CN107322785B - Wire rope tensioning mechanism is used in concrete prefabricated bridge plate production - Google Patents
Wire rope tensioning mechanism is used in concrete prefabricated bridge plate production Download PDFInfo
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- CN107322785B CN107322785B CN201710481035.5A CN201710481035A CN107322785B CN 107322785 B CN107322785 B CN 107322785B CN 201710481035 A CN201710481035 A CN 201710481035A CN 107322785 B CN107322785 B CN 107322785B
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- hole
- lever
- cable wire
- tensioning mechanism
- pin
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
The present invention relates to bridge tunnel architectural precast manufacture technology fields.A kind of concrete prefabricated bridge plate production wire rope tensioning mechanism, support frame and wire rope tensioning mechanism are rolled up including cable wire, it includes support base that cable wire, which rolls up support frame, protect cage and the shaft in protection cage, wire rope tensioning mechanism includes pedestal, the sliding rail being set on pedestal, the driving cylinder that the pull rod and driving pull rod being slidably connected on the slide rail slide on the slide rail, pull rod is equipped with the cable wire via hole extended along sliding rail extending direction, one end of cable wire via hole is equipped with conical surface section and the conic clamp with the cooperation of conical surface section, conic clamp is equipped with the clamping through-hole axially extended, conic clamp is stitched together along the circumferentially distributed grip block of conic clamp by least two pieces and is encircled into clamping through-hole, pedestal is equipped with mounting hole.The present invention provides a kind of concrete prefabricated bridge plate production wire rope tensioning mechanism, solve the problems, such as that artificial tensioned cable is laborious in concrete prefabricated bridge plate manufacturing process.
Description
Technical field
The present invention relates to bridge tunnel architectural precast manufacture technology field more particularly to a kind of concrete prefabricated bridge plates
Wire rope tensioning mechanism is used in production.
Background technique
In the production method in the tunnel of bridge etc., having a kind of is first prefabricated bridge plate, is then transported to live splicing.Turning
When the concrete prefabricated bridge plate of axis bridge, some need by cable wire be tensioned and be threaded through concrete prefabricated bridge along bridge plate length direction
In the hole of plate.It is the tensioning for realizing cable wire to be drawn by people, therefore be tensioned steel during the existing concrete prefabricated bridge plate of production
It is laborious when rope.
Summary of the invention
The present invention provides a kind of concrete prefabricated bridge plate production wire rope tensioning mechanisms for tensioned cable, solve
The laborious problem of artificial tensioned cable in concrete prefabricated bridge plate manufacturing process.
The above technical problem is solved through the following technical scheme: a kind of concrete prefabricated bridge plate production is tensioned with cable wire
Mechanism, which is characterized in that roll up support frame and wire rope tensioning mechanism including cable wire, the cable wire volume support frame includes support base, connects
Connect the protection cage on support base and the shaft in the reel for being inserted into cable wire volume in protection cage, the cable wire
Tight mechanism includes pedestal, the sliding rail being set on pedestal, be slidably connected pull rod on the slide rail and driving pull rod is slided on the slide rail
Dynamic driving cylinder, the pull rod are equipped with the cable wire via hole extended along sliding rail extending direction, and one end of the cable wire via hole is equipped with cone
Conic clamp face section and cooperated with conical surface section, the conic clamp are equipped with the clamping through-hole axially extended, the conic clamp
Head is stitched together along the circumferentially distributed grip block of conic clamp by least two pieces and is encircled into the clamping through-hole, the pedestal
Equipped with mounting hole.Cable wire tensioning production is inserted in realization on bottom surface after mounting hole by ground pile and is fixed when use, steel
Rope strainer and cable wire volume support frame are located at the both ends of cement mixing molding die.Cable wire volume is supported on cable wire volume support frame
On, the preset clearance for making the head of cable wire be used to wear cable wire from framework of steel reinforcement is then passed through cable wire via hole after being then passed through after passing through,
Then through clamping in through-hole, conic clamp is inserted into conical surface section, is passing through driving cylinder (usually oil cylinder) super separate steam
The direction push-pull rod of canopy slides pull rod on the slide rail, is tensioned cable wire to realize.
