CN107322502A - Fuel pump vibration tong and its application method - Google Patents
Fuel pump vibration tong and its application method Download PDFInfo
- Publication number
- CN107322502A CN107322502A CN201610278316.6A CN201610278316A CN107322502A CN 107322502 A CN107322502 A CN 107322502A CN 201610278316 A CN201610278316 A CN 201610278316A CN 107322502 A CN107322502 A CN 107322502A
- Authority
- CN
- China
- Prior art keywords
- fuel pump
- chamfer
- ferrule
- matched
- clamp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000446 fuel Substances 0.000 title claims abstract description 118
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000003825 pressing Methods 0.000 claims description 34
- 230000013011 mating Effects 0.000 claims 1
- 238000012360 testing method Methods 0.000 abstract description 11
- 230000003319 supportive effect Effects 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 8
- 238000004088 simulation Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 230000000295 complement effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000006353 environmental stress Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M7/00—Vibration-testing of structures; Shock-testing of structures
- G01M7/02—Vibration-testing by means of a shake table
- G01M7/027—Specimen mounting arrangements, e.g. table head adapters
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Reciprocating Pumps (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
The invention provides a kind of fuel pump vibration tong and its application method, by being respectively designed with the first chamfering and the second chamfering in supportive body and lasso, matched by the first chamfering with the folded edges of the bottom of the fuel pump, second chamfering is matched with the folded edges at the top of the fuel pump, trim ring is used for the position for limiting lasso, to realize the clamping realized from fuel pump bottom and two, top intensity highest end to fuel pump, avoid clamping the centre position of fuel pump using two semicircle thick clips, there is the clamped deformation of fuel pump, the phenomenon that card turns or do not clamped, the fuel pump vibration tong of the present invention is not limited by fuel pump own dimensions, with universality, improve the test efficiency of fuel pump.
Description
Technical Field
The invention relates to the technical field of automobiles, in particular to a fuel pump vibration clamp and a using method thereof.
Background
With the rapid development of the automobile industry in China, the automobile detection kit is developed along with the market demand. According to the development of the market, the detection business of the automobile parts also begins to expand and grow along with the market. The chassis parts such as the automobile fuel pump (hereinafter, collectively referred to as a sample) in the parts are important automobile parts, and are nozzles of engines, so that the automobile has stable and strong power. The direct reason why 559882 cars have been recalled by several car manufacturers in recent years is the fuel pump, which recall reason: due to the design and manufacture reasons of a certain part supplier, the oil return pipe bracket of the fuel pump flange of the vehicle in the recall range may crack, so that fuel oil leakage is caused, and potential safety hazards exist. The improved fuel pump is freely replaced for vehicles within the recall range of the automobile manufacturers, so that potential safety hazards are eliminated.
Therefore, the fuel pump not only meets the environmental use requirement in the structural process design of the fuel pump in the research and development stage, but also meets various comprehensive environmental stress requirements in the quality and performance detection process before products are on the market. Before this, because the national standard and various standards lacked in the aspect of testing relevant mechanical environment stress, basic mechanical environment simulation test was not carried out, resulting in quality accidents, so that automobile part suppliers put more and more importance on the mechanical environment simulation test of the fuel pump, and because the mechanical environment simulation test of the fuel pump needs the actual installation state of the simulation test, the installation clamp needed by the test needs to be customized.
More than 95% of the existing tests are cylindrical vertical installation, the existing installation clamp comprises two clamps with M-shaped structures and two semicircular thick clamps, and the simulation test of the sample is realized through the matching of the two parts. Specifically, two semicircular thick hoops are adopted to clamp the middle position of the fuel pump, and then the two semicircular thick hoops and the fuel pump are installed on two clamps which are formed by combining an M-shaped structure. Because the existing semicircular thick clamp is usually designed according to a single sample and cannot be correspondingly designed according to each sample, the semicircular thick clamp of the sample basically only can meet the installation requirement of the single sample. And adopt the same sample anchor clamps centre gripping fuel pump to have the problem: 1) the phenomenon of clamping and rotating of the fuel pump can occur when the fuel pump is installed on a clamp; 2) the fuel pump is not clamped by the clamp after being installed on the clamp, and the loosening phenomenon exists.
