Invention content
It is designed using brand new technical problem to be solved by the invention is to provide a kind of, introduces mechanical and electric mixed electric controlling knot
Structure can effectively improve the screens driving based on Rotating speed measring that harness cuts efficiency based on intelligent measurement, intelligent Control
Horizontal wire harness cutting machine.
In order to solve the above-mentioned technical problem the present invention uses following technical scheme:The present invention devises a kind of based on rotating speed inspection
The screens of survey drives horizontal wire harness cutting machine, is cut for being directed to specified model harness, including pedestal, padded plate, turns
Swing arm, screens casing, speed probe and control module, and the power supply, rotary electric machine, the electricity that are connected respectively with control module
Control rotary head, control input unit, filter circuit and at least four automatically controlled driving wheels, the filtered circuit of speed probe with
Control module is connected;Wherein, power supply by control module be respectively rotary electric machine, automatically controlled rotary head, control input unit,
And each automatically controlled driving wheel is powered, meanwhile, power supply passes through control module, filter circuit successively to carry out for speed probe
Power supply;Filter circuit include transport and placing device A1, resistance R1, resistance R2, resistance R3, resistance R4, resistance R5, capacitance C1, capacitance C2 and
Capacitance C3;Wherein, input terminal of the wherein one end of resistance R1 as filter circuit, the input terminal and speed probe of filter circuit
Be connected, the other end of resistance R1 be separately connected wherein one end of resistance R2, wherein one end of capacitance C1, capacitance C2 wherein one
End, the other end ground connection of capacitance C2;The other end of capacitance C1 be connected with wherein one end of resistance R3 after, with transport and placing device A1 just
It is connected to input terminal, the other end ground connection of resistance R3;The output end of filter circuit is connected with control module, filter circuit
Output end be separately connected the other end of resistance R2, the output end of transport and placing device A1, wherein one end of capacitance C3, resistance R5 wherein one
End;The reverse input end of transport and placing device A1 be separately connected the other end of capacitance C3, the other end of resistance R5, resistance R4 wherein one
End, the other end ground connection of resistance R4;Control module, power supply, control input unit, padded plate and filter circuit are respectively arranged at base
Seat upper surface;The end of drive rod is connected with one end of cursor on rotary electric machine, cursor and drive rod on rotary electric machine
Perpendicular, cursor is rotated with the rotation of drive rod on rotary electric machine;The other end of automatically controlled rotary head and cursor is fixed
It is connected, automatically controlled rotary head is rotated with cursor and rotated, and face where automatically controlled rotary head upper tool pan is with cursor with rotation electricity
The plane of rotation of drive rod is parallel or coplanar on machine;Rotary electric machine is fixedly installed on the upper surface of pedestal, and automatically controlled rotary head
With in cursor rotation process, automatically controlled rotary head upper tool pan is in contact with padded plate upper surface;The knot of each automatically controlled driving wheel
Structure is mutually the same;It the both ends open of screens casing and is mutually communicated, outer wall one week and inner wall are arranged between one week on screens casing
Cavity, the interior thickness on screens casing radial direction of cavity are less than the diameter of automatically controlled driving wheel, and screens set is run through on edge in cavity
Length and the diameter of automatically controlled driving wheel on the centerline direction of pipe both ends are adapted;Each automatically controlled driving wheel is respectively arranged at screens
The position setting for corresponding to each automatically controlled driving wheel in the cavity of casing, on screens internal surface of sleeve pipe respectively is empty through screens inside pipe casing
The through-hole of chamber, each automatically controlled driving wheel protrude the through-hole on its corresponding screens internal surface of sleeve pipe respectively, on the end face of screens casing,
Each automatically controlled driving wheel is centrosymmetric, and through the phase that the center line at screens casing both ends is face where all automatically controlled driving wheels
Straight line is handed over, the center position of circular center position and screens box face is constituted with each automatically controlled driving wheel pivot point
On the center line through screens casing both ends, the constituted circle of marginal point of prominent corresponding through-hole on each automatically controlled driving wheel
The outer diameter of internal diameter and specified specification harness be adapted, speed probe is set on any one automatically controlled driving wheel, for examining
Survey the rotating speed of automatically controlled driving wheel;Screens casing is fixedly installed on pedestal, and the wherein end face of screens casing and padded plate
Edge is connected to each other, the distance between the marginal point of prominent corresponding through-hole and screens sleeve outer wall and padded plate on automatically controlled driving wheel
Thickness is adapted, the contact of center line excessively automatically controlled rotary head upper tool pan and padded plate upper surface through screens casing both ends
Point, and the center line through screens casing both ends and face where automatically controlled rotary head upper tool pan are perpendicular.
