CN107331539B - Automatic capacitor shell inserting machine - Google Patents
Automatic capacitor shell inserting machine Download PDFInfo
- Publication number
- CN107331539B CN107331539B CN201710618088.7A CN201710618088A CN107331539B CN 107331539 B CN107331539 B CN 107331539B CN 201710618088 A CN201710618088 A CN 201710618088A CN 107331539 B CN107331539 B CN 107331539B
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- Prior art keywords
- capacitor
- shell
- electric capacity
- casing
- material receiving
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- 239000003990 capacitor Substances 0.000 title claims abstract description 79
- 239000011257 shell material Substances 0.000 claims description 54
- 239000000463 material Substances 0.000 claims description 25
- 230000003028 elevating effect Effects 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 238000012163 sequencing technique Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract description 2
- 230000037431 insertion Effects 0.000 description 7
- 238000003780 insertion Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/003—Apparatus or processes for encapsulating capacitors
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Specific Conveyance Elements (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention discloses an automatic capacitor shell inserting machine which comprises a shell feeding device, a steering device, a dispensing device, a conveying assembly line, a discharging device, a shell inserting mechanism and a positioning mechanism, wherein the shell inserting mechanism is used for pushing a capacitor shell on the steering device to a capacitor of a capacitor plate assembly, the positioning mechanism is arranged at a corresponding position of the shell inserting mechanism, and the capacitor to be inserted is positioned before the shell inserting mechanism inserts the shell. Through setting up positioning mechanism, before inserting the shell, lead just the location to every electric capacity to insert the shell, when individual electric capacity dystopy appears in the electric capacity board, then can correct, need not the manual work and restores, provide greatly and insert shell efficiency, reduce the cost of labor.
Description
Technical Field
The invention relates to the technical field of automatic capacitor shell inserting, in particular to a full-automatic capacitor shell inserting machine.
Background
In traditional condenser production technology, the equipment of electric capacity core and moulded case generally adopts the mode of manual cover shell, and the operation personnel manual work promptly is moulded the case for electric capacity core suit one by one, and the operation is not only wasted time and energy like this, also can lead to the production of the bad circumstances such as the crooked, core of cover shell suit is not inserted the cover shell completely.
The patent of application number 201520475077.4 discloses an electric capacity insertion shell machine, as shown in fig. 1, including organism, guide rail, vibrations feed table, be equipped with the notched carrier, can transport the cover shell of vibrations feed table discharge gate department to the first conveying arm on the carrier, a plurality of first point gum machine, the stop device who is used for injecing interval and position when a plurality of granule electric capacity fall into the carrier, the press device who compresses tightly electric capacity and cover shell, drying device, a plurality of second point gum machine, will cover the second conveying arm and the central control platform that the good condenser of shell removed, the guide rail is installed on the organism, the carrier is located the guide rail and with guide rail sliding fit, first conveying arm, a plurality of first point gum machine, stop device, press device, drying device, second point gum machine and second conveying arm are installed on the organism in proper order.
Be provided with a plurality of electric capacities on every electric capacity board, only when all electric capacities all arrange with the carrier on the electric capacity shell one-to-one, just can insert the shell this moment, consequently need artifical electric capacity on to the electric capacity board to detect one by one and correct, inefficiency.
Disclosure of Invention
The technical problem to be solved by the present invention is to solve the above-mentioned deficiencies of the prior art, and to provide an automatic capacitor casing inserting machine capable of inserting a capacitor one by one.
In order to solve the technical problems, the invention adopts the technical scheme that: the utility model provides an automatic electric capacity insertion machine, includes shell material feeding unit, turns to device, adhesive deposite device, conveying pipeline and unloader, shell material feeding unit arranges electric capacity shell in proper order and carries it to turning to the device, adhesive deposite device carries out the point to the electric capacity shell, and conveying pipeline is used for conveying the electric capacity board subassembly, is provided with the electric capacity that a plurality of intervals set up on the electric capacity board subassembly, turns to the device and rotates the electric capacity shell, makes it cooperate with the electric capacity board subassembly on the conveying pipeline, still includes insertion mechanism and positioning mechanism, insertion mechanism is used for promoting the electric capacity shell that turns to on the device to the electric capacity of electric capacity board subassembly, positioning mechanism sets up and is inserting the corresponding position of shell mechanism, will wait to insert the electric capacity location of shell before insertion mechanism inserts the shell.
