CN107327426A - A kind of force control hydraulic pressure energy saving of system method and its energy saver - Google Patents

A kind of force control hydraulic pressure energy saving of system method and its energy saver Download PDF

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Publication number
CN107327426A
CN107327426A CN201710742313.8A CN201710742313A CN107327426A CN 107327426 A CN107327426 A CN 107327426A CN 201710742313 A CN201710742313 A CN 201710742313A CN 107327426 A CN107327426 A CN 107327426A
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CN
China
Prior art keywords
pressure
variable pump
control valve
valve
values
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Granted
Application number
CN201710742313.8A
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Chinese (zh)
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CN107327426B (en
Inventor
邓贲
杨贝贝
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Foshan City Rui Buddha Electromechanical Technology Co Ltd
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邓贲
杨贝贝
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Priority to CN201710742313.8A priority Critical patent/CN107327426B/en
Publication of CN107327426A publication Critical patent/CN107327426A/en
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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/02—Installations or systems with accumulators
    • F15B1/027—Installations or systems with accumulators having accumulator charging devices
    • F15B1/0275—Installations or systems with accumulators having accumulator charging devices with two or more pilot valves, e.g. for independent setting of the cut-in and cut-out pressures
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/02—Installations or systems with accumulators
    • F15B1/027—Installations or systems with accumulators having accumulator charging devices
    • F15B1/033—Installations or systems with accumulators having accumulator charging devices with electrical control means
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
    • F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
    • F15B11/161—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors with sensing of servomotor demand or load
    • F15B11/165—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors with sensing of servomotor demand or load for adjusting the pump output or bypass in response to demand
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00—Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/06—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/08—Servomotor systems incorporating electrically operated control means
    • F15B21/087—Control strategy, e.g. with block diagram
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B9/00—Servomotors with follow-up action, e.g. obtained by feed-back control, i.e. in which the position of the actuated member conforms with that of the controlling member
    • F15B9/02—Servomotors with follow-up action, e.g. obtained by feed-back control, i.e. in which the position of the actuated member conforms with that of the controlling member with servomotors of the reciprocatable or oscillatable type
    • F15B9/03—Servomotors with follow-up action, e.g. obtained by feed-back control, i.e. in which the position of the actuated member conforms with that of the controlling member with servomotors of the reciprocatable or oscillatable type with electrical control means
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B9/00—Servomotors with follow-up action, e.g. obtained by feed-back control, i.e. in which the position of the actuated member conforms with that of the controlling member
    • F15B9/02—Servomotors with follow-up action, e.g. obtained by feed-back control, i.e. in which the position of the actuated member conforms with that of the controlling member with servomotors of the reciprocatable or oscillatable type
    • F15B9/04—Servomotors with follow-up action, e.g. obtained by feed-back control, i.e. in which the position of the actuated member conforms with that of the controlling member with servomotors of the reciprocatable or oscillatable type controlled by varying the output of a pump with variable capacity
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00—Circuits for servomotor systems
    • F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
    • F15B2211/205—Systems with pumps
    • F15B2211/2053—Type of pump
    • F15B2211/20546—Type of pump variable capacity
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00—Circuits for servomotor systems
    • F15B2211/80—Other types of control related to particular problems or conditions
    • F15B2211/88—Control measures for saving energy

Abstract

The present invention provides a kind of force control hydraulic pressure energy saving of system device, the accumulator communicated including variable pump, fuel tank, with the variable pump oil-out and the check valve being arranged between the accumulator and variable pump, the variable pump controls its discharge capacity by a variable oil cylinder, the rodless cavity of the variable oil cylinder is connected to fuel tank by the first damping hole, it is characterised in that：Also include an Energy Saving Control valve group, the Energy Saving Control valve group passes through the oil communication between pressure signal oil pipe and accumulator and check valve；Accumulator inlet pressure signals are passed to Energy Saving Control valve group by this programme by pressure signal oil pipe so that when the inlet pressure of accumulator is higher than the higher limit that Energy Saving Control valve group is set, variable pump is in low pressure small displacement holding state；When the inlet pressure of accumulator is less than the lower limit that Energy Saving Control valve group is set, variable pump recovers huge discharge and supplements fluid to system again, and whole process can reduce energy consumption, make system work more stable.