As a preferred technical solution of the present invention:Each automatically controlled driving wheel is automatically controlled brushless motor driving
Wheel.
As a preferred technical solution of the present invention:The rotary electric machine is brushless rotary motor.
As a preferred technical solution of the present invention:The control module is microprocessor.
As a preferred technical solution of the present invention:The microprocessor is arm processor.
A kind of screens driving horizontal wire harness cutting machine based on Rotating speed measring of the present invention uses above technical scheme
Compared with prior art, it has the following technical effects:
(1) the screens driving horizontal wire harness cutting machine based on Rotating speed measring that the present invention designs, is set using brand new
Meter introduces mechanical and electric mixed electric controlling structure, based on the application of automatically controlled rotary head, designs the screens set of built-in each automatically controlled driving wheel
Pipe realizes that screens is fixed by screens trochar to harness, and the function of being conveyed to automatically controlled rotary head, realization are automatically cut through
Journey, and it is directed to automatically controlled driving wheel, based on specific designed filter circuit, speed probe is introduced, according to automatically controlled driving wheel
Perimeter obtain line in real time in conjunction with automatically controlled rotary head upper tool pan at a distance from padded plate upper surface contact point to screens casing
Beam is by the length of cutterhead and padded plate upper surface contact point, accordingly, for the rotation for controlling automatically controlled rotary head cutting action
Motor realizes intelligent control, realizes accurate cutting for harness, can effectively improve harness and cut efficiency;
(2) in the screens driving horizontal wire harness cutting machine based on Rotating speed measring that the present invention designs, for each automatically controlled
Driving wheel, further design uses automatically controlled brushless motor driving wheel, and is directed to rotary electric machine, and further design is using brushless
Rotary electric machine so that the designed screens based on Rotating speed measring of the present invention drives horizontal wire harness cutting machine in actual use,
It can realize mute work, it is efficient both to have ensure that the designed screens driving horizontal wire harness cutting machine based on Rotating speed measring has
Stable harness dissection, and can guarantee that its course of work does not impact ambient enviroment, it embodies in design process
Human oriented design;
(3) in the screens driving horizontal wire harness cutting machine based on Rotating speed measring that the present invention designs, for control module,
Further design uses microprocessor, and specifically uses arm processor, on the one hand can be based on for designed suitable for the later stage
The extension demand of the screens driving horizontal wire harness cutting machine of Rotating speed measring, on the other hand, succinct control architecture mode can
Convenient for the maintenance in later stage.
Specific implementation mode
Specific embodiments of the present invention will be described in further detail with reference to the accompanying drawings of the specification.
As shown in Figure 1, the present invention devises a kind of screens driving horizontal wire harness cutting machine based on Rotating speed measring, it is used for
It is cut for specified model harness, including pedestal 1, padded plate 2, cursor 3, screens casing 4, speed probe 9 and control
Molding block 5, and be connected respectively with control module 5 power supply 6, rotary electric machine 7, automatically controlled rotary head 8, control input dress
It sets, filter circuit 11 and at least four automatically controlled driving wheels 10,9 filtered circuit 11 of speed probe are connected with control module 5
It connects;Wherein, power supply 6 is respectively rotary electric machine 7, automatically controlled rotary head 8, control input unit and each by control module 5
Automatically controlled driving wheel 10 is powered, meanwhile, power supply 6 passes through control module 5, filter circuit 11 successively to carry out for speed probe 9
Power supply;Filter circuit 11 includes transport and placing device A1, resistance R1, resistance R2, resistance R3, resistance R4, resistance R5, capacitance C1, capacitance C2
With capacitance C3;Wherein, input terminal of the wherein one end of resistance R1 as filter circuit 11, the input terminal and rotating speed of filter circuit 11
Sensor 9 is connected, and the other end of resistance R1 is separately connected wherein one end of resistance R2, wherein one end of capacitance C1, capacitance C2
Wherein one end, capacitance C2 the other end ground connection;The other end of capacitance C1 and resistance R3 after wherein one end is connected and amplifier
The positive input of device A1 is connected, the other end ground connection of resistance R3;The output end of filter circuit 11 is connected with control module 5
