for controlling combustion flow chart of gas heater in the embodiment of the present invention;
Fig. 5 is the thermostatic control logical flow chart that burns in the embodiment of the present invention.
Specific embodiment
The present invention will be described in further detail below with reference to the embodiments of the drawings.
A kind of method for controlling combustion of gas heater is present embodiments provided, wherein gas heater is primarily directed to The gas heater of variable open fire structure, the structure of this kind of gas heater are shown in Figure 3 comprising burner, for giving The igniter of burner ignition enters burning gases are how many in burner the first electromagnetic proportional valve, for controlling Two electromagnetic proportional valves enter the DC fan that air capacity is how many in combustion chamber for controlling, are arranged on admission line for connecing Main valve that is logical or closing the burning gases entered in gas heater, for controlling the first electromagnetic proportional valve current value of burning, the The master board of two electromagnetic proportional valve current values, rotation speed of fan and igniter opening and closing, and the outlet valve being connect with master board, institute Stating master board tool, there are three types of operating modes: one section of operating mode, two sections of operating modes and three sections of operating modes, and in one section of work Under operation mode, main valve and the first electromagnetic proportional valve are opened, and the second electromagnetic proportional valve is closed;Under two sections of operating modes, main valve and Second electromagnetic proportional valve is opened, and the first electromagnetic proportional valve is closed;Under three sections of operating modes, main valve, the first electromagnetic proportional valve and Second electromagnetic proportional valve is opened.In the present embodiment, install in the exhaust ports of gas heater for acquiring exhaust ports oxygen The lambda sensor of gas concentration value, lambda sensor are connect with master board, and the master board carries out burning control as follows System.
The method for controlling combustion of the gas heater includes the following steps, shown in Figure 4:
Step 1: in the standby state, after the outlet valve of gas heater is opened, whether detection flow of inlet water is greater than setting Threshold value, in the present embodiment, given threshold 2.5L/min, if so, executing step 2, if not being, return step one;
Step 2: blower executes step 3 after running the first setting time according to preset preceding cleaning wind speed;
Step 3: blower is run according to preset igniting wind speed, step 4 is then executed;
Step 4: main valve open, the first electromagnetic proportional valve are opened, the second electromagnetic proportional valve is closed, igniter opens igniting, Then step 5 is executed;
Step 5: judging whether to light a fire successfully, if it is successful, executing one section of operating mode, make burner, blower according to one Combustion parameter work under section operating mode, then executes step 6, such as unsuccessful, exports fault-signal;
Step 6: calculating currently practical combustion power, judge whether currently practical combustion power is less than ignition power, If so, executing step 7, if not being, step 8 is executed;The currently practical combustion power=(current set temperature-water inlet temperature Degree) the current water flow of *;Ignition power is standing parameter;
Step 7: judge whether the oxygen concentration numerical value of lambda sensor detection deviates preset normal oxygen concentratio numerical value, if so, Improve rotation speed of fan makes burner, blower according to the combustion under one section of operating mode if not being to continue to execute one section of operating mode Parameter work is burnt, step 8 is then executed;When the oxygen concentration numerical value of lambda sensor detection deviates preset normal oxygen concentratio numerical value When, the difference between oxygen concentration numerical value and preset normal oxygen concentratio numerical value is calculated, the numerical value and above-mentioned difference that rotation speed of fan improves Linear between value, i.e., above-mentioned difference is bigger, and rotation speed of fan improves more;In addition, while adjusting rotation speed of fan, The electric current of corresponding combusted proportion valve is adaptively adjusted, to obtain the purpose of mating adjusting;
Step 8: judge whether to need switching working mode, if not being to continue to execute one section of operating mode, make burner, Blower works according to the combustion parameter under one section of operating mode, then executes burning thermostatic control logic;If so, blower is according to pre- If igniting wind speed operation, then execute step 9;
Step 9: calculating currently practical combustion power, judge whether currently practical combustion power is less than Working mould after switching Combustion power needed for formula executes burning thermostatic control logic if not being;If so, returning to step seven;It is described currently practical Combustion power=(current set temperature-inflow temperature) current water flow of *;Combustion power needed for three kinds of operating modes is normal Setting parameter.