Description

A kind of force control hydraulic pressure energy saving of system method and its energy saver
Technical field
The present invention relates to technical field of hydraulic, more particularly to a kind of force control hydraulic pressure energy saving of system method and its Energy saver.
Background technology
Referring to shown in accompanying drawing 1, existing common force control hydraulic pressure system its typically include variable pump 1e, variable oil cylinder 2e, check valve 3e, accumulator 4e, the first damping hole 5e, fuel tank 6e, the second damping hole 7e, pressure valve 8e and overflow valve 9e, variable To accumulator 4e feed flows during pump 1e startups, when variable pump 1e outlet pressure reaches pressure valve 8e spring pressures setting value and overflow During valve 9e setup pressure value sum, the left station work of pressure valve 8e, variable pump 1e outlets fluid is connected by pressure valve 8e Variable oil cylinder 2e rodless cavities are passed to so that variable pump 1e discharge capacities are reduced, now variable pump 1e is in high-pressure small-displacement holding state, Above-mentioned force control hydraulic pressure system its problem of be primarily present：Its outlet is constantly in high pressure conditions during variable pump holding state, Waste energy.In view of this, for how to search out the Stress control skill that a kind of low pressure is standby and allows system work more to stablize Art means are just particularly important.
The content of the invention
In view of the shortcomings of the prior art, the present invention is intended to provide a kind of pressure for reducing energy consumption and allowing system work more to stablize Power controls hydraulic system power-economizing method.
To achieve the above object, the present invention is adopted the following technical scheme that：A kind of force control hydraulic pressure energy saving of system method, its It is characterised by：Accumulator inlet pressure signals are passed to Energy Saving Control valve group, the Energy Saving Control valve group by pressure signal oil pipe Middle setting pressure P1, P2, P3 value, P1 >=P2>P3 >=0, when the inlet pressure of accumulator is higher than P1 values, the Energy Saving Control valve group Work make it that variable pump reduces discharge capacity and outlet pressure is down to P3 values, and now variable pump is in low pressure small displacement holding state, together When closed check valve, variable pump discharge and accumulator entrance are in cut-off state；When the inlet pressure of accumulator is less than P2 values, The Energy Saving Control valve group, which works, causes the discharge capacity increase of variable pump, and variable pump recovers to system feed flow, whole process so circulates, Adjust automatically, this method causes variable pump to be in low pressure small displacement state when standby, and whole process, which can reduce energy consumption, make, is Work of uniting is more stable.
Further, the present invention also provides a kind of a kind of force control hydraulic pressure energy saving of system method realized as described in power 1 Force control hydraulic pressure energy saving of system device, including variable pump, the variable oil cylinder, fuel-displaced with the variable pump that is connected with the variable pump The mouth accumulator communicated and the check valve being arranged between the accumulator and variable pump, the variable oil cylinder rodless cavity pass through First damping hole is connected to fuel tank, and the variable pump oil-out is connected with variable cylinder rod chamber and Energy Saving Control valve group respectively, The Energy Saving Control valve group is also connected with fuel tank, variable oil cylinder rodless cavity and accumulator entrance respectively, it is characterised in that：Including One Energy Saving Control valve group, and connect the pressure signal oil pipe of the Energy Saving Control valve group and accumulator entrance.
Preferably, the Energy Saving Control valve group includes pressure valve, pilot operated directional control valve, the second damping hole, proportional pressure valve, pressure The variable pump outlet pressure signal collected is passed to the control by force snesor and controller, the pressure sensor Device, the controller sends instruction and can adjust it to the proportional pressure valve and set pressure as P5 values or P6 values, the hydraulic control The pressure P5 value sums that the spring pressure P4 values of reversal valve setting are set with the proportional pressure valve are set to P1 values, and the hydraulic control is changed The pressure P6 value sums that the spring pressure P4 values set to valve are set with the proportional pressure valve are set to P2 values, and the pressure valve is set Fixed spring pressure is P3 values, during the variable pump startup, and the pressure valve and the pilot operated directional control valve are right working position work, The variable pump huge discharge is exported to be energized to the accumulator, when the variable pump discharge pressure is more than P3 values, the pressure The left station work of valve, when the accumulator inlet pressure is more than P1 values, the left station work of pilot operated directional control valve, the variable Pump discharge high-voltage oil liquid is connected with the variable oil cylinder rodless cavity and the variable pumpage is reduced, and the check valve is closed Close, the variable pump discharge pressure, which is reduced, to be caused the controller to send instructions to the proportional pressure valve to make its pressure value be P6, the variable pump discharge pressure continues to drop to P3 values, and now the variable pump is in low pressure small displacement holding state；Work as institute When stating accumulator inlet pressure less than P2 values, the pilot operated directional control valve right working position work, the variable oil cylinder rodless cavity connects institute Fuel tank is stated, the variable pumpage increases, it is described that the variable pump discharge pressure increase causes the controller to send instructions to Proportional pressure valve makes its pressure value be P5, when the accumulator inlet pressure is more than P1 values again, whole process circulates successively, Adjust automatically.