The analysis causes the main reason of fuel pump anchor clamps clamping mode defect:
1) the inner diameter of the semicircular thick clamp is fixed, while the outer diameters of fuel pumps in different batches are changed, and when the outer diameter of the fuel pump is larger than the inner diameter of the semicircular thick clamp, the fuel pump can be clamped and rotated;
2) when the outer diameter of the fuel pump is smaller than the inner diameter of the thick hoop, the fuel pump can be clamped loosely; the clamped part of the fuel pump is the middle part of the fuel pump shell (weak part on the shell), and the clamping deformation of the shell and the clamping of the internal parts are another main reason for clamping and rotating the fuel pump.
Disclosure of Invention
The invention aims to provide a fuel pump vibration clamp, which overcomes the defects of a sample clamp in the prior art, has a simple structure and can meet the requirements of different sample installation.
In order to solve the technical problem, the invention provides a fuel pump vibration clamp, wherein the bottom and the top of a fuel pump are respectively provided with a hem structure, and the fuel pump vibration clamp comprises: a support body, a ferrule and a pressing ring; wherein,
the supporting body is provided with a groove for bearing a fuel pump, a ferrule and a pressing ring, the bottom of the groove is provided with a first chamfer matched with a hem structure at the bottom of the fuel pump, and the inner wall of the groove is provided with first threads;
a second chamfer matched with the edge folding structure at the top of the fuel pump is arranged on the inner layer of the ferrule;
the pressing ring is used for limiting the position of the ferrule, and a second thread matched with the first thread is arranged on the outer side of the pressing ring.
Optionally, in the fuel pump vibration jig, a radial length of a cross section of the groove is greater than a radial length of a cross section of the fuel pump.
Optionally, the fuel pump vibration clamp further comprises a locking bolt.
Optionally, in the fuel pump vibration jig, a slit and a locking hole perpendicular to and penetrating through the slit are formed in a wall of the pressing ring, and the locking hole is matched with the locking bolt to fix the pressing ring on the support body.
Optionally, in the fuel pump vibration clamp, a fastening hole matched with a fastening wrench is formed in the cross section of the pressing ring.
Optionally, in the fuel pump vibration clamp, the fastening wrench is used for screwing the pressing ring to the support body.
Optionally, in the fuel pump vibration jig, the first chamfer is disposed at the bottom edge of the groove.
Optionally, in the fuel pump vibration jig, the angle range of the first chamfer is 35 to 45 degrees.
Optionally, in the fuel pump vibration jig, the angle range of the second chamfer is 35 to 45 degrees.
The invention also provides a use method of the fuel pump vibration clamp, which comprises the following steps:
placing the fuel pump into a groove of a support main body, and enabling a folded edge structure at the bottom of the fuel pump to be matched with a first chamfer of the groove;
sleeving a ferrule on the top of the fuel pump, so that a folding edge structure on the top of the fuel pump is matched with a second chamfer angle of the ferrule;
a clamping ring is placed on the collar and screwed into the support body by means of a second thread.
In the fuel pump vibration clamp and the using method thereof provided by the invention, the first chamfer and the second chamfer are respectively designed on the support main body and the ferrule, the first chamfer is matched with the edge folding structure at the bottom of the fuel pump, the second chamfer is matched with the edge folding structure at the top of the fuel pump, and the pressing ring is used for limiting the position of the ferrule, so that the fuel pump is clamped from the two ends with the highest strength at the bottom and the top of the fuel pump, and the phenomenon that the fuel pump is clamped, deformed, clamped or unclamped due to clamping deformation and clamping rotation or unclamping caused by the use of the two semicircular thick clamping rings is avoided.
Drawings
FIG. 1 is a top view of a fuel pump vibrating clamp in use according to an embodiment of the present invention;
FIG. 2 is an exploded sectional view of FIG. 1 as viewed along the direction A-A;
FIG. 3 is an enlarged partial schematic view of portion C of FIG. 2;
FIG. 4 is an enlarged partial schematic view of portion B of FIG. 2;
FIG. 5 is an enlarged partial schematic view of portion D of FIG. 2;
FIG. 6 is a schematic structural view of a pressing ring according to an embodiment of the present invention;
FIG. 7 is a flow chart of a method of using a fuel pump vibrating clamp in accordance with another embodiment of the present invention.