Connect, the output end of filter circuit 11 be separately connected the other end of resistance R2, the output end of transport and placing device A1, capacitance C3 wherein one
It holds, wherein one end of resistance R5;The reverse input end of transport and placing device A1 be separately connected the other end of capacitance C3, resistance R5 it is another
It holds, wherein one end of resistance R4, the other end ground connection of resistance R4;Control module 5, power supply 6, control input unit, 2 and of padded plate
Filter circuit 11 is respectively arranged at 1 upper surface of pedestal;The end of drive rod is connected with one end of cursor 3 on rotary electric machine 7,
Cursor 3 and drive rod on rotary electric machine 7 are perpendicular, and cursor 3 is rotated with the rotation of drive rod on rotary electric machine 7;It is automatically controlled
Rotary head 8 and the other end of cursor 3 are fixedly linked, and automatically controlled rotary head 8 is rotated with cursor 3 and rotated, automatically controlled rotation
Face where 8 upper tool pan of cutterhead is parallel or coplanar with the plane of rotation of drive rod on rotary electric machine 7 with cursor 3;Rotary electric machine 7 is solid
Surely it is set to the upper surface of pedestal 1, and automatically controlled rotary head 8 is in 3 rotation process of cursor, 8 upper tool pan of automatically controlled rotary head
It is in contact with 2 upper surface of padded plate;The structure of each automatically controlled driving wheel 10 is mutually the same;The both ends open and phase of screens casing 4
Mutually perforation, cavity is arranged in outer wall one week and inner wall between one week on screens casing 4, and cavity is interior along 4 radial direction of screens casing
Thickness be less than the diameter of automatically controlled driving wheel 10, along the length and electricity on 4 both ends centerline direction of screens casing in cavity
The diameter for controlling driving wheel 10 is adapted;Each automatically controlled driving wheel 10 is respectively arranged in the cavity of screens casing 4, screens casing 4
Through-hole of the position setting through 4 internal cavities of screens casing of each automatically controlled driving wheel 10 is corresponded on inner wall respectively, it is each automatically controlled
Driving wheel 10 protrudes the through-hole on its corresponding 4 inner wall of screens casing, on the end face of screens casing 4, each automatically controlled driving respectively
Wheel 10 is centrosymmetric, and is the intersecting straight lines in 10 place face of all automatically controlled driving wheels through the center line at 4 both ends of screens casing,
Circular center position is constituted with each 10 pivot point of automatically controlled driving wheel and the center position of 4 end face of screens casing exists
On the center line at 4 both ends of screens casing, the constituted circle of marginal point of prominent corresponding through-hole on each automatically controlled driving wheel 10
The outer diameter of internal diameter and specified specification harness be adapted, speed probe 9 is set on any one automatically controlled driving wheel 10, is used for
Detect the rotating speed of automatically controlled driving wheel 10;Screens casing 4 is fixedly installed on pedestal 1, and the wherein end face of screens casing 4 and pad
The edge of high plate 2 is connected to each other, the distance between the marginal point of prominent corresponding through-hole and 4 outer wall of screens casing on automatically controlled driving wheel 10
It is adapted with the thickness of padded plate 2, excessively automatically controlled 8 upper tool pan of rotary head of center line and padded plate 2 through 4 both ends of screens casing
The contact point of upper surface, and the center line through 4 both ends of screens casing and face where 8 upper tool pan of automatically controlled rotary head are perpendicular.
The screens based on Rotating speed measring designed by above-mentioned technical proposal drives horizontal wire harness cutting machine, is designed using brand new,
Mechanical and electric mixed electric controlling structure is introduced, based on the application of automatically controlled rotary head 8, designs the screens set of built-in each automatically controlled driving wheel 10
Pipe 4 realizes that screens is fixed by screens casing 4 for harness, and the function of being conveyed to automatically controlled rotary head 8, realizes Full-automatic cutting
Process is cut, and is directed to automatically controlled driving wheel 10, based on specific designed filter circuit 11, speed probe 9 is introduced, according to electricity
The perimeter for controlling driving wheel 10, in conjunction with 8 upper tool pan of automatically controlled rotary head and 2 upper surface contact point of padded plate to screens casing 4 away from
From length of the harness by cutterhead and 2 upper surface contact point of padded plate being obtained in real time, accordingly, for the automatically controlled rotary head of control 8
The rotary electric machine of cutting action realizes intelligent control, realizes accurate cutting for harness, can effectively improve harness and cut efficiency.