Furthermore, the positioning mechanism comprises a sliding block capable of sliding up and down, and the head of the sliding block can extend into the space between the two pins of the capacitor to guide the capacitor.
Further, the longitudinal section of the head of the slider is trapezoidal or triangular.
Further, the top of slider still sets up a limiting plate, prevents capacitor plate subassembly skew from top to bottom, and limiting plate shape and slider cooperate.
Furthermore, the blanking device comprises a base, an elevating mechanism, a material receiving plate, a material receiving frame, a pushing cylinder, a clamping cylinder and a bottom plate, wherein the bottom plate, the material receiving frame and the pushing cylinder are arranged on the base, the clamping cylinder and the material receiving plate are matched to clamp the capacitor plate assembly, the elevating mechanism is arranged on the conveying line and used for lifting the capacitor plate assembly after the capacitor plate assembly is inserted into the shell, a rotating shaft is arranged on the bottom plate, the end part of the clamping cylinder is driven to rotate by the rotating shaft, a rotating part is fixedly arranged at the end part of the rotating shaft, a sliding groove is formed in the rotating part and comprises a horizontal part and an inclined part, a stop block is arranged in the sliding groove and arranged on the base, the bottom plate is driven to move back and forth by the pushing cylinder, and the clamping cylinder and the material receiving plate convey the capacitor plate assembly to the material receiving frame.
Furthermore, the material collecting rack comprises two vertically arranged side plates which are respectively positioned at two sides of the bottom plate.
Furthermore, turn to the device and include a vertical carousel, be provided with the fixed subassembly of a plurality of electric capacity cover shells on the vertical carousel, evenly distributed is on vertical carousel, and vertical carousel rotates to the electric capacity cover shell and corresponds the position with conveying assembly line, and the shell inserting mechanism pushes out the electric capacity cover shell in the fixed subassembly of electric capacity cover shell and inserts in the electric capacity.
Furthermore, the fixed subassembly of electric capacity cover shell includes a fixed block, sets up the recess in the fixed block and is used for placing the electric capacity cover shell, still is provided with the push rod that is used for pushing out the electric capacity cover shell in the recess, and push rod one end offsets with the electric capacity cover shell, and the other end stretches out the fixed block, the insertion shell mechanism includes a cylinder, and the cylinder promotes the push rod and pushes out the electric capacity cover shell.
Furthermore, a horizontal turntable is further arranged between the vertical turntable and the casing feeding device, a plurality of capacitor casing fixing assemblies are also arranged on the horizontal turntable, the dispensing device is arranged above the horizontal turntable, and the horizontal turntable is also matched with an air cylinder to push the capacitor from the capacitor casing fixing assemblies to the capacitor casing fixing assemblies of the vertical turntable.
The technical scheme shows that the invention has the following advantages: through setting up positioning mechanism, before inserting the shell, lead just the location to every electric capacity to insert the shell, when individual electric capacity dystopy appears in the electric capacity board, then can correct, need not the manual work and restores, provide greatly and insert shell efficiency, reduce the cost of labor.
Drawings
FIG. 1 is a schematic structural diagram of the present invention
FIG. 2 is a schematic structural diagram of the present invention
FIG. 3 is a schematic diagram of a capacitor plate assembly
FIG. 4 is a schematic view of a positioning mechanism according to the present invention
FIG. 5 is a schematic view of the structure of the blanking device of the present invention
FIG. 6 is a schematic view showing the construction of a steering apparatus according to the present invention;
fig. 7 is a schematic structural view of the capacitor case fixing assembly according to the present invention.
Detailed Description
The following detailed description of specific embodiments of the invention refers to the accompanying drawings.
As shown in fig. 1 and 2, the automatic capacitor casing inserting machine of the present invention includes a casing feeding device 3, a steering device 5, a dispensing device 4, a conveying line 2 and a discharging device 1, wherein the casing feeding device 3 sorts and conveys capacitor casings to the steering device 5, the dispensing device 4 dispenses the capacitor casings, the conveying line 2 is used for conveying a capacitor plate assembly 8, the capacitor plate assembly 8 includes a square pipe as shown in fig. 3, and a plurality of capacitors are arranged at intervals on the upper surface of the square pipe. The capacitor casing rotating device comprises a steering device 5, a casing inserting mechanism 7 and a positioning mechanism 6, wherein the steering device 5 rotates the capacitor casing to be matched with a capacitor plate assembly on a conveying production line, the casing inserting mechanism 7 is used for pushing the capacitor casing on the steering device to a capacitor of the capacitor plate assembly, the positioning mechanism 6 is arranged at a corresponding position of the casing inserting mechanism, and the capacitor to be inserted is positioned before the casing inserting mechanism inserts the casing.