In the figure:
1-a support body; 10-a groove; 11-first chamfer; 12-a first thread; 2-a ferrule; 20-second chamfering; 3, pressing a ring; 30-a second thread; 31-a gap; 32-a locking hole; 33-fastening holes; 4-locking the bolt; 5-fastening a wrench; 6-fuel pump.
Detailed Description
The fuel pump vibrating clamp provided by the invention is further described in detail below with reference to the accompanying drawings and specific embodiments. Advantages and features of the present invention will become apparent from the following description and from the claims. It is to be noted that the drawings are in a very simplified form and are not to precise scale, which is merely for the purpose of facilitating and distinctly claiming the embodiments of the present invention.
Example one
Referring to fig. 1 to 4, fig. 1 is a plan view of a fuel pump vibration jig according to the present invention in use, fig. 2 is an exploded sectional view of fig. 1 as viewed along a direction a-a, and fig. 3 is a partially enlarged schematic view of a portion C of fig. 2; fig. 4 is a partially enlarged schematic view of a portion B in fig. 2. The fuel pump vibration anchor clamps are applicable to the fuel pump that bottom and top all are provided with the hem structure, specifically include: a support body 1, a ferrule 2 and a pressing ring 3; the supporting body 1 is provided with a groove 10 for bearing a fuel pump 6, a ferrule 2 and a pressing ring 3, the bottom of the groove 10 is provided with a first chamfer 11 matched with a hem structure at the bottom of the fuel pump 6 (namely the first chamfer 11 is complementary with the hem structure, so that the bottom of the groove 10 and the horizontal plane of the first chamfer 11 jointly cover the diameter change of a shell of the fuel pump 6), and the inner wall of the groove 10 is provided with a first thread 12; the inner layer of the ferrule 2 is provided with a second chamfer 20 matched with the edge folding structure at the top of the fuel pump 6 (namely, the second chamfer 20 is complementary with the edge folding structure, so that the cross section of the ferrule 2 and the horizontal plane of the second chamfer 20 jointly cover the change of the diameter of the shell of the fuel pump 6); the pressing ring 3 is used for limiting the position of the ferrule 2, and a second thread 30 matched with the first thread 12 is arranged on the outer side of the pressing ring 3. Due to the structural design of the first chamfer 11 and the second chamfer 20, the fuel pump vibration clamp realizes clamping from the two-end flanging structure of the fuel pump 6, and the bottom and the top of the fuel pump 6 are the positions with the highest strength on the shell of the fuel pump 6, so that the risk of clamping and deforming the shell by adopting the clamping position of the existing sample clamp in the middle of the oil pump shell (the weak position on the shell) is avoided. And then avoid fuel pump 6 to have the problem of card commentaries on classics, need not to change new sample, improved experimental efficiency.
In this embodiment, as shown in fig. 3, the first chamfer 11 is disposed at the edge of the bottom of the groove 10, and an angle of the first chamfer 11 ranges from 35 degrees to 45 degrees, preferably 45 degrees. The second chamfer angle 20 is in the range of 35 to 45 degrees.
Preferably, the radial length of the cross section of the groove 10 is greater than the radial length of the cross section of the fuel pump 6. Therefore, the grooves 10 are enough to accommodate the fuel pumps 6, preferably, the number of the grooves 10 is not limited to one, and the grooves can also be multiple, namely, one fuel pump vibration clamp can realize batch simulation tests of multiple fuel pumps 6, and the test efficiency is improved.
As shown in fig. 1 and 5, the fuel pump vibration clamp further includes a locking bolt 4 for locking the pressing ring 3, a slit 31 and a locking hole 32 perpendicular to and penetrating through the slit 31 are provided on a body wall of the pressing ring 3, and the locking hole 32 is matched with the locking bolt 4 to fix the pressing ring 3 on the support body 1. The principle is as follows: when the gap 31 receives the locking force of the locking bolt 4, the gap 31 gradually decreases, so that the distance between the second threads 30 on the outer side of the pressing ring 3 decreases, the first threads 12 are clamped, and the position of the pressing ring 3 is further fixed.