Preferably, the Energy Saving Control valve group includes pressure valve, the first pilot operated directional control valve, the second pilot operated directional control valve, first Precursor overflow valve, the second precursor overflow valve, the second damping hole, the 3rd damping hole, the 4th damping hole, first pilot operated directional control valve The pressure P5 value sums that the spring pressure P4 values of setting are set with first precursor overflow valve are set to P1 values, first hydraulic control The pressure P6 value sums that the spring pressure P4 values of reversal valve setting are set with the second precursor overflow valve are set to P2 values, the pressure valve The spring pressure set is P3 value, and the variable pump huge discharge is exported and energized to the accumulator, described second when just starting Station works under pilot operated directional control valve, the first pilot operated directional control valve right working position work so that the liquid at the pressure valve core two ends Pressure is equal, under the promotion of its right-hand member spring force, the pressure valve right working position work, until the accumulator inlet pressure is big When P1 values, the left station work of the first pilot operated directional control valve, the left station work of pressure valve, the variable pump discharge high pressure Fluid connects with the variable oil cylinder rodless cavity and the variable pumpage is reduced, the closed check valve, the variable The outlet pressure of pump, which declines, causes station on second pilot operated directional control valve to work, and the variable pump discharge pressure continues to drop to P3 values, now the variable pump is in low pressure small displacement holding state；It is described when the accumulator inlet pressure is less than P2 values First pilot operated directional control valve and the pressure valve are in right working position work, and the variable pumpage increases to be energized to accumulator, the Station is worked under two pilot operated directional control valves, and when the accumulator inlet pressure is more than P1 values again, whole process is circulated, certainly successively Dynamic adjustment.
Preferably, the Energy Saving Control valve group includes pressure valve, pilot operated directional control valve, throttled directional valve, precursor overflow valve, the Two damping holes, the 3rd damping hole, the 4th damping hole, the pilot operated directional control valve set spring pressure as P4 values, guide's overflow Valve sets pressure as P5 values, the throttled directional valve valve element keep left work when produce pressure differential P6 values, its left station works when institute State the 3rd damping hole to be short-circuited, P4 values, P5 values and P6 value sums are set as the P1 values, P4 values are set as described with P5 value sums P2 values, the spring pressure that the pressure valve is set is P3 value, when just starting the variable pump, the pressure valve right working position work, The throttled directional valve valve element is kept left work, and the pilot operated directional control valve right working position work, the variable pump huge discharge is exported to institute Accumulator energy supply is stated, when the variable pump discharge pressure is more than P3 values, the left station work of pressure valve, until the accumulation of energy When device inlet pressure is more than P1 values, the left station work of pilot operated directional control valve, the variable pump discharge high-voltage oil liquid is by described Pressure valve, pilot operated directional control valve are communicated to the variable oil cylinder rodless cavity and the variable pumpage are reduced, the check valve Close, the outlet pressure of the variable pump, which declines, causes the left station work of the throttled directional valve, the variable pump discharge pressure Continue to drop to P3 values, now the variable pump is in low pressure small displacement holding state；When the accumulator inlet pressure is less than During P2 values, the pilot operated directional control valve right working position work, the variable oil cylinder rodless cavity connects the fuel tank, the variable pumpage Increase and energized to accumulator, the throttled directional valve valve element keeps left, it is whole when the accumulator inlet pressure is more than P1 values again Individual process is circulated successively, adjust automatically.