The burning thermostatic control logic includes the following steps, shown in Figure 5:
Step 1 executes one section of operating mode, and burner, blower is made to work according to the combustion parameter under one section of operating mode, Then judge whether to need to be switched to three sections of operating modes, if so, open the second electromagnetic proportional valve, make burner, blower according to Combustion parameter work under three sections of operating modes, then executes step 6;If not being to judge whether to need to be switched to two sections of work Mode, if not being, return step 1, if so, executing step 2;
Step 2, blower are run according to preset igniting wind speed, open the second electromagnetic proportional valve, make burner, blower according to Combustion parameter work 300ms~800ms under three sections of operating modes, then executes step 3;
Step 3, the second electromagnetic proportional valve continue to be kept open, and close the first electromagnetic proportional valve, make burner, blower According to the combustion parameter work under two sections of operating modes, step 4 is then executed;
Step 4 judges whether to need to be switched to three sections of operating modes, if so, opening the first electromagnetic proportional valve, makes to burn Device, blower work according to the combustion parameter under three sections of operating modes, then execute step 6;If not being to judge whether to need to switch To one section of operating mode, if not being, return step 3, if so, executing step 5;
Step 5, blower are run according to preset igniting wind speed, open the first electromagnetic proportional valve, make burner, blower according to Combustion parameter work 300ms~800ms under three sections of operating modes, then returns to step 1;
Step 6 judges whether to need to be switched to one section of operating mode, if so, returning to step 1, if not being, judgement is It is no to need to be switched to two sections of operating modes, if so, executing step 3, if not being, the second electromagnetic proportional valve is opened, burner, wind are made Machine works according to the combustion parameter under three sections of operating modes, then executes step 6.

Claims (3)

1. a kind of method for controlling combustion of the gas heater based on lambda sensor, the gas heater includes burner, is used In the igniter for giving burner ignition, enter the first solenoid-operated proportional that burning gases are how many in burner for controlling Valve, the second electromagnetic proportional valve enter the DC fan that air capacity is how many in combustion chamber for controlling, and setting is used on admission line In the main valve for being switched on or off the burning gases entered in gas heater, for controlling the first electromagnetic proportional valve electric current of burning The master board of value, the second electromagnetic proportional valve current value, rotation speed of fan and igniter opening and closing, and the water outlet being connect with master board Valve, there are three types of operating modes: one section of operating mode, two sections of operating modes and three sections of operating modes for the master board tool, and three kinds Corresponding combustion parameter being corresponding under operating mode, and under one section of operating mode, main valve and the first electromagnetic proportional valve are opened, Second electromagnetic proportional valve is closed;Under two sections of operating modes, main valve and the second electromagnetic proportional valve are opened, and the first electromagnetic proportional valve closes It closes;Under three sections of operating modes, main valve, the first electromagnetic proportional valve and the second electromagnetic proportional valve are opened, it is characterised in that: are being fired The exhaust ports of gas water heater install the lambda sensor for acquiring exhaust ports oxygen density value, lambda sensor and master board Connection, the master board carry out Combustion System as follows:
Step 1: in the standby state, after the outlet valve of gas heater is opened, whether detection flow of inlet water is greater than setting threshold Value, if so, executing step 2, if not being, return step one;
Step 2: blower executes step 3 after running the first setting time according to preset preceding cleaning wind speed;
Step 3: blower is run according to preset igniting wind speed, step 4 is then executed;
Step 4: main valve open, the first electromagnetic proportional valve are opened, the second electromagnetic proportional valve is closed, igniter opens igniting, then Execute step 5;
Step 5: judging whether to light a fire successfully, if it is successful, executing one section of operating mode, make burner, blower according to one section of work Combustion parameter work under operation mode, then executes step 6, such as unsuccessful, exports fault-signal;
Step 6: calculating currently practical combustion power, judge whether currently practical combustion power is less than ignition power, such as It is to execute step 7, if not being, executes step 8;