The positioning mechanism comprises a sliding block 6.2, the head of the sliding block 6.2 can extend into the space between two pins of the capacitor to guide the capacitor, the sliding block 6.2 can be driven by a cylinder 6.3 to move up and down, the longitudinal section of the head of the sliding block 6.2 is trapezoidal or triangular, namely, the upper surface of the head of the sliding block is narrow, the lower surface of the head of the sliding block is wide, the upper surface of the head of the sliding block is narrow, the upper surface of the head of the sliding block can conveniently extend into the space between the two pins of the capacitor, the lower surface of the head of the sliding block is wide, the width of the head of the sliding block is the same as the width of the two pins of the capacitor, and therefore the position of the capacitor is guided and positioned, and a shell is conveniently inserted. A limiting plate 6.1 is further arranged above the sliding block 6.2, the sliding block is prevented from jacking the capacitor plate assembly and deviating from the upper portion and the lower portion, and the shape of the limiting plate 6.1 is matched with that of the sliding block 6.2.
As shown in fig. 5, the blanking device includes a base 1.6, an elevating mechanism 1.5, a material receiving plate 1.9, a material receiving frame 1.3, a pushing cylinder 1.1, a clamping cylinder 1.4 and a bottom plate 1.2, wherein the bottom plate 1.2, the material receiving frame 1.3 and the pushing cylinder 1.1 are all disposed on the base 1.6, the clamping cylinder 1.4 and the material receiving plate 1.9 are matched to be used for clamping the capacitor plate assembly, the elevating mechanism 1.5 is disposed on the conveying line 2 for lifting the capacitor plate assembly after insertion of the housing, a rotating shaft is disposed on the bottom plate 1.2, an end of the clamping cylinder 1.4 is disposed on the rotating shaft and driven by the rotating shaft to rotate, a rotating part 1.8 is fixedly disposed on the end of the rotating shaft, a sliding groove is disposed in the rotating part and includes a horizontal part and an inclined part, a stop block 1.7 is disposed in the sliding groove, the stop block 1.7 is disposed on the base, the bottom plate 1.2 is driven by the pushing cylinder 1.1, and the clamping cylinder 1.4 and the material receiving plate 1.9 convey the capacitor plate assembly to the material receiving frame. When receiving material, elevating system risees capacitor plate subassembly and corresponds the height as for clamping cylinder, at this moment, promote the cylinder and promote the base and drive die clamping cylinder and remove to the capacitor plate subassembly below, elevating system descends and falls capacitor plate subassembly and fall to receiving on the flitch, die clamping cylinder cooperation receiving flitch presss from both sides tightly capacitor plate subassembly this moment, promote the cylinder afterwards and drive the bottom plate and move backward, when sliding dog relative slide to the spout rake of rotating part, the dog makes rotating part take place to rotate, thereby drive die clamping cylinder's rotation through the pivot, when clamping cylinder rotatory 90, stop the backward movement, receive material frame 1.3 and include the curb plate of two vertical settings, be located the both sides of bottom plate respectively, the height through setting up receiving the flitch this moment, make capacitor plate subassembly's both ends fall on receiving the work or material frame just, at this moment, unclamp die clamping cylinder, accomplish the unloading.
As shown in fig. 6, the steering device 5 includes a vertical rotary disk 5.1 and a horizontal rotary disk 5.3, a plurality of capacitor casing fixing assemblies 5.2 are arranged on the vertical rotary disk 5.1 and the horizontal rotary disk 5.3 and are uniformly distributed on the rotary disk, as shown in fig. 7, each capacitor casing fixing assembly includes a fixing block 5.21, a groove 5.23 is formed in each fixing block 5.21 and is used for placing a capacitor casing, a push rod 5.22 for pushing out the capacitor casing is further arranged in each groove, one end of each push rod 5.22 abuts against the capacitor casing, the other end of each push rod extends out of the fixing block, the housing inserting mechanism includes an air cylinder, and the air cylinder pushes the push rod 5.22 to push out the capacitor casing.