Preferably, being equipped with slotting lower margin in the mounting hole, the slotting lower margin includes lever seat, ground pile and two shelves
The middle part of bar, two levers is hinged by pin, and the pin links together with the lever seat, the ground pile
Surface is equipped with external screw thread, and the ground pile is threaded on the lever seat, and the ground pile is along the radial with described two of the pin
Root lever is all aligned.By slotting lower margin be inserted into ground when, on the ground bore a hole, rotation ground pile to do not interfere two levers with pin
It is brought together into the state that can penetrate hole for axis rotation, lever seat is aligned with hole, makes lever and shelves by pushing away ground pile
Pole socket inserts in the hole to the depth of needs, and rotating ground pile draws close ground pile towards lever, and ground pile is inserted between two levers and same
When driving two levers using pin be axis rotate and separate, separated result for lever with ground pile angle increase so that lever is stuck in
In hole, then by pedestal set aside to for position and ground pile outer end pass through connecting hole (in order to prevent pedestal float, can be on ground
It screws on nut in stake to press pedestal on bottom surface).
Preferably, the lever is designed with cutting edge along the two sides of lever rotation direction.Driving lever is enabled to turn
It is laborsaving when moving and snapping into hole, namely lever is snapped onto soil more conveniently.
Preferably, the lever is prismatic.It is inserted between two levers convenient for ground pile.
It is rotatably connected to the snap ring along ground pile circumferentially extending as the preferred ground pile, the snap ring passes through stainless steel steel wire
It links together with the lever.It can be realized and easily take out slotting lower margin out of ground.
Preferably, two levers are the first lever and the second lever, first lever includes interlude and two
A end, the both ends of the interlude are designed with through-hole, and the through-hole circumferentially extends along pin and runs through interlude, the interlude
Two end faces on be designed with the jack for being connected to the through-hole, one end of the end is equipped with slide bar, and described two ends pass through
Slide bar is plugged on the both ends that the interlude is connected in the jack correspondingly, and the inner end of the slide bar is located at described logical
In hole, second lever be equipped with two can be inserted into correspondingly in the through-hole at the interlude both ends go top slide bar from
And the jacking block for driving end to separate with the interlude.Lever is enabled to more to be connected in ground securely.
Preferably, the jacking block close to described pin one end end face and the through-hole close to described pin one end end face position
In on the same cylindrical surface using the pin as axis.Jacking block driving end is not easy to be deformed during stretching out interlude, no
It is easily deformed, good reliability when driving.
The present invention, which has an advantage that, to be tensioned cable wire in prefabricated bridge plate manufacturing process, tensioned cable
Shi Shengli.
Detailed description of the invention
Fig. 1 is the schematic top plan view of the embodiment of the present invention one.
Fig. 2 is the schematic diagram of the slotting lower margin in embodiment two.
Fig. 3 is the A of Fig. 2 to schematic diagram.
Fig. 4 is the schematic diagram of the slotting lower margin in the embodiment of the present invention three.
In figure: lever seat 1, bottom plate 12, lever 2, the first lever 2-1, interlude 2-11, through-hole 2-111, leads to side plate 11
End face through-hole 2-1111, jack 2-112, end 2-12, slide bar 2-121, tip 2-122, second lever of the hole close to pin one end
2-2, jacking block 2-21, jacking block close to pin one end the end of end face 2-211, free end 2-212, connecting pin 2-213, jacking block far from pin
Face 2-214, evacuation gap 2-22, pin 21, cutting edge 22, ground pile 4, nut 41, clamping joint 42, snap ring 43, stainless steel steel wire 44, steel
Rope is rolled up support frame 5, support base 51, protection cage 52, shaft 53, wire rope tensioning mechanism 7, pedestal 71, mounting hole 711, sliding rail 72, is drawn
Bar 73, cable wire via hole 731, conical surface section 732, driving cylinder 74, conic clamp 75, clamping through-hole 751, grip block 752, concrete pour
Head 8.
Specific embodiment
The present invention will be further described below with reference to the accompanying drawings and embodiments.
Embodiment one, referring to Fig. 1, a kind of concrete prefabricated bridge plate production wire rope tensioning mechanism, including cable wire volume support
Frame 5 and wire rope tensioning mechanism 7.