Step 7: judging whether the oxygen concentration numerical value of lambda sensor detection deviates preset normal oxygen concentratio numerical value, if so, improving Rotation speed of fan joins burner, blower according to the burning under one section of operating mode if not being to continue to execute one section of operating mode Number work, then executes step 8;
Step 8: judging whether to need switching working mode, if not being to continue to execute one section of operating mode, make burner, blower According to the combustion parameter work under one section of operating mode, burning thermostatic control logic is then executed;If so, blower is according to preset Wind speed of lighting a fire is run, and then executes step 9;
Step 9: calculating currently practical combustion power, judge whether currently practical combustion power is less than operating mode institute after switching The combustion power needed executes burning thermostatic control logic if not being;If so, returning to step seven;
The burning thermostatic control logic includes the following steps:
Step 1 executes one section of operating mode, so that burner, blower is worked according to the combustion parameter under one section of operating mode, then Judge whether to need to be switched to three sections of operating modes, if so, opening the second electromagnetic proportional valve, makes burner, blower according to three sections Combustion parameter work under operating mode, then executes step 6;If not being to judge whether to need to be switched to two sections of operating modes, If not being, return step 1, if so, executing step 2;
Step 2, blower are run according to preset igniting wind speed, are opened the second electromagnetic proportional valve, are made burner, blower according to three sections Combustion parameter work 300ms~800ms under operating mode, then executes step 3;
Step 3, the second electromagnetic proportional valve continue to be kept open, close the first electromagnetic proportional valve, make burner, blower according to Combustion parameter work under two sections of operating modes, then executes step 4;
Step 4 judges whether to need to be switched to three sections of operating modes, if so, the first electromagnetic proportional valve of opening, makes burner, wind Machine works according to the combustion parameter under three sections of operating modes, then executes step 6;If not being to judge whether to need to be switched to one Section operating mode, if not being, return step 3, if so, executing step 5;
Step 5, blower are run according to preset igniting wind speed, are opened the first electromagnetic proportional valve, are made burner, blower according to three sections Combustion parameter work 300ms~800ms under operating mode, then returns to step 1;
Step 6 judges whether to need to be switched to one section of operating mode, if so, 1 is returned to step, if not being to judge whether to need Be switched to two sections of operating modes, if so, execute step 3, if not being, opening the second electromagnetic proportional valve, make burner, blower by According to the combustion parameter work under three sections of operating modes, step 6 is then executed.
2. method for controlling combustion according to claim 1, it is characterised in that: the currently practical combustion power=(current Set temperature-inflow temperature) the current water flow of *;Combustion power needed for ignition power and three kinds of operating modes is normal Setting parameter.
3. method for controlling combustion according to claim 1, it is characterised in that: in the step 7, when lambda sensor detects Oxygen concentration numerical value when deviateing preset normal oxygen concentratio numerical value, calculate oxygen concentration numerical value and preset normal oxygen concentratio numerical value it Between difference, rotation speed of fan improve numerical value and above-mentioned difference between it is linear.
CN201710059606.6A 2017-01-24 2017-01-24 A kind of method for controlling combustion of the gas heater based on lambda sensor Active CN107339808B (en)

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CN109579280A (en) * 2018-12-28 2019-04-05 广东顺德大派电气有限公司 A kind of adaptive gas heater
CN110108040A (en) * 2019-04-04 2019-08-09 芜湖美的厨卫电器制造有限公司 The control method and gas heater of gas heater
CN110454983B (en) * 2019-07-26 2022-01-07 华帝股份有限公司 Control method for oxygen-poor flameout protection time of gas water heater and gas water heater
CN110398071B (en) * 2019-08-06 2021-09-14 广东万家乐燃气具有限公司 Air pressure compensation control method and gas water heater
CN110584501B (en) * 2019-09-16 2021-11-12 宁波方太厨具有限公司 Cooking control method of electric oven
CN111594869A (en) * 2020-06-15 2020-08-28 珠海格力电器股份有限公司 Gas water heater control method, device and system and gas water heater
CN112833555B (en) * 2020-06-15 2022-08-16 青岛经济技术开发区海尔热水器有限公司 Gas water heater and control method thereof
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