CN107332088A - Contact member termination structure - Google Patents

Contact member termination structure Download PDF

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Publication number
CN107332088A
CN107332088A CN201710364675.8A CN201710364675A CN107332088A CN 107332088 A CN107332088 A CN 107332088A CN 201710364675 A CN201710364675 A CN 201710364675A CN 107332088 A CN107332088 A CN 107332088A
Authority
CN
China
Prior art keywords
wire
contact
reducing sleeve
termination structure
contact member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710364675.8A
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Chinese (zh)
Other versions
CN107332088B (en
Inventor
张永星
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Aviation Optical Electrical Technology Co Ltd
Original Assignee
China Aviation Optical Electrical Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Aviation Optical Electrical Technology Co Ltd filed Critical China Aviation Optical Electrical Technology Co Ltd
Priority to CN201710364675.8A priority Critical patent/CN107332088B/en
Publication of CN107332088A publication Critical patent/CN107332088A/en
Application granted granted Critical
Publication of CN107332088B publication Critical patent/CN107332088B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R31/00Coupling parts supported only by co-operation with counterpart
    • H01R31/06Intermediate parts for linking two coupling parts, e.g. adapter
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02Soldered or welded connections
    • H01R4/029Welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/60Connections between or with tubular conductors

Landscapes

  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Abstract

It is an object of the invention to provide a kind of contact member termination structure, the problem of its mechanical strength is reduced is caused by welding influence with the wire cored wire for solving contact member termination structure of the prior art.Adopt the following technical scheme that:Contact member termination structure includes hollow contact and the wire cored wire for being inserted into contact inside and being connected with contact, reducing sleeve is arranged with wire cored wire, reducing sleeve is welded with contact, there is the end of one end away from insertion end and wire stylet wire bonding on the insertion end for the insertion of wire cored wire, reducing sleeve on reducing sleeve.Reducing sleeve is set between contact and wire cored wire, reducing sleeve respectively with contact and wire stylet wire bonding, the tail end of wire cored wire is welded with the end of the one end of reducing sleeve away from insertion end, damage of the reduction welding to wire cored wire, wire cored wire climbs the hard crisp problem of wire cored wire caused by tin when avoiding welding simultaneously, ensure the bonding strength of wire cored wire, improve the connection reliability of contact member termination structure.