Cable wire volume support frame 5 includes support base 51, the protection cage 52 being connected on support base 51 and shaft 53.Shaft 54
In in protection cage 52.
Wire rope tensioning mechanism 7 includes pedestal 71, two one slide rails 72 being set on pedestal, the drawing being slidably connected on the slide rail
The driving cylinder 74 that bar 73 and driving pull rod slide on the slide rail.Pedestal 71 is equipped with mounting hole 711.Sliding rail 72 prolongs in left-right direction
It stretches.Pull rod 73 extends along the longitudinal direction.Pull rod 73 is equipped with the cable wire via hole 731 extended along sliding rail extending direction.Cable wire via hole 731
Left end be equipped with conical surface section 732 and with the conical surface section cooperation conic clamp 75.Conic clamp 75 is equipped with the clamping axially extended
Through-hole 751.Conic clamp 75 is stitched together along the circumferentially distributed grip block 752 of conic clamp by two pieces and is constituted.Two pieces of clampings
Block 752 is encircled into clamping through-hole 751.
In use, passing through mounting hole 711 for wire rope tensioning mechanism 7 by setscrew by punching on cement floor
It is fixed.Concrete prefabricated bridge plate production mold is located between wire rope tensioning mechanism and cable wire volume support frame.The mistake of tensioned cable
Journey are as follows: cable wire volume is arranged and is fixed in shaft 53 and is fixed on cable wire volume support frame, makes the head of cable wire from positioned at water
The preset clearance that framework of steel reinforcement on mud bridge plate molding die is used to wear cable wire is then passed through cable wire via hole after being then passed through after passing through,
Then through clamping in through-hole, conic clamp is inserted into conical surface section, then is pushed away towards a left side so that pull rod is in sliding rail by driving cylinder
Cable wire is tensioned by upper sliding to realize.
Embodiment two, with the difference of embodiment one are as follows:
Referring to fig. 2, wire rope tensioning mechanism is additionally provided with slotting lower margin.Slotting lower margin includes lever seat 1, lever 2 and ground pile 4.
Lever seat 1 includes two blocks of side plates 11 and one piece of bottom plate 12.Two blocks of side plates 11 and one piece of bottom plate 12 is u-shaped is connected to
Together.
Lever 2 has two.The middle part of two levers 2 is joined together by pin 21.The both ends of pin 21 are the same as two blocks of side plates 11
It links together.Lever 2 is prismatic.Lever 2 is designed with cutting edge 22 along the two sides of lever rotation direction.Two levers 2 are distinguished
For the first lever 2-1 and the second lever 2-2.First lever 2-1 includes interlude 2-11 and two end 2-12.Interlude 2-11
Both ends be designed with along pin 21 circumferentially extend and run through interlude through-hole 2-111.Two end faces of interlude 2-11 are designed with
Jack 2-112.Jack 2-112 is connected to the through-hole 2-111 for being located at the same end with jack.One end of end 2-12 is equipped with slide bar 2-
121, the other end is equipped with tip 2-122.Two end 2-12 are plugged on interlude 2-11 two by slide bar 2-121 correspondingly
The both ends of section 2-11 are connected between in the jack 2-112 at end.The inner end of slide bar 2-121 is located in through-hole 2-111.Second lever
2-2 is set there are two jacking block 2-21.Jacking block close to pin one end end face 2-211 and through-hole close to pin one end end face through-hole 2-1111
Positioned at it is same with shaft 21 on the cylindrical surface of axis.Jacking block 2-21 is along the radial width of pin 21 from free end 2-212 to connecting pin
2-213 becomes larger.
The surface of ground pile 4 is equipped with external screw thread.Ground pile 4 is threaded on bottom plate 12 and through bottom plate 12.The axis of ground pile 4
It is in the same plane and vertical with the axis of pin 21.Nut 41 is threaded on ground pile 4.Nut 41 and lever 2 are distributed in
The two sides of bottom plate 12.The end of the one end of ground pile 4 far from lever is equipped with prism forming head clamping joint 42.Clamping joint 42 is quadrangular
Shape.As long as clamping joint 42 is the prism of even number rib.