With reference to fig. 5 and fig. 6, in order to facilitate the installation of the pressing ring 3 on the supporting body 1 and to achieve the screwing of the first thread 12 and the second thread 30, during the actual installation, the pressing ring 3 is screwed on the supporting body 1 by using the fastening wrench 5, in order to match the design principle of the fastening wrench 5, a fastening hole 33 matched with the fastening wrench 5 is provided on the cross section of the pressing ring 3, and the fastening wrench 5 transmits a force to the pressing ring 3 through the fastening hole 33 during the rotation, so as to achieve the clockwise or counterclockwise rotation of the pressing ring 3 into the groove 10.
In order to meet the hardness requirement of the fuel pump vibration clamp, steel materials are selected as materials for preparing the fuel pump vibration clamp.
Example two
The present embodiment provides a method for using a fuel pump vibration clamp, which will be explained in detail with reference to fig. 1 and 7.
Firstly, step S1 is executed, a fuel pump is placed in a groove of a support body, and a folding edge structure at the bottom of the fuel pump is matched with a first chamfer of the groove;
then, step S2 is executed, the ferrule is sleeved on the top of the fuel pump, so that the folded edge structure on the top of the fuel pump is matched with the second chamfer angle of the ferrule;
next, step S3 is performed, in which a pressing ring is placed on the collar and screwed into the support body by the second screw thread.
Specifically, the pressing ring is screwed into the support body by a fastening wrench, and then the locking bolt is screwed to keep the position of the pressing ring fixed (the locking bolt compresses a gap in the middle of the pressing ring to clamp a thread to play a fixing role).
In summary, in the fuel pump vibration clamp and the use method thereof provided by the invention, the support body and the ferrule are respectively provided with the first chamfer and the second chamfer, the first chamfer is matched with the edge folding structure at the bottom of the fuel pump, the second chamfer is matched with the edge folding structure at the top of the fuel pump, and the pressing ring is used for limiting the position of the ferrule, so that the fuel pump is clamped from two ends with the highest strength at the bottom and the top of the fuel pump, and the phenomenon that the fuel pump is clamped, deformed, clamped or unclamped due to the clamping of the two semicircular thick clamping rings at the middle position of the fuel pump is avoided.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The above description is only for the purpose of describing the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention, and any variations and modifications made by those skilled in the art based on the above disclosure are within the scope of the appended claims.
Claims (10)
1. The utility model provides a fuel pump vibration anchor clamps, the bottom and the top of fuel pump all are provided with hem structure, a serial communication port, include: a support body, a ferrule and a pressing ring;
the supporting body is provided with a groove for bearing a fuel pump, a ferrule and a pressing ring, the bottom of the groove is provided with a first chamfer matched with a flanging structure at the bottom of the fuel pump, and the inner wall of the groove is provided with first threads;
a second chamfer matched with the edge folding structure at the top of the fuel pump is arranged on the inner layer of the ferrule;
the pressing ring is used for limiting the position of the ferrule, and a second thread matched with the first thread is arranged on the outer side of the pressing ring.
2. A fuel pump vibrating clamp as set forth in claim 1, wherein said recess has a cross-sectional radial extent greater than a cross-sectional radial extent of said fuel pump.
3. The fuel pump vibrating clamp of claim 1, further comprising a locking bolt.
4. A fuel pump vibrating clamp as set forth in claim 3, wherein a slit is provided in a wall of the clamping ring and a locking hole is provided perpendicular to and through the slit, the locking hole engaging the locking bolt to secure the clamping ring to the support body.
5. A fuel pump vibrating clamp as set forth in claim 1, wherein the clamping ring has a cross-section provided with fastening holes for mating with a fastening wrench.
6. A fuel pump vibrating clamp as set forth in claim 5, wherein said clamping wrench is adapted to tighten said clamping ring onto said support body.
7. A fuel pump vibrating clamp as set forth in claim 1, wherein said first chamfer is provided at a bottom edge of said recess.
8. A fuel pump vibrating clamp as set forth in claim 1, wherein said first chamfer has an angle in the range of 35 degrees to 45 degrees.
9. A fuel pump vibrating clamp as set forth in claim 1, wherein said second chamfer has an angle in the range of 35 degrees to 45 degrees.