Preferably, the Energy Saving Control valve group includes pressure valve, the first pilot operated directional control valve, the second pilot operated directional control valve, first Precursor overflow valve, the second precursor overflow valve, the second damping hole, the 3rd damping hole, the spring of the first pilot operated directional control valve setting The pressure P5 value sums that pressure P4 values are set with first precursor overflow valve are set to P1 values, the first pilot operated directional control valve setting The pressure P6 value sums that set of spring pressure P4 values and second precursor overflow valve be set to P2 values, what the pressure valve was set Spring pressure is P3 values, and the variable pump huge discharge is exported and energized to the accumulator when just starting, and second hydraulic control is changed Station works under to valve, and first pilot operated directional control valve and the pressure valve are in right working position work, when the variable is pumped out When mouthful pressure is more than P3 values, the left station work of pressure valve, when the accumulator inlet pressure is more than P1 values, described the The left station work of one pilot operated directional control valve, the variable pump discharge high-voltage oil liquid connects with the variable oil cylinder rodless cavity and causes institute The reduction of variable pumpage is stated, the closed check valve, the outlet pressure decline of the variable pump causes second liquid controlled reversing Station works on valve, and the variable pump discharge pressure continues to drop to P3 values, and now the variable pump is treated in low pressure small displacement Machine state；When the accumulator inlet pressure is less than P2 values, the first pilot operated directional control valve right working position work, the variable pump Discharge capacity increases to be energized to accumulator, and station works under the second pilot operated directional control valve, when the accumulator inlet pressure is more than P1 again During value, whole process is circulated successively, adjust automatically.
Control of this programme by Energy Saving Control valve group to accumulator inlet pressure so that when accumulator inlet pressure is higher than During the higher limit of setting, variable pump is in low pressure small displacement holding state；When lower limit of the accumulator inlet pressure less than setting When, huge discharge supplements fluid to variable pump to system again, and the adjustment of whole process automatic cycle can reduce energy consumption and system is worked It is more stable.
Brief description of the drawings
Fig. 1 is existing force control hydraulic pressure system principle structural representation.
Fig. 2 is force control hydraulic pressure energy saving of system principle of device structure chart of the invention.
Fig. 3 is the principle schematic diagram of force control hydraulic pressure energy saving of system device embodiment 1 in the present invention.
Fig. 4 is the principle schematic diagram of force control hydraulic pressure energy saving of system device embodiment 2 in the present invention.
Fig. 5 is the principle schematic diagram of force control hydraulic pressure energy saving of system device embodiment 3 in the present invention.
Fig. 6 is the principle schematic diagram of force control hydraulic pressure energy saving of system device embodiment 4 in the present invention.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the invention will be further described, and this is understood in order to clearer The claimed technological thought of invention.
The present embodiment provides a kind of force control hydraulic pressure energy saving of system method, and pressure signal oil pipe is by accumulator inlet pressure Signal passes to setting pressure P1, P2, P3 value, P1 >=P2 in Energy Saving Control valve group, Energy Saving Control valve group>P3 >=0, works as accumulator Inlet pressure when being higher than P1 values, the Energy Saving Control valve group, which works, causes variable pump reduction discharge capacity and outlet pressure is down to P3 values, Now variable pump is in low pressure small displacement holding state, while closed check valve, variable pump discharge and accumulator entrance be in every Disconnected state；When the inlet pressure of accumulator is less than P2 values, the Energy Saving Control valve group, which works, causes the discharge capacity increase of variable pump, becomes Amount pump recovers to system feed flow, and whole process is so circulated, adjust automatically.
Reference picture 2, the present embodiment also provides a kind of pressure for realizing a kind of above-mentioned force control hydraulic pressure energy saving of system method Control hydraulic system energy-saving device, including variable pump 1, the variable oil cylinder 2 being connected with the variable pump 1, and the oil-out of variable pump 1 The accumulator 4 communicated and the check valve 3 being arranged between the accumulator 4 and variable pump 1, the rodless cavity of variable oil cylinder 2 Fuel tank 6 is connected to by the first damping hole 5, the oil-out of variable pump 1 respectively with the rod chamber of variable oil cylinder 2 and energy-saving control valve Group 7 is connected, and the Energy Saving Control valve group 7 is also connected with fuel tank 6, the rodless cavity of variable oil cylinder 2 and the entrance of accumulator 4 respectively, its It is characterised by：Include the pressure signal of an Energy Saving Control valve group 7, and the connection Energy Saving Control valve group 7 and the entrance of accumulator 4 Oil pipe v.