Description

Contact member termination structure
Technical field
The present invention relates to a kind of contact member termination structure.
Background technology
Contact common at present welds the contact member termination structure to be formed with wire two classes.The first kind is without using weldering The end on structure of material, as shown in figure 1, wire termination removes wire insulation 1, wire cored wire 2 is inserted into telescopic contact 3 It is interior, welded in the end face of telescopic contact 3 with the contact position at the middle part of wire cored wire 2.This end on structure is only applicable to lead Core cable architecture is the situation of sub-thread silk, and can damage wires cored wire, reduction tensile strength, such contact termination knot during welding Structure is less to be used.
Equations of The Second Kind is the end on structure using solder, is contacted as shown in Fig. 2 solder 4 is filled in wire cored wire 2 with telescopic Between part 3, this end on structure is only applicable to the material of easy tining, and such a end on structure has the disadvantages that:1)Led to realize Solder 4 between core line 2 and telescopic contact 3 it is full with it is full, it is necessary to longer weld interval and enforcement difficulty compared with Greatly;2)The fusing point of solder 4 it is higher, it is necessary to weld interval it is longer, be easily caused the damage of telescopic contact mechanical life, shadow Ring the reliability of plug;3)Wire welding position is located at the tail end of telescopic contact, easily occurs in welding process climbing tin and shows As causing that the wire of telescopic contact tail end is firmly crisp, wire axis direction tensile strength is higher, but non-axis direction is cut The ability to bear of shear force is weaker, under mechanical load function, and wire easy fracture is disengaged;4)Influenceed by the fusing point of solder 4, use temperature Spend the upper limit to be limited, when operating temperature is higher, solder 4 can melt, wire is disengaged with telescopic contact.
The wire cored wire of above-mentioned two classes contact member termination structure can by weld influenceed and produce mechanical strength reduction The problem of, so as to reduce the connection reliability of contact member termination structure;First class formation is applied to the wire of sub-thread silk, Equations of The Second Kind End on structure is applied to easily climb the material of tin, and temperature in use is limited, and the use scope of two class end on structures is narrower.
The content of the invention
It is an object of the invention to provide a kind of contact member termination structure, tied with solving contact termination of the prior art The wire cored wire of structure is caused the problem of its mechanical strength is reduced by welding influence.
To solve the above problems, the contact member termination structure in the present invention is adopted the following technical scheme that:Contact termination knot Structure includes being arranged with hollow contact and the wire cored wire for being inserted into contact inside and being connected with contact, wire cored wire Reducing sleeve, reducing sleeve is welded with contact, is had on reducing sleeve on the insertion end for the insertion of wire cored wire, reducing sleeve away from insertion The end of the one end at end and wire stylet wire bonding.
The cylinder for being shaped as two ends insertion of the reducing sleeve, inner peripheral surface and the wire cored wire gap of reducing sleeve coordinate.
The contact is columnar telescopic contact, the inner peripheral surface of telescopic contact and the outer peripheral face of reducing sleeve Gap coordinates.
Extend the end face of contact in the end of the insertion end of reducing sleeve.
The pad of the one end of the reducing sleeve away from insertion end and wire cored wire is located at the end of reducing sleeve.
The end face of the one end of the reducing sleeve away from insertion end, which is provided with along what reducing sleeve axis direction extended, to be used for leading The solder-bump of core line melting connection.
The solder-bump is extended by the side wall of reducing sleeve and formed.
At least one is welded by argon arc welding between wire cored wire and reducing sleeve, between reducing sleeve and contact.
The insertion end of reducing sleeve and the end of contact are welded.
Pad between the reducing sleeve and contact is located at the side of contact radial direction.
The beneficial effects of the invention are as follows:Reducing sleeve is set between contact and wire cored wire, and reducing sleeve is respectively with contacting Part and wire stylet wire bonding, tail end and end of the reducing sleeve away from insertion end of wire cored wire are welded, and reduction welding is to wire stylet The damage of line, while avoid wire cored wire during welding climbs the hard crisp problem of wire cored wire caused by tin, it is ensured that wire cored wire Bonding strength, improves the connection reliability of contact member termination structure.
Brief description of the drawings
Fig. 1 is the schematic diagram of first kind contact member termination structure of the prior art;
Fig. 2 is the schematic diagram of Equations of The Second Kind contact member termination structure of the prior art;
Fig. 3 for the present invention in contact member termination structure one embodiment structural representation;
Fig. 4 be Fig. 3 in contact member termination structure reducing sleeve sectional view;
Fig. 5 is Fig. 4 upward view.
In accompanying drawing, 1- wire insulations, 2- wire cored wires, the telescopic contacts of 3-, 4- solders, 5- reducing sleeves, 51- welding Projection, the pads of 6- first, the pads of 7- second.
Embodiment