Referring to Fig. 3, the evacuation gap 2-22 passed through for the first lever 2-1 is formed between jacking block 2-21 and the second lever 2-2.
Through-hole 2-111 and jacking block 2-21 is located in the same plane perpendicular to pin 21.Circumferential direction of the through-hole 2-111 and jacking block 2-21 along pin 21
Alignment.
Referring to figs. 2 and 3, in use, boring a hole on dirt floor, nut 41 is removed, towards the side for moving up ground pile 4
Do not interfere to ground pile two levers to turn to using pin as axis to rotation ground pile 4 to be close together substantially and extending direction prolongs with ground pile
Stretch the almost the same position in direction, two levers 2 are that axis is turned to and is close together substantially and the same ground pile of extending direction with pin 21
Extending direction is almost the same, and (can not fully come together between two levers does not have gap, and otherwise ground pile can not be inserted into two
Between lever), it is aligned lever seat 1 with hole, makes lever 2 and lever seat 1 insert in the hole and arrive needs by pushing away ground pile 4
Depth, rotation ground pile 4 draw close ground pile towards lever 2, and ground pile 4 is inserted between two levers and drives two levers with pin simultaneously
21 is axis rotates and separates, and separated result is that lever increases with the result of bolt so that lever is stuck in hole, then by pedestal
71(is referring to Fig. 1) on the ground shelved and 711 sets of the connecting hole upper ends in ground pile, then screw on nut 41 and locking nut to
Pedestal is fixed on dirt floor wall by realization.It is to be stuck on clamping joint 42 to be rotated by spanner when rotating ground pile 4.When
Ground pile 4 drive the first lever 2-1 and the second lever 2-2 rotation and separate during, jacking block 2-21 is inserted into through-hole 2-111
Depth gradually deepen, jacking block far from the end face 2-214 of pin abut to slide bar 2-121 to through end 2-12 from interlude 2-11
Interior ejection (namely making the first lever 2-1 elongated), to play the role of improving snap effect.
Embodiment three, with the difference of embodiment two are as follows:
Referring to fig. 4, ground pile 4 is rotatably connected to the snap ring 43 along ground pile circumferentially extending.Snap ring 43 passes through two stainless steel steel
Silk 44 correspondingly links together two levers 2.The program can be by deviating from 4 post-tensioning stainless steel steel wire 44 of ground pile
The rotation of two levers 2 is driven to be closed up and horizontal, to take out from hole.
Claims (3)
1. a kind of concrete prefabricated bridge plate production wire rope tensioning mechanism, which is characterized in that roll up support frame and cable wire including cable wire
Strainer, the cable wire volume support frame include support base, the protection cage being connected on support base and the use in protection cage
Shaft in the reel of insertion cable wire volume, the wire rope tensioning mechanism include pedestal, the sliding rail being set on pedestal, sliding
The driving cylinder that the pull rod of connection on the slide rail slides on the slide rail with driving pull rod, the pull rod is equipped with to be prolonged along sliding rail extending direction
The cable wire via hole stretched, one end of the cable wire via hole are equipped with conical surface section and the conic clamp with the cooperation of conical surface section, the conic clamp
Head is equipped with the clamping through-hole axially extended, and the conic clamp is spelled by least two pieces along the circumferentially distributed grip block of conic clamp
It is connected together and is encircled into the clamping through-hole, the pedestal is equipped with mounting hole, is equipped with slotting lower margin in the mounting hole, described
Slotting lower margin includes lever seat, ground pile and two levers, and the middle part of two levers is hinged by pin, the same institute of pin
It states lever seat to link together, the surface of the ground pile is equipped with external screw thread, and the ground pile is threaded on the lever seat, institute
It states ground pile to be all aligned along the radial of the pin with two levers, two levers are the first lever and the second lever, institute
Stating the first lever includes interlude and two ends, and the both ends of the interlude are designed with through-hole, and the through-hole circumferentially prolongs along pin
It stretches and is designed with the jack for being connected to the through-hole, one end of the end on interlude, two end faces of the interlude
Equipped with slide bar, described two ends are plugged in the jack correspondingly by slide bar and are connected to the two of the interlude
End, the inner end of the slide bar are located in the through-hole, and second lever is equipped with two can be inserted into the centre correspondingly
Jacking block of the top slide bar to drive end to separate with the interlude is removed in the through-hole at section both ends.