Embodiment 1：
Reference picture 3, above-mentioned Energy Saving Control valve group 7 includes pressure valve 8a, pilot operated directional control valve 9a, the second damping hole 10a, ratio Pressure valve 11a, pressure sensor 12a and controller 13a, the pressure sensor 12a export the variable pump 1 collected Pressure signal transmission gives the controller 13a, the controller 13a to send instruction and adjusts it to the proportional pressure valve 11a and set Constant-pressure is P5 values or P6 values, and the spring pressure P4 values of the pilot operated directional control valve 9a settings are set with the proportional pressure valve 11a Pressure P5 value sums be set to P1 values, the spring pressure P4 values and the proportional pressure valve 11a of the pilot operated directional control valve 9a settings The pressure P6 value sums of setting are set to P2 values, and the spring pressure that the pressure valve 8a is set is P3 value, and the variable pump 1 starts When, the pressure valve 8a and the pilot operated directional control valve 9a are right working position work, and the huge discharge of variable pump 1 is exported to be stored to described Energy device 4 is energized, when the outlet pressure of variable pump 1 is more than P3 values, the left station work of pressure valve 8a, when the accumulator When 4 inlet pressures are more than P1 values, the left station work of the pilot operated directional control valve 9a, the variable pump 1 export high-voltage oil liquid with it is described The rodless cavity of variable oil cylinder 2 is connected and the discharge capacity of variable pump 1 is reduced, and the check valve 3 is closed, and the variable pump 1 is exported Pressure reduction, which causes the controller 13a to send instructions to the proportional pressure valve 11a, makes its setup pressure value be P6, the change The amount outlet pressure of pump 1 continues to drop to P3 values, and now the variable pump 1 is in low pressure small displacement holding state；When the accumulation of energy When the inlet pressure of device 4 is less than P2 values, the pilot operated directional control valve 9a right working positions work, the rodless cavity of variable oil cylinder 2 connection is described Fuel tank 6, the discharge capacity of variable pump 1 increase, the outlet pressure of variable pump 1 increase causes the controller 13a to send instructions to The proportional pressure valve 11a makes its setup pressure value be P5, when the inlet pressure of accumulator 4 is more than P1 values again, entirely Process is circulated successively, adjust automatically.
Embodiment 2：
Reference picture 4, above-mentioned 7 groups of energy-saving control valve includes pressure valve 8b, the first pilot operated directional control valve 9b, the second pilot operated directional control valve 10b, the first precursor overflow valve 11b, the second precursor overflow valve 12b, the second damping hole 13b, the 3rd damping hole 14b, the 4th damping Hole 15b, the spring pressure P4 values and the pressure of the first precursor overflow valve 11b settings of the first pilot operated directional control valve 9b settings P5 value sums are set to P1 values, and the spring pressure P4 values of the first pilot operated directional control valve 9b settings are set with the second precursor overflow valve 12b Fixed pressure P6 value sums are set to P2 values, and the spring pressure that the pressure valve 8b is set is P3 value, the variable pump 1 when just starting Huge discharge is exported and energized to the accumulator 4, and station works under the second pilot operated directional control valve 10b, and first hydraulic control is changed Worked to valve 9b right working positions so that the hydraulic coupling at the pressure valve 8b valve elements two ends is equal, under the promotion of its right-hand member spring force, The pressure valve 8b right working positions work, until the inlet pressure of accumulator 4 is more than P1 values, the first pilot operated directional control valve 9b is left Station works, the left station work of pressure valve 8b, the outlet high-voltage oil liquid of variable pump 1 and the rodless cavity of variable oil cylinder 2 Connect and the discharge capacity of variable pump 1 is reduced, the check valve 3 is closed, the outlet pressure of the variable pump 1, which declines, causes institute State station on the second pilot operated directional control valve 10b to work, the outlet pressure of variable pump 1 continues to drop to P3 values, now the variable Pump 1 is in low pressure small displacement holding state；When the inlet pressure of accumulator 4 is less than P2 values, first pilot operated directional control valve 9b and the pressure valve 8b are in right working position work, and the discharge capacity of variable pump 1 increases to be energized to accumulator 4, and the second hydraulic control is changed Station is worked under to valve 10b, and when the inlet pressure of accumulator 4 is more than P1 values again, whole process is circulated, adjusted automatically successively It is whole.