Embodiments of the present invention are described further below in conjunction with the accompanying drawings.
The specific embodiment of contact member termination structure in the present invention, as in Figure 3-5, during contact member termination structure includes Reducing sleeve is arranged with empty contact and the wire cored wire 2 for being inserted into contact inside and being connected with contact, wire cored wire 2 5, reducing sleeve 5 is welded with contact, is had on reducing sleeve 5 on the insertion end for the insertion of wire cored wire 2, reducing sleeve 5 away from insertion Welded with wire cored wire 2 end of the one end at end.
In the present embodiment, the cylinder for being shaped as two ends insertion of reducing sleeve 5 is set on wire cored wire 2, reducing sleeve 5 The outer peripheral face gap of inner peripheral surface and wire cored wire 2 coordinates.Wire cored wire 2 coordinates with the gap of reducing sleeve 5 to realize in assembling, leads Core line 2 can be smoothly inserted into reducing sleeve 5, and weld strength can be strengthened by retaining certain interval.In other embodiments, turn The shape of female connector 5 can carry out the change of adaptability according to the shape difference of wire cored wire 2, and such as reducing sleeve 5 is generally rectangular barrel shape; When not influenceing reducing sleeve 5 to be assembled with the grafting of wire cored wire 2, interference fits can also be used between the two.
In the present embodiment, contact is columnar telescopic contact 3, and reducing sleeve 5 is inserted into telescopic contact 3 It is interior, gap is formed between the two and is coordinated, and reducing sleeve 5 is successfully inserted at telescopic contact when both is mutually assembled In 3, certain interval is left when on the other hand carrying out welding melting to both, strengthens weld strength.In other embodiments, sleeve The shape of formula contact 3 can also be adapted to according to the shape and the outside socket docked with telescopic contact 3 of reducing sleeve 5 Property change, such as telescopic contact 3 be generally rectangular barrel shape;Telescopic contact 3 is successfully inserted at not influenceing reducing sleeve 5 When inside is assembled, interference fits can also be used between the two.
In the present embodiment, the end of the insertion end that the confession wire cored wire 2 of reducing sleeve 5 is inserted and telescopic contact 3 is in the At two pads 7 weld, and the second pad 7 be located at telescopic contact 3 radial direction side, and reducing sleeve 5 this The end sections of one end extend the end of telescopic contact 3, and the subparticipation that reducing sleeve 5 extends is welded to connect telescopic Contact 3, the bonding area between increase reducing sleeve 5 and telescopic contact 3 improves weld strength.The other end of reducing sleeve 5 Welded with the tail end of wire cored wire 2, damage of the welding to wire cored wire 2 is reduced as far as possible.In other embodiments, the second welding Point 7 can be arranged in the axially spaced-apart of telescopic contact 3, can also take full weld scheme;Telescopic contact 3 and reducing sleeve Solder can also be filled between 5 to realize being welded to connect between the two, solder does not interfere with the mechanical strength of wire cored wire 2.
In the present embodiment, the one end of the reducing sleeve 5 away from insertion end is welded with wire cored wire 2 at the first pad 6, First pad 6 is located on the end face of reducing sleeve 5, and the end face of the one end of reducing sleeve 5 away from insertion end is provided with along the axle of reducing sleeve 5 The solder-bump 51 for being used to be connected with the melting of wire cored wire 2 of line direction extension.The solder-bump 5 is used in welding with leading Core line 2 is fused together, and more fused raw materials are provided for fusion weld, improves weld strength, and solder-bump 51 is switching The side wall of set 5 extends to be formed.In other embodiments:The end face of reducing sleeve 5 is convex provided with the spaced apart welding of two or more Play 5;The shape of reducing sleeve 5 can also be the projection of other shapes, and such as column-shaped projection, abnormity are raised.
Wire cored wire 2 is inserted into reducing sleeve 5 by the contact member termination structure in the present embodiment first in assembling, will The fishing line end of wire cored wire 2 and the end of reducing sleeve 5 fusion weld by way of argon arc welding, now the welding of reducing sleeve 5 is convex Play 51 to be fused together with wire cored wire 2, i.e., the fusion weld at the first pad 6.Then the part being welded is inserted into In telescopic contact 3, reducing sleeve 5 is not fully inserted into telescopic contact 5, and reducing sleeve 5 is not inserted into telescopic connect One end and the telescopic fusion weld by way of argon arc welding of contact 3, i.e., the fusion weld at the second pad 7 in contact element 3 Connect.The two ends of reducing sleeve 5 are welded with wire cored wire 2, telescopic contact 3 respectively, damage of the reduction welding to reducing sleeve 5. In other embodiment, argon arc welding, which can also replace with other, can realize the mode of fusion weld.Contact termination knot in the present invention Structure is assembled by multiple parts, will directly be realized between part and melted two-by-two by welding manner, all parts separate machined Reassemble together, improve processing efficiency;The end on structure connected by fusion weld adapts to broader operating temperature range; By way of increasing specific reducing sleeve, coordinate argon-are welding technology, realize wire cored wire and reducing sleeve, reducing sleeve and sleeve Quick, reliable termination between formula contact, the reliability at lifting termination position.