Based on above-mentioned design on the screens driving horizontal wire harness cutting machine technical solution basis based on Rotating speed measring, this
Invention also further devises following optimal technical scheme:For each automatically controlled driving wheel 10, further design using automatically controlled
Brushless motor driving wheel, and it is directed to rotary electric machine 7, further design uses brushless rotary motor so that designed by the present invention
Screens driving horizontal wire harness cutting machine based on Rotating speed measring in actual use, can realize mute work, both ensure that
The designed screens driving horizontal wire harness cutting machine based on Rotating speed measring has the harness dissection of efficient stable, and can protect
It demonstrate,proves its course of work not impact ambient enviroment, embodies the human oriented design in design process;For control module 5,
Further design uses microprocessor, and specifically uses arm processor, on the one hand can be based on for designed suitable for the later stage
The extension demand of the screens driving horizontal wire harness cutting machine of Rotating speed measring, on the other hand, succinct control architecture mode can
Convenient for the maintenance in later stage.
The screens based on Rotating speed measring that the present invention designs drives horizontal wire harness cutting machine in actual application,
It is cut for being directed to specified model harness, including pedestal 1, padded plate 2, cursor 3, screens casing 4, speed probe 9
And arm processor, and be connected respectively with arm processor power supply 6, brushless rotary motor, automatically controlled rotary head 8, control
Input unit, filter circuit 11 and at least four automatically controlled brushless motor driving wheels, 9 filtered circuit 11 of speed probe with
Arm processor is connected;Wherein, power supply 6 is respectively brushless rotary motor, automatically controlled rotary head 8, control by arm processor
Input unit and each automatically controlled brushless motor driving wheel are powered, meanwhile, power supply 6 passes through arm processor, filtering successively
Circuit 11 is that speed probe 9 is powered;Filter circuit 11 includes transport and placing device A1, resistance R1, resistance R2, resistance R3, resistance
R4, resistance R5, capacitance C1, capacitance C2 and capacitance C3;Wherein, input terminal of the wherein one end of resistance R1 as filter circuit 11,
The input terminal of filter circuit 11 is connected with speed probe 9, the other end of resistance R1 be separately connected wherein one end of resistance R2,
Wherein one end of capacitance C1, wherein one end of capacitance C2, the other end ground connection of capacitance C2;The other end of capacitance C1 is with resistance R3's
Wherein one end be connected after, be connected with the positive input of transport and placing device A1, the other end ground connection of resistance R3;Filter circuit 11
Output end is connected with arm processor, the output end of filter circuit 11 be separately connected the other end of resistance R2, transport and placing device A1 it is defeated
Outlet, wherein one end of capacitance C3, resistance R5 wherein one end;The reverse input end of transport and placing device A1 is separately connected the another of capacitance C3
One end, the other end of resistance R5, resistance R4 wherein one end, resistance R4 the other end ground connection;Arm processor, power supply 6, control
Input unit, padded plate 2 and filter circuit 11 are respectively arranged at 1 upper surface of pedestal;The end of drive rod on brushless rotary motor
It is connected with one end of cursor 3, cursor 3 and drive rod on brushless rotary motor are perpendicular, and cursor 3 is with brushless rotary electricity
The rotation of drive rod on machine and rotate;Automatically controlled rotary head 8 and the other end of cursor 3 are fixedly linked, automatically controlled rotary head 8 with
Cursor 3 is rotated and is rotated, and face where 8 upper tool pan of automatically controlled rotary head is with cursor 3 with drive rod on brushless rotary motor
Plane of rotation is parallel or coplanar;Brushless rotary motor is fixedly installed on the upper surface of pedestal 1, and automatically controlled rotary head 8 is with rotation
In 3 rotation process of arm, 8 upper tool pan of automatically controlled rotary head is in contact with 2 upper surface of padded plate;Each automatically controlled brushless motor driving wheel
Structure it is mutually the same;The both ends open of screens casing 4 and be mutually communicated, on screens casing 4 outer wall one week and inner wall one week it
Between cavity is set, the thickness in cavity on 4 radial direction of screens casing is less than the diameter of automatically controlled brushless motor driving wheel, cavity
Length of the interior edge on 4 both ends centerline direction of screens casing and the diameter of automatically controlled brushless motor driving wheel are adapted;It is each
Automatically controlled brushless motor driving wheel is respectively arranged in the cavity of screens casing 4, is corresponded to respectively on 4 inner wall of screens casing each automatically controlled
The position setting of brushless motor driving wheel is through the through-hole of 4 internal cavities of screens casing, each automatically controlled brushless motor driving wheel point
Through-hole that Tu Chu be on its corresponding 4 inner wall of screens casing, on the end face of screens casing 4, each automatically controlled brushless motor driving wheel