The vertical rotary disc rotates to enable the capacitor casing to rotate to a position corresponding to the conveying production line, and the shell inserting mechanism 5.4 pushes out the capacitor casing in the capacitor casing fixing assembly to be inserted into the capacitor. Horizontal turntable 5.3 and vertical carousel cooperate, and material feeding unit is connected to horizontal turntable 5.3, thereby the electric capacity cover shell on the material feeding unit distributes on the electric capacity cover shell fixed subassembly of horizontal turntable, thereby horizontal turntable rotates and carries electric capacity cover to vertical carousel department, promotes electric capacity to vertical carousel on through the shell device of inserting that sets up on horizontal turntable. The dispensing device is arranged above the horizontal turntable.
Claims (8)
1. The utility model provides an automatic electric capacity plug shell machine, includes cover shell material feeding unit, turns to device, adhesive deposite device, conveying pipeline and unloader, cover shell material feeding unit with electric capacity cover shell sequencing and carry it to turning to the device, adhesive deposite device carries out the point to the electric capacity cover shell, conveying pipeline is used for conveying the electric capacity board subassembly, is provided with the electric capacity that a plurality of intervals set up on the electric capacity board subassembly, turns to the device and rotates the electric capacity cover shell, makes its and the electric capacity board subassembly on the conveying pipeline cooperate, its characterized in that with: the positioning mechanism is arranged at a corresponding position of the shell inserting mechanism and is used for positioning the capacitor to be inserted into the shell before the shell inserting mechanism inserts the shell;
the blanking device comprises a base, an elevating mechanism, a material receiving plate, a material receiving frame, a pushing cylinder, a clamping cylinder and a bottom plate, wherein the bottom plate, the material receiving frame and the pushing cylinder are arranged on the base, the clamping cylinder and the material receiving plate are matched to clamp the capacitor plate assembly, the elevating mechanism is arranged on the conveying production line and used for lifting the capacitor plate assembly after the capacitor plate assembly is inserted into a shell, a rotating shaft is arranged on the bottom plate, the end part of the clamping cylinder is arranged on the rotating shaft and driven to rotate by the rotating shaft, a rotating part is fixedly arranged at the end part of the rotating shaft, a sliding groove is arranged inside the rotating part and comprises a horizontal part and an inclined part, a stop dog is arranged in the sliding groove and is arranged on the base, the bottom plate is driven to move back and forth by the pushing cylinder, and the clamping cylinder and the material receiving plate convey the capacitor plate assembly to the material receiving frame.
2. The automated capacitive encasement machine of claim 1, wherein: the positioning mechanism comprises a sliding block capable of sliding up and down, and the head of the sliding block can extend into the space between two pins of the capacitor to guide the capacitor.
3. The automated capacitive pod machine of claim 2, wherein: the longitudinal section of the head of the sliding block is trapezoidal or triangular.
4. The automated capacitive pod machine of claim 2 or 3, wherein: a limiting plate is further arranged above the sliding block to prevent the capacitor plate assembly from shifting up and down, and the shape of the limiting plate is matched with that of the sliding block.
5. The automated capacitive encasement machine of claim 1, wherein: the material receiving frame comprises two side plates which are vertically arranged and are respectively positioned on two sides of the bottom plate.
6. The automated capacitive pod machine of claim 1, wherein: the steering device comprises a vertical turntable, a plurality of capacitor casing fixing assemblies are arranged on the vertical turntable and are uniformly distributed on the vertical turntable, the vertical turntable rotates to enable the capacitor casing to rotate to a position corresponding to the conveying production line, and the capacitor casing in the capacitor casing fixing assemblies is pushed out and inserted into the capacitor by the inserting mechanism.
7. The automated capacitive pod machine of claim 6, wherein: the capacitor casing fixing assembly comprises a fixing block, a groove is formed in the fixing block and used for placing a capacitor casing, a push rod used for pushing out the capacitor casing is further arranged in the groove, one end of the push rod abuts against the capacitor casing, the other end of the push rod extends out of the fixing block, the casing inserting mechanism comprises an air cylinder, and the air cylinder pushes the push rod to push out the capacitor casing.