Claims (10)

1. contact member termination structure, including hollow contact and it is inserted into the wire stylet being connected inside contact and with contact Line, it is characterised in that:Reducing sleeve is arranged with wire cored wire, reducing sleeve is welded with contact, has on reducing sleeve and supply wire stylet The end of one end away from insertion end and wire stylet wire bonding on the insertion end of line insertion, reducing sleeve.
2. contact member termination structure according to claim 1, it is characterised in that:The reducing sleeve is shaped as two ends insertion Cylinder, the inner peripheral surface of reducing sleeve coordinates with wire cored wire gap.
3. contact member termination structure according to claim 2, it is characterised in that:The contact is columnar telescopic Contact, the inner peripheral surface of telescopic contact and the outer peripheral face gap of reducing sleeve coordinate.
4. contact member termination structure according to claim 1, it is characterised in that:Extend the end of the insertion end of reducing sleeve The end face of contact.
5. contact member termination structure according to claim 1, it is characterised in that:The one end of the reducing sleeve away from insertion end It is located at the end of reducing sleeve with the pad of wire cored wire.
6. contact member termination structure according to claim 5, it is characterised in that:The one end of the reducing sleeve away from insertion end End face be provided with along being used for of extending of reducing sleeve axis direction and melt the solder-bump that is connected with wire cored wire.
7. contact member termination structure according to claim 6, it is characterised in that:The solder-bump by reducing sleeve side wall Extension is formed.
8. the contact member termination structure according to claim any one of 1-7, it is characterised in that:Wire cored wire and reducing sleeve it Between, between reducing sleeve and contact at least one welded by argon arc welding.
9. contact member termination structure according to claim 8, it is characterised in that:The insertion end of reducing sleeve and the end of contact Weld in portion.
10. contact member termination structure according to claim 9, it is characterised in that:Between the reducing sleeve and contact Pad is located at the side of contact radial direction.
CN201710364675.8A 2017-05-22 2017-05-22 Contact member termination structure Active CN107332088B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710364675.8A CN107332088B (en) 2017-05-22 2017-05-22 Contact member termination structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710364675.8A CN107332088B (en) 2017-05-22 2017-05-22 Contact member termination structure

Publications (2)

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CN107332088A true CN107332088A (en) 2017-11-07
CN107332088B CN107332088B (en) 2019-07-26

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201758189U (en) * 2009-10-30 2011-03-09 苏州华旃航天电器有限公司 Contact member termination structure
CN102570066A (en) * 2012-02-24 2012-07-11 中国科学院上海光学精密机械研究所 Cable leading-out structure for high-power pulse xenon lamp and manufacturing and mounting method for cable leading-out structure
CN102684036A (en) * 2012-05-19 2012-09-19 林锐涛 Tube bus connection method
US20140030936A1 (en) * 2012-07-25 2014-01-30 Targus Group International, Inc. Multi-prong power tip adaptor
CN105323884A (en) * 2014-07-10 2016-02-10 塔克&海林阁有限公司 Electric heater with plug contact

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201758189U (en) * 2009-10-30 2011-03-09 苏州华旃航天电器有限公司 Contact member termination structure
CN102570066A (en) * 2012-02-24 2012-07-11 中国科学院上海光学精密机械研究所 Cable leading-out structure for high-power pulse xenon lamp and manufacturing and mounting method for cable leading-out structure
CN102684036A (en) * 2012-05-19 2012-09-19 林锐涛 Tube bus connection method
US20140030936A1 (en) * 2012-07-25 2014-01-30 Targus Group International, Inc. Multi-prong power tip adaptor
CN105323884A (en) * 2014-07-10 2016-02-10 塔克&海林阁有限公司 Electric heater with plug contact

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