It is centrosymmetric, and straight through the intersection that the center line at 4 both ends of screens casing is face where all automatically controlled brushless motor driving wheels
Line is constituted the center of circular center position and 4 end face of screens casing with each automatically controlled brushless motor driving wheel pivot point
Point position is on the center line through 4 both ends of screens casing, prominent corresponding through-hole on each automatically controlled brushless motor driving wheel
The outer diameter that marginal point constitutes circular internal diameter and specified specification harness is adapted, and speed probe 9 is set to any one electricity
It controls on brushless motor driving wheel, the rotating speed for detecting automatically controlled brushless motor driving wheel;Screens casing 4 is fixedly installed on pedestal 1
On, and the edge of the wherein end face and padded plate 2 of screens casing 4 is connected to each other, it is prominent on automatically controlled brushless motor driving wheel to correspond to
The distance between marginal point and 4 outer wall of screens casing of through-hole and the thickness of padded plate 2 are adapted, and run through 4 both ends of screens casing
Center line excessively automatically controlled 8 upper tool pan of rotary head and 2 upper surface of padded plate contact point, and in 4 both ends of screens casing
Heart line and face where 8 upper tool pan of automatically controlled rotary head are perpendicular.In practical application, 8 upper tool pan of automatically controlled rotary head and pad are obtained
2 upper surface contact point of high plate and is stored in arm processor to the distance a of screens casing 4, meanwhile, arm processor control
Automatically controlled rotary head 8 works, cutterhead high-speed rotation;The end of harness to be cut is stretched on screens casing 4 backwards to padded plate 2
Port position so that the edge of corresponding through-hole and secant to be cut are protruded in screens casing 4, on each automatically controlled brushless motor driving wheel
The end outer wall of beam is in contact;Work order is sent to arm processor by controlling input unit, and inputs Cutting Length b, so
Afterwards arm processor control immediately each automatically controlled brushless motor driving wheel start synchronous working rotation so that harness to be cut is each
Under the synchronous rotation of a automatically controlled brushless motor driving wheel, screens casing 4 is passed through, and move towards 8 direction of automatically controlled rotary head;With
This designs 9 real-time working of speed probe being located on any one automatically controlled brushless motor driving wheel simultaneously, and detection in real time obtains
Automatically controlled brushless motor drives wheel speed, and filtered circuit 11 is uploaded in arm processor, and speed probe 9 will be detected
The automatically controlled brushless motor driving wheel speed obtained is uploaded in real time in filter circuit 11, by filter circuit 11 for automatically controlled brushless
Motor driving wheel rotating speed carries out Real-Time Filtering processing, filters out noise data therein, to obtain more accurate automatically controlled brushless electricity
Machine drives wheel speed, then filter circuit 11 by the automatically controlled brushless motor of filtered processing driving wheel speed further upload to
In arm processor, the rotating speed of the automatically controlled brushless motor driving wheel of arm processor real-time reception, and automatically controlled brushless motor is combined to drive
The perimeter of driving wheel obtains length of the harness by screens casing 4, and subtracts a with the length in real time, obtains harness in real time and passes through electricity
The length for controlling 8 upper tool pan of rotary head and 2 upper surface contact point of padded plate, when the length is equal to b, arm processor is controlled immediately
It makes each automatically controlled brushless motor driving wheel to be stopped, and controls brushless rotary motor work so that the knife of automatically controlled rotary head 8
Disk is moved towards the upper surface direction of padded plate 2, due on the center line at 4 both ends of screens casing excessively automatically controlled rotary head 8
The contact point of cutterhead and 2 upper surface of padded plate, the then cutterhead of high-speed rotation and 2 upper table of padded plate on automatically controlled rotary head 8 at this time
The contact in face, you can cut for harness;In practical application, the harness of constantly cutting designated length can also be designed, this
For sample after having cut one section, brushless rotary motor work is immediately controlled in arm processor, by high-speed rotation on automatically controlled rotary head 8
Cutterhead be detached from the contact of 2 upper surface of padded plate, and control each automatically controlled brushless motor driving wheel and work again rotation, control
Harness is so repeated the above process by screens casing 4, realizes the cutting for harness.
Embodiments of the present invention are explained in detail above in conjunction with attached drawing, but the present invention is not limited to above-mentioned implementations
Mode within the knowledge of a person skilled in the art can also be without departing from the purpose of the present invention
It makes a variety of changes.