2. concrete prefabricated bridge plate production wire rope tensioning mechanism according to claim 1, which is characterized in that the ground pile
It is rotatably connected to the snap ring along ground pile circumferentially extending, the snap ring is linked together by stainless steel steel wire with the lever.
3. concrete prefabricated bridge plate production wire rope tensioning mechanism according to claim 1 or 2, which is characterized in that described
Jacking block is located at close to the end face of described pin one end and the through-hole close to the end face of described pin one end same using the pin as axis
On cylindrical surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710481035.5A CN107322785B (en) | 2017-06-22 | 2017-06-22 | Wire rope tensioning mechanism is used in concrete prefabricated bridge plate production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710481035.5A CN107322785B (en) | 2017-06-22 | 2017-06-22 | Wire rope tensioning mechanism is used in concrete prefabricated bridge plate production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107322785A CN107322785A (en) | 2017-11-07 |
| CN107322785B true CN107322785B (en) | 2019-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710481035.5A Active CN107322785B (en) | 2017-06-22 | 2017-06-22 | Wire rope tensioning mechanism is used in concrete prefabricated bridge plate production |
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| CN (1) | CN107322785B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101279483A (en) * | 2008-05-29 | 2008-10-08 | 山东省公路建设（集团）有限公司 | Integral tension, relaxation system and technique for pre-tensioned prestressing tension technique |
| CN201190283Y (en) * | 2008-03-20 | 2009-02-04 | 辽宁省电力有限公司盘锦供电公司 | Expansion ground anchor |
| CN203034446U (en) * | 2013-01-05 | 2013-07-03 | 李晓彬 | Artificial root belonging to fixing device |
| CN103255718A (en) * | 2013-04-28 | 2013-08-21 | 中交第三公路工程局有限公司 | Pre-tensioning method plate-beam track movable type steel transverse beam integer tensioning device and tensioning technology |
| CN203792507U (en) * | 2014-01-30 | 2014-08-27 | 上海柘中建设股份有限公司 | Rail pouring device for manufacturing plate beam |
| CN204339983U (en) * | 2014-12-08 | 2015-05-20 | 中国十七冶集团有限公司 | Pre-tensioning system precast plate girder rod-pulling type integral tension device |
| CN205058279U (en) * | 2015-10-23 | 2016-03-02 | 嘉兴职业技术学院 | Processing equipment of pre -tensioning system steel strand wires precast beam |
| CN205521921U (en) * | 2016-02-25 | 2016-08-31 | 上海大禺预制构件有限公司 | Whole straining means |
-
2017
- 2017-06-22 CN CN201710481035.5A patent/CN107322785B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201190283Y (en) * | 2008-03-20 | 2009-02-04 | 辽宁省电力有限公司盘锦供电公司 | Expansion ground anchor |
| CN101279483A (en) * | 2008-05-29 | 2008-10-08 | 山东省公路建设（集团）有限公司 | Integral tension, relaxation system and technique for pre-tensioned prestressing tension technique |
| CN203034446U (en) * | 2013-01-05 | 2013-07-03 | 李晓彬 | Artificial root belonging to fixing device |
| CN103255718A (en) * | 2013-04-28 | 2013-08-21 | 中交第三公路工程局有限公司 | Pre-tensioning method plate-beam track movable type steel transverse beam integer tensioning device and tensioning technology |
| CN203792507U (en) * | 2014-01-30 | 2014-08-27 | 上海柘中建设股份有限公司 | Rail pouring device for manufacturing plate beam |
| CN204339983U (en) * | 2014-12-08 | 2015-05-20 | 中国十七冶集团有限公司 | Pre-tensioning system precast plate girder rod-pulling type integral tension device |
| CN205058279U (en) * | 2015-10-23 | 2016-03-02 | 嘉兴职业技术学院 | Processing equipment of pre -tensioning system steel strand wires precast beam |
| CN205521921U (en) * | 2016-02-25 | 2016-08-31 | 上海大禺预制构件有限公司 | Whole straining means |
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| Publication number | Publication date |
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| CN107322785A (en) | 2017-11-07 |
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