8. The automated capacitive pod machine of claim 7, wherein: still be provided with a horizontal carousel between vertical carousel and cover shell material feeding unit, also be provided with the fixed subassembly of a plurality of electric capacity cover shells on the horizontal carousel, adhesive deposite device sets up in horizontal carousel top, and horizontal carousel also cooperates an cylinder to promote electric capacity in the electric capacity cover shell fixed subassembly of vertical carousel from electric capacity cover shell fixed subassembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710618088.7A CN107331539B (en) | 2017-07-26 | 2017-07-26 | Automatic capacitor shell inserting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710618088.7A CN107331539B (en) | 2017-07-26 | 2017-07-26 | Automatic capacitor shell inserting machine |
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| Publication Number | Publication Date |
|---|---|
| CN107331539A CN107331539A (en) | 2017-11-07 |
| CN107331539B true CN107331539B (en) | 2022-11-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710618088.7A Active CN107331539B (en) | 2017-07-26 | 2017-07-26 | Automatic capacitor shell inserting machine |
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| CN (1) | CN107331539B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113436913B (en) * | 2021-06-29 | 2022-06-21 | 东莞市普隆电子有限公司 | Capacitor machining equipment |
| CN113664390B (en) * | 2021-08-30 | 2023-06-23 | 广东宏石激光技术股份有限公司 | Laser cutting equipment and method for chip capacitor |
| CN114310306B (en) * | 2022-02-24 | 2023-07-28 | 许昌学院 | Assembling equipment for multi-contact sensor assembly |
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| CN204632596U (en) * | 2015-02-06 | 2015-09-09 | 上海广思科贸有限公司 | Capacitor clearing welding inserts shell encapsulating sabot all-in-one |
| CN204884899U (en) * | 2015-06-30 | 2015-12-16 | 无锡远创科技有限公司 | Shell machine is inserted to electric capacity |
| CN105321735A (en) * | 2015-06-30 | 2016-02-10 | 无锡远创科技有限公司 | Capacitor shell-inserting machine |
| CN105321736A (en) * | 2015-06-30 | 2016-02-10 | 无锡远创科技有限公司 | Sleeving shell limitation apparatus |
| CN205230846U (en) * | 2015-12-09 | 2016-05-11 | 珠海格力电器股份有限公司 | Capacitor cover plate turnover equipment |
| CN207353098U (en) * | 2017-07-26 | 2018-05-11 | 杨旭 | Automated capacitive inserts shell machine |
-
2017
- 2017-07-26 CN CN201710618088.7A patent/CN107331539B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203397918U (en) * | 2013-08-30 | 2014-01-15 | 东莞市宏邦精密机械科技有限公司 | Welding, glue injecting and shell inserting machine of capacitor with big lead pitch |
| CN203444991U (en) * | 2013-08-30 | 2014-02-19 | 东莞市宏邦精密机械科技有限公司 | Capacitor enabling welding glue-injection casing-insertion assembly machine |
| CN203444990U (en) * | 2013-08-30 | 2014-02-19 | 东莞市宏邦精密机械科技有限公司 | Element loading positioning mechanism of capacitor welding glue-injection casing-insertion assembly machine |
| CN204632596U (en) * | 2015-02-06 | 2015-09-09 | 上海广思科贸有限公司 | Capacitor clearing welding inserts shell encapsulating sabot all-in-one |
| CN204884899U (en) * | 2015-06-30 | 2015-12-16 | 无锡远创科技有限公司 | Shell machine is inserted to electric capacity |
| CN105321735A (en) * | 2015-06-30 | 2016-02-10 | 无锡远创科技有限公司 | Capacitor shell-inserting machine |
| CN105321736A (en) * | 2015-06-30 | 2016-02-10 | 无锡远创科技有限公司 | Sleeving shell limitation apparatus |
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| CN207353098U (en) * | 2017-07-26 | 2018-05-11 | 杨旭 | Automated capacitive inserts shell machine |
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| Publication number | Publication date |
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| CN107331539A (en) | 2017-11-07 |
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Effective date of registration: 20190904 Address after: 214000 Yuduli 588-303, Wuxi City, Jiangsu Province Applicant after: Wuxi Melsena Technology Co.,Ltd. Address before: 214000 Yuduli 588-303, Wuxi City, Jiangsu Province Applicant before: Yang Xu |
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Effective date of registration: 20210128 Address after: 214000 Baliqiao, huanghutang village, Donggang Town, Xishan District, Wuxi City, Jiangsu Province Applicant after: Wuxi RONGTONG Electronics Co.,Ltd. Address before: 588-303 youduli, Wuxi, Jiangsu, 214000 Applicant before: Wuxi Melsena Technology Co.,Ltd. |
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