Embodiment 3：
Reference picture 5, above-mentioned Energy Saving Control valve group 7 includes pressure valve 8c, pilot operated directional control valve 9c, throttled directional valve 10c, guide Overflow valve 11c, the second damping hole 12c, the 3rd damping hole 13c, the 4th damping hole 14c, the pilot operated directional control valve 9c set spring Pressure P4 values, the precursor overflow valve 11c sets pressure P5 values, the throttled directional valve 10c valve elements keep left work when produce and press Power difference P6 values, the 3rd damping hole 13c described in during its left station work is short-circuited, and P4 values, P5 values and P6 value sums are set as described P1 values, P4 values are set as the P2 values with P5 value sums, and the pressure valve 8c sets spring pressure as P3 values, just started the change When measuring pump 1, pressure valve 8c right working positions work, the throttled directional valve 10c valve elements keep left work, the pilot operated directional control valve 9c Right working position is worked, and the huge discharge of variable pump 1 is exported to be energized to the accumulator 4, when the outlet pressure of variable pump 1 is more than P3 During value, the left station work of pressure valve 8c, when the inlet pressure of accumulator 4 is more than P1 values, the pilot operated directional control valve The left station work of 9c, the outlet of variable pump 1 high-voltage oil liquid is communicated to the change by the pressure valve 8c, pilot operated directional control valve 9c The rodless cavity of gauging cylinder 2 simultaneously causes the discharge capacity of variable pump 1 to reduce, and the check valve 3 is closed, the outlet pressure of the variable pump 1 Decline causes the left station work of the throttled directional valve 10c, and the outlet pressure of variable pump 1 continues to drop to P3 values, now institute State variable pump 1 and be in low pressure small displacement holding state；When the inlet pressure of accumulator 4 is less than P2 values, the liquid controlled reversing Valve 9c right working positions work, and the rodless cavity of variable oil cylinder 2 connects the fuel tank 6, and the discharge capacity of variable pump 1 increases to accumulator 4 Energy supply, the throttled directional valve 10c valve elements keep left, when the inlet pressure of accumulator 4 is more than P1 values again, whole process according to Secondary circulation, adjust automatically.
Embodiment 4：
Reference picture 6, above-mentioned 7 groups of energy-saving control valve includes pressure valve 8d, the first pilot operated directional control valve 9d, the second pilot operated directional control valve 10d, the first precursor overflow valve 11d, the second precursor overflow valve 12d, the second damping hole 13d, the 3rd damping hole 14d, described first The spring pressure P4 values of pilot operated directional control valve 9d settings are set to P1 with the first precursor overflow valve 11d pressure P5 value sums set Value, the spring pressure P4 values and the pressure P6 of the second precursor overflow valve 12d settings of the first pilot operated directional control valve 9d settings Value sum is set to P2 values, and the spring pressure that the pressure valve 8d is set is P3 value, the huge discharge of variable pump 1 output when just starting And energized to the accumulator 4, station works under the second pilot operated directional control valve 10d, the first pilot operated directional control valve 9d and institute State pressure valve 8d and be in right working position work, when the outlet pressure of variable pump 1 is more than P3 values, the left stations of pressure valve 8d Work, when the inlet pressure of accumulator 4 is more than P1 values, the left station work of the first pilot operated directional control valve 9d is described to become Amount pump 1 outlet high-voltage oil liquid connects with the rodless cavity of variable oil cylinder 2 and the discharge capacity of variable pump 1 is reduced, described unidirectional Valve 3 is closed, and the outlet pressure of the variable pump 1, which declines, causes station on the second pilot operated directional control valve 10d to work, the variable The outlet pressure of pump 1 continues to drop to P3 values, and now the variable pump 1 is in low pressure small displacement holding state；When the accumulator 4 When inlet pressure is less than P2 values, the first pilot operated directional control valve 9d right working positions work, the discharge capacity of variable pump 1 increases to accumulator Station works under 4 energy supplies, the second pilot operated directional control valve 10d, when the inlet pressure of accumulator 4 is more than P1 values again, whole mistake Cheng Yici circulations, adjust automatically.