10. A method of using the fuel pump vibrating clamp of any of claims 1-9, comprising the steps of:
placing the fuel pump into a groove of a support main body, and enabling a folded edge structure at the bottom of the fuel pump to be matched with a first chamfer of the groove;
sleeving a ferrule on the top of the fuel pump, so that a folding edge structure on the top of the fuel pump is matched with a second chamfer angle of the ferrule;
a clamping ring is placed on the collar and screwed into the support body by means of a second thread.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610278316.6A CN107322502A (en) | 2016-04-28 | 2016-04-28 | Fuel pump vibration tong and its application method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610278316.6A CN107322502A (en) | 2016-04-28 | 2016-04-28 | Fuel pump vibration tong and its application method |
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CN107322502A true CN107322502A (en) | 2017-11-07 |
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Family Applications (1)
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CN201610278316.6A Pending CN107322502A (en) | 2016-04-28 | 2016-04-28 | Fuel pump vibration tong and its application method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110285941A (en) * | 2019-06-25 | 2019-09-27 | 冯帅 | The vibration coefficient testing device that multi-angle Synchronous is tested in high-pressure pump operational process |
CN114112258A (en) * | 2021-11-05 | 2022-03-01 | 中国航发西安动力控制科技有限公司 | Integral vibration clamp for long-shaft pump offline vibration test |
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CN203197634U (en) * | 2013-04-10 | 2013-09-18 | 江苏爱吉斯海珠机械有限公司 | Hydraulic tightening clamp used for cylinder sleeve fine boring working procedure |
CN103499353A (en) * | 2013-09-04 | 2014-01-08 | 南京理工大学 | Vibration reduction testing device for chip type micro-gyroscope |
CN203650334U (en) * | 2013-12-06 | 2014-06-18 | 江西昌河航空工业有限公司 | Aircraft pull rod necking machine heat-transmission sleeve installing and locating structure |
CN104057407A (en) * | 2014-06-04 | 2014-09-24 | 安徽四创电子股份有限公司 | Quick positioning and locking integrated device |
CN204101375U (en) * | 2014-09-29 | 2015-01-14 | 北京理工大学 | Axial fatigue performance test fixture |
CN204194460U (en) * | 2014-10-31 | 2015-03-11 | 重庆方略精控金属制品有限公司 | For the fast fixture of fixing wire drawing die |
CN104669159A (en) * | 2014-12-29 | 2015-06-03 | 广州广电计量检测股份有限公司 | Automotive fuel pump vibration test fixture |
CN205630389U (en) * | 2016-04-28 | 2016-10-12 | 联合汽车电子有限公司 | Fuel pump vibration anchor clamps |
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2016
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US4991443A (en) * | 1989-10-27 | 1991-02-12 | Hughes Aircraft Company | Vibration testing system |
KR100697908B1 (en) * | 2005-10-06 | 2007-03-20 | 한선규 | The pump fix and align jig for the noize and vibration equipment of fuel pump for car |
CN103101592A (en) * | 2013-01-10 | 2013-05-15 | 江门市大长江集团有限公司 | Installment structure of motorcycle plastic fuel tank fuel pump |
CN203197634U (en) * | 2013-04-10 | 2013-09-18 | 江苏爱吉斯海珠机械有限公司 | Hydraulic tightening clamp used for cylinder sleeve fine boring working procedure |
CN103499353A (en) * | 2013-09-04 | 2014-01-08 | 南京理工大学 | Vibration reduction testing device for chip type micro-gyroscope |
CN203650334U (en) * | 2013-12-06 | 2014-06-18 | 江西昌河航空工业有限公司 | Aircraft pull rod necking machine heat-transmission sleeve installing and locating structure |
CN104057407A (en) * | 2014-06-04 | 2014-09-24 | 安徽四创电子股份有限公司 | Quick positioning and locking integrated device |
CN204101375U (en) * | 2014-09-29 | 2015-01-14 | 北京理工大学 | Axial fatigue performance test fixture |
CN204194460U (en) * | 2014-10-31 | 2015-03-11 | 重庆方略精控金属制品有限公司 | For the fast fixture of fixing wire drawing die |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110285941A (en) * | 2019-06-25 | 2019-09-27 | 冯帅 | The vibration coefficient testing device that multi-angle Synchronous is tested in high-pressure pump operational process |
CN114112258A (en) * | 2021-11-05 | 2022-03-01 | 中国航发西安动力控制科技有限公司 | Integral vibration clamp for long-shaft pump offline vibration test |
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