It should be further stated that：Pressure signal oil pipe in energy saver, which is played, passes accumulator inlet pressure signals The effect of Energy Saving Control valve group is passed, pressure sensor or relay can also be installed in accumulator entrance, by pressure herein Signal acquisition is simultaneously done and electric signal is converted into after proper treatment passes to Energy Saving Control valve group, it is possible to achieve equivalent Stress control work( Energy；Simultaneously as special circumstances, the P1 values of Energy Saving Control valve group setting can be equal to P2 values；And can have in hydraulic system many Group accumulator, they are respectively arranged with check valve between variable pump discharge, can draw pressure respectively from every group of accumulator entrance Force signal oil pipe can equally realize pressure control function to Energy Saving Control valve group, all should be within protection domain.
The present invention can overcome the problem of variable pump is constantly in high-pressure work state in conventional pressure control system so that Variable pump is standby to keep low pressure small displacement state at present, can reduce energy consumption and system work is more stablized.
Examples of implementation described above are only the preferred embodiments of the invention, and the implementation model of the present invention is not limited with this Enclose, therefore the change that all shape, principles according to the present invention are made, it all should cover within the scope of the present invention.

Claims (1)

1. a kind of force control hydraulic pressure energy saving of system device, including variable pump, be connected with the variable pump variable oil cylinder, with the change Amount pumps out the accumulator that hydraulic fluid port is communicated and the check valve being arranged between the accumulator and variable pump, the variable oil cylinder without Rod cavity is connected to fuel tank by the first damping hole, the variable pump oil-out respectively with variable cylinder rod chamber and energy-saving control valve Group connection, the Energy Saving Control valve group is also connected with fuel tank, variable oil cylinder rodless cavity and accumulator entrance respectively, and its feature exists In：Include the pressure signal oil pipe of an Energy Saving Control valve group, and the connection Energy Saving Control valve group and accumulator entrance, it is described Energy Saving Control valve group includes pressure valve, pilot operated directional control valve, the second damping hole, proportional pressure valve, pressure sensor and controller, institute State pressure sensor and the variable pump outlet pressure signal collected is passed into the controller, the controller sends finger Order can adjust it to the proportional pressure valve and set pressure as P5 values or P6 values, the spring pressure of the pilot operated directional control valve setting The pressure P5 value sums that P4 values are set with the proportional pressure valve are set to P1 values, the spring pressure P4 of the pilot operated directional control valve setting The pressure P6 value sums that value and the proportional pressure valve are set are set to P2 values, the spring pressure that the pressure valve is set as P3 values, During the variable pump startup, the pressure valve and the pilot operated directional control valve are right working position work, and the variable pump huge discharge is defeated Go out to the accumulator and energize, when the variable pump discharge pressure is more than P3 values, the left station work of pressure valve, when described When accumulator inlet pressure is more than P1 values, the left station of pilot operated directional control valve works, the variable pump discharge high-voltage oil liquid and institute State variable oil cylinder rodless cavity to connect and the variable pumpage is reduced, the closed check valve, the variable pump discharge pressure Power reduction, which causes the controller to send instructions to the proportional pressure valve, makes its pressure value be P6, the variable pump discharge pressure Continue to drop to P3 values, now the variable pump is in low pressure small displacement holding state；When the accumulator inlet pressure is less than During P2 values, the pilot operated directional control valve right working position work, the variable oil cylinder rodless cavity connects the fuel tank, the variable pumpage Increase, variable pump discharge pressure increase, which causes the controller to send instructions to the proportional pressure valve, makes its pressure value be P5, when the accumulator inlet pressure is more than P1 values again, whole process is circulated successively, adjust automatically.
CN201710742313.8A 2016-01-28 2016-01-28 A kind of force control hydraulic pressure energy saving of system method and its energy saver Expired - Fee Related CN107327426B (en)

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CN107859665A (en) * 2017-11-24 2018-03-30 张宏伟 A kind of fluid control pressure valve group
CN108818883B (en) * 2018-07-09 2023-11-14 广东天恒液压机械有限公司 Ceramic press electrohydraulic control method and system
CN111365304B (en) * 2020-04-02 2022-01-21 江苏省机械研究设计院有限责任公司 Transmission hot sprocket link joint tensioning hydraulic device
CN113757225B (en) * 2020-06-03 2022-09-13 广州汽车集团股份有限公司 Pressure control method and device for energy accumulator

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CN107313995A (en) 2017-11-03
CN107313995B (en) 2018-10-19

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